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Radiator Side Support (Assy) : Body Panel Replacement BP-1

This document provides instructions for replacing a radiator side support assembly on a Fortuner or Hilux vehicle. It describes temporarily installing the new parts and measuring dimensions according to the body diagram to ensure proper fitting. After welding, polyurethane foam, sealer, and undercoating should be applied to the corresponding parts. Dimension measurements are provided as a reference for installing the headlights.

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Crystal Hùng
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60 views3 pages

Radiator Side Support (Assy) : Body Panel Replacement BP-1

This document provides instructions for replacing a radiator side support assembly on a Fortuner or Hilux vehicle. It describes temporarily installing the new parts and measuring dimensions according to the body diagram to ensure proper fitting. After welding, polyurethane foam, sealer, and undercoating should be applied to the corresponding parts. Dimension measurements are provided as a reference for installing the headlights.

Uploaded by

Crystal Hùng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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BODY PANEL REPLACEMENT BP-1

RADIATOR SIDE SUPPORT (ASSY)


REPLACEMENT

F20972-C

REMOVAL

F20972

BRM
FORTUNER/
HILUX
BM00M0E
BP-2 BODY PANEL REPLACEMENT

INSTALLATION
: Temporarily install the new parts and measure each part of the new parts in accordance with the body dimension
diagram. (See the body dimension diagram)
: Inspect the fitting of the related parts around the new parts before welding. This affects the appearance of the
finish.
: After welding, apply the polyurethane foam to the corresponding parts.
: After welding, apply body sealer and under-coating to the corresponding parts.
: After applying the top coat layer, apply anti-rust agent to the inside of the necked section structural weld spots.

F20973

POINT
1 Inspect the fitting of the headlight and front fender, etc., before welding, since this affects the appearance of the
finish.
PART NAME
[A] Radiator Support To Front Fender Bracket [B] Front End Panel No. 1 Extension

BRM
FORTUNER/
HILUX
BM00M0E
BODY PANEL REPLACEMENT BP-3

932 mm 307 mm

669 mm

99 mm

F20974

POINT
1 Measure the dimensions before installing the headlights.
2 These values are reference values.

99 mm (3.90 in.) 307 mm (12.09 in.) 669 mm (26.34 in.) 932 mm (36.69 in.)

BRM
FORTUNER/
HILUX
BM00M0E

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