Servo Drive Alarm & Warning Guide
Servo Drive Alarm & Warning Guide
Table of contents
1. Action plan for Alarm & Warning
2. FAQ
2017. 10. 31
LS Mecapion Customer Support Team
ENG Ver 1.9
Table contents - Action plan for Alarm & Warning
* Please check the current alarm and warning by clicking the corresponding series.
Code Title Servo Drive Code Title Servo Drive
AL - 10 IPM fault (H/W) L7S L7N L7NH&P AL - 50 Over speed limit L7S L7N L7NH&P
AL - 11 IPM temperature L7S L7N L7NH&P
AL - 51 POS following L7S L7N L7NH&P
AL - 14 Over current (S/W) L7S L7N L7NH&P
Excessive SPD deviation - - L7NH&P
AL - 15 Current offset L7S L7N L7NH&P AL - 53
Pulse command frequency error L7S - -
AL - 16 Current limit exceeded L7S L7N L7NH&P
AL - 54 Excessive speed error L7S - -
AL - 21 Continuous overload L7S L7N L7NH&P
AL - 22 Drive temperature 1 L7S L7N L7NH&P AL - 55 Motor Over Run L7S - -
AL - 23 Regeneration overload L7S L7N L7NH&P AL - 63 Parameter checksum L7S - L7NH&P
AL - 24 Motor cable open L7S L7N L7NH&P AL - 64 Parameter Range Error L7S - L7NH&P
AL - 25 Drive temperature 2 L7S L7N L7NH&P AL - 65
AL - 66 EtherCAT Communication error - L7N -
AL - 30 Encoder communication L7S L7N L7NH&P AL - 67
AL - 71 Factory setting L7S L7N L7NH&P
AL - 31 Encoder cable open L7S L7N L7NH&P
AL - 72 Output contact setting error L7S L7N -
AL - 32 Encoder data L7S L7N L7NH&P
AL - 33 Motor setting L7S L7N L7NH&P W-01 Main power phase loss L7S L7N L7NH&P
AL - 34 Z phase open L7S L7N L7NH&P W-02 Battery low L7S L7N L7NH&P
AL - 35 Low battery L7S L7N L7NH&P W-04 Excessive torque command L7S L7N -
AL - 36 Sinusoidal ENC amplitude L7S L7N L7NH&P W-04 Software position limit - - L7NH&P
W-08 Overspeed command L7S L7N -
AL - 37 Sinusoidal ENC frequancy - - L7NH&P
W-08 Excessive DB current - - L7NH&P
AL - 38 Encoder setting - - L7NH&P
W-10 Overload warning L7S L7N L7NH&P
AL - 40 Under voltage L7S L7N L7NH&P
AL - 41 Over voltage L7S L7N L7NH&P W-20 Driver/Motor combination fail L7S L7N L7NH&P
AL - 42 Main power fail L7S L7N L7NH&P W-40 Low voltage L7S L7N L7NH&P
AL - 43 Control power fail L7S L7N L7NH&P W-80 Emergency signal input L7S L7N L7NH&P
- on the segment window L7S L7N L7NH&P - Origin position error during origin operation L7NH&P
- on the segment window L7N L7NH - Nothing displayed in the segment window L7S L7N L7NH&P
- on the segment window L7S L7N L7NH&P - Analog monitor’s output is abnormal L7NH&P
- bt 2.0 on the segment window L7S L7N L7NH&P - What is User Unit? L7NH&P
- Upper controller output pulse, but motor L7S L7P
- How to calculate speed and acceleration, L7NH&P
doesn’t run deceleration
- Servo-On isn't enable L7S L7N L7NH&P - Index operation isn’t enable even if I gave L7P
start signal
- How to change the operating direction L7S L7N L7NH&P
- How to select communication program L7S L7N L7NH&P
- Motor over run as soon as I start operation L7S L7N L7NH&P
- How to check the resolution of motor(encoder) L7S L7N L7NH&P
- Homing speed doesn’t increase L7N L7NH&P
- How to use encoder output in open collector - Parameter is unchanged L7S L7N L7NH&P
L7S L7P
mode - What is brake type motor? L7S L7N L7NH&P
- Speed doesn’t go up even if I increase speed L7S L7P
- How to wire the brake type motor L7S L7N L7NH&P
- How to set the electric gear ratio L7S L7N L7NH&P
- After auto tuning, motor doesn’t run once L7N L7NH
- I only Servo-On, but the motor is spinning L7S
- Can I input the digital input signal at + 24V L7S L7N L7NH&P
- Drive internal JOG operation isn’t available L7S instead of GND 24V?
- How to set the speed scale for the analog speed - Is torque operation possible with 422 L7S L7P
L7S L7P
operation communication?
- How to set the torque scale for the torque L7S L7P
- Is it possible to operate the position by 422 L7S L7P
operation communication?
- How to use analog speed operation L7P - Where is the analog input / output terminal L7S L7NH&P
- Jog operation isn’t available in Drive CM L7NH&P - Can I generate an overload alarm earlier? L7S L7N L7NH&P
- Position error during position operation mode L7NH&P - Can not input a value for parameter 0x6099 L7N L7NH&P
This alarm is appeared when the IGBT module power element of servo drive is overheated.
2) Installation direction, and clearance conditions must meet the installation standards in the control panel.
3) Check the status of foreign matter inflow and DC fan failure in the cooling fan(Applicable for products 1kW or more)
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=> L7NH/L7P Drive : Torque Limit Function Select [0x2110], External Torque Limit Setting [0x2111], [0x2112] Adjustment
ex) 300.0% -> 250.0% / Lower the input value of [0x6072], [0x60E0], [0x60E1], Analog Torque
=> L7S Drive : Torque limit setting, Lower the input value of P1-13, P1-14 ex) 300.0% -> 250.0%
=> L7N Drive : External Torque Limit Setting , Lower the input value of 0x2111, 0x2112 ex) 300.0% -> 250.0%
2) Increase the acceleration / deceleration time -> Decrease the Instantaneous Max. Operation Overload.
3) Replace drive with a higher capacity product -> Increase the maximum current value.
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=> L7N : Reset current offset if the U/V/W phase current offset [0x2015]~[0x2017] is more than 10% of the rated current
(7.5KW or less does not measure the W phase current)
Please connect to TwinCAT and input command “rset(72 73 65 74)”
=> L7S : Reset current offset if the U/V/W phase current offset [0x2015]~[0x2017] is more than 10% of the rated current
(7.5KW or less does not measure the W phase current)
Reset current offset(related parameter[Cn-17])
2) Replace the drive. Return to List
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4) If using brake type motor, check whether the brake is open or lock.
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It occurs when the temperature inside the drive (power NTC) exceeds 95 [℃]
2) Installation direction, and clearance conditions must meet the installation standards in the control panel.
3) Check the status of foreign matter inflow and DC fan failure in the cooling fan(Applicable for products 1kW or more)
4) Check if the drive temperature in common condition displays differs from the ambient temperature and replace the servo drive.
=> L7NH/L7 Drive : Drive temperature 1 parameter [0x260B]
=> L7S Drive : Internal temperature display [St-19]
=> L7N Drive : Temperature 1 parameter [0x2610]
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1) When using external regenerative resistor, Set the same as regeneration resistor value, regeneration resistor capacity
regeneration resistor information.
4) Check whether the regenerative overload rate reaches 100%. When 100% is reached, use an external regenerative
resistor (option) or change the servo capacity.
=> L7NH/L7 Drive : Parameter [0x2606]
=> L7S Drive : Parameter[St-13]
=> L7N Drive : Parameter[0x260C]
5) Check the regenerative resistor Derating Factor setting is not too low.
=> L7NH/L7 Drive : Parameter [0x200A]
=> L7S Drive : Parameter [P0-09]
=> L7N Drive : Parameter [0x2006]
6) Measure the regenerative resistance value to make sure it is the same as the specification
=> If only the power supply voltage is input in the normal range, replace the servo drive when the regenerative resistor
generates heat
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It occurs when the temperature inside the drive (main MCU) exceeds 90 [℃]
2) Installation direction, and clearance conditions must meet the installation standards in the control panel.
3) Check the status of foreign matter inflow and DC fan failure in the cooling fan(Applicable for products 1kW or more)
4) Check if the drive temperature in common condition displays differs from the ambient temperature and replace the servo drive.
=> L7NH/L7 Drive : Drive temperature 1 parameter [0x260B]
=> L7S Drive : Internal temperature display [St-19]
=> L7N Drive : Temperature 1 parameter [0x2610]
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1) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting.
=> Set the parameters as follow
1) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting.
=> Set the parameters as follow
1) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting.
1. If putting ID, motor parameter is automatically set
2. Motor ID is on the motor label.
Caution Serial type: set the number of bits per revolution ex) 19bit -> 524288 setting(=2^19)
Incremental type: set the pulse per revolution x4 ex) 3000 pulse -> 12000 setting(3000x4=12000)
(Note 1) The parameter must be set when the motor is off.
(Note 2) Make sure that the encoder type setting and encoder pulse number setting are different from L7S.
1) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting.
=> Set the parameters as follow
1. If putting ID, motor parameter is automatically set
2. Motor ID is on the motor label.
1) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting. => Set the parameters as follow
1) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting.
1. If putting ID, motor parameter is automatically set
2. Motor ID is on the motor label.
Caution Serial type: set the number of bits per revolution ex) 19bit -> 524288 setting(=2^19)
Incremental type: set the pulse per revolution x4 ex) 3000 pulse -> 12000 setting(3000x4=12000)
(Note 1) The parameter must be set when the motor is off.
(Note 2) Make sure that the encoder type setting and encoder pulse number setting are different from L7S.
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=> L7NH/L7P Drive : Set 0x2005 to 1 (use multi-turn encoder as a single turn)
=> After setting, turn on the power again.
2) In the case of using the battery, if the battery voltage is under 3.3V, AL-35 triggers.
=> Please replace the battery. Return to List
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1) Check whether the main power connector(L1, L2, L3) contact is poor.
5) Check the DC link voltage is within the range of 260 to 320 [V] in the SV-Off state.
=> Replace the Drive.
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4) Check whether the load inertia moment ratio is within the allowable load.
=> Increase the deceleration time or reduce the load.
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1) Check whether the main power connector(L1, L2, L3) contact is poor.
2) Check whether the voltage between L1, L2, L3 is AC170 ~ AC253 [V]
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2) are you applying the 220V for control power to the drive for 400V?
=> The control power of the drive for 400V must also be 400V.
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2) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting => L7S (Refer to 15 page )
3) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting => L7N (Refer to 16 page)
4) Please find the motor ID(0x2000), encoder type(0x2001), encoder resolution(0x2002) on the motor label and check the
parameter setting => L7NH/L7P (Refer to 17 page )
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4) Check the setting value for Excessive SPD deviation detection level[0x2310].
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2) Check pulse input wiring in CN1(control signal connector) for ground or short circuit.
3) Use the Twisted Pair Shield cable for pulse command signal(PF+, PF-, PR+, PR-)
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Main power phase loss is displayed as Alarm or Warning message according to Main power input setting
=> L7S Drive : [P0-06] DIGIT2 set 1 and main power isn’t applied when Servo-on
=> L7NH/ L7P Drive : [0x2006] BIT4 is set and main power phase open when Servo-on
=> L7N Drive : Main power phase loss occurs when parameter[0x2003] setting ‘1’ and Servo-on status.
1) Check whether the main power connector(L1, L2, L3) contact is poor
2) Check whether the voltage between L1, L2, L3 is AC170 ~ AC253 [V]
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Output voltage of encoder Back Up battery is low when using absolute encoder (3.3V or more)
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Software position limit function setting[0x2400] value[(1(CCW Limit) or 2(CW Limit) or 3(CW/CCW Limit) is higher than
Software position limit minimum value.
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2) DB capacity exceeded
=> Lower the command speed.
=> Lower the load inertia moment.
=> Reduce the frequency of DB stop operation.
3) Replace the drive.
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It Occurs when the value of the cumulative operation overload rate reaches the value of the overload warning level setting.
=> L7S Drive : It reaches to parameter[P0-13]
=> L7NH/ L7P Drive : It reaches to parameter [0x2010]
=> L7N Drive : It reaches to parameter [0x200A]
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2) This warning is caused by using a drive that does not match the motor model.
=> Refer the product catalog and manual to choose the right model.
3) It occurs when the same function is duplicated over two or more I / O PINs.(Only for L7NH, L7P)
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Depending on the setting of the main power input mode, it is displayed as main power phase loss alarm or warning.
=> L7S Drive : [P0-06] DIGIT2 setting is 1 and DC-Link voltage is below 190V.
=> L7NH/ L7P Drive : [0x2006] BIT4 setting is 4 and DC-Link voltage is below 190V.
=> L7N Drive : [0x2003] Main power phase loss processing method setting value is 1 and DC-Link voltage is below 190V.
1) Check whether the main power connector(L1, L2, L3) contact is poor.
5) Check the DC link voltage is within the range of 260 to 320 [V] in the SV-Off state
=> Replace the Drive.
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=> L7S Drive : Check EMG contact . Wiring to pin No.18 on CN1 or change the setting of P2-09 to 10001 => 11001.
In the case of L7S Drive, the EMG input signal logic defaults value is contact B, and for L7N, L7NH,
and L7P Drive, the default is value is contact A(Refer to picture on 52 page)
=> L7NH/ L7P Drive : Check EMG contact . Is the EMG signal turned on?
Default value is contact A. If you need to change the contact A to B, change the contact High to Low as below picture
through the Drive CM.
=> L7N Drive : Check EMG contact . Is the EMG signal turned on?
Default value is contact A. It’s available to change the contact A to B.
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The measures for W-20 and W-80 should be done at the same time.
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CCW or CW Limit signal is on. Check the CCW or CW Limit I/O setting and contact.
=>L7S Drive : Check the limit contact., Is CCW Limit or CW Limit on?
Wiring No.19 and 20 of CN1, or change the B contact (default value) to A contact
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CCW Limit signal is turned on. Check the CCW or CW Limit I/O setting and contact.
=>L7N Drive : : Check the limit contact., Is CCW Limit or CW Limit on?
Default value is contact A. It’s possible to change the contact A to B(Refer to L7N Manual)
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CCW Limit signal is turned on. Check the CCW or CW Limit I/O setting and contact.
=>L7NH Drive : : Check the limit contact., Is CCW Limit or CW Limit on?
Default value is contact A. If you need to change the contact A to B, change the contact High to Low as below picture
through the Drive CM.
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1) Is 0x3000 (control mode) set to pulse type position control mode (1)?
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2) Is the parameter set to three-phase use while using the single-phase main power?
=> L7S: 3 phase power input is used when P0-06 is set to '01'
=> L7N: When BIT 0 of 0x2003 is set to '1', 3-phase power input is used
=> L7NH: When BIT 1 of 0x2006 is set to '1', 3-phase power input is used
3) Is there an alarm?
=> Check drive segment window for alarm occurrence
=> Reset the alarm
4) L7S Drive: Check On / off status of servo-on by monitoring through Live I.C.E
L7P Drive: Check On / Off status of servo-on by monitoring through Drive CM
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1) L7S Drive :
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1) In the case of encoder revolution is 19bit, Serial encoder (When the electronic gear ratio is 1:1)
- Homing speed [0x6099]
0x6099: 01 Switch seek speed, setting 5242880 (600rpm)
0x6099: 02 Zero search speed, speed setting for searching for index signal, moving 600rpm when set to 5242880
- Homing acceleration [0x609A]
Acceleration/deceleration homing speed setting.
When set to 5242880, the acceleration (deceleration) time is 0.1 second
2) In the case of encoder revolution is 3000pulse, Incremental encoder (When the electronic gear ratio is 1:1)
- Homing speed [0x6099]
0x6099: 01 Switch seek speed, setting 120000 (600rpm)
0x6099: 02 Zero search speed, speed setting for searching for index signal, moving 60rpm when set to 12000
- Homing acceleration [0x609A]
Acceleration/deceleration homing speed setting.
When set to 5242880, the acceleration (deceleration) time is 0.1 second
Please refer the L7S or L7P manual to use encoder output in open collector mode.
=> http://www.lsmecapion.com/eng/contents/sub02/sub03_03.php
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http://www.lsmecapion.com/eng/contents/sub02/sub03_03.php
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2) In the case of using Z-phase of motor for Homing, if the position of Z phase is almost match with home sensor position,
Shift the position of home sensor and try again.
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To use analog monitor function, connect to CN7(analog monitor output connector) not 1, 2, 3, 4 of CN1 I/O
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Please set the minimum unit (User Unit) for each user.
Assume that a motor with a 19-bit (524288 pulses) encoder drives a ball screw that moves 10um in one revolution.
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3) Check whether the Start signal is input or not by the digital input in Drive CM
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4) When the start signal is input, please confirm Stop signal is not on by Drive CM
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1) In the case of the below serial encoder, the resolution is 16 bits for the multi-turn and the resolution for
single-turn is 19 bits (524288 pulse)
2) In the case of the below incremental encoder 3000 p/r means 3000 pulses per revolution, our servo drive is
quadrupled and recognized as 12000 pulses.
(In the case of L7S Drive, set to 3000 without multiplication when setting the encoder resolution. L7P/L7NH Drive
multiplies by 4 and sets it to 12000)
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1) Is it Servo-on status?
3) If Drive CM is used, have you pressed Enter key after parameter change? Press the Enter key to save it.
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1. Brake Type Motor : it is used for the purpose of preventing the vertical axis fall down
(Servo Off or Power Off),
=> Not for the stopping during operation. But for fixing to prevent fall down
2. Wiring :
*Indirect control is required by using the relay through the brake output of CN1 I/O terminal.
The drive can not output high voltage and current to control the motor brake directly
*It is necessary to use SMPS for brake power only (Do not use SMPS for interface)
3. Output contact : Output contact: Brake output contact is on when Servo is enable (Servo On)
and Brake output contact is off off when Servo is disable (Servo Off)
When +24V or +90V(depending on motor specifications) is applied to the motor's
brake side Brake turns off and brake turns on when power is not applied.
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Brake Encoder
Brake+ Con
DC 24V GND output
Relay Brake-
CN1 Pin.No
50 wiring
+24V GND 24
+24V GND 24
SMPS
SMPS
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Brake Encoder
Con Con
CN1 I/O Brake+
Motor
Con
DC
DC24V
24VGND
GNDoutput
출력
Relay Brake-
CN1 Pin.No
50 번 wiring
+24V GND 24
+24V GND 24
SMPS
SMPS
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Brake Encoder
Con Con
Motor
CN1 I/O Brake+ Con
CN1 Pin.No
50 wiring
+24V GND 24
+24V GND 24
SMPS
SMPS
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Brake Encoder
Con Con
CN1 I/O Brake+
Motor
Con
CN1 Pin.No
50 wiring
+24V GND 24
+24V GND 24
SMPS
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Since the L7 Series uses a bidirectional photocoupler, the digital input signal can be used as + 24V.
In this case, the COM terminal should be input to GND 24V.
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L7S Drive : Position operation must control the position by receiving external pulse.
Position operation is not possible with 422 communication.
L7P Drive : There are two ways to operate the L7P drive
- Pulse operation mode: Position operation is not possible with 422 communication.
- Indexing operation mode: Position operation performs by drive internal parameter setting value.
Mainly used by single axis. In this case, position operation control is possible by 422 communication.
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L7S Drive : CN1 terminal includes the analog input / output terminal as same as the digital input / output.
L7P/L7NH Drive : The analog input terminal is included in the CN1 terminal, and the analog output terminal is placed as
below picture
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This indicates the load factor at which operation overload starts to be accumulated. When this is set to a value no more than 100,
operation overload will start to be accumulated earlier at the set load factor to resulting early trigger of operation overload alarm
(AL-21). If the heat radiation condition of the drive is poor, configure the setting to no more than 100% to trigger an overload alarm
earlier.
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The speed can be limited during torque operation. In other words, it is not driven beyond the limited speed.
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L7S/L7P Series
CN1 Connector
L7N/L7NH Series
Spec
CN1 Connector
Spec
Spec
Spec
L7 Series Encoder
Connector
Spec
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L7S :
L7N : Wiring is the same as L7S Drive. But parameters are different as below Return to List
0x2007 (The value of regenerative resistor), 0x2008 (The capacitor of regenerative resistor)
Please link to below web-site and find the 10.11.2[Using External Regeneration brake resistor] in L7P manual
http://www.lsmecapion.com/eng/contents/sub02/sub03_03.php?writemode=view&code=library&seq=8992&page=1
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During Indexing Position operation, It’s possible to override index speed according to analog input.
This function is applied when the analog speed override mode (0x221E) is set to use
You can adjust the offset of the input voltage by setting the analog speed override offset (0x221F).
Override speed is applied by analog input. Ex) -10[V] = 0[%], 0[V] = 100[%], 10[V] = 200[%]
RS-422 Wiring : Use 5Pin connector for communication with external device.
Please refer name and wiring direction for each pin.
Signal direction
Pin No. CNET Name External Device Name
CNET External Device
RS-485 Wiring : Use 5Pin connector for communication with external device.
Please refer name and wiring direction for each pin.
Signal direction
Pin No. CNET Name External Device Name
CNET External Device
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