Const-1 FM Transmitter
Const-1 FM Transmitter
PLL FM Transmitter
                                                                                                        (PLL) method, making transmission
                                                                                                        frequency rock-solid all the time, just
                                                                                                        like commercial stations. Using DIP
                                                                                                        switches, simply punch in the frequency
Joy Mukherji                                                                                            on which you wish to broadcast, and
                                                                                                        you are on the air.
T
                                                                        thuria
                                                                nidhi ka
        his is a circuit that offers a chal-
        lenge to electronics enthusiasts                                                                Circuit and working
        and hobbyists—an FM trans-                                                                           The circuit comprises two units. Unit
mitter that uses readily available com-             band in 100kHz steps. The frequency                      1 is the RF section of the transmitter,
ponents and covers the FM broadcast                 drift is controlled by phase-locked-loop                 shown in Fig. 1, which transmits the
                                                                                                                            FM signal. Unit 2 is the
                                 A
                                                                                                            TP1
                                                                                                                            PLL control section, shown
                     R1
                                 B    R3          C6       C7                                    C8                         in Fig. 2, which helps in
       RFC1*                          33K         1n       1000u                                 1n
                     47K
                                                           25V                      L2#                                     locking the transmission
                                                                                                                            frequency. The circuit uses
                                                                      R8                                       ANT.
           R2                                                         47K                              L3#                  phase-lock loop that pro-
          100K
       S1                    C1       C2                                                                                    vides drift-free transmis-
                              22p                                             TP2
       POWER                         470p      T1         T2
                                                                                                                 VC1        sion frequency.
                                               2N2222     2N2222
       RFC2*
                            D1
                                                                                                        L4#      50p            The RF section is built
                            MV209                                           R7                                              around   transistors T1-T4,
                                                C3
         CON1                                   15p
                                                                            100E
                                                                                                                R9          with  T1   (2N2222) in Col-
         12V                  L1#
                    C9                                         C4    C5           T3                       T4
                                                                                                                3.3K        pitts oscillator   configura-
                    100n             R4
                                     33K         R5            15p   15p          BF199                    2N3866A          tion. The   frequency  of the
                                                 330E                                                      WITH
        JACK1                                                       R6
                                                                                 TP0                       HEATSINK         oscillator  is determined   by
                                                                    100E
        AUDIO IN                                                                                             C              coil L1 and capacitors C1,
                                                                                                            D
                                               GND
                                                                                                                            C2, C3 and C4. Modulating
        S1 = ON/OFF SWITCH                                  RFC1*, RFC2* AND L1# − L4# −− FOR DETAILS REFER TEXT
                                                                                                                            signal, which is in audio
Fig. 1: RF section of the transmitter (Unit 1)                                                                              range, is fed through Jack1.
                                                                                                                            D1 is a varactor diode,
                                               Parts List                                                    working     in  reverse-bias mode. Since
  Semiconductors:                                     C2 	              -	 470pF ceramic disk
                                                                                                             this   is an  FM   transmitter, the devia-
  IC1	               -	 SAB6456A 64/256 prescaler     C3-C5	            -	 15pF ceramic disk                 tion   in the  frequency    of the oscillator
  IC2	               -	 7805 voltage regulator        C6, C8	           -	 1nF ceramic disk
                                                                                                             is based on the amount of reverse-bias
  IC3	               -	 CD4059 programmable           C7, C21 	         -	 1000µF, 25V electrolytic
  		 divide-by-N counter                              C9, C14,                                               generated by the audio signal. Transis-
  IC4	               -	 CD4046 phase-locked-loop      C18-C20, C22,                                          tor T2 (2N2222) acts as a buffer that
  		 (PLL) comparator                                 C24	              -	 100nF ceramic disk
  IC5	               -	 CD4060 ripple carry binary    C10, C15 	        -	 10µF, 25V electrolytic            isolates the oscillator from the rest of
  		counter/oscillator                                C11 	             -	 200nF ceramic disk                the amplifier chain.
  IC6	               -	 TL071 operational amplifier   C12 	             -	 400nF ceramic disk
  T1, T2, T6 	       -	 2N2222 npn transistor         C13 	             -	 220µF, 25V electrolytic                Frequency-modulated signal is cou-
  T3, T5 	           -	 BF199 npn transistor          VC1	              -	 50pF trimmer capacitor            pled to driver transistor T3 (BF199) via
  T4 	               -	 2N3866A npn transistor        Miscellaneous:
  D1	                -	 MV209 varactor diode
                                                                                                             capacitor C5. R7 is a current-limiting
                                                      RFC1	             -	 50T, 28SWG balun core
  LED1 	             -	 5mm LED                       RFC2	             -	 25T, 28SWG balun core             resistor. Transistor T3 is wired as a
  Resistors (all 1/4-watt, ±5% carbon):               L1	               -	 4T, 4mm dia 26SWG                 Class A amplifier and drives transistor
  R1, R8, R19-R31	-	 47-kilo-ohm                      L2	               -	 Broadband transformer
  R2, R15	           -	 100-kilo-ohm                  		 6T primary 26SWG,                                   T4 (2N3866A) via broadband imped-
  R3, R4 	           -	 33-kilo-ohm                   		 1T secondary, 20SWG                                 ance matching transformer L2. Power
  R5 	               -	 330-ohm                       L3	               -	 13T, 8mm dia 26SWG
  R6, R7 	           -	 100-ohm                       		 air core                                            amplifier operates in Class B mode. Coil
  R9 	               -	 3.3-kilo-ohm                  L4	               -	 6T, 8mm dia 26 SWG                L4 and trimmer capacitor VC1 match
  R10 	              -	 18-kilo-ohm                   		 air core
  R11, R12, R16 	 -	 10-kilo-ohm                      CON-CON2 	 -	 2-pin terminal connector
                                                                                                             transistor T4’s collector to the antenna.
  R13 	              -	 220-ohm                       X TAL1 	          -	 6.4MHz crystal                         The PLL control section is built
  R14 	              -	 2.2-kilo-ohm                  DIP1-DIP4	        -	 DIP switch                        around 64/256 prescaler SAB6456A
  R17 	              -	 4.7-kilo-ohm                  S1, S2 	          -	 On/off switch
  R18 	              -	 1-mega-ohm                    	                 -	 Audio input jack                  (IC1), programmable divide-by-N
  VR1	               -	 100-kilo-ohm preset           	                 -	 Co-axial cable                    counter CD4059(IC3), phase locked-
  Capacitors:                                         	                 -	 Heat sink for transistor T4
  C1, C16, C17 	 -	 22pF, ceramic disk                	                 -	 Wire antenna                      loop comparator CD4046 (IC4), 14-stage
                                                                                                             ripple carry binary counter/oscillator
                                 R12 10K
                                                                  1
                                                                      PCP_OUT                       VDD
                                                                                                                16                                  R15                                                                                                           7
                                                                                                                                       R14                               R17
                                                                                                                                                    100K                                        TP6
                                                                                                                                                                                                                                                         Q4
                R11                                               2                            ZENER            15                     2.2K                             4.7K                                                   16
                                 C12                                  PC1                                                                                                                                                            V DD                         5
                10K                                                                                                                                                                                                                                      Q5
                                 400n                             3                                             14                                                                                         C24
                                                                      COMP_IN                     SIG_IN                                                                                                                                                          4
                                                                                                                                                                                                           100n                12
                                                                                                                                                                                                                                                         Q6
                                                                                                                                                                                                                                     RESET
                                                                  4                                             13
            1    OS N1                NC 8                            VCO_OUT                       PC2                                                               LED1                                                                                        6
                                                                                                                                                                                                                                                         Q7
                 IN−                      7                                                                                          C13
            2                        Vcc+                         5 INH      IC4 R2                          12                                                                                                                11             IC5
                              IC6                                                                                                    220u                                                                                            01                  Q8       14
                                             6                              CD4046
            3                                          A          6 C1A                                         11                   25V                                                                                                    CD4060
                  IN+     TL071 OUT          5
                                                       B                                             R1                                                               T6                            R18                                                  Q9       13
            4                                                                                                                                                                                                                   9
                 Vcc−               OS N2                         7 C1B                                         10                   R13                              2N2222                        1M                               00
                                                                                             SF_OUT                                                                                                                                                               15
                                                                                                                                     220E                                                                                                             Q10
                                                                                                                                                                                                                                     _
     C11                                                      8       Vss                     VCO_IN
                                                                                                                9
                                                                                                                                                                      C15                                                      10
                                                                                                                                                                                                                                     00               Q12         1
     200n                                                                                                                                           R16                                             X TAL1
                                                                                                                                                                      10u
             1         IC2             3                                                                                        C14                 10K               25V                          6.4MHz                                                         2
                                                                                                                                                                                                                                8                     Q13
          C10         7805                                                                                                      100n                                                 C17             C16                             Vss
                                                     C23                                                                                                                                                                                              Q14         3
          10u                                                                                                                                                                        22p             22p
          25V                                        100n
                          2
                                                            TP4
     S2            C22
     POWER         100n
                                                                      R10                                                                   TP5
                                                                      18K
                   C21                               T5
                  1000u
      CON2                                           BF199
                                                                                                                           23
                                                                                    24
13
                   25V
      12V
                                                                                             VDD
                                                                                                                               OUT
                                                                                                                    L
                                                                                                     Kb
                                           VR1
                                           100K
                                                                                                                                                             IC3
                                                                        1
                                                                                             CL
                                                                        11
                                                                                                                                                            CD4059
                                                                                 Ka Vss Kc
                                                                        12
                      1
                          NC                Vcc 8
            C18
                                                                            14
J16
J13
J12
J11
                                                                                                                                                                        J10
                                                                                                                         J15
J14
J9
J8
J7
J6
J5
J4
J3
J2
                                                                                                                                                                                                                                                                      J1
            100n
                      2     IC1 QL               7
                                                                                                                                            10
16
17
      C
                                                                                                      7
15
18
19
20
21
22
                                                                                                                                                                                                                                                                  3
                          C1
      D                                               C20
                          SAB6456A
                      3                          6    100n
                           C2              QH
            C19
            100n                                 5
                      4    VEE              MC
                                                                                   TP3
                                                                      GND                                                                   R19       R20       R21 R22 R23                R24       R25 R26             R27         R28      R29    R30              R31
                                                                                                         4
                                                                                                                                       1
                                                                                             OFF
                                                                                                                                                                                                                                                              1
                                                                                                                                                                                    OFF
OFF
ON
ON
                                                                                                                                                                                                                               ON
                                                                                                                     6
                                                                                                                                       8
                                                                                                         5
                                                                                                                                                                           8
                                                                                                                                                      5
                                                                                                                                                                                                                                                              8
                                                                                                                                                                                               5
Fig. 3: Actual-size PCB layout of RF section Fig. 4: Component layout of PCB of RF section