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Steel Konnect (India) Pvt. Ltd. Procedure Manual: Skipl /QC/P - 13: 1 OF 2 Revision: 00 Date: 01.02.2013

This document outlines Steel Konnect's procedure for inspecting raw materials upon receipt. It describes inspecting plates, channels, beams, rods, and welding consumables for dimensions, defects, and compliance with specifications. An engineer is responsible for reviewing test certificates, conducting visual and dimensional checks, testing samples, and releasing compliant materials for production. Non-conforming materials will be quarantined, documented through a non-conformance report, and the issue reported to purchasing. Inspection results and material releases are recorded.

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343 views2 pages

Steel Konnect (India) Pvt. Ltd. Procedure Manual: Skipl /QC/P - 13: 1 OF 2 Revision: 00 Date: 01.02.2013

This document outlines Steel Konnect's procedure for inspecting raw materials upon receipt. It describes inspecting plates, channels, beams, rods, and welding consumables for dimensions, defects, and compliance with specifications. An engineer is responsible for reviewing test certificates, conducting visual and dimensional checks, testing samples, and releasing compliant materials for production. Non-conforming materials will be quarantined, documented through a non-conformance report, and the issue reported to purchasing. Inspection results and material releases are recorded.

Uploaded by

mahendra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as DOC, PDF, TXT or read online on Scribd
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STEEL KONNECT (INDIA) PVT. LTD.

SKIPL /QC/P - 13
PROCEDURE MANUAL PAGE : 1 OF 2
PROCEDURE FOR RAW MATERIAL REVISION : 00
INSPECTION DATE : 01.02.2013

1.0 Purpose:
To establish and maintain documented procedures to ensure that the incoming RAW material i.e.
Plates, Channel, Beams, Rods & Welding consumables shall be inspected to meet the specified
requirements of applicable code / standard.

2.0 Scope:
This procedure is intended for the inspection of plates, channel, Rods, beams & Welding consumables
(Filler wire, Flux & Electrodes).

3.0 Responsibility:
3.1 Engineer / Sr. Engineer (Q.C.) –
1) For visual & dimensional inspection.
2) For MTC Review, Testing & maintaining of records.
3) For release of material to production dept.

4.0 Procedure:

4.1 Plates, Channel , Beams & Rods:


4.1.1 Review Test Certificates for chemical & mechanical properties with respect to the
applicable code standard / client spec.
4.1.2 Plates, Channel, Rods & Beams shall be visually inspected for any imperfection.
Dimensions i.e. Wall thickness & Width of Plate shall be measured with calibrated
instruments & result of inspection (Visual & Dimensional) shall be recorded on report
4.1.3 If any check test is required by applicable code / Client’s spec., A sample shall be taken
from Plates , beam channel & Rods at a frequency of one sample per / Heat for Mechanical
& Chemical test & results of the test shall be recorded on Mechanical & Chemical test
report
4.1.4 Accepted Plates, beam channel & Rods shall be identified.

4.2 Welding Consumables:


4.2.1 Wire
4.2.1.1 Wire shall be identified by comparing the Batch No. / Lot No. on the packages /
drum with the Test Certificates.
4.2.1.2 Test certificates shall be reviewed for mechanical & chemical requirements as per
AWS-SFA / Client’s Specification.
4.2.1.3 Visual inspection of wire shall be carried for any damage to copper coating, any
rust on wire etc.

Prepared By Reviewed & Approved By Authorized By

In-Charge QA Head QA&C Management Representative


STEEL KONNECT (INDIA) PVT. LTD. SKIPL /QC/P - 13
PROCEDURE MANUAL PAGE : 2 OF 2
PROCEDURE FOR RAW MATERIAL REVISION : 00
INSPECTION DATE : 01.02.2013

4.2.2 Electrode
4.2.2.1 Electrodes shall be identified by comparing the Batch No. / Lot No. on the
packages with the Test Certificates.
4.2.2.2 Test certificates shall be reviewed for mechanical & chemical requirements as per
AWS-SFA / Client’s Specification.
4.2.2.3 Visual inspection of electrodes shall be carried for any damage to flux coating.

4.2.3 Flux
4.2.3.1 Flux shall be identified by comparing the Batch No. / Lot No. on the packages with
the Test Certificates.
4.2.3.2 Test certificates shall be reviewed for mechanical & chemical requirements as per
AWS-SFA / Client’s Specification.
4.2.3.3 Visual inspection of flux bags shall be carried for any damage.

4.3 Non-Conformance:
In case of any Non – conformity of the material with respect to T.D.C. and or
applicable code / specification, the course of action shall be as follows
4.3.1 Material shall be identified as hold or reject & stacked separately.
4.3.2 NCR Shall is generated against the non conformity.
4.3.3 Nature of non-conformity shall be informed to Purchase / Mktg. Dept. for further action.

4.4 Records:
Plates/Channel / Beams / Rods: - Inspection Report
Release Note

Prepared By Reviewed By Approved By

In-Charge QA Head QA&C Management Representative

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