Bolted-Connection Design: Forest Service
Bolted-Connection Design: Forest Service
Department of
Agriculture
Forest Service
                  Bolted-Connection
Forest Products
Laboratory
                  Design
General
Technical
Report            Lawrence A. Soltis
FPL-GTR-54        Thomas Lee Wilkinson
Abstract                                                                          Contents
July 1987
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United States and elsewhere.
United States
Department of                   Bolted-Connection
Agriculture
Forest Service
                                Design
Forest Products                 Lawrence A. Soltis
Laboratory                      Thomas Lee Wilkinson
General
Technical
Report
FPL-GTR-54
Page 4, Table 2
The yield theory equations for joints 3 and 3A should be transposed as follows:
Bolted-Connection
Design
Lawrence A. Soltis, Supervisory Research Engineer
Thomas Lee Wilkinson, Research Engineer
Introduction
Current U.S. design for the strength of a single-bolt            During the past 60 years, several studies on bolted
connection is based mainly on the research conducted by          connections have been conducted. Each study has
Trayer in 1932. The strength of a multiple-bolt connection is    investigated one or more of the properties that affect
calculated by summing the single-bolt strength values after      connection behavior. Direct comparison is difficult because
multiplying by a modifying factor that depends on how the        the studies usually differ in more than one connection
load is distributed to each bolt. The modifying factors derive   property. Therefore, in this report we use the European Yield
from research in the 1960’s (Cramer 1966, Lantos 1969).          Theory (Johansen 1949) to form a common basis of
Strength in both single- and multiple-bolt connections is        comparison.
achieved by having sufficient spacing, end, and edge
distances, as recommended by Trayer.                             Significant conclusions appear to have been drawn from
                                                                 various results based on small samples having narrow
Recent failures have raised doubts about our basic               ranges of connection properties such as the ratio of main
understanding of bolted connections. The objective of this       member thickness to bolt diameter, L2/D. The results
paper is to combine and compare data in the literature on        indicate that current design values for the proportional limit
single- and multiple-bolt connections to see what is known       of single-bolt connections are generally correct but that
and what needs further research.                                 information on the load-slip behavior and the distribution of
                                                                 load among bolts is inadequate if the data are to be used for
The strength and stiffness of a single-bolt connection           limit-states design or multiple-bolt connections.
depends on the physical and geometrical properties of the
members and the bolt. Member properties include number
and thickness of members, type of side members (steel or
wood), wood species, moisture content, and direction of
loading to the wood grain. Bolt properties include diameter
and yield stress. Geometric properties include bolthole
fabrication tolerances, spacing, and end and edge distances.
In addition, multiple-bolt connection strength depends on the
number of bolts in a row, the spacing and end and edge
distance of bolt rows, the distance between bolt rows, and
whether the rows are staggered or symmetric. Other factors
that affect both single- and multiple-bolt connections are
duration and rate of load and preservative or fire treatment.
Review of the Literature
Fy = DL2S2
Fy = 2DL1S1
D = bolt diameter.
β = S2/S1.
α = L2/L1
                                                                                                  3
Table 2.–Yield theory equations for two-member joints
    Mode of
failure number                 Yield strength Fy
  and failure                                           Normalized yield strength Pn
    geometry
Fy = DL2S2
 D = bolt diameter.
Sy = bolt yield stress.
S1 = embedment yield stress of member 1.
S2 = embedment yield stress of member 2.
L1 = thickness of member 1.
L2 = thickness of member 2.
4
Rowlands and others (1982) looked specifically at wood             New Zealand researchers, Harding and Fowkes (1984),
materials and did a finite element analysis of a two-bolt          studied the effect of end distance for parallel- and
pin-loaded hole connection based on assumptions of rigid           perpendicular-to-grain loading. Their results indicated that
pins and linear elastic material properties. They found the        end distance had a marked effect on perpendicular-to-grain
strength of a two-bolt ,connection was constant for bolt           strength. As yet, however, New Zealand Standards have no
spacings or end distances more than four times the bolt            requirements for perpendicular-to-grain end distance.
diameter.
                                                                   Other Factors
Fracture mechanics analysis is concerned with determining
the stress intensity factors at a cracked fastener hole. Often     Other factors that affect connection strength are moisture
a finite element procedure is used to compute the stress           content, tension or compression loading, fabrication
intensity factors. Orringer and Stalk (1975) presented a           tolerances, duration of load, and preservative or fire
method for Mode I and Mode II stress intensity factors at a        treatment.
cracked fastener hole in a single row or a double staggered
row of fasteners in a panel under tension. Other literature is     Several researchers have studied the effect of the moisture
available on orthotropic composites, but little has been           content of timber on the strength of bolted connections
applied to lumber.                                                 (Doyle and Scholten 1963, Kunesh and Johnson 1968,
                                                                   Longworth and McMullin 1963). in general, the connections
Experimental                                                       were fabricated at high moisture content and either tested at
                                                                   the high moisture content or seasoned to a lower moisture
                                                                   content and then tested. They compared results of both
Single- and Multiple-Bolt Connections                              tests with the strength of connections fabricated and tested
Over the past 60 years, several experimental studies have          at the lower moisture content.
been conducted on bolted connections. Some of the more
significant studies for single-bolt connections are                in assigning equal parts of a load to the bolts in a row, one
summarized in table 3 and for multiple bolt connections in         tacitly assumes all boltholes have identical fabrication
table 4. All the studies listed are for seasoned wood with         tolerance. Wilkinson (1980, 1986) identified variability in
moisture content ranging from 9 to 12 percent.                     fabrication tolerances as having a large effect on how the
                                                                   load is distributed among bolts in a row. Dannenberg and
Not all geometric and material properties were given in            Sexsmith (1976) also observed the significant effect of
these studies. Often the yield stress of the bolt and the hole
                                                                   fabrication tolerances on load distribution for shear plate
fabrication procedure were not reported. (Goodell and              connectors.
Phillips (1944) specifically investigated the effect of hole
roughness on single-bolt connection behavior. They drilled         No research has been reported on the effects on the
holes with different drill bits, feed rates, and revolutions per   strength of a connection of duration of load or treatment with
minute.) Although the wood species is usually given, the           preservative or fire retardant.
specific gravity often is not. This lack of information makes
comparison of results difficult.
In
Grenoble (1925)           White ash,         1/4-in steel plate        2, 3        0.18 to 1/2      1 to 16.5    Parallel                  4
                          Sitka spruce       and wood1                             0.18 to 1/2
Trayer (1927)             Sitka spruce       1/4-in steel plate        2, 3        1/4 to 1/2       2 to 12      30° to 90°                3
                                                                                   1/4 to 1/2
Trayer (1928)2
Doyle and Scholten         do.               5/1 8-in steel             3          1/2 to 1         2.6 to 5.3   Parallel and              3
 (1963)                                      plate or wood                         (plus 1/16 in)                perpendicular
Wilkinson (1978)          do.                Wood                    2, 3, 4       3/8 to 3/4       2 to 6       Parallel                  6
                                                                                   (plus 1/32 in)
Hirai and Sawada          Spruce and fir     1/8-in steel plate         3          5/16 to 1/2      2 to 10      Parallel                  3
  (1982a)
Hirai and Sawada          Spruce and fir     Wood                       3                3/8        2 to 10      Parallel                  3
  (1982b)
Soltis et al. (1988)       Douglas-fir       Wood                       3          1/2 to 1-1/2     2 to 13.5    Parallel and             15
                                                                                   (plus 1/16 in)                perpendicular
    1
        Wood side members are the same species as the main member.
    2
        Summarized Trayer (1927) and Grenoble (1925).
    3
    Except for connections with 1 -in bolts which used 5/8-in steel plate.
6
Table 4.–Geometric and material parameters for various studies of multiple-bolt connections
                           Main member              Side member
                                                                                    Bolt       Number of                 Bolt    Bolt end
      Reference                   Specific                 Specific                              bolts       L2/D
                                                  Species                         diameter                             spacing   distance
                         Species   gravity                  gravity
                                                                                     In                                   In        In
                                                                                                  1
Doyle and Schotten      Douglas-fir     0.43      5/16-in             0.43       1/2, 3/4, 1          1,4   2.5 to 5      4        5.25
  (1963)                                          steel and
                                                  Douglas-fir
Kunesh and Johnson          do.         0.42 to   Douglas-fir         0.42 to       3/4          1 to 6       2.2       1.5; 3
  (1968)                                0.54                          0.54
Potter (1982)           European        0.47      European            0.47          3/8          1 to 40      5.3        1.5        1.5
                        redwood                   redwood
Hirai and Sawada        spruce          0.42 to   steel                          1/4 to 5/8           1      1.3 to              2.5 to
  (1982b) and Hirai                     0.45                                                                 6.7                 10.5 x
  (1983)                                                                                                                         diameter
The load distribution factor, expressed as a modifying factor,               The European CIB-Structural Design Code (International
K, modifies the total allowable load on a connection, F.                     Council for Building Research Studies amd Documentation
                                                                             1988) presented a modifying factor as an empirical equation
                           F = nKFb                             (2)          for connections having more than four bolts in a row. The
                                                                             load-carrying capacity of the connection is reduced by
where n is the number of bolts in the connection and Fb, is                  one-third for each bolt above the four-bolt threshold.
the allowable strength for a single bolt. Modifying factors for              Spacing, end, and edge distance requirements are similar to
steel and wood side plates differ in value.                                  those in the United States.
The modifying factors used in the United States (AITC 1985,                  The British Standard (Booth 1982) presented a modifying
NFPA 1988) are based on the elastic analyses of Lantos                       factor as an empirical equation. The spacing, end, and edge
(1989) and Cramer (1988). They are presented in tabular                      distance requirements are the same as in the United States.
form in terms of cross-sectional areas of the main and side
members. Spacing, end, and edge distance are presented
as multiples of bolt diameter.
                                                                                                                                          7
Results
Figure 3–Results for proportional limit (Grenoble 1925)          Figure 5–Results for proportional limit (Trayer 1932) and
and yield load (European Yield Theory) for                       yield load (European Yield Theory) for three-member
(a) three-member and (b) two-member connections of Sitka         connections of hardwood species with steel side plates.
spruce with steel side plates. Parallel-to-grain loading         Parallel-to-grain 2loading (Sy = 45,000 lb/in2; 2
(Sy = 125,000 lb/in2; fc = 5,400 lb/in ; β = 0.10;               fc = 5,0245 lb/in ; β = 0.09; S2 = 4,020 Ib/in ; L1/D = 0.5).
                                      2
                2
S2 = 4,320 lb/in ). (ML54 5427)                                  (ML86 5422)
                                                                                                                                 9
Figure 6–Results for proportional limit (Trayer 1932) and     Figure B-Results for proportional limit (Trayer 1932) and
yield load (European Yield Theory) for three-member           yield load (European Yield Theory) for three-member
connections with steel side plates. Perpendicular-to-grain    connections of softwoods with steel and wood side plates.
loading (Sy = 45,000 Ib/in2; L1/D = 0.5). (ML86 5412)         Parallel-to-grain loading (Sy= 45,000 lb/in2;
                                                              fc = 5,130 lb/in2; S2 = 3,283 lb/in2). (ML86 5413)
Figure 7–Results for proportional limit (Trayer 1932) and    Figure 9–Results for proportional limit (Doyle and Scholten
yield load (European Yield Theory) for three-member          1963) and yield load (European Yield Theory) for
connections of hardwoods with steel and wood side plates.    three-member Douglas-fir connections with steel side
Parallel-to-grain loading (Sy = 45,000 Ib/in2.               plates. Parallel-to-grain loading (Sy= 48,000 Ib/in2;
fc = 5,024 Ib/in2; S2 = 4,020 Ib/in2). (ML86 5424)           fc = 6,460 lb/in2; β = 0.09; S2 = 4,134 lb/in2). (ML86 5414)
10
Figure 10–Results for proportional limit (Doyle and           Figure 12–Results for proportional limit (Wilkinson 1978)
Scholten 1963) and yield load (European Yield Theory)         and yield load (European Yield Theory) for three-member
for three-member Douglas-fir connections with wood            all-wood connections with various side member
                                                         2
side plates. Parallel-to-grain loading (Sy = 48,000 lb/in ;   thicknesses. Parallel-to-grain loading (Sy = 45,000 lb/n2;
fc = 6,460 lb/in2; S2 = 4,194 Ib/in2; α = 1.615; β = 1).      fc = 7,670 lb/in2; S2 = 4,960 Ib/in2; β = 1). (ML86 5425)
(ML86 5415)
                                                                                                                           11
Figure 14–Results from Soltis, Hubbard, and Wilkinson               Figure 15–Results from Soltis, Hubbard, and Wilkinson
(1986) comparing yield theory with experimental results for         (1985) comparing yield theory with experimental results for
(a) 1/24-inch-, (b) 1-inch-, and (c) 1-1/2-inch-diameter bolts in   (a) 1/2-inch-, (b) 1-inch-, and (c) 1-1/2-inch-diameter bolts in
connections loaded parallel to grain. (ML86 5417)                   connections loaded perpandicular to grain. (ML86 5409)
12
Table 5.–Values of modifying factor K for a two-row by tow-column bolt pattern.
                   Reference                                            Proportional                         Ultimate
                                                                           limit                                                              NDS
Doyle (1964)                                                                              1                                1
  Steel side plates, parallel-to-grain                  8                4 rows ×             1.03 to 1.24                     0.61 to 0.87   0.87
                                                                         2 columns
                                                                                                                                                13
                                                           Single-Bolt Connections
                                                           The yield theory, giving the equations of tables 1 and 2,
                                                           appears to predict the trend seen in the results of all
                                                           researchers. In general, experimental values fall below the
                                                           yield theory curves, as expected, because the proportional
                                                           limit load is smaller than the yield load (fig. 1). Soltis and
                                                           others (1988) give yield loads that agree closely with the
                                                           yield theory curves (fig. 14).
14
Tests of connections with steel side plates have generally         Trayer (1927) and Pitz (1952) investigated directions of
been made with a constant steel thickness for all bolt             loading between 0 and 90° to the grain. In both studies,
diameters and lengths. The yield theory predicts differing         boltholes were equal to the bolt diameter, and steel side
results for various ratios of side-plate thickness to bolt         plates were used. The Hankinson formula is
diameter (figs. 2-4 and 9). This effect could account for
some of the scatter in experimental results.
                                                                                                                               (3)
For connections loaded parallel to grain the NDS allows
75 percent more strength with steel than with wood side            where
members for bolts of 1/2-inch diameter or less, 25 percent
more for 1-1/2-inch-diameter bolts, and proportional values          N = bearing stress at angle θ
for intermediate diameters. The NDS recommendation is                P = bearing stress parallel-to-grain
based in part on having equal connection deformation for             Q = bearing stress perpendicular-to-grain
wood and steel side members. The yield theory indicates
that the increased strength for steel side members should be       Both Trayer and Pitz found that this formula could be used
related to the L2/D ratio and to the ratio of steel thickness to   to calculate the bearing stress at various angles to the grain.
bolt diameter, L1/D.                                               Pitz found that the Osgood formula fitted his data slightly
                                                                   better than the Hankinson formula.
Researchers have used a variety of bolt yield stresses. Steel
aircraft bolts with a yield stress of 125,000 lb/in2 and           The Osgood formula is
low-carbon steel bolts with a yield stress of 45,000 lb/in2
have both been used. Trayer (1932) indicated that different
results might be expected for high-strength bolts, and this is
borne out by the yield theory. Soltis and others (1986) found
that the yield stress varied with the bolt diameter:
The smoothness of the bolthole can also affect the value of        Figure 17–Comparison of three-member connections of
the proportional limit load, as indicated from results of          Sitka spruce and steel side plates when loaded
Goodell and Phillips (1944) (fig. 18).                             perpendicular to grain.
Trayer (1932) indicated an effect of bolt diameter on the            Wood side plates                   Steel side member
normalized bearing stress at zero L2/D when loading is
perpendicular to grain (fig. 11). Results from Doyle and
Scholten (1968) indicate the possibility of a similar effect
although obscured by the scatter in their data.
(ML86 5423)
                                                                                                                               15
                                                                  Multiple-Bolt Connections
                                                                  In general, modifying factors determining the load
                                                                  distribution among bolts in a row are determined by methods
                                                                  of basic mechanics analysis that assume fairly widely
                                                                  spaced bolts and elastic material properties. The
                                                                  calculations use values of single-bolt elastic load-slip
                                                                  modulus and areas and moduli of elasticity for the main and
                                                                  side members. The theory derivation assumes bolt elastic
                                                                  bending is included in the deformation. The experimental
                                                                  verification of the theory was based on small values of L2/D,
                                                                  implying Mode I failure.
16
Comparing NDS modifying factors with experimental results          The standard test procedure (ASTM D 1761) requires either
for other bolt patterns (table 5) we see that four is the          compression or tension loading. However, to simplify testing
maximum number of bolts in a row considered. The                   most researchers have used compressive loading. The
modifying factor for four bolts in a row is nearly unity           effects of tension loads on spacing, end, and edge distances
(figs. 16a, b). The modifying factor decreases between 4           are not known.
and 10 bolts in a row. Except for Cramer’s work (based on
perfectly machined holes and small L2/D ratios), there is little   Most of the research results mentioned above were based
experimental verification of the distribution of a load among      on loading parallel-to-grain. Fewer perpendicular-to-grain
more than four bolts in a row.                                     results are available, but these limited data suggest that
                                                                   current design is adequate. In most of the research
Comparing United States, Canadian, and European                    Douglas-fir species were used for the main member. For
recommendations (figs. 16a, b), we encountered the                 other species data are very limited.
prevailing uncertainty regarding more than four bolts in a
row. All recommend modifying factors of 0.9 to 1.0 for a row       No research is available to determine the spacing
of less than four bolts, but their values for K diverge for a      requirements between rows of bolts for either staggered or
row of more than four bolts.                                       symmetric configurations.
Few research results exist for less than four bolts in a row       Other Factors
(tables 5 and 6). Comparisons for one, two, or three bolts in
a row show modifying factors near unity at the proportional        Other factors that influence connection strength are moisture
limit and slightly less at ultimate load.                          content, fabrication tolerances, duration of load, and
                                                                   preservative or fire treatment.
No theory or experimental results are available to determine
how load is distributed when there are multiple columns of         The limited research (Doyle and Scholten 1963, Kunesh and
bolts with either staggered or symmetric rows.                     Johnson 1968, Longworth and McMullen 1963) on the effect
                                                                   of moisture content on the strength of multiple-bolt
Spacing, End, and Edge Distances                                   connections yields consistent results. A connection at
                                                                   30 percent moisture content has about 60 percent of the
Current spacing, end, and edge distance design                     proportional limit strength of a connection at 12 percent
requirements for bolts in a row are those recommended by           moisture content. The three studies were for relatively small
Trayer (1932). Trayer recognized that the stress distribution      L2/D ratios (table 4). No results are available for larger L2/D
beneath the bolt for various L2/D ratios affects the spacing       ratios. The yield theory suggests effects of moisture content
and end distance required if maximal capacity of the               may not be as large at the larger L2/D ratios where
connection is to be developed. He concluded, however, that         bolt-bending Mode II and III failures occur.
using spacing and end distance requirements based on
small L2/D ratios would be conservative for larger L2/D            Fabrication tolerances have been identified as the variable
ratios.                                                            having perhaps the largest effect on connection strength
                                                                   (Wilkinson 1980, 1986). Earlier experimental research
The effect of L2/D on end distance has only recently been          usually followed current design practice of making the bolt
quantified by Hirai and Sawada (1982a) for spruce                  hole 1/16-inch oversize. This assumes 1/16 inch is an
specimens. Their results are reproduced in figure 19.              attainable fabrication tolerance. To approximate actual
                                                                   fabrication practices more closely, current research at the
Other researchers, referred to in the review of literature         Forest Products Laboratory is considering the effects on
above, have studied spacing and end distances                      connection strength of other oversize hole sizes as well as
experimentally or analytically. Almost al&have confirmed that      improper hole alignments.
the current recommendation of an end distance four times
the bolt diameter is satisfactory in parallel-to-grain             The effect of the duration of load on the strength properties
compression loading. The experimental studies have noted a         of wood has long been recognized. Current design assumes
change in failure mechanism at this end distance. For end          the duration-of-load factor applies to the stressed wood
distances less than four diameters, a shear plug or tensile        beneath a bolt regardless of L2/D ratio. Intuitively, one
crack failure indicates insufficient end distance. For end         expects the effect to be greater for Mode I failures
distances greater than four diameters, there is a bolt-bearing     (wood-crushing) than for Mode Ill failures (bolt-bending), but
failure. Figure 19 also confirms this; for end distances           no research has been done to verify this.
greater than 4.5 times bolt diameter, the bolt-bearing
strength is relatively constant for all L2/D ratios. For an end    The effect of preservative or fire treatment on single-bolt
distance of 2.5 times bolt diameter, the bolt-bearing strength     strength or on the distribution of load or spacing, end, or
is notably less than for larger end distances whatever the         edge distances has not been researched.
L2/D ratio.
                                                                                                                                 17
Figure 19–Connection bearing strength dependent on ratios
of length in main member to bolt diameter, L2/D, and end
distance to bolt diameter, e/D. (ML86 5419)
Some other observations relate to method of loading,               factors are based on strength; connection stiffness is not
proportional limit versus ultimate strength comparisons, and       considered.
strength of bolt. Most early research was based on the
ASTM standard test of subjecting a three-member                    Most of the early work was done before the research related
connection to parallel-to-grain compressive loads. Few data        to the yield theory. Thus bolt yield strength was not deemed
exist for tension, moment, or combined axial/moment loading        an important parameter. It is difficult to predict how research
or for other angle-to-grain loading. Also, no data exist for       results would be affected by a consideration of higher
dynamic or cyclic loading of multiple-bolt connections.            strength bolts and larger L2/D ratios.
18
Summary
The yield theory presents a means of looking at the results        Spacing and end distance requirements of four times the
for single-bolt connections of a number of researchers             bolt diameter have been theoretically and experimentally
together. It expresses the general trend of existent data. As      verified for Douglas-fir main members with parallel-to-grain
expected, experimental results at the proportional limit           compressive loading. Limited information is available for
usually fall below the yield theory curves. The ratio to be        other species, loading, or angle to grain. No information is
expected between yield and proportional limit load is              available for spacing between staggered or symmetric bolt
unknown. However, the trend of the results indicates current       rows.
design values based on the proportional limit are generally
correct.                                                           United States, Canada, and Europe have similar code
                                                                   requirements for modifying factors and spacing
The yield theory indicates that the greater strength of a          requirements.
connection with steel rather than wood side plates should be
related to the L2/D ratio and to the ratio of steel thickness to   Moisture content affects connection strength at small L2/D
bolt diameter, L1/D.                                               ratios. Its effect at larger L2/D ratios is not known. The
                                                                   effects of other factors such as fabrication tolerances,
Most research has been done with parallel-to-grain loading.        duration of load, and preservative or fire treatments are not
The yield theory agrees more closely with the results of           known. Fabrication tolerances are known to have a large
parallel-to-grain loading than of perpendicular-to-grain           impact on connection strength, but this impact has not been
loading, for which fewer data exist.                               quantified.
Significant conclusions appear to have been drawn from
results based on a small sample size and narrow range of
connection properties such as the L2/D ratio. Information on
the load-slip behavior and on the distribution of properties is
inadequate if bolt data are to be used for limit-states design
or multiple-bolt connections.
                                                                                                                                  19
Literature cited
20
                                                2.2-6/ 87
                                                       21
U. S. GOVERNMENT PRINTING OFFICE: 1987/742-044/60000
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