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Industrial Relay Systems Guide

This document summarizes protection relays and alarm relays produced by Jola Spezialschalter K. Mattil & Co. KG. It includes: 1) Protection relays (KR 3, KR 3 A, KR 5, KR 5 A) for connecting binary sensors like floating switches or immersion probes, or Namur sensors, with LED indicators and potential-free changeover contacts. 2) Alarm relays to connect multiple relays to one alarm relay or connect binary sensors, with LED indicators and changeover contacts. 3) Technical specifications for the protection relays, including supply voltages, power input, sensor connections, switching capacity, housing, and approvals.

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Miftah Salam
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0% found this document useful (0 votes)
115 views16 pages

Industrial Relay Systems Guide

This document summarizes protection relays and alarm relays produced by Jola Spezialschalter K. Mattil & Co. KG. It includes: 1) Protection relays (KR 3, KR 3 A, KR 5, KR 5 A) for connecting binary sensors like floating switches or immersion probes, or Namur sensors, with LED indicators and potential-free changeover contacts. 2) Alarm relays to connect multiple relays to one alarm relay or connect binary sensors, with LED indicators and changeover contacts. 3) Technical specifications for the protection relays, including supply voltages, power input, sensor connections, switching capacity, housing, and approvals.

Uploaded by

Miftah Salam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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-Protection relays

for connection of binary sensors


(e.g. Jola floating switches or Jola immersion probes) or
for connection of Namur-sensors
(e.g. inductive or capacitive proximity sensors)
and

-Alarm relays
for connection of several relays to one alarm relay or
for connection of binary sensors
(e.g. Jola floating switches or Jola immersion probes)

Jola Spezialschalter K. Mattil & Co. KG


P.O.B. 11 49 · D-67460 Lambrecht (Pfalz) · Germany
Phone: +49 63 25 / 1 88-01 · Fax: +49 63 25 / 63 96
E-mail: kontakt@jola-info.de · Website: www.jola-info.de

B-1 12-0-0
KR 3 and KR 3 A
protection relays
for signalling a limit level (1 sensor) or
for two-point control (2 sensors)

Protection relay for U-bar mounting, with connection terminals on top of


housing and with 2 built-in LEDs for signalling the respective switching
status.

These appliances are designed for switch cabinet installation or


mounting in an appropriate protective housing and may therefore
not be installed in other locations. They are only suitable for use in
clean environments.

Technical data KR 3 KR 3 A
Alternative supply voltages - AC 230 V (delivered if no other supply voltage is specified in the
(AC versions: order) or
terminals 10 and 12; - AC 240 V or
DC versions: - AC 115 V or
- terminal 10: – - AC 24 V or
- terminal 12: +)
}
- DC 24 V or in these two cases, the unit must only be connected
- DC 12 V or to a low safety voltage which corresponds to the
safety regulations relating to the application
- further supply voltages on request
Power input approx. 3 VA
Control circuit
(terminals 4, 5, 6) 3 terminals (under safety extra low voltage SELV),
acting on 1 output relay with self-hold
Sensor connection according to DIN EN 50 227
– no-load voltage DC 8.4 V (safety extra low voltage SELV)
– short-circuit current < 10 mA
– response hysteresis 1.5 mA 1.8 mA
Controlled circuit
(terminals 7, 8, 9) 1 single-pole potential-free changeover contact with self-hold
Principle quiescent current principle working current principle
Switching status indicators 1 green LED lights when the output relay is energised
1 red LED lights when the output relay is not energised
Switching voltage max. AC 250 V
Switching current max. AC 4 A
Switching capacity max. 500 VA
Housing insulating material, 75 x 22.5 x 100 mm (dimensions see p. 12-1-13)
Connection terminals on top of housing
Protection class IP 20
Mounting clip attachment for U-bar to DIN 46 277 and EN 50 022
Mounting orientation any
Temperature appl. range from – 15°C to + 60°C
Max. cable length
between relay and
sensor(s) 1,000 m
VDE marks licence in
accordance with
- the EMC guideline for interferences emission in accordance with the appliance-
specific requirements for households, business and commerce
as well as small companies, and for interference immunity in
accordance with the appliance-specific requirements for industrial
companies
VDE marks licence certific. 114502
- in accordance with the
low-voltage guideline in accordance with EN 60 730
VDE marks licence certific. 97540
12-1-1
Connection diagrams

KR 3 KR 3 A

on on

AC 230 V AC 230 V

alarm alarm

on on

off off

AC 230 V AC 230 V

pump contactor pump contactor


Output contact shown in no-current condition
12-1-2
KR 5 and KR 5 A
protection relays
for signalling a limit level (1 sensor)
or
for two-point control (2 sensors)
Protection relay for U-bar mounting or surface mounting, with
connection terminals on top of housing and with 2 built-in LEDs for
signalling the respective switching status.
These appliances are designed for switch cabinet installation
or mounting in an appropriate protective housing and may
therefore not be installed in other locations. They are only
suitable for use in clean environments.
Technical data KR 5 KR 5 A
Alternative supply voltages - AC 230 V (delivered if no other supply voltage is specified in
(AC versions: the order) or
terminals 15 and 16; - AC 240 V or
DC versions: - AC 115 V or
- terminal 15: – - AC 24 V or
- terminal 16: +) - DC 24 V or in these two cases, the unit must only be connec-
}
- DC 12 V or ted to a low safety voltage which corresponds to
the safety regulations relating to the application
- further supply voltages on request
Power input approx. 3 VA
Control circuit
(terminals 1, 6, 7) 3 terminals (under safety extra low voltage SELV),
acting on 1 output relay with self-hold
Sensor connection according to DIN EN 50 227
– no-load voltage DC 8.4 V (safety extra low voltage SELV)
– short-circuit current < 10 mA
– response hysteresis 1.5 mA 1.8 mA
Controlled circuit
(terminals 9, 10, 11) 1 single-pole potential-free changeover contact with
self-hold
Principle quiescent current principle working current principle
Switching status
indicators 1 green LED lights when the output relay is energised
1 red LED lights when the output relay is not energised
Switching voltage max. AC 250 V
Switching current max. AC 4 A
Switching capacity max. 500 VA
Housing insulating material, 75 x 55 x 110 mm
(dimensions see page 12-1-13)
Connection terminals on top of housing
Protection class IP 20
Mounting clip attachment for U-bar to DIN 46 277 and EN 50 022 or
fastening via two boreholes
Mounting orientation any
Temperature appl. range from – 15°C to + 60°C
Max. cable length
between relay and
sensor(s) 1,000 m
VDE marks licence in
accordance with the
EMC guideline for interference emission in accordance with the appliance-
specific requirements for households, business and commerce
as well as small companies, and for interference immunity in
accordance with the appliance-specific requirements for industrial
companies
VDE marks licence cert. 114502
12-1-3
Connection diagrams

KR 5 KR 5 A

on on

AC 230 V AC 230 V

alarm alarm

off off
on on

AC 230 V AC 230 V

pump contactor pump contactor

Output contact shown in no-current condition


12-1- 4
KR 5/G
protection relay
for signalling a limit level
(1 sensor) or
for two-point control
(2 sensors)

Protection relay in surface-mount housing, with


transparent cover and switching status indicators
inside the housing

Technical data KR 5/G


Alternative supply voltages - AC 230 V (delivered if no other supply voltage is specified in
AC versions: the order) or
terminals 1 and 2; - AC 240 V or
DC versions: - AC 115 V or
- terminal 1: – - AC 24 V or
- terminal 2: +) - DC 24 V or in these two cases, the unit must only be con-
}
- DC 12 V or nected to a low safety voltage which corres-
ponds to the safety regulations relating to
the application
- further supply voltages on request
Power input approx. 3 VA
Control circuit
(terminals 6, 7, 8) 3 terminals (under safety extra low voltage SELV),
acting on 1 output relay with self-hold
Sensor connection according to DIN EN 50 227
– no-load voltage DC 8.4 V (safety extra low voltage SELV)
– short-circuit current < 10 mA
– response hysteresis 1.5 mA 1.8 mA
Controlled circuit
(terminals 3, 4, 5) 1 single-pole potential-free changeover contact with
self-hold
Principle quiescent current principle
Switching status
indicators 1 green LED lights when the output relay is energised
1 red LED lights when the output relay is not energised
Switching voltage max. AC 250 V
Switching current max. AC 4 A
Switching capacity max. 500 VA
Housing insulating material, with 3 screw connections (dimensions see
page 12-1-14)
Connection internal terminals
Protection class IP 54
Mounting surface mounting using 4 screws
Mounting orientation any
Temperature appl. range from – 15°C to + 60°C
Max. cable length
between relay and
sensor(s) 1,000 m
VDE marks licence in
accordance with the EMC
guideline for interference emission in accordance with the appliance-
specific requirements for households, business and commerce
as well as small companies, and for interference immunity in
accordance with the appliance-specific requirements for
industrial companies
VDE marks licence cert. 114502
12-1-5
Connection diagrams

supply
voltage

on

AC 230 V

alarm

supply
voltage
off

on

AC 230 V

pump contactor

Output contact shown in no-current condition


12-1-6
ESA 2 alarm relay
Alarm relay for U-bar mounting or surface mounting, with connection terminals on top of
housing and built-in two-colour LED for signalling the respective switching status.
This appliance is designed for switch cabinet installation or mounting in an
appropriate protective housing and may therefore not be installed in other locations.
It is only suitable for use in clean environments.
The design of the alarm relay is based on the quiescent current principle, in other words,
an alarm signal is given if there is no connection between terminals 7 and 8; the output
contacts of the unit also revert to alarm status if there is a supply voltage failure.
In standby status (unit is supplied with voltage and connection between terminals 7 and
8), the two potential-free outputs are in activated condition = open and the LED lights green.
In the event of an alarm (unit supplied with voltage and no connection between terminals 7
and 8), the two potentiel-free outputs are in non activated condition (contacts in quiescent
state = closed) and the LED flashes red.
In order to cancel the alarm given via the output, one of the two relays in the output can be
reset using the built-in acknowledgement button or a connected external acknowledgement
button. The LED then stops flashing and reverts to permanent red.

Position of output contacts in the ESA 2 alarm relay


without supply voltage OK status alarm status alarm status acknowledgement

Rel. 1 Rel. 2 Rel. 1 Rel. 2 Rel. 1 Rel. 2 Rel. 1 Rel. 2

LED dark – LED lights green – LED flashes red – LED lights red –
both output relays not energised – both output relays energised – both output relays not energised – output relay 1 energised –
output contacts closed output contacts open output contacts closed contact 12, 13 open –
output relay 2 not energised –
contact 9, 10 closed

12-1-7
Technical data ESA 2
Alternative supply voltages - AC 230 V (delivered if no other supply voltage is specified in
(AC versions: the order) or
terminals 15 and 16; - AC 240 V or
DC versions: - AC 115 V or
- terminal 15: – - AC 24 V or
- terminal 16: +) - DC 24 V or in these two cases, the unit must only be con-
}
- DC 12 V or nected to a low safety voltage which corres-
ponds to the safety regulations relating to
the applications
- further supply voltages on request
Power input approx. 3 VA
Control circuit
(terminals 7 and 8) 2 terminals (under safety extra low voltage SELV),
acting on 2 output relays without self-hold,
where one can be reset if an alarm is activated
– no-load voltage 9 Veff 10 Hz (safety extra low voltage SELV)
– short-circuit current max. 0.5 mA eff
– response sensitivity approx. 30 kOhm
Controlled circuits
(terminals 12, 13 – rel. 1,
terminals 9, 10 – rel. 2) 2 potential-free normally closed contacts based on the
quiescent current principle, both activated in standby
status.
One of the two normally closed contacts (terminals 12, 13
– rel. 1) can be reset in the event of alarm.
The other normally closed contact (terminals 9, 10 –
rel. 2) retains its switching status as long as the alarm is
given.
Acknowledgement output relay 1 (terminals 12, 13) can be reset via a built-in
button or external acknowledgement button (connection
option at terminals 4 and 5)
Switching status indicator via two-colour LED:
green = standby, both output relays energised
flashing red = alarm, both output relays not energised
lights red = alarm acknowledged, output relay 1 reset
Switching voltage max. AC 250 V
Switching current max. AC 4 A
Switching capacity max. 500 VA
Housing insulating material, 75 x 55 x 110 mm (dimensions see page
12-1-13)
Connection terminals on top of housing
Protection class IP 20
Mounting clip attachment to U-bar to DIN 46 277 and EN 50 022
or fastening via two boreholes
Mounting orientation any
Temperature application
range from – 15°C to + 60°C
Max. cable length between
relay and contact(s) /
sensor(s) 1,000 m
EMC for interference emission in accordance with the appliance-
specific requirements for households, business and
commerce as well as small companies, and for interference
immunity in accordance with the appliance-specific require-
ments for industrial companies
12-1-8
ESA 2/G alarm relay
Alarm relay in surface-mount housing with transparent cover and switching status indicators
inside the housing.
The design of the relay is based on the quiescent current principle, in other words, an
alarm signal is given if there is no connection between terminals 11 and 12; the output
contacts of the unit also revert to alarm status if there is a supply voltage failure.
In standby status (unit supplied with voltage and connection between terminals 11 and
12), the two potential-free outputs are in activated condition and the two-colour LED lights
green.
In the event of an alarm (unit supplied with voltage and no connection between terminals
11 and 12), the two potential-free outputs are in non activated condition (contacts in quies-
cent state), and the two-colour LED flashes red; an additionnal red flashing LED also flas-
hes as a switching status indicator for the relay which can be acknoledged.
In order to cancel the alarm given via the output, one of the two relays in the output (termi-
nals 3, 4, 5) can be reset using a connected external acknowledgement button (connection
option at terminals 9 and 10). The red flashing LED then stops flashing and the two-colour
LED reverts to permanent red.

Position of output contacts in the ESA 2/G alarm relay


without supply voltage OK status alarm status alarm status acknowledgement

Two colour LED:


Red flashing LED:

Rel. 1 Rel. 2 Rel. 1 Rel. 2 Rel. 1 Rel. 2 Rel. 1 Rel. 2

LEDs dark – Two-colour LED lights green – Two-colour LED flashes red – Two-colour LED lights red –
red flashing LED dark – red flashing LED flashes – red flashing LED dark –
both output relays not energised both output relays energised both output relays not energised output 1 energised –
output 2 not energised

12-1-9
Technical data ESA 2/G
Alternative supply voltages - AC 230 V (delivered if no other supply voltage is specified in
(AC versions: the order) or
terminals 1 and 2; - AC 240 V or
DC versions: - AC 115 V or
- terminal 1: – - AC 24 V or
- terminal 2: +) - DC 24 V or in these two cases, the unit must only be con-
}
- DC 12 V or nected to a low safety voltage which corres-
ponds to the safety regulations relating to
the application
- further supply voltages on request
Power input approx. 3 VA
Control circuit
(terminals 11 and 12) 2 terminals (under safety extra low voltage SELV),
acting on 2 output relays without self-hold,
where one can be reset if an alarm is activated
– no-load voltage 9 Veff 10 Hz (safety extra low voltage SELV)
– short-circuit current max. 0.5 mA eff
– response sensitivity approx. 30 kOhm
Controlled circuit
(terminals 3 to 8) 2 potential-free changeover contacts based on the
quiescent current principle, both activated in standby
status.
One of the two changeover contacts (terminals 3, 4, 5
– rel. 1) can be reset in the event of alarm.
The other changeover contact (terminals 6, 7, 8 – rel. 2)
retains its switching status as long as the alarm is given.
Acknowledgement output relay 1 (terminals 3, 4, 5) can be reset via a connected
external acknowledgement button (connection option at termi-
nals 9 and 10)
Switching status indicators – via two-colour LED:
green = standby, both output relays energised
flashing red = alarm, both output relays not energised
lights red = alarm acknowledged, output relay 1 reset
– and one red flashing LED:
flashes red = output relay 1 in alarm status
Switching voltage max. AC 250 V
Switching current max. AC 4 A
Switching capacity max. 500 VA
Housing insulating material, with 3 screw connections (dimensions see
page 12-1-14)
Connection internal terminals
Protection class IP 54
Mounting surface mounting using 4 screws
Mounting orientation any
Temperature application
range from – 15°C to + 60°C
Max. cable length between
relay and contact(s) /
sensor(s) 1,000 m
EMC for interference emission in accordance with the appliance-
specific requirements for households, business and
commerce as well as small companies, and for interference
immunity in accordance with the appliance-specific require-
ments for industrial companies
12-1-10
Circuit diagram for connection of several Leckstar 101 relays connected to each other to
an alarm relay ESA 2 (example)

12-1-11
Acknow- Supply Supply Supply Supply Supply
voltage voltage voltage voltage voltage
ledgement
optional

Output contacts shown in no-current condition

Circuit diagram for connection of several Leckstar 101 relays connected to each other to
an alarm relay ESA 2/G (example)

Supply
voltage
Supply Supply Supply Supply
voltage voltage voltage voltage

Acknow-
ledgement
optional

Output contacts shown in no-current condition


Hooter
for connection to an alarm relay ESA 2 or ESA 2/G
Technical data HU 2 HU 4 HU 12,
with incorporated
flashlight
Application dry rooms damped rooms or dry rooms
outer mounting
Control voltage AC 230 V
Current consumption AC 0.01 A AC 0.1 A AC 0.08 A
Power consumption approx. 2.2 VA approx. 22 VA approx. 17.6 VA
Sound level at a
distance of 1 m approx. 93 dB approx. 110 dB approx. 100 dB
Dimensions approx. 70 x approx. 140 x approx. 170 x
170 mm 162 mm 186 mm
Protection class IP 33 IP 55 IP 43

HU 2 HU 4

HU 12
12-1-12
Dimensional drawings

KR 3 or KR 3 A

KR 5, KR 5 A or ESA 2

12-1-13
Dimensional drawings

KR 5/G or ESA 2/G

12-1-14
The units described in this documentation
may only be installed, connected and
started up by suitably qualified personnel!

Subject to deviations from the diagrams


and technical data.

The details in this brochure are product


specification descriptions and do not
constitute assured properties in the legal
sense.
03/2005

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