Western Scale M2000
Western Scale M2000
45 *
* RELEASE DATE: FEB. 24th, 2004 *
M2000 DIGITAL WEIGHT INDICATORS
M2000 A, M2000 A-S TECHNICAL MANUAL
Published by:
INTRODUCTION………………………………………………………………………..1
   M2000 Indicators………………………………………………………………………2
   M2000 System Features……………………………………………………...…...…3
   M2000 Enclosures………………………………………………………………….…4
   Pre-installation (Receiving Inspection)……………………………………...……5
   M2000 User Interface…………………………………………………………………6
        Alpha-Numeric Display……………………………………………………...6
        LED Indicator Lamps…………………………………………………...……7
        Keypad & Key Functions……………………………………………………8
             ON/OFF key……………………………………….……………….….8
             ZERO key…………………………………………………………...…8
             CLEAR key………………………………………………………...….8
             TARE key………………………………………………………...……9
             PRINT/SELECT key………………………………………………….9
   User Functions………………………………………………………………………..10
        Selecting Scale Channels………………….……………………………....10
        Total Mode…………………………………………………………..……..…11
             Example: Total Mode (1)………………… …………….………...11
             Example: Total Mode (2)………………… …………….………...12
             Scale Operations in Total Mode……………………...………….12
        Scan Mode………………………………………………………..….…….…13
        Gross/Net Weighing Modes……………………………………….……….13
        Selecting lbs/kgs…………………………………………………….…....…13
        Test Display…………………………………………………………………..13
   Security Features………………………………………………………………….…14
        Electronic Seal……………………………………………………………….14
        Password……………………………………………………………….……..14
        Change the Password………………………………………………………14
        Audit Trail……………………………………………………………………..15
        Accessing the Audit Trail…………………………………………………..15
   Battery Replacement………………………………………………………………...16
        Testing the Battery………………………………………………………….16
        Replacing the Battery………………………………………………...…….16
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        HIGH SPEED DIGITAL WEIGHT INDICATORS
INSTALLATION………………………………………………………………………..17
     Power Requirements………………………………………………………………...18
         Power Aids……………………………………………………………………18
         Battery Power…………………………………………………………….…..18
     Grounding Requirements………………………………………………………..….19
         Static Environments………………………………………………………....19
         Line Noise……………………………………………………………………...19
     Accessing the M2000 Terminals……………………………………………………20
     M2000 Wiring Terminals……………………………………………………………..21
     M2000A Analog Loadcell Wiring…………………………………………………...22
         Scale Systems with 1 Loadcell…………………………………………….22
         Scale Systems with Multiple Loadcells…………………………………..23
     Wiring Power to the M2000………………………………………………………….24
     M2000 Power Up………………………………………………………………………25
         Power Up Trouble Shooting………………………………………………..25
     Calibration Mode……………………………………………………………………..28
         Entering Calibration Mode…………………………………………………28
         Entering Commands in Calibration Mode………………………………28
         Key Functions in Calibration Mode………………………………………29
         Exiting Calibration Mode…………………………………………………..29
     Standard Scale Set-Up Parameters……………………………………………….30
         Decimal Point Position……………………………………………………..30
         Graduation Size……………………………………………………………...30
         Scale Capacity……………………………………………………………….30
         EXAMPLE: Set-up a scale…………………………………………………31
     Scale Calibration Parameters……………………………………………………...32
         Scale Calibration Units……………………………………………………..32
         Deadload Scale………………………………………………………………32
         Set Span (Example)………………………………………………………....33
     Time & Date……………………………………………………………………………34
         Set Time (Example)………………………………………………………….34
         Set Date (Example)……………………………………………………….....35
         Time Format………………………………………………………………….35
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                                          TABLE OF CONTENTS
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        HIGH SPEED DIGITAL WEIGHT INDICATORS
SERIAL COMMUNICATIONS………………………………………………………..59
iv
                                                  TABLE OF CONTENTS
                                                                      v
        HIGH SPEED DIGITAL WEIGHT INDICATORS
APPENDICES………………………………………………………………………….95
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               TECHNICAL MANUAL
INTRODUCTION
                              1
           HIGH SPEED DIGITAL WEIGHT INDICATORS
M2000 INDICATORS
    The following information is for the exclusive use of Western Scale Dealers
    and Customers.
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                                                               TECHNICAL MANUAL
FAST.
ACCURATE.
VERSATILE.
DURABLE.
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             HIGH SPEED DIGITAL WEIGHT INDICATORS
M2000 SLIMLINE
M2000 DT (DESKTOP)
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                                                              TECHNICAL MANUAL
M2000 PRE-INSTALLATION
RECEIVING INSPECTION
M2000 Indicator
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      M2000 Displays are split into two components: The Alpha-Numeric Weight
      Display and the LED indicators.
ALPHA-NUMERIC DISPLAY
                              []2000
         •    The Alpha-Numeric Weight Display has 6 multi-character LED’s. Scale
              weights, Error messages, and Calibration information are shown here.
         •    A negative weight is shown by a (-) minus sign on the far left LED
              character.
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        Indicates the scale is in NET weighing mode (Scale has a tare weight
NET     stored).
LB INDICATOR
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                                                                NUMERIC
    ON / OFF KEY                                                 KEYS
                Powers-up the M2000. The key must be pressed and held for 1
                second to turn the M2000 off.
                   The [ON/OFF] key is not hard wired to the M2000 power supply. A
                   Power Bypass function is available for Process Control and other
                   applications. (See Power Switch Bypass - Page 47)
CLEAR KEY
                Press the [CLEAR] key to erase previously entered tare values. The
                [CLEAR] key will also function to cancel any keypad entry.
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TARE KEY
        •   Press the [TARE] key and the displayed weight will be tared. Note that
            the NET LED will illuminate to indicate that the scale is now in NET mode.
        •   With a stable weight on the scale, enter the desired tare weight using the
            numeric keypad, followed by the [TARE] key. The NET LED will
            illuminate to indicate the scale is in NET mode.
• If the scale was at zero, the tare will be displayed as a negative weight.
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       M2000 functions are accessible via the keypad. To prevent accidental misuse,
       some functions may need to be enabled upon installation. Additional fine-tuning
       may also be recommended to maximize a weighing systems performance. To
       help your customer get the most out of the M2000, discuss specific system
       requirements with them prior to installation.
          •    To view the weight display for the desired channel, press the channel
               number on the numeric keypad followed by the [PRINT/SELECT] key.
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                    •   Only channels that are enabled and calibrated with the same
                        grad size, decimal places, and units of weight will be
                        displayed in TOTAL MODE.
  1. To view the rear axle weight (Section 3), select Scale Channel 3.
     (CH3 LED will illuminate)
                                                               3000
      3P                      CH1 CH2 CH3
  2. To view the total weight (Sum of all sections), enter TOTAL MODE.
     Press [4], followed by the [PRINT/SELECT] key. (CH1, CH2, & CH3 LEDs
     will illuminate)
                                                               6000
      4P                      CH1 CH2 CH3
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              4P
          2. The CH1 and CH3 LED indicators will illuminate.
          •   Pressing the [ZERO SCALE] button will zero all the channels that are
              included in Total Mode.
          •   The TARE function will tare all channels included in Total Mode
              simultaneously, displaying the total NET weight.
          •   The MOTION and SCALE ZERO LEDs will indicate the status of all the
              scales included in Total Mode. (E.g. If Channel 1 has MOTION, Motion
              will be indicated for Total Mode)
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SCAN MODE
TEST DISPLAY
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SECURITY FEATURES
ELECTRONIC SEAL
       M2000 Set-Up and Calibration settings are electronically sealed with a password.
       This safeguard helps prevent accidental or unauthorized alteration of important
       scale settings.
THE PASSWORD
       Passwords are 4 digit numbers (0000 to 9999). The factory default for the
       password is 1111, and can be changed in Calibration Mode.
FAiL
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AUDIT TRAIL
  The M2000 is equipped with a Category 1 Audit Trail system. The Audit Trail
  has two counters:
  The counters will count from 000 to 999 before rolling over again. Changing
  one or more parameters will increment the counter by 1 (One Counter tick per
  Calibration session). Only an actual change of value to the Calibration or Set-
  Up parameters will register to the Audit Trail.
The Audit Trail can only be accessed from Normal Weighing Mode.
                                              avdit
  1000P
  2. Shortly after, the M2000 will display (in order) the date of the last change
  made to the M2000’s calibration parameters, the Calibration (CAL) counter,
  and the Configuration (CFG) counter.
You may press the [CLEAR] key at any time to cancel this operation.
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       The M2000 uses a 3 Volt Lithium Battery to run the real-time clock and backup
       the indicator’s memory. Power is drawn from the battery only when the indicator
       is disconnected from the 12 Volt power supply. So, if the indicator is in regular
       use, the battery should have a long lifespan.
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               TECHNICAL MANUAL
INSTALLATION
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POWER REQUIREMENTS
       M2000 Indicators are precise electronic instruments that require clean, quality
       power. Most M2000 models plug into 120 VAC external power. Inside the
       enclosure, a 12 VDC power supply adaptor is utilized to run the indicator.
POWER AIDS
BATTERY POWER
       The M2000 draws 200 mA, which will allow the indicator to run from a full 12 Volt
       car battery for a long time. However, the M2000 provides no “Low Power”
       indication.
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GROUNDING REQUIREMENTS
STATIC ENVIRONMENTS
This includes:
LINE NOISE
    To reduce line noise, connect the Loadcell shield wire to the Ground
    terminal, labeled “GND”, on the back of the M2000.
    (See M2000A Wiring Terminals – Page 21)
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M2000 SLIMLINE
M2000 DT (DESKTOP)
          •    Remove 8 medium Phillips screws from the front of the stainless steel
               enclosure.
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        3.3V Li
       BATTERY
KEYPAD
                          V-      (Negative)
    MAIN POWER
    CONNECTOR             GND     (Earth ground)
       12VDC
                          V+      (Positive power)
                          NC      (No connection)
    SMARTWIRE             B       (RS485 differential signal)
        FOR
                          A       (RS485 differential signal)
    PERIPHERAL
     INTERFACE            V+      (SMARTWIRE Power supply)
                          V-      (SMARTWIRE Power supply)
                                                                                                       21
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                         LABEL                                  CONNECTION
                         - EXC                             Negative Excitation
                         - SNS                             Negative Sense
                         + SNS                             Positive Sense
                         + EXC                             Positive Excitation
                         SHLD                              Loadcell Shield
                         - SIG                             Negative Signal
                         + SIG                             Positive Signal
       The Loadcell is wired directly to the M2000A using a 7 pin terminal connector.
       The connector can be unplugged from the M2000 to make wiring easier.
          •    Pass the loadcell cable through the strain-relief, into the enclosure (Not
               required for Slimline models).
                                                                          CHANNEL 1
                                                                                             SHLD
                                                                 -EXC
                                                                               +SNS
                                                                        -SNS
+EXC
                                                                                                           +SIG
                                                                                                    -SIG
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      •   Terminate the loadcell wires at the Sum board, making sure each
          wire is securely fastened in the appropriate position.
      •   Pass the cable from the Sum board through the strain-relief, into the
          enclosure (Not required for Slimline models).
      •   Terminate the wires from the Sum board to the connector. Make
          sure each wire is securely fastened in the appropriate position.
                                                                    CHANNEL 1
                                                                                       SHLD
                                                           -EXC
                                                                         +SNS
                                                                  -SNS
+EXC
                                                                                                     +SIG
                                                                                              -SIG
                                                                                                       23
       HIGH SPEED DIGITAL WEIGHT INDICATORS
       1.    Pass the power cable through the strain-relief, into the enclosure
             (Not required for Slimline models).
12VDC
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M2000 POWER UP
  •    If the scale system has been installed correctly, a weight should then
       be displayed.
TROUBLE SHOOTING
eeeeee
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NOTES:
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                 TECHNICAL MANUAL
     STANDARD
CALIBRATION & SET-UP
                                27
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CALIBRATION MODE
       All Calibration and Set-up functions are executed via the keypad in Calibration
       Mode. Each function or parameter has a unique code with which to access and
       edit values. For a complete listing of all parameters, see Appendix A.
SELECT A PARAMETER
EDIT A PARAMETER
          •    In some cases, the [TARE] key must be used to enter a parameter value.
               Specific Parameter Descriptions will address the use of the [TARE] key.
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                                                           TECHNICAL MANUAL
O
            Cycles the display between Graduated Counts (Displayed weight
            prefixed by a blinking letter “C”) and Raw Internal Counts (Prefixed
            by a blinking letter “a”).
0
            Used to increase some parameter values. Specific Parameter
            Descriptions will address the exact function of this key.
.
            Used to decrease some parameter values. Specific Parameter
            Descriptions will address the exact function of this key.
           99P
     2.     The display will flash, run through a save series, and return to
            Normal Weighing Mode.
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
The following parameters are standard for getting a scale up and running.
Description: Sets the number of decimal places to correspond with Grad Size.
Description: True Scale Capacity. The Zero Range is calculated from this value.
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                                                            TECHNICAL MANUAL
    19P                   Pa55
                                          1111                       C12344
2P 0
1P C1234.4
3P 1
5P C1232.5
4P C1000.0
  8. For a Scale Capacity of 5,000 lb., enter 5000 on the keypad followed by the
     [PRINT/SELECT] key.
    5000P
  The Scale is now ready for calibration and/or more advanced Set-Up.
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
       Description: Identifies the weight of the scale itself. Before spanning the scale
                    for the first time, the scale must be deadloaded.
EXAMPLE:
                    1. Ensure that all test weights are removed from the weighing
                       platform and that the weight is stable.
       12P                     Pa55
                                             1111                        -dead-
1933 c 0.0
                   Older M2000 software versions (1.44 and older) will not prompt for
                   the Password when the scale is deadloaded. Instead, the
                   “Reconfirm” screen appears.
1P -dead-
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                                                             TECHNICAL MANUAL
     1.    Verify that scale is reading zero with the Centre of Zero LED
           illuminated.
C 0.0
13P C4276.5
5000P C5000.0
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
       M2000 Indicators have a built-in Time & Date Clock that is Y2K compliant and
       automatically adjusts for leap years. The real time clock runs from a battery on
       the main board and will continue to operate when power is cut. The time and
       date settings are changed when the M2000 is in Normal Weighing Mode.
          Using the numeric keypad, enter the new 6-digit time in the format shown
          below. Press [PRINT/SELECT] to save the new time or cancel at any time by
          pressing the [CLEAR] key.
          HH:MM:SS
                                        2 Digit Seconds (00 – 59)
EXAMPLE: 11:00 AM
80P 10.00.00
110000P
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                                                                TECHNICAL MANUAL
  Using the numeric keypad, enter the new 6-digit date in the format shown
  below. Press [PRINT/SELECT] to save the new date or cancel at any
  time by pressing the [CLEAR] key.
  YY:MM:DD
                               2 Digit Day (01 – 31)
81P 01.01.01
040101P
                                                                               35
     HIGH SPEED DIGITAL WEIGHT INDICATORS
NOTES:
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                 TECHNICAL MANUAL
     ADVANCED
CALIBRATION & SET-UP
                                37
           HIGH SPEED DIGITAL WEIGHT INDICATORS
Accepted Values: 1 – 10
5P 2
             4                       4
                                                    P
          3. The motion sensitivity will now be 4 times the graduation size. If the Grad
             Size is 10 kg, MOTION will not be indicated (blinking LED) unless the
             weight on the scale changes by more than 40 kg (4 x 10 kg).
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24P 8
16P
                                                                            39
           HIGH SPEED DIGITAL WEIGHT INDICATORS
       Track-off mud, dirt, rocks or other materials that may accumulate on the scale.
       Also, utilize Zero functionality to satisfy certain Legal For Trade requirements.
       Description: Allows the M2000 to automatically zero off any residual weight on
                    the scale (Up to a pre-determined limit – See Parameter 23)
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                                                               TECHNICAL MANUAL
  Description: Prevents the user from zeroing the scale. The [ZERO] key
               will continue to perform its other functions (In Calibration
               Mode, etc.).
                                                                                   41
           HIGH SPEED DIGITAL WEIGHT INDICATORS
TARE PARAMETERS
42
                                                               TECHNICAL MANUAL
                                                                                   43
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29P C 4998
98P 0
            1P
          4. Set-up and calibrate scale connected to Channel 2.
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                                                             TECHNICAL MANUAL
  Description: Sums all the scale channels into a single, total weight. Total
               mode is not legal for trade in Canada.
                                                                                45
           HIGH SPEED DIGITAL WEIGHT INDICATORS
       Description: Selects the weighing units the M2000 will default to when powered
                    on.
       Example:     For the M2000 to start up weighing in pounds, set this parameter
                    value to “0”.
       Description: Assigns the number of graduations for Scale Over. At this point
                    beyond True Scale Capacity, the M2000 displays “EEEEEE”.
1. Enter Parameter 8.
8P 1
             2. Enter 5 for the parameter value. 5 Grads at 2 lbs per Grad equals 10
                lbs (5 x 2lbs).
               5P
             3. At 10 lbs over scale capacity (1010 lbs) the M2000 will display its
                Overload message on the screen.
eeeeee
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                                                               TECHNICAL MANUAL
               Note: If the loadcell input voltage exceeds the input range of the
               indicator the display will display ‘AAAAAA’ for “Analog over-range”.
               Select the next highest input range to rectify the problem.
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
                    At a value of 0, the Update Rate is very fast and the display may
                    appear jittery in some applications. In this case, increase the
                    parameter value.
                    The Display (LED) Update Rate has nothing to do with the actual
                    A/D converter update rate or filtering.
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  Description: This function will cause the display to blink every time a key
               is pressed. This gives the User a sense of feedback,
               especially in noisy environments where hearing the key
               beeps may be difficult.
        6P                        1            0P
      2. Select Parameter 105.
        105P
      3. Press 1 followed by the [PRINT/SELECT] key to lock the units.
1P
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             HIGH SPEED DIGITAL WEIGHT INDICATORS
       The M2000 has 2 digital filters to provide optimal weight readings on the display
       in unstable conditions such as in-motion, on-board, and livestock weighing.
       Main Filter:       Used to stabilize the scale once a sustained weight is supplied
                          or the scale is at zero. The M2000 detects that a weight change
                          is “flattening out” and uses the Main Filter.
       Faststep Filter: Used to dramatically improve the display response time for a
                        significant change in weight. When weight is being applied to
                        (or removed from) the scale, the M2000 detects that the weight
                        is changing rapidly and switches to the Fastep Filter, quickly
                        bringing the M2000 display to the target weight.
       Without the Faststep Filter, the scale would be much slower in reaching the final
       weight reading and returning to zero.
     FASTSTEP DIAGRAM:
                                   M2000 DETECTS
                                   WEIGHT IS
                                   FLATTENING                   WEIGHT IS BEING
                                   OUT.                         REMOVED. M2000
                                   SWITCHES TO                  SWITCHES TO
           SCALE IS BEING          MAIN FILTER                  FASTSTEP TO GET
           LOADED. M2000                                        WEIGHT CLOSE TO
           SWITCHES TO                                          ZERO QUICKLY.
           FASTSTEP TO GET
           WEIGHT CLOSE TO                 A SLIGHTLY
           TARGET QUICKLY.                 SHIFTING LOAD IS
                                           STABLIZED BY
                                           MAIN FILTER.
                                                                            M2000 DETECTS
                                                                            APPROACHING ZERO,
                                                                            SWITCHES TO MAIN
      SCALE HAS A                                                           FILTER TO STABLIZE
      STABLE LOAD                                                           ZERO
      AT ZERO.
      (MAIN FILTER)
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                                                                  TECHNICAL MANUAL
Changing the filter value alters the settling time for the final weight.
  Description: Controls the how the M2000 switches from the Main Filter to
               the Faststep Filter.
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
          1. At zero, the scale is stable in Main Filter mode. A 200 lb man jumps on
             the scale.
          2. The rapid increase in weight causes the M2000 to go into Faststep mode,
             bypassing the Main Filter and displaying a quick jump to 200lbs.
          3. When the final weight is settling, the M2000 returns to Main Filter mode.
             Slight movements (resulting in small weight changes) will be masked by
             the Main Filter.
          6. The man starts moving around. Every step exerts 10 lbs of force on the
             scale. At the default values above, reading a weight would be virtually
             impossible.
          7. Changing the Main Filter Setting to average out these changes in weight
             will be ineffective, since the M2000 currently switches to the Faststep
             Filter when the weight suddenly changes more than 4 lbs.
          9. Set the Faststep Filter Threshold value (Parameter 42) to 24, resulting in
             a threshold of 12 lbs (24 x 0.5 lbs). Note this is greater than the weight of
             the man’s steps.
          10. At these values, the man’s steps will not trigger the M2000 to switch to
              Faststep Filter Mode. The 10 lb steps will be filtered out by the Main Filter
              and the weight display will be stabilized.
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                                                              TECHNICAL MANUAL
  Description: The number of A/D weight samples in a row where the weight has
               to change before the Faststep Filter kicks in.
        4. The M2000 now needs to see the weight change of over 12 lbs for a
           longer period (more consecutive samples) before entering Faststep
           Filtering Mode.
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
       Having different Span Values at different weight ranges helps to correct any
       structural or loadcell non-linearity. M2000 Indicators allow Technicians to set
       spans for up to 4 weight ranges using 4 linearity table entries.
       Description: Clears the span table except for the first entry. It is recommended
                    that this be done before calibrating the M2000.
       Description: To add a calibration entry to the Span Table, the Span Table
                    Pointer must be incremented. This allows for further Span
                    adjustments to correct scale linearity errors.
Description: Moves the Span Table Pointer back through the Span Table.
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                                                             TECHNICAL MANUAL
19P C 4998
16P 1
T 2
13P 2 C 4998
5000P C 5000
        6. Check the scale again (Return to Zero, Holding Calibration) to see if more
           adjustments are needed.
99P
                                                                                 55
           HIGH SPEED DIGITAL WEIGHT INDICATORS
          1. On the old indicator, enter Parameter 110. The scale’s Span Factor (a
             number) will be displayed.
110P 2637
          2. Connect the new indicator to the scale. If possible, Deadload the scale
             (See Parameter 12 - Page 32) before proceeding.
          3. Enter Parameter 110. A Span Factor is displayed. Enter the Span Factor
             (number) from the old indicator followed by the [PRINT/SELECT] key.
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                                                              TECHNICAL MANUAL
   Description: Clears all previous Calibration values for the selected Scale
                Channel. The User will be prompted for the Password.
Cal 1 init
      Span & Span Table entries (13, 110)          Standard Scale Set-Up (2, 3, 4)
      Motion (5, 24)                               Units (6, 7)
      Zero & Zero Tracking (12, 21, 22, 23)        Scale Filtering (41, 42, 43, 44)
fac init
                                                                                      57
     HIGH SPEED DIGITAL WEIGHT INDICATORS
NOTES:
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                 TECHNICAL MANUAL
SERIAL COMMUNICATIONS
                                59
              HIGH SPEED DIGITAL WEIGHT INDICATORS
       The M2000 has 2 fully independent, fully configurable serial ports (COM1 and
       COM2) on the back of the indicator. The factory default settings allocate COM1
       for printing tickets. COM2 is allocated for outputting a weight string (DF1500) in
       continuous mode. RS232 & RS422 are available.
                       Please note that Single Channel Models only have one serial port
                       (COM1).
DEFAULT SETTINGS
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                                                             TECHNICAL MANUAL
               Remember that the default String Output Modes for COM1 and
               COM2 are different.
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           HIGH SPEED DIGITAL WEIGHT INDICATORS
                    The default hardware settings for both COM ports are RS232. The
                    output setting is changed using Parameter 40 and the values
                    below:
       The wire connections to the COM ports on the back of the indicator are different
       for RS422 than for RS232. RS422 requires 2 lines for transmit (TX+ and TX-)
       and 2 lines for receive (RX+ and RX-).
RX Terminal becomes RX +
TX Terminal becomes TX +
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              HIGH SPEED DIGITAL WEIGHT INDICATORS
       Hyper Terminal is a terminal utility program that is supplied with all versions of
       Windows. The program is useful for:
          •    Determine which COM port you are connecting to on the back of the
               computer. This will most likely be COM1 or COM2.
       Hyper Terminal can be started and setup manually, or with the help of the M2000
       Hyper Terminal Set-Up Files.
       To make things easier, using a Set-Up file is recommended. Western Scale has
       supplied Set-up files that will automatically start Hyper Terminal with the correct
       settings.
       The files to download are “M2000COM1.ht” if you are using COM1 on your PC
       computer or “M2000COM2.ht” if you are using COM2.
       Copy these files to your computer hard drive. Double clicking the file will
       automatically start Hyper Terminal with the all the correct settings in place for the
       COM port you are using.
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              HIGH SPEED DIGITAL WEIGHT INDICATORS
          •    Hyper Terminal needs to be setup to operate with the M2000. The default
               M2000 Communications settings are:
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                                                           TECHNICAL MANUAL
       •   Make sure the Status bar at the bottom of the Hyper Terminal
           window displays “Connected”.
       •   The Hyper Terminal window will display the ASCII string output
           by the M2000.
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              HIGH SPEED DIGITAL WEIGHT INDICATORS
       This feature is useful for capturing and saving the Calibration Information or
       Ticket Buffer Information from the M2000 for creating back-ups.
          •    Enter a file name save the ticket or calibration data under. Use logical
               names to help keep track of your files.
• Click “START”.
70
                                                              TECHNICAL MANUAL
8. On the M2000, enter Parameter 75. The display will prompt, “Ready”.
75P readi
1P Bv5i Fini5h
  10.   The Calibration Information will appear on the Hyper Terminal screen and
        be saved in the file you selected.
                                                                                   71
           HIGH SPEED DIGITAL WEIGHT INDICATORS
       This feature is useful for capturing and saving the Calibration Information or
       Ticket Buffer Information from the M2000 for creating back-ups.
72
                                                            TECHNICAL MANUAL
76P readi
9. Select the file to send to the M2000. Click “OPEN” when ready.
10. The sent file will appear on the Hyper Terminal screen.
       11.     The M2000 will display “Finish” when the transfer is complete and
               automatically restart.
Fini5h []2000
                                                                                   73
              HIGH SPEED DIGITAL WEIGHT INDICATORS
          •    Establish the Barcode Scanner’s Pin-out. Use the M2000 Serial Wiring
               Connections Table (Page 60) to determine the proper connections.
          •    The M2000 identifies that it has received a barcode string when it receives
               a burst of characters from the scanner.
          •    Before transferring the received string to the string register, the M2000
               waits a short time after it receives the last character. This allows the
               M2000 to accept any string type not relying on a Carriage Return or Line
               Feed to mark the end of the barcode transmission.
74
                                                              TECHNICAL MANUAL
              The M2000 will not execute the ticket if there is motion on the
              scale. The indicator will display ERR 36.
              The beep option will cause the M2000 to beep every time it
              receives a bar code scan. Hardware handshaking disables the
              scanner if there is motion on the scale. Hardware handshaking
              must be enabled on the scanner, and is scanner specific. Most
              applications will require a Parameter Value of 0 or 1.
                                                                                75
     HIGH SPEED DIGITAL WEIGHT INDICATORS
NOTES:
76
                TECHNICAL MANUAL
CONNECTING AUXILLERY
   PERIPHERALS VIA
     SMARTWIRE
                               77
            HIGH SPEED DIGITAL WEIGHT INDICATORS
                                                                           V+
                                                             NC
     (V-)    Negative SMARTWIRE power
                                                                                V-
                                                                  B
                                                                       A
     (A)     RS485 differential + signal
     (B)     RS485 differential - signal                     SMARTWIRE
        •    The peripheral device being connected should have a terminal block with
             the same signal names.
        •    Connections between the M2000 and the peripheral should be done using
             a Beldon type 8723 cable or equivalent. The shield wire can be
             connected to “V-“ terminal.
     Some available M2000 Option Boards utilize older technology and are not
     SMARTWIRE compatible. The SMARTWIRE Bridge Interface board will be
     included with these boards. If you have a 4-20 mA or Setpoint option board and
     do not have a SMARTWIRE Bridge Interface, please contact the factory.
                                                                                V+
                                                                  NC
                                                                                     V-
                                                                       B
                                                                           A
SMARTWIRE
• Use the ribbon cable provided to connect the option boards to J1.
78
                                                         TECHNICAL MANUAL
    To regain control of the indicator, you may have to disable the SMARTWIRE
    port. This can be done in Calibration or Normal Weighing Mode.
Err185 C 0.0
59P 1
             0P
                                                                                79
              HIGH SPEED DIGITAL WEIGHT INDICATORS
       The M2000 has a 16bit, 4-20mA current loop board that connects to the
       SMARTWIRE Bridge Interface Board. This standard industrial sensor is useful
       for a wide variety of applications.
          •    Make sure the SMARTWIRE Bridge Interface board has been wired
               properly to the SMARTWIRE terminal (See page 78).
Description: Assigns the current loop to one of the M2000’s 3 Scale Channels.
80
                                                              TECHNICAL MANUAL
    Description: Sets the 4 mA base current value (the value of the output
                 board when the scale is at zero). The technician selects a
                 Current Output Value (from the M2000) that will correspond
                 to a 4 mA output by the 4-20 mA board.
0
                 Increase Current Output Value
•   When the Current Output Value results in a 4 mA output from the 4-20 mA
    board, press [TARE] to lock in the current output value.
                                                                                 81
              HIGH SPEED DIGITAL WEIGHT INDICATORS
       Description: Sets the 20 mA capacity current value (the value of the output
                    board when the scale is at maximum capacity). The technician
                    selects a Current Output Value (from the M2000) that will
                    correspond to a 20 mA output by the 4-20 mA board.
          •    When the Current Output Value results in a 20 mA output from the 4-20
               mA board, press [TARE] to lock in the current output value.
82
                                                              TECHNICAL MANUAL
Description: Sets the current loop to operate in GROSS mode or NET mode.
  NET:         For applications with varying tare weights. The 4-20 mA board
               will output only after a tare has been entered. 4 mA is out put
               when the weight display shows zero, even though the true weight
               on the scale is greater (NET LED illuminated).
  Description: Spans the Current Loop Output to a custom weight entry. This is
               the weight at which the Current Loop will output its highest level (20
               mA).
               If, for example, the scale capacity is 1000 kg, but Parameter 64 is
               set to 500 kg, the Current Loop will reach 20mA at 500 kg.
                                                                                     83
           HIGH SPEED DIGITAL WEIGHT INDICATORS
     4-20 MA EXAMPLE:     SET UP THE 4-20 MA BOARD FOR A 5000 LB. CAPACITY
                          SCALE ON CHANNEL 1. SET THE 20 MA OUTPUT FOR
                          FULL SCALE CAPACITY. THE SCALE OPERATES IN
                          GROSS WEIGHING MODE.
          2. Select the Scale Channel (Channel 1) that the 4-20 mA board is to read
             (Parameter 60).
             60P                       1P
          3. Connect an Amp-meter (in series) to the 4-20 mA board.
84
                                                               TECHNICAL MANUAL
4. Adjust the current loop output offset for zero (Parameter 61).
     •   Use the Hot Keys (course adjustment) to select an output value that
         gives a reading close to 4 mA. (Should be around 1, 2, or 3)
61P 0
2P 10000
     •   If the closest reading is less than 4 mA, press the [IN] key to
         increase the output value.
0 10467 3.80
0 12671 3.95
     •   If the closest reading is greater than 4 mA, press the [OUT] key to
         decrease the output value.
. 14771 4.30
. 13551 4.00
     •   Holding down the [IN] or [OUT] keys cause the output value to
         change faster.
         T     - OR-
                        C
              The meter will not receive a reading if the output value is changing
              ([IN] or [OUT] key being held down). Fine tune in smaller
              increments as you approach the target output value.
                                                                                     85
      HIGH SPEED DIGITAL WEIGHT INDICATORS
5. Adjust the current loop output offset for scale capacity. (Parameter 62)
        •   Use the Hot Keys (course adjustment) to select an output value that
            gives a reading close to 20 mA. (Should be around 5, 6, or 7)
62P 0
6P 50000
        •   If the closest reading is less than 20 mA, press the [IN] key to increase
            the output value.
0 50897 19.80
0 52671 20.95
        •   If the closest reading is greater than 4 mA, press the [OUT] key to
            decrease the output value.
. 52671 20.95
. 51532 20.00
        •   Holding down the [IN] or [OUT] keys cause the output value to change
            faster.
            T     - OR-
                           C
86
                                                          TECHNICAL MANUAL
     63P                            0
                                                  P
7.   Span the current loop for maximum (20 mA) output at the selected
     weight (Parameter 64).
64P 0 5002P
                                                                             87
              HIGH SPEED DIGITAL WEIGHT INDICATORS
       There are a total of 6 Setpoints available on the M2000. Any of the 6 Setpoints
       can be assigned to any of the 3 channels. Once a Setpoint is assigned to a
       scale channel, it is not available for use by the other channels. The Setpoint
       Board connects to the SMARTWIRE BRIDGE INTERFACE and uses solid-state
       relay modules to switch AC and DC loads.
          •    Make sure the SMARTWIRE Bridge Interface board has been wired
               properly to the SMARTWIRE terminal.
88
                                                               TECHNICAL MANUAL
  Description: Controls how each of the 6 Setpoints will function. This is a 6 digit
               parameter with each digit representing one of the Setpoints.
                       654321
                The left most digit represents Setpoint # 6 while the
                rightmost digit represents Setpoint # 1.
              When entering the control mask, 6 digits must be entered. The first
              digit entered represents Setpoint 6 of 6. The last digit entered
              represents Setpoint 1 of 6.
The value of each digit represents the function of that particular Setpoint.
                       ---121
             Remember: It is very important to enter “0” for a Setpoint that you
             do not want to modify.
                                                                                       89
           HIGH SPEED DIGITAL WEIGHT INDICATORS
19P c 0
57P ------
0000 0000
11P 000011
5. Enter Parameter 57 again to check the value. Note the Setpoint mask.
----11
       Setpoints 1 and 2 have now been assigned the “>=” function. Now assign
       Setpoint 6 the “<” function.
Disable Setpoint 6.
90
                                                              TECHNICAL MANUAL
  Parameters 51-56 are used to enter Setpoint values. Each of the 6 Setpoints
  has its own weight compare registers. The values entered into these registers
  will control the Setpoint relays. Setpoint values may be changed in Normal
  Weighing Mode.
  Accepted Values:     6 digits are required (each digit represents each Setpoint as
                       in Parameter 57). Each digit can have a value of 0 to 9.
                                                                                       91
              HIGH SPEED DIGITAL WEIGHT INDICATORS
       The isolated Remote Input board allows the M2000 to accept remote input switch
       control.
          •    Using the ribbon cable provided, connect J1 on the Remote Input board to
               J1 on the SMARTWIRE Bridge Interface board.
          •    Make sure the SMARTWIRE Bridge Interface board has been wired
               properly to the SMARTWIRE terminal.
          •    Wire the POSITIVE power supply wire (24 VDC) to the Terminal marked
               +24V.
          •    The NEGATIVE power wire should run through the switch and terminate
               at the desired terminal.
92
                                                           TECHNICAL MANUAL
+24V ZR
   POWER
  SUPPLY
                  +
  (24 VDC)
SWITCH
                                                                          93
     HIGH SPEED DIGITAL WEIGHT INDICATORS
NOTES:
94
             APPENDICES
APPENDICES
                      95
            HIGH SPEED DIGITAL WEIGHT INDICATORS
96
                                                                                                    APPENDICES
                                                                                                                       97
            HIGH SPEED DIGITAL WEIGHT INDICATORS
     87     Show Available Space in Custom Ticket Buffer   See Printing & Ticket Formatting Guide
     88     Clear Custom Ticket Buffer                     See Printing & Ticket Formatting Guide
     89     Print Specific Ticket                          See Printing & Ticket Formatting Guide
     90     Scanner Handshaking Mode                       Serial Communications                     75
     95     Assigning a Ticket Event to the Scanner        Serial Communications                     75
     96     View/Change Password                           Security Features                         14
     98     Enables Scale Channel                          Scale Channel & Total Mode                44
     99     Exit Calibration Mode                          CALIBRATION MODE                          29
     100    Delete Truck IN/OUT Database                   See Printing & Ticket Formatting Guide
     101    Delete Truck IN/OUT Database                   See Printing & Ticket Formatting Guide
     105    Lock Units (lbs or kgs)                        Advanced Set-Up                           49
     106    Auto Tare Clear                                TARE                                      42
     107    Peak Hold Threshold                            See Applications & Examples Guide
     110    Span Factor                                    Reset                                     56
     111    Disable ZERO key                               ZERO                                      41
     240    Boot Loader Version Information                Call Factory for Assistance               **
     244    Testing Battery Information                    Battery
     255    Software Upgrade Download                      Call Factory for Assistance               **
     260    Complete Factory Initialize                    Reset                                     57
     400    Grading Mode - Set Grade Entry 1 of 10         See Applications & Examples Guide
     401    Grading Mode - Set Grade Entry 2 of 10         See Applications & Examples Guide
     402    Grading Mode - Set Grade Entry 3 of 10         See Applications & Examples Guide
     403    Grading Mode - Set Grade Entry 4 of 10         See Applications & Examples Guide
     404    Grading Mode - Set Grade Entry 5 of 10         See Applications & Examples Guide
     405    Grading Mode - Set Grade Entry 6 of 10         See Applications & Examples Guide
     406    Grading Mode - Set Grade Entry 7 of 10         See Applications & Examples Guide
     407    Grading Mode - Set Grade Entry 8 of 10         See Applications & Examples Guide
     408    Grading Mode - Set Grade Entry 9 of 10         See Applications & Examples Guide
     409    Grading Mode - Set Grade Entry 10 of 10        See Applications & Examples Guide
411 Grading Mode - Select Product See Applications & Examples Guide
412 Grading Sample - Minimum weight See Applications & Examples Guide
413 Grading Sample - Validation Threshold See Applications & Examples Guide
414 Grading Mode - Reset All See Applications & Examples Guide
98
                                                                                          APPENDICES
                                                                                                        99
           HIGH SPEED DIGITAL WEIGHT INDICATORS
100
                                                                         APPENDICES
DF1000 STRING
<STX><POL><SP>WWWWWW><SP><Units><SP><Mode><SP><Status><CR><LF>
                                                                                  101
         HIGH SPEED DIGITAL WEIGHT INDICATORS
DF1500 STRING
<STX><POL><WWWWWWW><SP><Units><SP><Mode><SP><Status><CR><LF>
102
                                                                         APPENDICES
DF2000 STRING
<STX><POL><SP><WWWWWW><SP><Units><Channel Info><Mode><SP><Status><CR><LF>
                                                                                  103
          HIGH SPEED DIGITAL WEIGHT INDICATORS
      CHARACTER                                     ACTION
          ?            Send Current Displayed Weight
          1            Set to Channel 1 and send displayed weight
          2            Set to Channel 2 and send displayed weight
          3            Set to Channel 3 and send displayed weight
          4            Set to Total Mode and send displayed weight
          T            Set Tare on current channel
          C            Clears stored Tare weight
          G            Switches to Gross mode
          N            Switch to Net mode if a Tare weight is stored
          Z            Zeroes indicator if within ZERO window
104
                                                                       APPENDICES
DF2500 STRING
<STX><POL><SP><WWWWWWW><SP><Units><SP><Mode><SP><Status><CR><LF>
                                                                                105
          HIGH SPEED DIGITAL WEIGHT INDICATORS
      A fully interactive Command Set can be sent from a remote computer to operate
      the indicator. This Command Mode has no checksum.
      The maximum number of characters sent before the CR must not exceed 20.
      The M2000 may fail to respond to the command if this number is exceeded.
      Preceding the message with the STX insures the input buffer is cleared before
      the next message. The indicator ignores LF and other control characters.
106
                                                                             APPENDICES
The format of the command string sent to the indicator must be as follows:
The M2000 will reply with the DF2500 output string when it receives a valid
command. The returned data will reflect the command executed. Failure of the
indicator to respond with the correct mode or weight indicates that execution of
the command was not permitted.
Some commands may be inhibited (i.e. push to zero) and the return data will
reflect the indicator’s inability to complete these commands.
                                                                                      107
         HIGH SPEED DIGITAL WEIGHT INDICATORS
CONSOLODATED CONTROLS
<STX><POL><WWWWWWW><Units><Mode><Status><SP><CR><LF>
<SP><Mode><POL><WWWWWW><SP><Units><CR><LF>
108
                                                                      APPENDICES
<CR><POL><WWWWWWW><SP><Status><SP><Units><SP><Mode><SP><SP><EOL>
                                                                               109
         HIGH SPEED DIGITAL WEIGHT INDICATORS
ANALOGIC 5316
<STX><WWWWWWWWW><TTTTTTTTT><SP><Status><Units><SP><CR><LF>
110
                                                                             APPENDICES
INDICATOR PERFORMANCE
UNIT CONVERSION           lbs / kg
ZERO TRACKING             1-99% of d or 1,2,3d
RESOLUTION (M2000A)       +/- 520,000 A/D counts per loadcell
RESOLUTION (M2000D)       +/- 256,000 A/D counts per loadcell
SAMPLING RATE             100 times per second per AD channel
SPAN STABILITY            2ppm/ Celsius
ZERO STABILITY            5nV/Celsius
LINEARITY CORRECTION      5 span entries
CALIBRATION METHOD        Calibration through software stored in Flash memory
CALIBRATION SEALING       Class 1 Audit Trail System, password protected
FILTERING                 FASTSTEP quick response
MODES                     Display from CH1, CH2, CH3 and TOTAL MODE (All Channels)
                          Flash Memory - In field Firmware upgrading without affecting
FIRMWARE UPGRADING
                          calibration data.
LOAD CELLS                Analog Cells. M2000D: Up to 16 Loadcells using two DLC slaves
LOADCELL INPUTS
FULL SCALE            4 ranges: 0-9mV, 0-19mV, 0-39mV, and 0-79mV
EXCITATION (M2000D)   5VDC,16x350, 32x700 ohm in total
EXCITATION (M2000A)   7.5VDC,16x350, 32x700 ohm in total
COMMUNICATIONS
SERIAL OUTPUTS        2 full duplex RS232/RS422 (1 only with Single Channel model)
IO INTERFACE          SMART WIRE peripheral expansion: RS485 multi-drop
EXTERNAL IO:
                      6 channel Setpoint via SMARTWIRE (optional)
SETPOINTS
EXTERNAL IO:
                      4-20mA board via SMARTWIRE (optional)
ANALOG OUTPUT
EXTERNAL IO:
                      6 optically isolated inputs via SMARTWIRE (optional)
DIGITAL INPUTS
NETWORKING            RS485 Multi-drop Networking of up to 32 indicators as slaves
ELECTRICAL
POWER REQUIREMENTS      12VDC, 1 Amp. (1.5A maximum)
POWER DRAW              200 mA
TEMPERATURE RANGE       -10C to +40C
RFI PROTECTION          Filtered Signal, Excitation, & Sense lines
ENCLOSURES
                 Wash-down stainless steel enclosures. Panel mount, swivel-bracket, or
STAINLESS
                 desktop. Light Stainless or NEMA 4-X.
ALUMINIUM        Slimline. M2000A only. 12 GA. Cast aluminium.
APPROVALS
MEASUREMENT CANADA      AM 5371 – Rev.1
NTEP                    00-076A1
CSA                     CSA Approved Power Supply
OIML                    Pending
                                                                                          111
       HIGH SPEED DIGITAL WEIGHT INDICATORS
APPENDIX E - WARRANTY
112