ENGINEERING, PROCUREMENT AND CONSTRUCTION(EPC) WORKS AND
SERVICES FOR JURONG ISLAND MARKETING TERMINAL PROJECT, SINGAPORE.
SYSTEM NO : SPRINKLER & FOAM PIPE SYSTEM
TESTPACK:
CIWE-JIMT-P-008
Main P & ID : JIMT-CO2-C-17-20025 Rev 5
Type of Test : HYDRO TEST
Test Pressure :
DesignTest Pressure :
Test Medium : Water
Contractor : CIWE
PROJECT : JIMT LOCATION : TANK 06
CIWE-JIMT PROJECT
PIPEWORK PRE-TEST CHECK LIST Page 1 of 1
SYSTEM: Sprinkler & Foam System Tank 06 PROJECT : JIMT
MAIN P&ID No: JIMT-C02-C-17-20025 REV: 5 LOCATION : Tank 06
TEST PACK No: CIWE-JIMT-P-008
YES N/A NO
1. Check that all NDE / PMI / and PWHT requirements are as specified, have been
met and recorded.
Welding Inspector : Date :
2. Check that the bores of all orifice flanges have been ground smooth.
3. Pipework internal cleaning confirmed.
4. Check Isometrics are latest revisions and agree with Testpack Specification Sheet
5. Check isometrics against the P&ID.
6. Check pipe slopes conform to P&ID / Isometrics requirements.
7. Check that the correct bolts and gaskets are installed at all mechanical joints.
8. Check that all vents and drains are installed (Submit for permission to add vents
and drains for testing as required).
9. Check all pipe and fittings for correct schedule and material type.
10. Check that temporary lifting lugs are welded to correct specification and NDE tested.
11. Check valve materials - use spec. ref. in piping material specification.
12. Check that branch reinforcement is correct.
13. Check sealant on screwed connections is as per specification.
14. Check that all pressure connections are installed correctly as per specification.
15. Check for correct flow direction through filters and strainers, traps, check valves
globe valves and control valves.
16. Check orifice valve tap orientation.
17. Check that orifice flanges have required upstream and downstream 'clearances'
18. Check all orifice taps have been seal welded and unused tapped holes have been
plugged and seal welded.
19. Check that all pipe supports are completely installed as per drawings and pipe
support standards / specs and schedules - additional supports may be
required - refer to standard drawings.
20. Check that all temporary pipe supports have been removed.
21. Check springs supports are in position and all pre-test checks have been done
and gags are in or springs are locked.
22. Check that all the necessary test spades have been installed correctly.
23. Check that all valves, sprinkler heads, rossettes, nozzles and other equipment that
could be damaged by testing are identified, removed or isolated, on the test package.
24. Check test medium for conformity to requirements.
25. Check pressure gauge calibration correct.
26. Mechanical Supervisor to verify flange alignment to rotating equipment
prior to test.
Mechanical Supervisor : Date :
Remarks: No test breaks are allowed against welded isolating valves without Client approval.
For and on behalf of NAME Signature Date
CIWE
PMC
SPC
CIWE-JIMT PROJECT
TEST BLIND LIST Page: 1 of 1
TEST PACK NO: CIWE-JIMT-P-006
Test Rev
Blind Iso Dwg. Size of Removed CIWE PMC
No. blind Sign Sign Remarks
1 JIMT-CO2-T-18-20513-001 2 3"
2 JIMT-CO2-T-18-20513-002 2 2 1/2"
3 JIMT-CO2-T-18-20513-003 2 2 1/2"
4 JIMT-CO2-T-18-20513-004 2 3"
For and on behalf of NAME Signature Date
CIWE
PMC
SPC
CIWE-JIMT PROJECT
PIPING PUNCH LIST PAGE 1 of 1
SYSTEM No. : Sprinkler & Foam Pipe system Tank 06 PROJECT : JIMT
TEST PACK No. : CIWE-JIMT-P-008 PIPE SPEC : Sprinkler & Foam Pipe system
PUNCH LIST COMPLETION
DESCRIPTION OF REMEDIAL WORKS
Item Initiator CAT CIWE PMC SPC
(DISCIPLINE)
DATE SIGN DATE SIGN DATE SIGN
Cat "A" - Punch Items must be repaired/completed or corrected before (pressure) testing can take place
Cat "B" - Punch Items may be repaired, completed/corrected after (pressure) testing, but before Reinstatement Acceptance
CIWE-JIMT PROJECT
PIPING TEST PACK APPROVAL TO TEST Page: 1 of 1
SYSTEM NO: Sprinkler & Foam Pipe system Tank 06 PROJECT : JIMT
TEST PACK No.: CIWE-JIMT-P-008 LOCATION : Tank 06
EFD No.:
1. PMC ENGINEERING REVIEW
There are no outstanding Engineering issues that prevent this line from being tested.
NAME: POSITION:
DATE: SIGNATURE:
2. PMC CONSTRUCTION REVIEW
All items on Pipework Pre-Test Check List have been examined and completed.
All category A Punch List items have been rectified.
The system has been set-up for testing as per requirements.
NAME: POSITION:
DATE SIGNATURE:
REMARKS
COMPLETED BY
COMPANY
SIGNATURE
NAME
DATE
CIWE-JIMT PROJECT
PRESSURE TEST REPORT
SYSTEM: Sprinkler & Foam System Tank 06 PROJECT : JIMT
TEST PACK No:CIWE-JIMT-P-008 LOCATION : Tank 06
P & ID No. JIMT-C02-C-17-20025 Rev : 5
ISO Drawing No. See Attached Sheets (pipe line release inspection record)
DESIGN DATA TEST DATA
Ambient Temperature 30°C Ambient Temperature
Test Pressure Test Pressure
Design Pressure Holding Time
Fluid Water Testing Medium
Service Temperature 19.4°C - 36.6°C Testing Temperature
Applicable Documents Pressure gages used give ID No.
1
Document No. : Calibration Cert. No & Date
Pressure gages used give ID No.
2
Calibration Cert. No & Date
Pressure gages used give ID No.
3
Calibration Cert. No & Date
Comments/Remarks Pressure Checked During Holding Time
P (If Required)
24bar No Gage ID. Date Time Reading Signature
16bar 15minutes 1
2
3
0 4
t0 t1 t2 t3 t4 t5 t6 T
We confirm that the pressure test results as noted above correct and conform to the project requirements.
For and on behalf of Name Signature Date
CIWE
PMC
SPC
CIWE-JIMT
PIPE LINE TEST RELEASE
INSPECTION RECORD
SYSTEM No. : Sprinkler & Foam System Tank 06 PROJECT : JIMT
PAGE NO.: 1 of 1
TEST PACK No: CIWE-JIMT-P-008 LOCATION : Tank 06
Checked by CIWE Checked by CIWE CHECKED BY PMC CHECKED SRC
P&ID NO.: JIMT-C02-C-17-20025
CHECK ITEMS
S/N ISO DWG NO. REV NO LINE NO. RESULT
VALVE BLIND SPACER VENT DRAIN SUPPORT GASKET NDE
1 JIMT-C02-T-18-20513-001 2
2 JIMT-C02-T-18-20513-002 2
3 JIMT-C02-T-18-20513-003 2
4 JIMT-C02-T-18-20513-004 2
Exception List Issued Yes No E/L No
CIWE-JIMT PROJECT
TEST PACK CONTENTS Page: 1 of 1
AREA: Tank-06 PROJECT : JIMT
SYSTEM: Sprinkler & Foam Pipe System TEST PACK NO: CIWE-JIMT-P-008
LOCATION : Tank-06
Tick Box if Included
1. Pipework Pre-Test Checklist
2. Test Blind List
3. Piping Punch List
4. Piping Test Pack Approval To Test
5. Pressure Gauge Calibration Certificates
6. Pressure Test Report
7. Line List
8.Approved Isometric Drawing
9. Piping & Instrument Diagram
10.Pipe Line Welding Pack
11. Equipment Erection Report
12. Material Certificate