Parker HTR Actuator
Parker HTR Actuator
                                                    HTR Series
          The HTR Series actuator incorporates many hydraulic and mechanical features that make this
          actuator suitable for high production applications. These features include: high load supporting
          tapered roller bearings; a chrome alloy steel rack and pinion gear set; a high strength ductile iron
          or steel housing; and proven Parker Hannifin cylinder components. These features make the HTR
          Series actuators robust and suitable for integration into the most demanding production systems.
          The HTR Series actuators have been successfully employed in automotive plant production
          machinery; machine tool equipment; plastics and rubber processing machinery; basic metals
          production machinery and in material handling machinery.
          The HTR Series actuator can be employed as an integral machine component. For example, the
          actuator can simultaneously transmit torque and support the line shaft or the load. Such an
          arrangement eliminates one set of external support bearings. For example: the optional cushions
          can be employed to decelerate an external load. This feature eliminates the need for an external
          deceleration device such as a shock absorber or a brake.
          Additionally, the HTR actuator can simplify the installation of machine parts. For example: The
          hollow shaft feature can eliminate a coupling. The actuator shaft can be connected to the line shaft
          by means of a square shaft key; or the housing can be drilled and tapped to mount various
          brackets.
          The Wear-Pak® piston uses self energizing molythane piston seals. These are the only
          pressurized dynamic seals. The pinion shaft uses low pressure seals. These polypak piston seals
          can be inspected and serviced while the actuator remains installed on the machinery.
SPECIFICATIONS
1. The durability is defined as the capacity of the gear set to support the stated load without fatigue related
   gear surface damage. Use the durability ratings for high production duty of 1 million cycles and/or high
   speed applications (180° in less than three seconds or more than one cycle per minute).
2. Durability rated output torque.
3. Pressure differential between the inlet and outlet ports (non shock).
                                                                  M-KEYWAY SHOWN IN
                                                                  MID-STROKE POSITION
                                               A
                                                                                                                                                     R
                         T                                       A/2                    DOUBLE RACK MODELS                                          SQ.
          S                                                                             HTR1.8, HTR7.5 & HTR10                     L
                                                       M
                                                                                                                          O
                                                    .030R
   2V                                                                                        F                                                                                      C
          V                                                                             G
                                                                                                            K-DIA.        N                                              C/2
                                                                                                            SHAFT
                                                                                                   U-PORT SIZE
          RELIEF VALVE                  E/2                                 J-MTG. HOLES
                                                                            (BOTH SIDES)                                                     B/2
          P-DIA. PINION                        E
          JOURNAL                                                                                                                                   B
                                               D
 Model Rotation          A      B        C          D        E         F     G      J         K        L    M        N        O        P     R          S     T          U       V
          Degrees                                                                           +0, -.02        P9   +0,. -.02                                         BSPP/G
               90     184.2                                                          M8
HTR.9
               180    231.8 76.2 92.1 88.9 70                          60    30    x1.25  22           33   6    18.5         25       25.4 44.5 9.5 12.7               1/4    23.8
HTR1.8
               360    327.0                                                       x 13 DP
                  RELIEF VALVE
        2V                                                                                                             Fd                                                                               Cd
                                                                                                                                                                                                   Cs
                  V
                                                                                                               G
                                                                                                                                          N                                                 Cd/2
                                                                                                       Fs                        K-DIA.
                                                                                                                                 SHAFT
U-PORT SIZE
                       T                                E/2                                                    S
                                                                                                                                                    B/2
                                                                 E
                      J-MTG. HOLES
                                                                                                                                                                             B
                      (BOTH SIDES)                                D
Dimensions
                               Rotation                  A                                        Rotation                        A
Model                          Degrees                (inch)            Model                     Degrees                       (mm)
                                 90                     16                                            90                     406.4
 HTR15/30                        180                   213/8            HTR15/30                      180                    543.0
                                 360                   321/8                                          360                    816.0
                                 90                    163/8                                          90                     416.0
 HTR22/45                        180                   21¾              HTR22/45                      180                    552.5
                                 360                   323/8                                          360                    822.3
                                 90                    20¼                                            90                     514.4
 HTR75/150                       180                   275/8            HTR75/150                     180                    701.7
                                 360                   42¼                                            360                   1073.2
                                 90                    31¼                                            90                     793.8
 HTR300/600                      180                   43¾              HTR300/600                    180                   1111.3
                                 360                   687/8                                          360                   1749.4
Dimensions – Inch
Model         B        Cd        Cs          D         E          Fd    Fs        G           J            K           L         M         N         O        P         R   S      T        U           V
                                                                                                                                                                                          (SAE)
Dimensions – Metric
Model         B            Cd          Cs         D        E      Fd   Fs    G            J            K           L        M        N         O          P         R       S       T       U       V
                                                                                                                                  +0.0,-0.2                                              BSPP/G
V A
                                                                                                                   .03 x 45°
                    D/2                                                                    A/2
                                              F                                                                          .03 R
                           D                                                                     A
                           E                                                                     B
SHAFT OPTIONS
Single Male Keyed (B)                           Model              Torque, lb-in           Key Size                    Suggested Key Material
                                                                                         1/4    x 1/ 4 x 1
Metric version (H) also                         HTR.9/HTR1.8             1,800                                                 C1018CR
available                                       HTR3.7/HTR7.5            7,500      5            5
                                                                                        / 16 x /16 x 1 /21
                                                                                                                               C1018CR
                                                HTR5/HTR10            10,000            7/16    x 7/ 16 x 2                    C1018CR
                                                HTR15/HTR30              30,000     9/ 16      x 9/16 x 23/8                   C1018CR
                                                HTR22/HTR45              30,000     9/ 16      x 9/16 x 23/8                   C1018CR
                                                HTR75/HTR150         102,000            3/ 4   x 3/4 x 33/8                    C1045CR
                                                HTR300/HTR600        475,000            11/4 x 11/ 4 x 6                       C1018CR
Female Splined Shaft (D, L)                                             Option D (10B    Spline)*                     Option L (DIN/ISO 14)**
                                                          Model      A     B      C         D     E              A       B     C      D      E
                                                          HTR.9                  .625      .538 .098
                  B                                                 .656 .625                                   17       16     16     13     3.5
                                                          HTR1.8                 .624      .537 .096
A                                       E
                           C                              HTR3.7                 .875      .753 .137
                                                                    .906 .875                                   23       22     22     18      5
                                                          HTR7.5                 .876      .752 .135
                                                          HTR5                  1.125      .968 .176
                                                                   1.156 1.250                                  29       29     28     23      6
                                                          HTR10                 1.124      .967 .174
                                         D
                                                          HTR15                 2.000     1.720 .312
                                                                   2.031 2.000                                  49       50     48     42      8
                                                          HTR30                 1.998     1.718 .309
30° involute splined female shafts available              HTR22                 2.000     1.720 .312
for HTR300/600. Consult factory.                                   2.031 2.000                                  49       50     48     42      8
                                                          HTR45                 1.998     1.718 .309
                                                          HTR75                 3.000     2.580 .468
                                                                   3.031 3.000                                  73       76     72     62     12
                                                          HTR150                2.998     2.578 .465
Male Splined Shaft (E, M)                                               Option E (10B   Spline)*                      Option M (DIN/ISO 14)**
                                                          Model      A      B      C       D            E        A       B     C      D      E
        A                                                 HTR.9                  .873    .747         .134
                                                                   1.312 .875                                    33      22     22     18      5
         B                         E                      HTR1.8                 .872    .742         .133
                                                          HTR3.7                1.248    1.069        .192
                                                                   1.875 1.250                                   48      32     28     33      6
                  C
                                                          HTR7.5                1.246    1.064        .191
                                                          HTR5                  1.748    1.499        .270
                                                                   2.625 1.750                                   66      44     42     36      7
                                                          HTR10                 1.746    1.494        .269
         MOUNTING              D
         FACE OF UNIT                                     HTR15                 2.247    1.928        .347
                                                                   3.375 2.250                                   86      58     54     46     10
                                                          HTR30                 2.245    1.923        .346
30° involute splined male shafts available                HTR22                 2.247    1.928        .347
                                                                   3.375 2.250                                   86      58     54     46     10
for HTR300/600. Consult factory.                          HTR45                 2.245    1.923        .346
                                                          HTR75                 2.997    2.573        .464
                                                                   4.500 3.000                                  115      76     72     62     12
* Dimensions in inches ** Dimensions in mm                HTR150                2.995    2.568        .463
AIR BLEEDS
These may be fitted in positions unoccupied by ports.
PORT LOCATIONS
               2                                                                                                                  2
3 5 1 1 5 3
4 4
3 5 1 1 5 3
2 2
NOTE:
  1. Port position 1 is standard.
  2. Port position 2, 3 and 4 are standard options available at no additional cost.
  3. Port position 5 is available at additional cost; not available with stroke adjusters.
* DIN 3852/1
** ISO 6149/1 (Not available with HTR.9 or HTR1.8)
C - THREAD SIZE
B - HOLLOW HEX
JAM NUT
THREAD SEAL
                                                            A (Max)
                  (1)        5° Adjustment w/o          5° Adjustment w/          30° Adjustment w/o
 Model           Turn       Cushioned End Cap          Cushioned End Cap          Cushioned End Cap           B               C
                 Adj.         Inch        mm            Inch        mm              Inch        mm
 HTR.9                                                                                                                5
                  4.0°         .50         12.7            .88           22.4        .75          19.1      5/32       /16 - 24 UNF
 HTR1.8
 HTR3.7                                                                                                               1
                  3.3°         .63            16           1.13          28.7        1.13         28.7       1/4          /2 - 20 UNF
 HTR7.5
 HTR5                                                                                                                 1
                  2.5°         .63            16           1.13          28.7        1.13         28.7       1/4          /2 - 20 UNF
 HTR19
 HTR15/22                                                                                                             3
                  2.0°         .88         22.4            1.81          46          1.63         41.4       3/8          /4 - 16 UNF
 HTR30/45
 HTR75                                                                                                      1-1/8
                  2.0°        2.56            65           3.75          95.3        3.56         90.4               1 1/2 - 12 UNF
 HTR150                                                                                                      Ext.
 HTR300
                                                                  CONSULT FACTORY
 HTR600
OPERATION:
The work ports of a standard directional valve are
plumbed to ports C-1 and C-2. Port A-1 is plumbed
directly to A-2, and port B-1 is plumbed to B-2. When
pressure is applied to port C-1 (clockwise shaft
rotation), fluid is also directed through line A to the
other rack. Exhaust flow from B-1 through B-2 is
directed through the cushion bushing and cushion                       Work Ports              Cushion            Connection Ports
adjustment. When the cushion spear closes off the                       C-1, C-2              Adjustment          A-1, A-2, B-1, B-2
main passage, total flow from both end caps is directed               Port Position            Position             Port Position
across one cushion adjustment needle, equalizing
                                                                              1                   2                        3
back pressure and improving performance. Alterna-
tively, pressurizing C-2 and exhausting C-1 reverses                          2                   3                        1
the operation.                                                                3                   2                        1
                                                                              5                   2                        3
DIMENSIONAL INFORMATION:
Units are identical to standard double rack and pinion
units, with the exception of porting location. The chart              Model       Total Energy Capacity           Port to Port ∆D
describes the location of the ports.                                                      (in-lb)                      (PSID)
                                                                                  Code 1, 2, 3    Code 8      Code 1, 2, 3      Code 8
GEAR SET DURABILITY                                                   HTR.9            140             —          1340            —
The gear set durability total energy capacity for the                 HTR1.8          140             297          670           1340
HTR Series actuator is approximately .38 times the
durability torque capacity. The table to the right                    HTR3.7          548              —          1300            —
provides energy ratings based on gear train durability                HTR7.5          548             1162         650           1300
when using various cushion options.                                   HTR5            942              —          1620            —
                                                                      HTR10           942             1998         810           1620
                                                                  HTR15/22            3246             —       1860/1240          —
                                                                  HTR30/45            3246            6875       930/620       1860/1240
                                                                      HTR75           8725             —          1000            —
                                                                      HTR150          8725         18497           500           1000
                                                                      HTR300          43625            —          1250            —
                                                                      HTR600          43625        92485           625           1250
* Must deduct work (energy) done to overcome potential energy effects of load. WPE = TPE x θ , where θ is in radians.
** Extreme care must be exercised so that both cushions are adjusted equally for each direction or dangerous pressure intensification and
   gear train stresses could result. (Suggest high performance cushion option.)
                                                                                         THRUST
                                                                                         LOAD
                                                                                         LBS.
                                                                                         (RT)
Bc
NOTE:
1. Static Bearing Load Capacities = Dynamic Values x 1.5
2. Values listed are "Bearing" moment capacities. Standard male shaft sizes do not provide 4:1 design
   factor at these operating conditions. Larger shaft sizes are available. Consult factory for further details.
LUBRICATION
In general, low speed, high torque applications require class 5 or class 6 lubrication provi-
sions. Our assemblers use TEXACO MOLYTEX EP(2) extreme pressure grease to lubricate
our gear sets as our standard lubricant. The grease should be replaced with each major
overhaul.
Some high cycle applications with an operational system pressure below 1000 PSIG (69 Bar)
and with adequate mechanical shock control may successfully use the hydraulic fluid as the
gear train lubricant. We can modify the housing by adding a case drain line to carry away
excessive lubricant. Ensure the case drain connection is looped to ensure the housing
remains filled with lubricant.
High performance applications that feature high pressure and high cycle rates should
consider using an external lubrication circuit system to charge the gear set with clean, cool
lubricant suitable for class 3 or 4 service. An SAE80 or SAE90 lubricant circulating system
should be suitable. We can modify the housing for a lubrication circuit inlet and outlet.
Ensure the plumbing is run in such a way the housing remains filled with lubricant.
                                                                                          SW
                                                                                                    Black (5)          (-)
3.44
POTENTIOMETER
                                                                                     WATERTIGHT
                                                                                       COVER
2.50
ORDERING INFORMATION:
Consult the factory or your local representative for                        NOTE:
specific application and ordering information.                               *1. Rack and pinion actuators have a small amount of
                                                                                 backlash – consider before applying.
                                                                              2. Electrohydraulic options and operation may affect other
                                                                                 actuator components such as seals, bearings, etc.
                                                                                 Consult your local representative for additional
                                                                                 information.
3.44
RESOLVER
                                                                                      WATERTIGHT
                                                                                        COVER
2.50
ORDERING INFORMATION:
Actuators can be supplied as complete packages, or                   NOTE:
with an enclosure for the mounting of a customer                      *1. Rack and pinion actuators have a small amount of
supplied resolver. Consult the factory or your local                      backlash – consider before applying.
representative for specific application and ordering                   2. Electrohydraulic options and operation may affect other
                                                                          actuator components such as seals, bearings, etc.
information.
                                                                          Consult your local representative for additional information.
                                                                  NOTE:
ORDERING INFORMATION:                                             *1. Rack and pinion actuators have a small amount of
Consult the factory or your local representative for                  backlash – consider before applying.
specific application and ordering information.                     2. Electrohydraulic options and operation may affect other
                                                                      actuator components such as seals, bearings, etc.
                                                                      Consult your local representative for additional information.
                                                                  NOTE:
                                                                   *1. Rack and pinion actuators have a small amount of
ORDERING INFORMATION:
                                                                       backlash – consider before applying.
Actuators can be provided as complete packages or with              2. Electrohydraulic options and operation may affect other
drilling and mounting for customers purchased LDTs.                    actuator components such as seals, bearings, etc.
Consult the factory or your local representative for                   Consult your local representative for additional
specific application and ordering information.                         information.
Size
Torque Output in 1000 lb-in at 3000 psi
    Single Rack Units                Double Rack Units
     .9 =     900 lb-in              1.8 = 1,800 lb-in
    3.7 = 3,700 lb-in                7.5 = 7,500 lb-in
   5    = 5,000 lb-in               10   = 10,000 lb-in
  15    = 15,000 lb-in              30   = 30,000 lb-in
  22    = 15,000 lb-in*             45   = 30,000 lb-in*
  75    = 75,000 lb-in             150   = 150,000 lb-in
 300    = 300,000 lb-in            600   = 600,000 lb-in
Degrees Rotation
090 = 90°                           360 = 360°
180 = 180°                          Specify Other Rotations
Cushion
Omit - None (STD)                   3 - Both Rotations                     8 - High Performance Cushion***
1 - CW Rotation**                   4 - Four Cushions***                   9 - Special
2 - CCW Rotation**
Mounting Style
A - Face (STD)                      B - Base Mount                         P - Pilot Mount
Shaft Configuration
A - Female Keyed                    D - Female 10B Spline (Not available with HTR300/600)                         X - Special
B - Single Male Keyed (STD)         E - Single Male 10B Spline (Not available with HTR300/600)
C - Double Male Keyed               F - Double Male 10B Spline (Not available with HTR300/600)
Port Type
1 - SAE Straight Thread (STD) 3 - Flange
2 - NPTF                      9 - Special
Seals
Omit - Molythane/Nitrile (STD) V - Fluorocarbon                            W - Carboxilated Nitrile
Options
Air Bleeds                          Proximity Switches                     Feedback Potentiometer
Design Series
Assigned by Factory
Size
Torque Output in 1000 lb-in at 3000 psi
    Single Rack Units                Double Rack Units
     .9 =     900 lb-in              1.8 = 1,800 lb-in
    3.7 = 3,700 lb-in                7.5 = 7,500 lb-in
   5    = 5,000 lb-in               10   = 10,000 lb-in
  15    = 15,000 lb-in              30   = 30,000 lb-in
  22    = 15,000 lb-in*             45   = 30,000 lb-in*
  75    = 75,000 lb-in             150   = 150,000 lb-in
 300    = 300,000 lb-in            600   = 600,000 lb-in
Degrees Rotation
090 = 90°                           360 = 360°
180 = 180°                          Specify Other Rotations
Cushion
Omit - None (STD)                   3 - Both Rotations
1 - CW Rotation**                   8 - High Performance Cushion***
2 - CCW Rotation**                  9 - Special
Mounting Style
C - Face (STD)                      D - Base Mount                         T - Pilot Mount
Shaft Configuration
G - Female Keyed                    L - Female Spline (Not available with HTR300/600)      X - Special
H - Single Male Keyed (STD)         M - Single Male Spline (Not available with HTR300/600)
K - Double Male Keyed               N - Double Male Spline (Not available with HTR300/600)
Port Type
4 - BSPP (STD)                      6 - Metric to ISO 6149/1               2 - NPTF                   9 - Special
5 - Metric to DIN 3852/1            1 - SAE straight thread                3 - Flange
Seals
Omit - Molythane/Nitrile (STD) V - Fluorocarbon                            W - Carboxilated Nitrile
Options
Air Bleeds                          Proximity Switches                     Feedback Potentiometer
Design Series
Assigned by Factory
CONTACT INFORMATION:
Address:
 APPLICATION DETAILS:
  1. Torque Requirement:                                  lb-in.         2. Operating Pressure:                                           psi
6. Bearing Support Required - Include weight of external load and direction in which it will be applied. (i.e. radial, thrust)
9. Brief Description of Application (If needed, sketch can be submitted using the space provided at the bottom of this page.)
ACTUATOR DETAILS:
SKETCH: