Greige Woven Glass Tapes and Webbings': Standard Specification For
Greige Woven Glass Tapes and Webbings': Standard Specification For
                                                                                      1
the type fiber in the filling.                                             8. Yarn Number
   4.3.1.1 The first letter in the first segment is one of the               8.1 For tapes and webbings, the nominal size-free yarn
following glass classification codes: “E” for electrical;’ C“ for          numbers of the yarns designated shall conform to Specification
chemical, “S” for high strength.                                           D 578.
   4.3.1.2 The second letter in the iirst segment specities the
fiber type in the warp direction “C” describes continuous                  9. Filament Diameter
filament fiber using either S1 units or inch-pound units, staple             9.1 The nominal values for the filament diameters when
(discontinuous) fiber is described by “D in S1 units or “S” in             agreed upon between purchaser and supplier are listed in Table
inch-pound units.                                                          1 of Specification D 578. The average filament diameter for the
   4.3.1.3 The third letter in the first segment specifies the fiber       yarns in the tape or webbing shall conform to Specification
type in the filling direction: “C” describes continuous tilament           D 578 for the specified filament diameter.
fiber using either S1 units or inch-pound units, staple (discon-
tinuous) fiber is described by “D’ in S1 units or “S” in                   10. Strand Construction
inch-pound units.                                                             10.1 The basis for specifying strand construction is given in
   4.3.2 The second segment of the description of tape or                  Specification D 578. The construction of the component
webbing describes the texture: “A” describes medium texture                strands shall be agreed upon between the purchaser and the
and” B’ describes close texture.                                           supplier.
   4.4 Examples of glass fiber tapes or webbings.
                                                                           11. Direction of ‘hist
   4.4.1 Example la (S1 units):
                                                                             11.1 Unless otherwise agreed upon between the purchaser
                             ECD – B                             (1)
                                                                           and the supplier, the primary twist in the singles strands shall
where:                                                                     be “Z” twist and the final twist in the plied yarns shall be “S”
E = electrical glass,                                                      twist.
C = continuous filament yarn warp direction,
                                                                           12. Twist Level
D = discontinuous (staple) yarn filling direction, and
B = close textured.                                                           12.1 The nominal twist in the component strands and the
 4.4.2 Example lb (inch-pound units):                                      finished yarns shall be agreed upon between the purchaser and
                             ECS – B                             (2)
                                                                           supplier. The tolerances for the primary twist and the final twist
                                                                           shall conform to Table 4.
where:
                                                                           13. Tape Weave ~pe
E = electrical glass,
C = continuous filament yarn warp direction,                                  13.1 For tapes listed in Tables 1 and 2 and webbings listed
S = staple (discontinuous) filament yarn falling direction,                in Table 3, the weave type shall be plain weave. For tapes and
       and                                                                 webbings not listed in Table 1, Table 2, and Table 3, the weave
B = close textured.                                                        type shall be agreed upon between the purchaser and the
                                                                           supplier.
                       REQUIREMENTS
                                                                           14. Length per Unit Mass
5. Material
                                                                              14.1 For tapes listed in Tables 1 and 2, and webbings listed
   5.1 The fiber shall be continuous filament or staple (discon-           in Table 3, the nominal length per unit mass shall conform to
tinuous) fiber, as agreed upon between the purchaser and                   the requirements of Table 1, Table 2, and Table 3, respectively.
supplier, bee of any free alkali metal salts, such as soda or              For tapes and webbings not listed in Table 1, Table 2, and Table
potash, and foreign particles, dirt, and other impurities.                 3, the nominal length per unit mass shall be agreed upon
                                                                           between the purchaser and the supplier. The average length per
6. Fabric Count
                                                                           unit mass for the lot shall be within the interval: specified
  6.1 For tapes listed in Tables 1 and 2, and webbings listed in           length per unit mass t 10 % of the specified length per unit
Table 3, the nominal fabric count shall conform to the                     mass.
requirements of Table 1, Table 2, and Table 3, respectively. For
tapes or webbings not listed in Table 1, Table 2, and Table 3,             15. Thickness
the nominal fabric count shall be agreed upon between the                     15.1 For tapes listed in Tables 1 and 2, and webbings listed
purchaser and the supplier. The average count of warp ends                 in Table 3, the nominal thickness shall conform to the
shall be within one end of the nominal count and the average               requirements of Table 1, Table 2, and Table 3, respectively. For
count of the filling picks shall be within two picks of the                tapes and webbings not listed in Table 1, Table 2, and Table 3,
nominal count.                                                             the nominal thickness shall be agreed upon between the
                                                                           purchaser and the supplier. The average thickness of the tape or
7. Yarn Designations                                                       webbing in the lot shall conform to the requirements of Table
  7.1 For tapes and webbings, the yarn designations shall be               5, unless specified otherwise.
as agreed upon between the purchaser and supplier. The
requirements of the individual elements of the designation are             16. Breaking Strength
specified in Sections 8-12.                                                   16.1 For tapes listed in Tables 1 and 2, and webbings listed
                                                                       2
                                                                 6N D 580
     TABLE 1 Physicsl Properties of Generally Available “E Glass Greige Woven Glass Continuous Filament Tape, Plain Wssve
                                                                                                               Lengthper          Minimum
                       Thiikneas               Width                                      PickCount
     Tape No.                                                    Total Ends                                    Unit Mass      BreakingSirength
                    mm         in.        mm              in.                        25 mm        in.        tex      yd/lb    N          Ibf
      ECC-A         0.130     0.005      12.7             v2         24                34         35         1923     258      445        100
                                         19.0             %          32                34         35        2681      185      600        135
                                         25.4             1          42                34         35        3543      140      712        160
                                         25.4             1          36                33         34        3386      146      712        160
                                         36.1                        62                34         35        5222       95     1112        250
                                         50.8                        72                33         34        6795       73     1334        300
                                         63.5                        104               34         35        9186       54     1557        350
                                         76.2                        106               33         34        10124      49     2224        500
                                         102.0                       144               33         34        13407      37     2513        565
TABLE 2 Physiesl Properties of Generally Available “E” Glass Greige Woven Glass Staple (Discontinuous) Filament Taps, Plain Weave
                                                                                                                                   Minimum
                                                                                                               Lengthper
                       Thickness                                                          Pick Count                               Breaking
     Tape No.                                                    TotalEnds                                     Unit Mass
                                                                                                                                   Strength
                    mm         in.      mm       in.                                 25 mm            in.    tex      ydllb    N          lbf
      ESS-A         0.255     0.010     12.7     %                   18                21             21     3906      127     445        100
                                        19.0     3/4                 26                21             21     5977      83      667        15Q
                                        25.4      1                  34                21             21     7632      65      890        200
                                        38.1      11~                52                21             21    11811      42     1334        300
in Table 3, the average breaking strength shall conform to the                17. Width
requirements of Table 1, Table 2, and Table 3, respectively. For
                                                                                 17.1 For tapes listed in Tables 1 and 2, and webbings listed
tapes and webbings not listed in Table 1, Table 2, and Table 3,
                                                                              in Table 3, the nominal width shall conform to the requirements
the average breaking strength shall be agreed upon between the
                                                                              of Table 1, Table 2, and Table 3, respectively. For tapes and
purchaser and the supplier. The average breaking strength for
the lot shall exceed the specified breaking strength and no                   webbings not listed in Table 1, Table 2, and Table 3, the
individual break shall be less than 8070 of the specified                     nominal width shall be agreed upon between the purchaser and
average   breakingstrength                                                    the supplier, The tolerances for width shall conform to Table 6
                                                                       3
                                                                    f~ D 580
 TABLE 3 Physical Properties of Generally Available “E Glass Greige Woven Glass Steple (Discontinuous) Filament Webbing, Plain
                                                            Weeve
                                                                                                                                             Minimum
                                                                                                                Lengthper
                        Thiikness             Wdth                                    Pick Count                                             Breaking
    Tape No.                                                       TotalEnds                                    Unit Masa
                                                                                                                                             Strength
                     mm         in.         mm         in.                        25 mm        in.        tex          ycfilb           N               Ibf
     ESS-A          0.510      0.020       19.0        Y“             20             14        14        10124          49            1112              250
                                           25.4        1              28             14        14        13779          36            1334              300
                                           38.1        I ye           44             14        14        19642          25            2002              450
unless otherwise agreed upon between the purchaser and the                     0.125 and under                           *0.025                     ...
supplier.                                                                      Over 0.125 to 0.250                       ?0.040                  *0.075
                                                                               Over 0.250 to 0.380                       *0.060                  to.090
18. Length Per Package                                                         Over 0.360 to 0.635                          ...                  ?0.090
package, such as a spool or serving tube, shall be no more than                0.0050 and under                         to.ool o                   ...
                                                                               Over 0.0050 to 0.0100                    *0.001 5                ko.mo
36 m (40 yd) nor no less than 32 m (36 yd) except for 0.075
                                                                               Over 0.0100 to 0.0150                    kO.0025                 ?0.0035
mm (0.003 in.) thick tape or webbing which shall be no more                    Over 0.0150 to 0.0250                        ...                 20.0035
than 68 m (76 yd) nor no less than 65 m (72 yd), unless
otherwise agreed upon between the purchaser and the supplier.
                                                                                                     TABLE 6 Tolerances-Tape         Width
   18.2 Unless otherwise agreed upon between the purchaser
                                                                                      NominalTape Width,                        PermissibleVariation,
and the supplier, no piece of tape or webbing shall be less than                            mm (in.)                                 mm (in.)
14 m (15 yd) long and there shall be no more than two pieces                          Less than 25.4 (1.0)                          *0.8 (V=)
in a package.                                                                         Over 25.4 (1.0)                               :1.6 (V@
   18.3 None of the sample tubes or serving spools shall
contain more than the allowable pieces, and the combined
                                                                                 20.2 The tape or webbing in the laboratory sample for the
length of all of the sample tubes or serving spools shall not be
                                                                               visual appearance shall be examined on both sides for the
less than the combined length of those tubes or serving spools
                                                                               defects listed in Table 7 and the acceptable quality levels
on the identification labels.
                                                                               (AQLs) shall be 0.65 major and 2.5 total (major and minor
19. Ignition Loss                                                              combined) defects per hundred units of tape or webbing unless
   19.1 The organic content of greige tape or webbing shall be                 otherwise agreed upon between the purchaser and the supplier.
less than 4.0 % unless otherwise agreed upon between the
purchaser and the supplier.
                                                                               21.   Put-up
                                                                                 21.1 The tape or webbing shall be furnished in rolls and
20. Viiual Appearance                                                          shall be wound on suitable tubes or serving spools with cores
   20.1 The woven greige tape or webbing shall be generally                    of the same width as the tape or webbing, measuring 9.5 mm
uniform in quality and condition, clean, smooth, and free of                   (% in.) inside diameter, unless otherwise specified. The ends of
foreign particles and from defects detrimental to fabrication,                 the rolls shall be securely fastened with gummed tape to
appeamnce, or performance.                                                     prevent slippage and unrolling of the tape or webbing. The
                                                                           4
                                                                       #IbD 580
                 TABLE 7 Classification of Defects                                24.2 LX Sample—Unless otherwise agreed upon, take at
                                                        Classification         random as a lot sample the number of rolls of tape or webbing
                       Defect
                                                       Maior     Minor         specified in AIWWASQC Z1.4 and a single sampling plan.
Any hole, cut, tear, or smash                           x
                                                                                  24.3 Laboratory Sample—As a laboratory sample, take the
Baggy,ridgy,or wavy clothor tape                        x                      following samples:
Spot or stein, uncleaned                                                          24.3.1 For visual appearance, width, and length, the rolls in
  13 mm (v2 in.) or more in combinedlengthand           x
      widthdirections
                                                                               the lot sample serve as the laboratory sample.
  Less than 13 mm (% in.) in combinedlengthand                    x               24.3.2 For other properties, take at random from the rolls in
      widthdirections                                                          the lot sample the number of rolls specified in Table 8.
Tender,weal$ or thin place                              x
Brokenor missingyarn
                                                                                  24.4 Test Specimens-For visual appearance, widb and
  Two or more contiguous,regardlessof length            x                      length, the rolls in the lot sample serve as test specimens. For
  Single, 50 mm (2 in.) or more in length               x                      other properties, take material from the outside of each roll in
  Single, lees than 50 mm (2 in.) in length                        x
Untreatedarea                                                                  the laboratory sample as a source of the test specimens required
   13 mm (1/2 in.) or more in combinedlengthand         x                      in the respective test methods in this specification after first
      widthdirections                                                          discarding a minimum of 1 m (1 yd) from the very outside of
  Less than 13 mm (% in.) in combinedlengthand                     x
      widthdirections                                                          the roll.
Floatsand skips
  Two or more, rqardlees of length                      x                      25. Conditioning
   Single, 50 mm [2 in.) or more in length              x                         25.1 Condition the laboratory samples for a period of at
  Single, morethan 6.5 mm (% in.) but lass than   50               x
mm (2 in.) in length                                                           least 5 h in the atmosphere in accordance with Practice D 1776.
Any hard embeddedcrease                                 x                      Test under the same conditions. Preconditioning is not re-
Any brittleor fused ares                                x
                                                                   x           quired.
WIrfth beyondspecifiedtolerances
Uneven weaving                                                     x             Nors l--Glass textilesarenormallytestedundereitherthe atmosphere
At a normalinspectiondistanceof 1 m (3 ft).
                                                                               for textilesor for plasticsdependingon theirend use.
                                                                                                        TEST METHODS
maximum number of pieces contained in any roll shall be as
specified in 18.2. The supplier may use his standard practice                  26. Material
when agreed upon between the purchaser and the supplier.                          26.1 Accept the supplier’s certification that the material is
                                                                               of the correct classification as specified in Specification D 578.
22. Packaging
                                                                               Vefi that the fiber is continuous or staple (discontinuous) as
  22.1 Each roll of tape or webbing, put up as specifted shall                 specified, during testing for strand construction as directed in
be packaged to afford adequate protection against physical                     Section 30. Determine the freedom from detrimental impurities
damage during shipment from the supply source to the receiv-                   during the inspection for visual appeamnce as directed in
ing activity. The supplier may use his standard practice when it               Section 40.
meets this requirement.
                                                                               27. Fabric Count
23. Marking                                                                      27.1 Determine the fabric count as directed in Test Method
   23.1 Each package shall be marked to show the following                     D 3775, making one count in the warp direction across the full
information unless specified otherwise between the purchaser                   width and three counts in the fill direction spaced 1 m (1 yd)
and the supplier. Characters shall be of such size as to be                    apart, on each of the selected rolls in the laboratory sample.
clearly legible and shall not be obliterated by normal handling:
      100 ‘%0Fiber Glass                                                       28. Yarn Number
     Style                                                                       28.1 Determine the size-free yarn number in tex or yards per
     Length                                                                    pound for both the warp and filling yarns as directed in
     Width                                                                     Specification D 578, using a skein length of 1 m or 1 yd for
     Purchase Order Number                                                     each specimen and three specimens from each of the rolls in
     Manufacturers’ Identification                                             the laboratory sample. Several shorter lengths of yarn can be
   23.1.1 All tapes and webbings will be considered Type” E“                   used to prepare the 1 m (1 yd) specimen length.
electrical grade unless specified otherwise. If glass type is other            29. Filament Diameter
than electrical Grade “E’, each package shall be marked
accordingly.                                                                     29.1 Determine the filament diameter for both the warp and
                                                                                   TABLE 8 Sample Size Determination for Construction and
              SAMPLING AND CONDITIONING                                                            Physical Properties
                                                                           5
tilling yarns as directed in Specification D 578 by using 50             D 5035. A CRT-type tensile testing machine shall be operated
individual filaments from one yarn test specimen from both the           at 305 * 10 mrn/min (12 * 1/2 in.). A CRE-type tensile testing
warp and filling yarns in each of the rolls in the laboratory            machine shall be operated at 15 * 1 mm/min. (0.6 & tensile
sample.                                                                  0.05 in.) unless specified otherwise. The distance between
                                                                         clamps shall be 75 Y 1 mm (3 * 0.05 in.). There may be no
30. Strand Construction                                                  overall correlation between the results obtained with the
   30.1 Verify the number of singles strands and the number of           CRE-type tensile testing machine and the CRT-type tensile
plied or cabled strands on one test specimen of warp yarn and            testing machine. Consequently, these two tensile testing ma-
one specimen of filling yarn in each of the rolls in the                 chines cannot be used interchangeably. In case of controversy,
laboratory sample while determining the twist direction or               the CRE-type tensile testing machine shall prevail.
twist level. See also Section 26.
                                                                         37. Width
31. Dhwction of Twist                                                      37.1 Determine the width of the tape or webbing as directed
  31.1 Verify the direction of twist in each strand of the yarns         in Test Methods D 3774, Option A, and the ftee of tension
as directed in Test Method D 1423 for one test specimen of               procedure, except that five measurements per roll shall be
warp yarn and one test specimen of filling yarn from each of             made on each of the rolls in the lot sample.
the rolls in the laboratory sample.                                      38. Length
32. Twist Level                                                             38.1 Measure the length of each roll in the lot sample as
                                                                         directed in Test Methods D 3773 using any one of the four
   32.1 Determine the twist level in each of the component
                                                                         optional procedures. Verify that none of the sample rolls does
strands as directed in Test Method D 1423 upon five test
                                                                         not contain more than the allowable number of pieces. Total the
specimens of warp yarn and five test specimens of filling yarn
                                                                         yardages for each of the rolls measured and compare the total
horn each of the rolls in the laboratory sample.
                                                                         to the total of the yardages specified on the identification labels
33. Weave ‘&pe                                                           for those rolls. In case of dispute, use Option A of Test Methods
                                                                         D 3773 to resolve the dispute.
   33.1 Determine the weave type as directed in Specification
D 579 using one test specimen from each of the rolls in the              39. Ignition Loss
laboratory sample.                                                         39.1 Determine the ignition loss as directed in Test Method
                                                                         D 4963, unless otherwise agreed to between the purchaser and
34. Length Per Unit Mass
                                                                         the supplier.
   34.1 Determine the length per unit mass in yards per pound
or tex of the tape or webbing as directed in Test Method                 40. Viiual Appearance
D 1059, using a skein length of 2 m (2 yd) for each specimen                40.1 Determine the visual appearance as directed in Speci-
and three specimens from each of the selected rolls in the               fication D 579 on each of the rolls in the lot sample.
laboratory sample excepti
                                                                         41. Put-Up, Packaging, and Marking
   34.1.1 A length of tape or webbing 2.5 m (2Y2 yd) long from
each laboratory sample shall be smoothly laid on a flat surface            41.1 During the sampling and testing of the shipment, verify
using sufbcient tension to keep the sample flat. A specimen 2 m          the correctness of put-up, packaging, and marking.
(2 yd) long shall be accurately measured from the center of this                     CONFORMANCE AND KEYWORDS
piece and cut off with a sharp instrument. The 2 m (2 yd)
specimen shall then be weighed.                                          42. Conformance
                                                                            42.1 The purchaser and the supplier may agree on a proce-
35. Thickness                                                            dure to establish conformance, including control charts fur-
   35.1 Determine the thickness of the tape or webbing as                nished by the supplier, a sequential sampling plan, ordouble-
directed in Test Method D 1777 using ten test specimens from             sampling plan outlined in 42.2.
each roll in the laboratory sample and using the gage with a                42.2 In the absence of a control chart or sequential sampling
presser foot with a diameter of 6.35 t 0.03 mm (0.25 t 0.001             plan, proceed as directed in 42.2.1-42.2.3.
in.) that is weighted to apply a total load of 5.5 t 0.5 N (20 +/–          42.2.1 If the test results for a lot conform to the require-
2 oz-force or a pressure of 158 to 186 kPa (23 to 27 psi), unless        ments for all characteristics listed in Sections 5-23, and Tables
otherwise specified.                                                     7-3, the lot shall be considered acceptable.
                                                                            42.2.2 If the test results for one or more characteristics do
36. Breaking Strength                                                    not conform to the requirements, take a new laboratory sample
  36.1 Determine the breaking strength in newtons or pounds-             from either the original lot sample or a new lot sample. Test the
force of tape or webbing in the warp direction as directed in            new sample for the characteristic(s) that did not conform to the
Test Method D 5035, excluding preconditioning using five                 requirements in the first test and average the results of the first
specimens fkom each of the rolls in the laboratory sample. Test          and second samples as if they were one test of double the
tapes and webbings 38 mm (1V2 in.) and under in width in full            original number of specimens. If the new average(s) con-
width. Test tapes and webbings over 38 mm (1 Y2 in.) in width            form(s) to the specified requirements, the lot shall be consid-
by the raveled-strip method in accordance with Test Method               ered acceptable.
                                                                     6
                                                                           (W D 580
  42.2.3 If the test results obtained as directed in 42.2.2 do not                    43. Keywords
conform to the specitied requirements, the lot shall be consid-                          43.1 appearance; breaking stren@, construction designa-
ered unacceptable.                                                                    tion, fabric coun~ glass tapes; glass webbings; ignition loss
                                                                                      (organic content); len*, thickness
SUMMARY OF CHANGES
The following are changes since the last revision                                     (3) Deleted reference to MIL-STD 105D. Added reference to
(1) Updated instructions for use of S1 units.                                         ANSI/ASQC Z1.4.
(2) Changed conditioning reference to Practice D 1776.
                 The American Society for Testing and Materials takes no position respecting the validity of anypatent rights asserted in cwrnedon
              with any item mentioned in this s.%ndanf. Users of this standard are expressly advised that detennination of the validity of any such
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              if not revised, either reapproved or withdm wn. Your comments are invited either for revision of this standant or for additional standards
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