Prediction of Self-Compacting Concrete Homogeneity by Ultrasonic Velocity
Prediction of Self-Compacting Concrete Homogeneity by Ultrasonic Velocity
H O S T E D BY
                                                                      Alexandria University
REVIEW
a
    Laboratoire IUSTI UMR 7343, Polytech’Marseille, AMU, France
b
    Laboratoire Ge´nie civil, Faculte´ des sciences et techniques de Tanger, Morocco
     KEYWORDS                                     Abstract To evaluate the filling capacity of self-compacting concrete SCC without segregation, a
     Ultrasonic;                                  technique based on the ultrasonic velocity has been adapted in order to estimate homogeneity and
     Velocity;                                    quality of concrete at very young age.
     Transmission;                                   To monitor local change in ultrasonic velocity, the process consists of using a pair of transducers
     Homogeneity;                                 at different depths of the concrete. The aim of our experimental study was to establish the relation-
     Sieve stability;                             ship between ultrasonic velocity measured by sensors of 50 mm diameter and of 54 kHz frequency,
     Segregation                                  and homogeneity of fresh concrete. Measurements of wave propagation velocity are carried out
                                                  every half an hour on a vertical channel whose dimensions (in mm) are 160  160  700. These
                                                  measurements have been determined with three modes of transmission: direct, semi-direct and indi-
                                                  rect. The different mixtures were prepared with the same Water/Binder ratio (W/B) of 0.28. The
                                                  amount of binder is in the order of 520 kg/m3.
                                                     Comparison between ultrasonic velocity and empirical tests such as sieve stability test, slump flow
                                                  test, air content, and compressive strength, at 1 day, shows that the ultrasonic velocity can also be
                                                  very useful to evaluate homogeneity and quality of fresh concrete.
                                                  Ó 2015 Faculty of Engineering, Alexandria University. Production and hosting by Elsevier B.V. This is an
                                                  open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Contents
1.      Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   1182
2.      Experimental program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .         1182
      2.1. Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .       1182
      2.2. Mixture proportions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .             1183
      2.3. Mixing and preparation of test specimens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      1184
      2.4. Ultrasonic velocity measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  1185
   Local crushed sand with a maximum size of 2 mm, fineness              2.2. Mixture proportions
modulus was 2.3, specific gravity of 2.65, water absorptions of
0.81% and sand equivalent was 72.5, and gravel with a maxi-             The aim of the experimental program is to evaluate the appli-
mum size of 10 mm, specific gravity of 2.65, water absorptions           cability of ultrasonic velocities measurements and to assess the
of 1.4% and Los Angeles coefficient of 22 are used. The parti-           segregation resistance of various SCC mixtures made with
cle size distributions of the sand and coarse aggregate are             fixed sand-to-total aggregate ratio to 0.98, by mass, fixed
shown in Fig. 2.                                                        Water-to-Binder ratio (W/B) of 0.28 and binder content of
1184                                                                                                                     M. Benaicha et al.
(a) Direct mode (b) Semi direct mode (c) Indirect mode
Figure 5 Plexiglas vertical channel used for sonic auscultation of fresh concrete.
Figure 6 Relationship between the sieve stability test and the air content.
Figure 7 Relationship between the sieve stability test and the compressive strength at 1 day.
regation by Sieve segregation test and air content by concrete         2.4. Ultrasonic velocity measurements
aerometer test. The tests are performed in accordance with
EFNARC [16] standards. The test column used to evaluate                The measurement principle consists in the determination of
segregation resistance is a Plexiglas mold measuring 700 mm            propagation time of sound waves through a vertical channel.
in height and 160  160 mm in cross section where two trans-           For this, we use a pair of transducers, one serving as a source
ducers are inserted at four heights (Fig. 3).                          (emitter) and the other as a receiver. According to European
   The 16  32 cm cylindrical samples are used to determine            standard EN 12504-4, we used 3 transmission modes [17–19]
the compressive strength after 1 day of hardening.                     (Fig. 4). The system is delivered with a sensor and a nominal
1186                                                                                                            M. Benaicha et al.
 Table 4 (continued)
 Mixture      Direct transmission                                                                    Indirect transmission                             Semi-direct transmission
              Side A–B                                                                               Side B
              1–1        2–2                                   3–3      4–4          r               1–4       1–3           1–2       r               2–4
 SCC3         878        888                                   898      887            8.18          2170      2183          2190        10.15         1205
 SCC4         860        864                                   878      880            9.98          2146      2143          2162        10.21         1134
 SCC5         1012       1225                                  984      1278         148.39          1127      1868          2223       559.21         1052
 SCC6         1680       1312                                  986      1202         290.20          1850      3062          2114       637.36         1268
 SCC7         1151       1289                                  1677     1553         240.30          2242      2162          2487       169.34         1744
 SCC8         868        888                                   878      874            8.41          2162      2180          2164         9.87         1118
 SCC9         1108       1244                                  912      1084         136.29          2078      1838          2338       250.07         1275
 SCC10        989        1044                                  1215     890          136.16          2389      1708          3142       717.30         1005
                                                        1600
                                                        1400
                                                        1200
                                                        1000                                                                                     1-1
                                                        800                                                                                      2-2
                                                        600                                                                                      3-3
                                                        400
                                                                                                                                                 4-4
                                                        200
                                                          0
                                                               SCC1   SCC2    SCC3   SCC4     SCC5     SCC6   SCC7    SCC8    SCC9   SCC10
                                                                                               Mixture
Figure 9 Ultrasonic velocities of various SCCs: direct transmission at 30 min after casting.
                                                        1600
                                                        1400
                                                        1200
                                                        1000                                                                                     1-1
                                                        800                                                                                      2-2
                                                        600                                                                                      3-3
                                                        400
                                                                                                                                                 4-4
                                                        200
                                                          0
                                                               SCC1   SCC2    SCC3   SCC4     SCC5     SCC6   SCC7    SCC8    SCC9   SCC10
                                                                                               Mixture
Figure 10 Ultrasonic velocities of various SCCs: direct transmission at 180 min after casting.
frequency transmitter of 54 kHz, either the industry standard.                                            The results of ultrasonic pulse velocity can be used to check
This nominal frequency limits the depth of propagation and                                             the concrete homogeneity and to control the quality of con-
the minimum thickness of concrete that can be probed.                                                  crete products.
    After a travel distance ‘‘L” and a propagation time ‘‘t” in
the material, the wave reaches the second transducer. Thus,                                            3. Test results and discussion
it is possible to determine the propagation velocity of sound
wave in the material: V = L/t.                                                                         The results of empirical tests and visual appreciation are given
    To fill the vertical channel, we used a standard V-Funnel                                           in Table 3.
(Fig. 3). To take into account the total heterogeneity of the                                              According to the recommendations of EFNARC [16], a
material tested, the measurements of ultrasonic velocity are                                           self-compacting concrete should present both a slump flow
carried out on 4 points as shown in the following figure                                                greater than or equal to 60 cm and a sieve stability less than
(Fig. 5).                                                                                              15%. When sieve stability is between 15% and 30%, the stabil-
1188                                                                                                                                                             M. Benaicha et al.
1500 1-3
1000 1-2
                                                       500
                                                         0
                                                              SCC1      SCC2     SCC3     SCC4      SCC5    SCC6     SCC7    SCC8       SCC9   SCC10
                                                                                                     Mixture
Figure 11 Ultrasonic velocities of various SCCs: indirect transmission at 30 min after casting.
3500
                                                       3000
                          Ultrasonic velocies (m/s)
2500
                                                       2000
                                                                                                                                                           1-4
                                                       1500
                                                                                                                                                           1-3
1000 1-2
500
                                                         0
                                                              SCC1      SCC2     SCC3     SCC4   SCC5      SCC6      SCC7    SCC8      SCC9    SCC10
                                                                                                     Mixture
Figure 12 Ultrasonic velocities of various SCCs: indirect transmission at 180 min after casting.
                                                       2500
                                                                      30 min       60 min        90 min           120 min          150 min       180 min
                          Ultrasonic velocies (m/s)
2000
1500
1000
500
                                                         0
                                                               SCC1       SCC2     SCC3      SCC4       SCC5       SCC6     SCC7      SCC8     SCC9    SCC10
                                                                                                           Mixture
Figure 13 Ultrasonic velocities of various SCCs depending on time after casting: semi-direct transmission.
ity is considered critical and the specific tests of segregation                                                By analyzing the results presented in Table 3, we can note
will be necessary [16,20].                                                                                  that the instability risk becomes important when the slump
    First, all the concretes studied have a slump flow higher                                                flow exceeds 75 cm. In this case, we can admit that it is not nec-
than 60 cm (except SCC1). Thus, these concretes present an                                                  essary to carry out the tests for the determination of resistance
acceptable fluidity with no blockage risk. Therefore, the essen-                                             to segregation.
tial point to be verified for all these concretes is the static seg-                                            Table 3 shows that the concretes SCC1, SCC2, SCC3, SCC4
regation (sieve stability test).                                                                            and SCC8 have a resistance to segregation less than 20%. These
    The visual appreciation in terms of stability, bleeding and                                             concretes are stable compared with other concretes.
segregation of our concretes in different tests, reveals a good                                                In addition, the air content is a parameter that influences
stability of concretes whose value of sieve stability is less than                                          the bleeding of concrete. More a mixture contains a large air
or equal to 20%.                                                                                            volume, less it is viscous. Indeed, the volume of paste available
Prediction of Self-Compacting Concrete homogeneity                                                                                                           1189
                                                                                         Direct transmission
                                                    1600
1400
1000
800
                                                     600
                                                                               30 min             60 min          90 min
                                                     400
                                                                               120 min            150 min         180 min
                                                     200
                                                      0
                                                            8.8       14.8     19        20       24        26     40       43.3   51.2
                                                                                          Sieve stability (%)
to improve flow a mixture also depends on the air content [21].                                      In direct transmission mode, the concretes SCC2, SCC3,
Therefore, SCC which contains a value of air entrained higher                                    SCC4, and SCC8 are very stable compared with other con-
than 0.6%, is of a very weak viscosity compared with other                                       cretes. Regardless of the measuring point and time of ausculta-
mixtures and it represents a very important stability (less than                                 tion, the ultrasonic velocities of these concretes remain almost
or equal to 20%).                                                                                constant.
    By analyzing the results presented in Fig. 6, we can note                                       In indirect transmission mode, the concretes SCC2, SCC3,
that the instability risk increases when the air content                                         SCC4, and SCC8 are very stable compared with other
decreases.                                                                                       concretes. Regardless of the measuring point and time of
    As regards the compressive strength, at 1 day, we note that                                  auscultation, the ultrasonic velocities of these concretes remain
when the stability decreases the compressive strength increases                                  almost constant.
(Fig. 7), except for SCC1. This later contains very high air                                        By analyzing the results presented in Figs. 9–13, it is possi-
content (1.5%) and a slump flow of about 50 cm (non-self-                                         ble to make qualitative comparisons, based on homogeneity
compacting concrete), and the resistance becomes therefore very
low. Fig. 8 shows the presence of voids in the case of SCC1.
    On the basis of the empirical test results and visual appre-
ciation of stability, we can conclude that the concretes
SCC2, SCC3, SCC4 and SCC8 represent a very satisfactory
stability compared to other concretes.
    To confirm this stability conclusion and to validate the pro-
posed approach (ultrasonic velocity on fresh concrete), ultra-
sonic velocity measurements and its standard deviation r
applied on all SCCs are summarized in Table 4.
    The velocity variation measurements are carried out every
half hour, until three hours after the casting phase.
    Table 4 shows that, at 30 min after casting, the ultrasonic
velocity remains almost constant in the case of SCC2, SCC3,
SCC4 and SCC8. The variation between their values does
not exceed 20 m/s and 25 m/s for direct and indirect transmis-
sion mode, respectively. For these concretes, standard devia-
tion r does not exceed 10 m/s and 14 m/s for direct and
indirect transmission mode, respectively. For other concretes,
the variation of velocity values exceeds, in some cases,
700 m/s and 1800 m/s for direct and indirect transmission
mode, respectively. In some cases, standard deviation r
exceeds 300 m/s and 900 m/s for direct and indirect transmis-
sion mode, respectively.
    In general, Table 4 also shows that the SCC2, SCC3, SCC4
and SCC8 have values of ultrasonic velocity almost constant
regardless of the transmission mode used and the auscultation
time after the casting phase. For these concretes, standard
deviation r does not exceed 11 m/s and 15 m/s for direct and
indirect transmission mode, respectively.
    From Table 4 and Figs. 9–13, we can conclude that SCC2,
SCC3, SCC4 and SCC8 present a satisfactory stability com-                                        Figure 15 Velocity propagation in side [1–1] and [4–4]: direct
pared with other concretes.                                                                      transmission mode.
1190                                                                                                                  M. Benaicha et al.
                                                                               U½side 1–1
                                                                      Hc ¼
                                                                               U½side 4–4
                                                                      where U[side 1–1] and U[side 4–4] represent propagation
                                                                      velocity in the [1–1] and [4–4] zone, respectively (Fig. 15).
                                                                         Table 5 summarizes the Homogeneity coefficient of the var-
                                                                      ious SCC mixtures evaluated from the ultrasonic velocity.
                                                                         The concretes SCC2, SCC3, SCC4, and SCC8 represent a
                                                                      coefficient equal to 1 ± 0.2. Consequently, concrete mixtures
                                                                      with homogeneity coefficient between 0.98 and 1.02, and lower
                                                                      than 0.98 or higher than 1.02 can be considered to have high
                                                                      and low stability, respectively (Fig. 16).
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