Tool

presetters
ı Measurably simpler
ı Measurably more precise
ı Measurably more economical

Performance demands quality

 Success is all about the setting
Boost your productivity with the right settings

ATORN tool presetters save time and money, putting you a good step ahead of the
competition. Your tools are set and measured while your machine is producing metal chips –
so there’s no downtime.

Preparing tools correctly pays off

Precisely measured tools, optimised machine operating times and longer service life for tools increase
the output of your production facility by at least 15%. ATORN tool presetters pay for themselves
quickly and are easy to operate, gentle on your budget and big on performance.

Simple!
• The ATORN concept: Efficient day-to-day operation starts with the user
• The latest image processing technology makes tool presetting child’s play
• Fast familiarisation thanks to the intuitive ATORN operating concept

Precise!
• Image processing system with dynamic crosshair for contact-free and precise
tool measurement, independent of the operator
• High-quality branded components including Bosch pneumatic systems, THK guides and
Heidenhain glass scales guarantee precision and a long, maintenance-free service life
• SK50 tool holding spindle with high repeatability and integrated calibration edges

Economical!
• Three-in-one: Tool measurement, setting and testing
• Presetters include under-table, adapter and utensil shelf and label printer (from IC1)
• "Made in Germany" quality at an unbeatable price
2 • Worldwide service
 Performance demands quality

Scratching Scriber Laser Projector ATORN

Investment

Machine operating time

Repeatability
Measurable parameters

Process reliability

Cost of measurements

Written measurement report

Tool inspection

Conclusion Uneconomical, Low purchasing High purchasing Outdated technol- Increased profit-
high risk of tool cost, but costs as each ogy, a setting ability thanks to
damage unsuitable for tool machine requires a device with image reliable manu-
measurement and separate laser processing is facturing quality,
setting required for new longer machine
purchases operating times,
optimised service
life and reduced
waste

What are the

benefits of setting
tools correctly using
ATORN presetters?
• Higher production quality
• Optimised machine operating time
• Efficient tool processes
• No waste
• Longer tool service life
• Can be used during production

3
ATORN tool presetters in detail
Simple and fast:
Time-consuming fine tuning is a thing of the past. The dynamic crosshair moves straight to the tool cutting edge and
measures automatically in the entire camera image.
Reliably accurate results:
With projector technology, the measurement results are dependent on the operator. Not with ATORN! The results are
accurate, reproducible and reliable, regardless of the user.
Effective and economical:
Three-in-one! Rapid tool measurement, setting and testing — right next to your CNC machines.

Transmitted light

SK50 tool holding spindle

Device tower with 3 guides

One-handed control button

ImageController
image processing

CCD camera with

integrated incident light power LEDs

Membrane keypad (360° brake,

4x90° indexing)

Label printer

Under-table

4 Basic body with 2 guides

 Performance demands quality

ImageControllerbasic / ImageController1
EZclick: rotate – press – finished
The ICbasic/IC1 image processor features a unique click rotary/push button for easy
operation. Click to activate the menus on the 7" monitor, select the functions and
confirm at the touch of a button. Graphic symbols provide help in using the tool
presetter and a brief explanatory text is also displayed. Every function has a detailed
online help screen.

EZclick: fast, simple and reliable set-up!

ImageController2
EZtouch: touch – start – finished
The IC2 image processor features a 12.1" touchscreen monitor for convenient and
intuitive operation. Touchscreen monitor with simple content-based operation and
graphic support. Expanded functionality compared with the IC1.

EZtouch: fast and incredibly simple operation!

ImageController3
EZslide: Simple and convenient
touch and slide operation!
Modern, user-friendly and configurable IC3 image processor with EZslide 17"
touchscreen operation: similar to using a smartphone
All functions of the ATORN setters and measuring instruments, plus many other
features!

EZslide: fast and incredibly simple operation with

user-specific display.

5
ATORN puts you in the picture as quick as a flash
The ATORN tool presetter with image processing system measures, saves and records the lips of your tools
in a matter of seconds.

ATORN with ATORN with

ImageControllerbasic ImageController1
The benefits: The benefits over the ICbasic:
• Simple operation and fast familiarisation with • Fast measurement, setting and testing of tools (radius,
minimum training two cutting edge angles)
• Fast measurement, setting and testing of tools (length and • 12x magnification of the cutting edge in incident light
diameter) for quality control
• Various programs make it incredibly easy to measure • EZnavigator compass needle — simple camera positioning for
concentricity and axial runout at the tool cutting edge measuring set values on the tool
(optional) • Power-operated tool clamp (optional)
• Fast and convenient printing of measurement results
• EZmax software function for easy creation of tool contour

Technical data ATORN400 with ICbasic ATORN600 with ICbasic Technical data ATORN400 with IC1 ATORN600 with IC1

Maximum tool length Z 400 mm 600 mm Maximum tool length Z 400 mm 600 mm
Maximum tool diameter X 400 mm 400 mm Maximum tool diameter X 400 mm 400 mm

Optional snap gauge* 100 mm 100 mm Optional snap gauge* 100 mm 100 mm

6 *Note: Selecting the "Snap gauge" option reduces the maximum tool diameter X to 300 mm
 Performance demands quality

ATORN with ATORN with

ImageController2 ImageController3
The benefits over the IC1: The benefits over the IC2:
• Simple and µm-accurate measurement and saving of • Integrated tool management system for storing set values
multi-stage tools and tolerances and creating tooling sheets for workpiece
• Integrated tool management system for storing set values and production, including graphics management and tool
tolerances and creating tooling sheets for workpiece management
production • Auto focus of the tool cutting edge
• Measurement results can be transmitted to labels, lists or to • 40x magnification of the cutting edge in incident light
the CNC machine itself for quality control
• Rotation centre measurement with monochrome camera
• 20x magnification of the cutting edge in incident light
for quality control

Technical data ATORN400 with IC2 ATORN600 with IC2 Technical data ATORN400 with IC3 ATORN600 with IC3

Maximum tool length Z 400 mm 600 mm Maximum tool length Z 400 mm 600 mm
Maximum tool diameter X 400 mm 400 mm Maximum tool diameter X 400 mm 400 mm

Optional snap gauge* 100 mm 100 mm Optional snap gauge* 100 mm 100 mm

*Note: Selecting the "Snap gauge" option reduces the maximum tool diameter X to 300 mm 7
ImageControllerbasic / ImageController1 software

• Distances can be measured simply • Operator-independent measure- • EZmax software function for
and accurately to the nearest µm ment with dynamic crosshair and determining and measuring the
by converting the counter into automatic cutting edge maximum tool contour
absolute dimensioning, differential shape detection
dimensioning and chain dimen- • Up to five measurement results:
sioning, for example Length, diameter, radius and two
• Software function for determining angles
oversize radii, angles, concentricity • Defined set value input
and much more • Number of cutting edge shapes: 104
• Fast and convenient printing of
measurement results on labels

EZmax
• Maximum contour measurement
Measurement programs
• Label printing
• Shank measurement
• Cutting edge measurement
• Angle measurement
• Radius measurement
• Default measurement
• Projector mode
• Online help Cutting edge inspection
• Incident light control
• Online help

Configuration
• System settings
• Print settings
• DNC settings
• Update/backup
• Language selection
• Registration
Switch off device
• Transmitted light setting
• Protected area
• Software info
• Online help
Online help
• Exit online help

8
 Performance demands quality

7" screen

• Tool cutting edge in incident • ATORN zero point monitoring for • Compass needle — simple camera
light with 12x magnification for 100% accurate measurements positioning for measuring set
inspecting the cutting edge and after every adapter change values on the tool
monitoring wear and breakage on
the tool
• Brightness setting via 12 durable
power LEDs

Tool management
• Select tool
• Exit menu and do not
apply tool
Cutting edge shape • Exit menu and
• Detected cutting edge shape apply tool
• Number of cutting edge shapes: 104 • Edit tool
• Online help • Delete tool
• Create new tool
• Print tool
Cutting edge measurement
• Online help
• OK
• Print • Scroll up
• Online help • Scroll down
• Tool selection
• Playback
Adapter management
• Select adapter
• Calibrate adapter
• Exit menu and
apply adapter
• Edit adapter
Counter mode,
• Exit menu and do not apply
transverse axis
adapter
Counter mode, • Create adapter
longitudinal axis
• Delete adapter
• Online help

9
ImageController2 software 12.1" screen

• Operator-independent • Tool cutting edge in incident • The EZnavigator compass needle

measurement with dynamic light with 20x magnification for guides the operator to the
crosshair and automatic cutting monitoring wear and breakage on reference position to be measured
edge shape detection the tool (stepped tools for example)
• Up to five measurement results: • Brightness setting via • The tool cutting edge and its
Length, diameter, radius and two 12 durable power LEDs measurement parameters are
angles at the tool cutting edge • Conversion to a manually assigned to a tool created in the
• Set values and tolerances can positionable crosshair tool management system
be defined
• Number of cutting edge shapes: 104
• Simple printing of measurement
results onto labels

• Control-specific data output • Standard programs for special • EZmax for determining and
(DOP) to machine tool, including measuring tasks and clearly measuring the maximum tool
format generator for creating post arranged display of tool contour, which the cutting tool
processors/output formats (ATORN parameters and input fields maps in the workpiece
DOP library contains over 100 • Measuring programs for • Set values with tolerances can be
output formats) determining oversize radii and stored; green and red markings
angles, concentricity, largest and show whether the actual values of
smallest cutting edge and much the tool cutting edge are inside/
more outside the tolerance
• Operator guidance for mandatory
inputs

10
 ImageController3 software 17" screen

• Operator-independent • Tool cutting edge in incident • Graphic management system:

measurement with dynamic light with 40x magnification for The operator can assign a graphic
crosshair and automatic cutting monitoring wear and breakage on from the integrated standard
edge shape detection the tool library to the tool or to the
• Up to five measurement results: • Brightness setting via machine tool
Length, diameter, radius and two 12 durable power LEDs • Safe operation and fast tool
angles at the tool cutting edge • Conversion to a manually selection
• Set values and tolerances can positionable crosshair • Standard graphic formats, such as
be defined jpeg, bmp, dxf and dwg can be
• Number of cutting edge shapes: 112 loaded
• Tool management: Tool
management system for complete
tools, including measuring
sequence, set values, tolerances
and extensive image information

• Control-specific data output • Standard programs for special • EZmax for determining and
(DOP) to machine tool, including measuring tasks and clearly measuring the maximum tool
format generator for creating post arranged display of contour, which the cutting tool
processors/output formats (ATORN tool parameters and input fields maps in the workpiece
DOP library contains over • Set values with tolerances can be
100 output formats) stored; green and red markings
show whether the actual values of
the tool cutting edge are inside/
outside the tolerance

11
The ATORN hardware
Long service life thanks to
branded products such as
Durable LED cold light source
Bosch pneumatic systems, five
for cutting edge inspection
THK guides, CCD camera and
is standard on ATORN tool
Heidenhain glass scales — all
presetters.
guaranteeing optimum quality
and precision.

Integrated recirculating Label printout: In a matter of

ball bearings on the guides seconds, you get five precise
guarantee quiet, smooth and reliable measurement
movement of the lens carrier results, with length, diameter,
for repeatable measurement radius and angles 1
results. and 2 of the tool cutting edge.

Ergonomic and user-friendly

operation — ATORN
SK50 tool holding spindle with
one-handed control button
high concentricity accuracy and
for simple positioning of the
integrated calibration edge.
measuring slide in relation to
the tool cutting edge.

Membrane keyboard for

Adapter and utensil shelf for
pneumatic actuation of 4 x 90°
professional and safe storage
indexing and brake of the SK50
(included from IC1).
tool holding spindle.

Robust, workshop-compliant,
ergonomic and space-saving Label printer for printing out
under-table for installation right measurement results.
next to the CNC machine.

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 Performance demands quality

Options & other accessories

Tool holding spindle
SK / HSK / VDI adapters
SK50 vacuum
Standard adapter with calibra-
Vacuum clamp, in addition to
tion edges (calibration balls),
the 360° spindle brake and
additional calibration gauges
4 x 90° spindle indexing —
are not generally required with
pneumatic activation via mem-
ATORN.
brane keypad.

Adapter for power-operated

Universal spindle for power-
tool clamp
operated tool clamp
Universal, power-operated tool
Power-operated tool clamp
clamp for steep tapers DIN
with direct and universal
69872-1 and HSK DIN 69893 —
adapter mount in the holding
tool clamp activated via mem-
spindle.
brane keypad.

EZturn for IC2 and IC3

To achieve optimum machining
Auto focus for IC3 results, lathes must be set at
Automatic focus of the tool centre height. ATORN offers an
cutting edge. optional monochrome camera
for rotation centre setting of
tool cutting edges. The camera
crosshair can be rotated and
moved.

Data transfer with IC2 and

IC3 direct to the CNC machine Conditioning unit
IC2 and IC3 enable you to To effortlessly prepare the
transfer all tool data directly supply for the compressed air
from the tool presetter to the devices directly on the tool
CNC machine in a control- presetter.
specific manner (available as an
option).

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EZslide — simply individual
The EZslide menu guidance allows you to swipe a display dialogue into the main display for further use.

EZslide shows a user-specific view of the display

dialogues on the main screen quickly and easily.

ATORN tool inspection

Distance measurement accurate to the nearest µm in incident light, e.g. wear measurement or tool geometry measurement. IC3 and the
28 x magnification of the cutting pattern deliver reliable results very quickly.

Incredibly simple measurement of wear and cutting edge breaks.

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Function Description ICbasic IC1 IC2 IC3
Operation/features
EZclick Menu operation via a rotary/push button

EZtouch Menu operation via touchscreen

EZslide Window areas moved via touchscreen

Monitor TFT colour monitor 7.0" 7.0" 12.1" 17.0"

Device design
Spindle SK50 tool holding spindle

Pneum. spindle functions 4 x 90° indexing, 360° spindle brake

Under-table Under-table in sturdy industrial design

Label printer Thermal label printer

Adapter shelf For storing adapters

Storage shelf for utensils For storing adjusting keys and other tools

Options
Vacuum spindle SK50 vacuum tool holding spindle

Universal spindle for power- Power-operated, universal tool holding spindle

operated tool clamp
Adapters Standard selection, further adapters on request

Adapter shelf Additional adapter shelves as required

EZprotection/EZspindleprotection Cover hoods for protecting against dust and dirt

EZmaintain Conditioning unit for preparing compressed air for the device

EZturn Rotation centre measurement with monochrome camera

Autofocus Automatic focus of the tool cutting edge

Snap gauge Ø 100 mm; reduces the maximum tool diameter to 300 mm

Software functions
Dynamic crosshair Dynamic crosshair for automatic measurement

Cutting edge shape detection Automatic cutting edge shape detection

Cutting edge inspection Magnification of the cutting edge in incident light for quality control
12x 20x 40x

Multi-cutter SF Software function for concentricity and axial runout for multi-cutting edge tools

Concentricity SF Software function for concentricity on the tool shank

Oversized radii/angles SF Software function for oversized radii and angles

EZmax SF Software function for determining and measuring the tool contour

Safety prompt for adapter zero points for preventing a machine crash
Zero point monitoring
Adapter management Saving and management of adapter zero points
99 99 99 999

Tool management Saving tool data

1000 3000 15,000

Online help Integrated help texts

 ompass needle — simple camera positioning for measuring

C
EZnavigator
set values on the tool
Graphic library Graphic display of the tools

Tooling sheets Create and save tool lists

Projector function Conversion to projector function with crosshair Fixed Position- Position-
able able

Data output
Label printing Output of thermal labels
List print Output of e.g. A4 reports

USB USB 2.0 interfaces, data output via USB

1 1 4 4

LAN/network Data output via network connection

COM/serial Data output via RS232 interface
Control-specific for Machine/control-specific output of measured values and tool
CNC machine data from the IC2/IC3 tool management system to the CNC machine
Control-specific data Software for tool management and for transmitting measured values to the network
transmission to the network via separate, customer PC
= standard = optional = not available
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Performance demands quality

ATORN offers a high-quality range of tools to meet the

toughest requirements. Among the range of approximately
13,000 items currently available, including power tools and
factory equipment for machining and clamping as well as
measuring and testing, professional users will find everything
they need for efficient production set for the future.

ATORN products are only stocked by selected vendors.

Precisely-set tools
perating time
Optimised machine o

No waste

Your ATORN stockist

HAHN+KOLB Werkzeuge GmbH

No. 6704/SAP 2631

Schlieffenstraße 40 · 71636 Ludwigsburg

Postfach 06 60 · 71606 Ludwigsburg
Tel. +49 7141 498-40 · Fax +49 7141 498-4999
info@hahn-kolb.de · www.hahn-kolb.de