Distance from Addis
Ababa (capital), KM
Installed
clinker
capacity Operation
Cement plant (tpd) Commencement Technology/ configuration
Vertical shaft kiln
Abyssinya Cement
1 plc I phase 40 120 Sept. 2008
Vertical shaft kiln
Abyssinya Cement
plc II phase 40 120 Jan. 2009
Jema Cement plc Vertical shaft kiln
2 I phase 60 150 Dec. 2008
Jema Cement plc Vertical shaft kiln
II phase 60 150 Aug. 2009
Vertical shaft kiln
Red Fox
International Inv.
3 Bus. Plc I phase - 450 Apr-08
Derba Dashen Vertical shaft kiln
4.1 Cement I phase 200 120 Aug. 2008
Vertical shaft kiln
Derba Dashen
4.2 Cement II phase 200 120 Jan. 2009
Vertical shaft kiln
Derba Dashen
4.3 Cement III phase 200 240 Jan.2011
Vertical shaft kiln
Debresina
Business
Industries plc I
5.1 phase 60 90 May.2009
Vertical shaft kiln
Debresina
Business
Industries plc II
5.2 phase 60 90 Jul.2009
Vertical shaft kiln
Debresina
Business
Industries plc III
5.3 phase 60 90 Jul.2010
Huang Shang Vertical shaft kiln
6 Cement plc 75 1,800 Nov. 2010
Vertical shaft kiln
7 CH Clinker 140 860 Jan. 2011
5 stage Pre-heater ( 3-stage
cyclone pre-heaters and
with a shaft pre-heater x2)
without pre-calciner and
8 Mugher Cement 105 2,000 1984 planetary cooler
Fuel NCV GJ/t fuel EF
HFO 40.19 77.4
Coal 25.8 98.3
Pet coke 31 97.5
Arrangement in descending order of kiln fuel carbon intensity
Kiln fuel emission Cumulative clinker
Fuel factor(tCO2/TJ) Rank (t) % cum
coal 98.3 3 6477.8 0.89
petcoke 97.5 2 263,516.00 36.09
HFO 77.4 1 730,208.00 100.00
Arrangement in descending order of feedstock carbon intensity
Feedstock emission Cumulative clinker
Plant factor Rank (t) % cum
Abyssinia Cement Limestone and clay 1 31,157.00 4.27
Jema Cement Limestone and clay 1 69,482.00 9.52
Derba Dashen
Cement Limestone and clay 1 109,116.00 14.94
Debresina business
industries Limestone and clay 1 138,816.00 19.01
Huang Shang
Cement plc Limestone and clay 1 248,816.00 34.07
CH Clinker Limestone and clay 1 263,516.00 36.09
Mugher Cement Limestone and clay 1 730,208.00 100.00
Three recent years
available maximum
annual Clinker Three recent years available corresponding fuel consumption
production (tons/year) (tons/year)
Clinker raw
material HFO Coal Pet coke
Limestone &
Clay
31,157.00 7,519.00
Limestone &
Clay
38,325 Pet coke
Limestone &
Clay
no kiln
Limestone &
Clay
39,634.00 6,336.00
Limestone &
Clay
29,700 6,115
29,700 6,115
Limestone &
Clay 110,000 22,278.00
Limestone &
Clay 14,700 1322 1678
Limestone &
Clay
466,692 50,373.00
730,208.00
* Expert involved in commisioning of the plant
*192,000 lit HFO/day as per http://investmentprojectdataba
*** Equipment purchase contract guarantee/Saboo technolo
Arrangement in descending order of carbon intensity due to kiln SKC value
Kiln efficiency Cumulative clinker
Plant (GJ/t) Rank (t)
Abyssinia Cement 7.48 7 31,157.00
Debresina business
industries 6.38 6 60,857.00
Huang Shang Cement plc 6.28 5 170,857.00
CH Clinker 5.86 4 185,557.00
Derba Dashen Cement 4.96 3 225,191.00
Jema Cement 4.96 2 263,516.00
Mugher Cement 4.34 1 730,208.00
Kiln efficiency Source of electricity
kiln specific Catalogue efficiency
efficiency (Gj/t) (GJ/t)
Grid, no captive
7.48 4.73 power plant
Grid, no captive
4.96 4.73 power plant
Grid, no captive
no kiln power plant
Grid, no captive
4.96 ***4.73 power plant
Grid, no captive
6.38 4.40 power plant
Grid, no captive
6.38 4.40 power plant
Grid, no captive
6.28 5.02 power plant
Grid, no captive
5.86 4.73 power plant
Grid, no captive
4.34 3.86 power plant
ning of the plant
ttp://investmentprojectdatabase.com/database/preview.htm?name=Mugher+Cement+enterprises&user=consultabc&pos=1019&search=&
act guarantee/Saboo technology
% cum
4.27
8.33
23.40
25.41
30.84
36.09
100
onsultabc&pos=1019&search=&mode=topic&type=-1&requirement=1&trans_size=-1&businessplan=-1&location=
1. Raw data regarding all Clinker manufacturing plants in host country
Operation
Distance from Addis Installed clinker Commencemen
Cement plant Ababa (capital), KM capacity (tpd) t
National Cement
Rennovation
1 Project 525 450 Sept. 2008
2 Pioneer cement 525 900 Feb.2011
3 East Cement 525 1,500
Fuel NCV GJ/t fuel EF tCO2/TJ
HFO 40.19 77.4
Coal 25.8 98.3
Pet coke 31 97.5
Arrangement in descending order of kiln fuel carbon intensity
Kiln fuel emission Cumulative
Fuel factor(tCO2/TJ) Rank clinker (t)
coal 98.3 3 69,620.07
petcoke 97.5 2 112,087.32
HFO 77.4 1 151,878
Arrangement in descending order of feedstock carbon intensity
Feedstock emission Cumulative
Plant factor Rank clinker (t)
East Cement Limestone and clay 1 15,973
Pioneer cement Limestone and clay 1 57,719
National Cement
Rennovation Project Limestone and clay 1 151,878.00
Three recent years
available maximum
Clinker production Three recent years available corresponding fuel c
(tons/year) (tons/year)
Technology/ Clinker raw
configuration material HFO
Rotary kiln 2 Limestone &
stage PH – Clay
Dire Dawa
94,159.00 0.62 4,392.00
Vertical shaft Limestone &
kiln Clay 41,746 0.27
Vertical shaft Limestone &
kiln Clay 15,973 0.11 3673.69
151,878.00
Arrangement in descending order of carbon intensity due to
kiln efficiency
Kiln efficiency
% cum Plant (GJ/t) Rank
45.84 East Cement 9.24 3
73.80 Pioneer cement 7.60 2
National Cement
100.00 Rennovation Project 5.44 1
% cum
10.52
38.00
100.00
cent years available corresponding fuel consumption
(tons/year) Kinl efficiency Source of electricity
kiln specific Catalogue efficiency
Coal Pet coke efficiency (Gj/t) (GJ/t)
Grid, no captive
12,838.00 133.00 5.44 5.10 power plant
Grid, no captive
10228 7.60 4.73 power plant
Grid, no captive
9.24 4.73 power plant
Cumulative clinker
(t) % cum
15,973 10.52
57,719 38.00
151,878.00 100.00
1. Raw data regarding all Clinker manufacturing plants in host country
Installed
clinker
Distance from Addis capacity Operation
Cement plant Ababa (capital), KM (tpd) Commencement
1 Mosobo cement 900 2,000 1999
Fuel NCV GJ/t fuel EF tCO2/TJ
HFO 40.19 77.4
Coal 25.8 98.3
Pet coke 31 97.5
Arrangement in descending order of kiln fuel carbon
intensity
Kiln fuel emission Cumulative clinker
Plant factor Rank (t)
Coal 2 140,727.37
HFO 1 510,758.00
Arrangement in descending order of feedstock carbon
intensity
Feedstock emission Cumulative clinker
Plant factor Rank (t)
Mosobo cement Limestone and clay 1 510,758
Three recent years
available maximum
Clinker production Three recent years available corresponding fuel consumption
(tons/year) (tons/year)
Technology/ Clinker raw
configuration material HFO Coal
5 stage Pre Limestone & Clay
Heater, Pre
Calciner &
grate cooler
510,758 34,916.00 13,279.00
510,758.00
**http://www.effortgroup.org/messebo/mess
Arrangement in descending order of carbon intensity due to
kiln efficiency
Kiln efficiency
% cum Plant (GJ/t) Rank
27.55 Mosobo cement 3.42 1
100.00
% cum
100.00
orresponding fuel consumption
s/year) Kiln efficiency Source of electricity
kiln specific Catalogue efficiency
Pet coke efficiency (Gj/t) (GJ/t)
Grid, no captive
3.42 **3.114 power plant
www.effortgroup.org/messebo/messebo_plant.htm
Cumulative clinker
(t) % cum
510,758 100.00
No plants in cement region west
No plants in cement region south
Baseline
technology plant Rated Total
identified for the technology output plant/technology
No Cement region region configuration (tpd) cost ($million)
5 stage Pre-heater
( 3-stage cyclone
pre-heaters and with
a shaft pre-heater
x2) without pre-
calciner and
1 Central *Mugher cement planetary cooler 2000 48.761
5 stage Pre-heater
with pre-calciner
2 North Mosobo cement and grate cooler 2000 not found
2 stage Pre-heater
3 East, west,south National Cement rotary kiln 450 not found
*http://investmentprojectdatabase.com/database/preview.htm?name=Mugher+Cement+enterprise
Similar or Total
better plant/techn Investment
efficiency Rated ology cost cost $ per
plant output (tpd) ($million) rated output
- - - 24,380.50
Derba Midorc
cement 5600 187 33,392.86
Derba Dashen
cement 200 6.2 31,000.00
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requirement=1&trans_size=-1&businessplan=-1&location=
