Curare Final
Curare Final
   Curare
                                                                                                      foam. It uses an OS .61 for
                                                                                                      power aided by a Mac's pipe and
                                                                                                      manifold and sports Sonic Sys
                                                                                                      tem's pneumatic retract gear.
    or the past seven years I have been writ past winter I decided that it was about time            system". All ofthe items reviewedwere solic
 F   ing product reviews for Ft,YINCMODELS. to try pattern once again, if only to maintain
 My basic charter as Contributing Editor is to credibility as an "all around RIC modeling
                                                                                                      ited byrne. Or, stated another way, they were
                                                                                                      all my ownpersonal choice.For the aircraft I
 review all the latest RIC equipment and ac       author". I decided to select some ofthe latest     decided on the Curare design of Hanno
 cessories. During that time span I did man       "state-of-the-art" equipment for my review.        Prettner.1t is probably one ~fthe best exam
 age to also design and publish approximately      Was it easy to get back into pattern? Has the      ples of current "state-of-the-art" pattern
 a dozen original RIC models. In my design         technology changed? Read on, you might be          competition models. and is recognized
 work I try to vary the subject matter each        surprised about some of my comments and            throughout the world. Insearching for a kit I
 time to maintain reader interest. As such my      experiences during this project.                   decided that I wanted to try my hand at
 designs to date have included everything            This review will actually cover four prod       fiberglass fuselage/foam wing construction. I
 from a Cox.010 powered, two-channel model         ucts (the airplane kit itself; the engine; tuned   was also looking for a designer approved kit
 to a large eight-pound RIC seaplane. I have       pipe and retract system). In addition I will       which reflected the original Curare design
 been asked quite often why I don't fly pat       comment on the performance of the radio            (as close as possible). My selection zeroed in
 tern. Well I did, as a matter of fact, fly pat   system (in this specific application); on          on the Quality Line Kits as manufactured
 tern years ago. My last pattern model was         finishing techniques and how everything            and distributed by Hobby Barn. For the en
 the Bridi Kaos which I flew up to 1973.This       was integrated into an "RIC pattern aircraft       gine I wanted something very powerful in a
                                                                                                      .60 displacement with a precision type car
                                                                                                      buretor, but at my choice I did not want a
                                                                                                      pump system. I decided on the new World
                                                                                                      Engines OS Max .61 FSR. For the tuned pipe
                                                                                                      system I selected the items manufactured by
                                                                                                      MAC's Products. Finally came the choice of
                                                                                                      the retract 'landing gear mechanism. I was
                                                                                                      quite undecided between an air operated sys
                                                                                                      tem or an electric. My final selection was the
                                                                                                      new air system manufactured by Sonic Sys
                                                                                                      tems.
 Hereare the contentsof the HobbyBarnDeluxeCurarekit whichlistsfor           Thefoamwingand stab cores havealreadybeenskinnedand are displayed
           the necessarybalsa sheetingand hardwareis supplied.
 $96.99. All                                                                 in the background.The remainingbalsa.hardwoodand parts in tront.
                                                                                                                                        2016
Curare
never run the engine before. The OS in
structions say you only need to run a single
tank of fuel through this engine before fly
ing. That's what I did-at the field. The OS
Max .61 FSR started on the second flip of the
prop, right out of the box. I set the engine at
full throttle and opened up the needle valve
for a very rich four cycle run. Every couple of
minutes I leaned it out for a few seconds and
then returned it to a rich four cycle.I contin
ued to do this until the 16 ounce tank was
drained. After a quick fill-up I made the first
flight. The engine held its needle valve set
ting for over a 10 minute flight and the idle
was about as low as you could go without
stopping. r might add that it idled that way
with the factory carburetor setting. I have
not had to make any idle adjustments at all.
For my initial flying I used a Zinger 11-7
wide blade prop.' A consensus of opinion
(from the experts) seems to indicate that an
11-7'h prop would be the better choice.I have
yet to find this out. I do take the trouble to
balance all ofmy props. Sometimes I.still end
up with vibration problems despite all my
good intentions. In this case the enginel
aircraft combination did not produce any
noticeable vibration at any speed level. Even
though the OS Max .61 is physically a large
engine, 1had no problems mounting it to the
Kraft radial mount. A long DuBro allen
wrench does the job easily. As you will find
out in the next section, I did use a tuned pipe.
For my first flights I thought I would try the
regular OS supplied muffler to simplify
things. Unfortunately this muffler does not
lend itself to easy mounting with the cylin
der head on its side. It would have required
cutting a lot of the nose section away to clear
the muffler. Had I planned ahead and
mounted the engine cylinder at a slight up
ward angle, I could have mounted both the
muffler and the pipe header easily later on.
So keep this point in mind when you mount
the engine in the Curare.
   The bottom line on this engine is that it
performed great! It has plenty of power and
best of all it is extremely reliable. Consider
ing the final weight of my Curare I wouldn't       Bob is shown here using a Custom Crafts Mitre Sander to obtain the correct dihedral angle at the wing
like to think about a dead stick landing,          root. A photographic print roller was used to insure complete contact of tn"esheeting to the cores (top).
especially with the small size of my local         Note the use of weights to hold down the stack of balsa and foam while the cement dries firm. Be sure the
flying field. Howmuch did my Curare weigh?         wings are weighted down against a perfectly flat surface. A bottom view of the joined wing panels
Youhave to keep reading, I won't ownup to it       (below). Note the two full depth '/,6" plywood spars. Landing gear mounts connect to the spars.
until later.
MAC's Tuned Pipe
  To get the very best performance out of
your pattern competition model the experts
say you need a tuned pipe exhaust system on
your engine. There are many types of pipes
manufactured for use with model engines. I
chose Mac's Products for this application be
cause I use their mufflers and tunable
exhaust extractors on most of my other en
gines. Wally McAllister of Mac's Products,
8020 18th Ave., Sacramento, CA 95826,
supplied me with one of their muffied tuned
pipes (Model 10 MP, which lists for $25.95).
The keyword is "muffled". Alsoavailable is a
pure or straight pipe (no internal baffles)
designated as their Model 10TP (list price of
$19.95). I suspect the 10TP pipe might give
higher r.p.m.'s, but would cause a much
higher noise level. The 10 MP pipe is 19 inch-
Curare
         es long and weighs 6 ounces. You must also
         purchase a header pipe to be able to attach
         the muffled pipe to your engine. For my ap
         plication Wally provided me with one of his
         Model 1621 HP header pipes in the extra
         long configuration Gist price $16.95). The
         extra long model is intended for side mount
         ed engines where the pipe is run under
         the wing. Included with the header is a short
         length of silicone tubing which provides a
         flexible connection between the header and
         the pipe. Also provided are two nylon cinch
         straps which help hold the silicone tubing in
         place.Unfortunately no provision is made for
         attaching the pipe on the other end. Most of
         the articles on tuned pipes that I have read
         fell flat on their face when they got to the
         part concerning pipe attachment to the
         model. The method I used is a slight varia
         tion ofthe scheme used by Dave Brown.Dave
         described this to me in a phone conversation.
         I hope I understood him correctly. I replaced
         one of the two nylon rear wing hold down
         bolts with a 3-inch long,10-32 steel bolt.
         Since the steel bolt would easily pull out of
         the hardwood hold down block I added a
         10-32"T" nut (inside the fuselage). The idea
         here is to use two nuts and twolarge "fender"
         washers. The bolt first is threaded into the
         "T" nut. One nut is tightened down against
         the wing, holding it in position. About 2
         inches of the bolt projects beyond the bottom
         of the wing surface. At the end of the bolt a
         second nut is tightened up against a "Mil
         type" (rubber covered) large cable clamp.
         Tightening this nut against the head of the
         bolt will exert enough pressure to hold the
         rear end of the tuned pipe firmly in place.
         Admittedly the back end ofthe pipe has to be
         disconnected every time you remove the
         wing, which is somewhat of a nuisance. The
         alternative is to mount the engine upright,
         which allows you to permanently attach the
         pipe to the side of the fuselage. Experts tell
         me that these pattern models fly better with
         the pipe mounted under the wing. One bene
         fit of the under wing pipe mounting is that
         the model is a little better protected should a
         "wheels up" landing becomenecessary. Total
         weight of the pipe and header is close to 8
         ounces (6ounces for the pipe and 2 ounces for
         the header). This weight is about evenly dis
         tributed fore and aft of the C.G. I tried the
         pipe at full length for my first flights since it
         is always better ito have the pipe too long
         than too short. To tune the pipe you must cut
         off the header pipe v.. inch at a time until an
         increase in r.p.m. is noted on a tachometer.
         After that take off I;ij inch at a time until no
         further increase in r.p.m. is noted. Under no
         circumstances should you attempt to cut off
         any portion of the pipe itself. No mention is
         made ofa pressure tap. I decidedto make my
         tap at the header, not the pipe. I installed a
         Fox 6-32 pressure tap on the header, imme
         diately after the exhaust port (pointing to the
         glowplug). Use a goodsilicone fuel tubing so
         it won't melt on you. From both a quality and
         cost standpoint the MAC'sProducts pipe and
         header looks like the right way to go.
         Sonic Systems Turfmaster Retracts
           There is still a big debate with pattern
         flyers as to which retract conceptis the best.
Curare
You have a choice between a full air system,      Next the strut itself is raised or lowered.And     This hook up permits the nose gear to be
a full electric system or a pure mechanical       finally the lock is reset. To help in the timing   steered off the rudder servo only when the
device operated directly by a servo.Each has      of this sequence it is recommended that you        gear is extended.
its advantages and disadvantages. Sonic           use a 180 degree retract servo. These servos          You will end up with a lot of "plumbing"
Systems, P.O. Box 192, Whippany, NJ               generally take about 3 seconds for full rota      (plastic tubing) being routed all around your
07981, had just introduced their new              tion. You could use a 90 degree (standard)         model. SonicSystems supplies red tubing for
"Turfrnaster' retract system last fall when I     servo, but the linkage adjustment to the con      the retract function and black tubing for the
started acquiring the material for this arti     trol valve would be very critical and there       lockingcylinder function. Four lines must go
cle. The unique feature of this new system        fore Sonic Systems does not recommend it.          to each gear unit. Then additional lines must
was the inclusion of a second cylinder (on        On my Kraft Signature transmitter I can set        gofrom the storage tank to the regulator and
each gear unit) expressly for locking pur        a regular 90 degree servo to operate up to         then on to the control valve. The storage tank
poses. This means that all three gears are        about 160 degrees rotation. But the problem        was cemented into the top of the fuselage (in
positively locked in either the extended or       I found was that the rotation speed of the         the area of the wing trailing edge) using
retracted positions. I decided to try their       standard servo was a little too fast. A slow       silicone rubber bathtub caulk. A disconnect
trike gear set which is designed as Model800      180 degree rotation servo is definitely the        point is required between the wing and the
and listsfor $119.95. Before getting into the     best choice.                        .              fuselage. To make this chore easier, Bell
details' of this system I must honestly say           Sonic Systems also supplies a pressure         Wardlow ofSonic Systems, supplied me with
that this is not for the beginners. This system   regulator which can be adjusted to prevent         two sets of his "Quick Disconnects" (catalog
is basically simple and straightforward in        the gears from retracting too fast and liter      No. 309). Each set consists of two mating
theory, but it does take a great deal of plan    ally slamming into position. This works fine       pairs and lists for $3.95. Two complete sets
ning and time to get it all packaged into your    but there is a limit as to how slowyou set the     are required for the Turfmaster system. You
model. The instruction booklet provided is        retract speed. If too slow the system might        must also identify these interconnecting
very detailed in every respect. However, it       attempt to re-lock before the gear finished         lines otherwise it is possible to have the
still took me many readings to fully under       cycling. So don't look for a real scale retract    gears work out of the proper sequence.
stand the installation and operational as        operation as is obtained on the electric sys          Another interesting point! This system is
pects of this system. The very best piece of      tems.                                              not fail safe. If you should loseair (because of
advice that I received came from modeling             I might add that you should definitely use     a leak) or run out of air (carelessness) you
friend, Joe Redan, was to first set up the        air (from a pump) to operate this system. Do        won't be able to unlock the gear struts. In
entire retract system on a bench in a             not attempt to use Freon at all. SonicSystems      other words you would not be able to release
mock-up type set up. Install all the tubing       sells a pump specifically designed for this         the gears and let them drop into place.
and get everything to operate properly before     purpose which will easily fit in your                  Although possibly a little more compli
attempting installation in the model. Once         model field kit. It is called the Sonic Super      cated than other retract systems, the
working on the bench all the plumbing can         Charger II and lists for $12.95. About 25          Turfmaster system does work reliably. How
 be identified with tape or cable markers,        pumps is necessary to achieve 100 p.s.i. of         ever, there still is an inherent problem with
 which will permit easy re-assembly in the        pressure in the airborne storage tank. That         all the retract systems now on the market.
 model later on.                                  should be enough pressure to cyclethe gears         Even with the most reliable mechanism your
   Each of the three gear units (two mains         several times before re-charge is necessary.       wheels can still get stuck up in the wells due
 and the nose gear) has two pneumatically         Total airborne weight of the trike gear sys        to the wire bending rearward in rough grass
 operated cylinders. One cylinder extends or       tem is 13.5 ounces (less the wheels, of            takeoffs rendering the system useless, This
 retracts the landing gear strut. The other        course). Sonic Systems supplies the struts         is because the wheels then snap into the
 locks the strut at either of the two extreme      (5/32 inch diameter) without the axle bends.       wells but will not comeback down.To correct
 positions (wheels up or wheels down). The         You can either bend the strut yourself or '(as     this problem many modelers have resorted to
 heart of the system is a master control valve.    suggested) use the Carl Goldberg axles             extremely small wheels in combination with
 This valve simultaneously controls the air        which are very easy to install and adjust. I       very generous size wheel wells. My particu
 going to the retract and locking cylinders.       decidedon the latter and it workedfine. Both       lar flying field would certainly not tolerate
 You must precisely connect up a servo to          the main gear units and the nose gear mech        wheels much smaller than 2Y4-inchdiameter
 operate this valve. Linkage connections, to       anism have the same mounting hole dimen           mains and 2 inch diameter nose, as I used on
 the valve, are extremely critical requiring a     sions as the Rhom-air systems. Mounting            my Curare. An alternative would be to slope
 great deal of care during installation. In        wise they are completely interchangeable.          the sides of the wheel well, thereby eliminat
 normal operation as you hit the retract           The nose gear unit is mounted in a vertical        ing the chance of the wheels binding. This
 switch on your transmitter the servo will         position on the lower rear portion of the          would, however, make for more drag since
 begin to rotate. First in the sequencing the      firewall. Connection to the sliding nylon          the well openings would be considerably
 lock mechanism is withdrawn, permitting           nose gear steering arm proved a lot simpler        larger than we are presently using. The ul
 free movement of the landing gear strut.          than it initially looked in the instructions.      timate solution is going to be articulated
Thisis one of the mainretractunits.Bobchose the SonicSystemsset. The        close-upofthe nosewheelwell.showsthe connectionto the steeringarm.
                                                                            A
gear is showninthe extendedposition.Notehowthe fourair lineshaveto         The support for the steeringcable must be accuratelylocated so that it
pass beneath the wheelwellopening.Bobfuel-proofedthe wells.                doesn't interfereduringthe retractionsequence. A tight fit.
Curare
         landing gear doors or covers as employed on
         full size aircraft. It may sound complicated
         but it might be worth it if you didn't always
         have to worry about wheels up landings.
         Finishing
            Again just the highlights. I applied %
         ounce fiberglass cloth to the wing using a
         thinned mixture of white glue. This tech
         nique has been used on Long Island with
         certain success. It does a job, not as good as
         polyester resin, but at least it doesn't smell
         up the entire house. I applied two brushed
         coatsofHobbypoxy grey primer undercoater,
         wet sanding between coats. This was fol
         lowedby a brushed coat of Hobbypoxyyellow
         and then two sprayed coats of yellow
         (thinned considerably). Again I wet sanded
         between each of the coats. The black trim
         paint was added next. I used 3M brand
         'Is-inchthick automotive trim tape (silver) to
         separate the paint colors (black fromyellow).
         This tape is a lot cheaper than the variety
         offered for the hobby market. After applying
         all the decals I gave the entire model a light
         spray coat of Hobbypoxy clear. This all re
         sults in a gooddurable finish. But remember
         my caution at the beginning of this article
         clean the raw fiberglass fuselage with Hob
         bypoxy thinner, not acetone as stated in the
         instructions. Failure to do this will cause
         problems with epoxy cement adhesion and
         will also cause a paint problem which t.he
         experts call "fish eyeing".
         Radio system and installation
            The radio installation included a Kraft
         KPR-7F receiver (operating on six meter
         FM). Because of the large fuel tank, the re
         ceiver and a Kraft KB-4E 550 MAH battery
         pack were installed in the RICcompartment
         just behind the wing leading edge. The re
         mainder of the RIC compartment was taken
         up by four Kraft KPS-15 servos. The two
         forward servos handled the rudder and throt
         tle functions, while the two aft servos operate
         the elevator and retract system air valve. A
          single new Kra£t KPS-20H servo was
          mounted in the wing for the aileron function .
          Hardwood servo bearers were used through
          out. No servo trays were employed.
            FOl"a model of this size and weight you
          must be very careful with your control sur
          face installation. I used five DuBro hinges on
          each aileron, three on each elevator and four
          on the rudder. Elevator and rudder surfaces
          were activated via Sullivan fiberglass rods
          (stock No. 509). Because of the anhedral in
          the stabilizer you will have to provide a split
          or "Y" yoke connection at the rear of the
          fuselage (each elevator half is essentially
          separate). DuBro ball and socket sets work
          well in this application.
             I did run my radio antenna on the outside
          of the fuselage up to the vertical fin. In ret
          rospect I'm sorry I didn't take the time to run
          an outer Gold N' Rod up the inside of the
          fuselage towards the tail and then insert the
          ant.enna inside this tube. For a model as
          clean as this an internal antenna is the right
          way to go.
             All of the radio equipment described here
          (with the exception of the KPS-20H servo)
          were previously reviewed in FLYlNG     MODELS.
Curare
You may want to refer to the following is        even. Dave's wing complete with naps, two           moved the 4 ounces of lead ballast. I'm now
sues: Kraft Signature transmitter- April          servos and the retracts, run 2 pounds 12            nying at 8% pounds(the difference between
1978;Kraft FM receiver-FM module and ex          ounces. My wing, without flaps, came out to 3       that and 9 pounds is unnoticeable}.
ponential rate control- December 1979 and         pounds even. What can I attribute this over
finally the new KPS-20H servo- July 1980.         weight condition to? I believe it wasbasically      Final comments
Back issues of all these FLYING  MODELS   are     the selection of the balsa sheeting that added         By the standards of expert pattern flyers
available from the Carstens Publication of       a part of this. The wood could have been a          my particular Curare is definitely a bit
fices in Newton, New Jersey.                      lighter weight grade. The 7 ounces of Carl          heavy. However, it still does perform wei!. I
   The basic radio system described here has      Goldberg Blue Goo contact cement used to            might also add that it is very easy to fly. A
been in operation for about 1%years in sev       adhere all the sheeting to the foam seems           reasonably average Sunday sport flyer could
eral other models. It has performed perfectly     excessive (or at least now it doesl).Probably       easily take on the likes of the Curare. I do
except for an intermittent switch harness         the slight tail heaviness noted can also be         expect to fly this particular model in compe
which I fortunately detected before it caused     explained by the heavy balsa stabilizer             tition during the 1980 season. I definitely
any problem. I am using exponential rate          sheeting. I noticed on a similar pattern            learned a lot during the construction of this
control on both elevator and aileron (all the     model the designer called for a built up rud       model. Surprisingly I spent several months
time). Quite honestly I would like to have        der in the interest of saving weight in the         constructing this Curare. The next one
this feature on the rudder function as well       tail. The original Curare design had an indi       would probably only take me half that much
since it would really smooth out the take off     cated C.G. of 31.8 percent of the M.A.C.            time. I'm sure I could easily trim a halfpound
run and landing rollout. And finally the new      Hobby Barn Curare plans calls for a little          offthe next one which would greatly improve
heavy duty Kraft KPS-20H servo is every bit       more conservative C.G. location of 27.2 per        its performance during some of the vertical
as fast and precise as it looked during my        cent of the MAC. Although the main land            climbing maneuvers.
bench testing. I will probably now replace        ing gear units were accurately located per             The one thing that really surprised me was
the remaining .KPS-15's with the 20H's in         the plans, I did find that the Curare would         the lack of real detailed information on pat
the next few months. For information, the         almost rest on the tail skid (without any fuel      tern models. I did a substantial magazine
airborne weight of my RIC equipment in           in the tank). This kind of upset me a little so I   search before starting this project. This
stalled in the Curare, is 16 ounces. That in     choseon the first flight to add 4ounces of'lead     search indicated that a good deal of the de
cludes all five servos and the 550 MAH bat       up in the nose, which brought the total flying      tailed information is still left up to trial and
tery pack.                                        weight to an even 9 pounds (dry).                   error. This all tends to keep pattern flying as
                                                     To my surprise, on the first flight, the         somewhat of a "closed fraternity". It
Weight, balance and flying                        Curare took off in less than 100 feet. The          shouldn't be that way and, in fact, sport
  Here it comes my friends! My Curare             climb out was incredibly fast for a 9 pound         flyers should be encouraged tojoin the ranks.
topped offat 8%pounds total weight less fuel      model. Remember also, I had not even at               Was it all worth it for me to try flying
and it appeared slightly tail heavy. I can just   tempted to tune the pipe at that point. On the      pattern again? Well, quite honestly, you
see the experts laughing already. My only         first flight I tried a few stalls and found them    haven't really flown RIC until you have pi
defense for this high weight is inexperience      surprisingly gentle with plenty ofwarning. I        loted an 8 to 9 pound model, flying at close to
with this particular type model. In talking       made a few very slow speed fly-bys for pho         100 m.p.h. If you are presently a good sport
with Dave Brown I learned that his Curare         tography purposes and felt 1had perfect con        flyer, take the next challenge. It's a bit more
type models are coming out around 8 pounds        trol at all times. After that first flight I re-    expensive, but very rewarding!                G::
and I like to believe are among the best you
can use.
   After you order your wing and stab compo
nents, visit your local hobby shop and pick up
the rest of your supplies. Take care in your
wood selection, as you want the lightest and
straightest there is. We're shooting for an
all-up flying weight of around 55 oz., so light
building is paramount. Once you have all
your supplies, the fun begins. The following
construction hints may help in cutting down
your building time and effort, which will get
you into the air as quickly as possible.
Fuselage
  Since the wing and stab are almost ready
to go into the fuse, we'll build it first. Begin
by cutting two sides out of 48"sheet, two ply
doublers, the two forward bulkheads and
your motor mounts. AUthe woodsizes can be
found on the plans. Laminate the ply dou
blers, using 15minute epoxy,to the fusesides
being sure to make a left and a right.
   Using 5 minute epoxy, glue the motor             Thecleanlacetrimpanelsare evidentinthisphoto.Stuntersare knownfortheirpaintand inklinework.
mounts to each side. When these are set up,         John appears to be happywithhis new ship (opposite page top).A front·viewshows the dramatic
carefully align the bulkheads, using a              anhedralstab (oppositepage bottom). A plus is the adjustableexternalcontrol linkage.
square, and epoxythese between the two fuse
sides. Pull the rear of the sides together and
epoxy.
  Install the engine, bolts and blind nuts,
plywoodspinner ring and spinner. Check for
a degree or two of engine offset to the right      quality of these items, this is the time to put      We now have the three basic components
side. Tack glue the top block and bottom           them to use.                                       needed to finish the model.
sheeting in place along with the engine cowl.         Make up your control systems using a 3"
Now, we have something that looks like a           bellcrank. Epoxy the bellcrank bolt to the         Final assembly
4-foot 2.,,4.                                      left wing panel vertical plywoodspar. Cut a          Cut out the wing openings in the fuselage,
   Get out the #80 grit sandpaper and your         notch in the right panel for the flap pushrod,     being careful to keep things accurate. Cut
razor plane, and get at it. Once you have the      and use 5 minute epoxy to join the wing            the bottom part of the fuselage under the
basic shape, graduate to about #320 paper          halves, using the bottom foam cradles to help      wing away and test fit the wing to the fuse.
and finish sand.                                   in alignment. Be neat!                             When you have gotten it absolutely straight,
   Cut the rudder and vertical fin to fit to          Using scissors, cut a couple of 1%" strips of   glue it in permanently with 5 minute epoxy,
fuse. Now trim the canopy, and fit it to the       1/32" ply. Epoxy these over the wing center        install the bottom ofthe fuselage, and let dry.
fuse top block.Do not glue it yet. Removethe       section front to rear, top and bottom. This          Install the stab and elevators in the same
canopy, topblock, bottom sheeting and cowl.        provides a stress platform and makes the           way, with hinge Jines parallel and vertical
Hollowall these until a lOO-wattlight bulb is      wing virtually one piece.                          measurements accurate. Make up the el
dimly visible when held up to it from the             Tack-glue the wing tip blocks and carve         evator pushrod using 3/32" piano wire, and
other side. You want a light plane, right?         them to shape. Now remove them hollow out.         two 440 heavy duty qwik links. Keep the
Right!                                             Install a Control Specialties lead-out guide       bends in the pushrod at the back as
   Make all your cowl openings and hold            in the left tip, and a tip weight box in the       minimum as possible.
down attachments. Bend the tail wheel wire         right tip. Permanently epoxy the wing tips           Hook up the pushrod to the flaps and el
and install, using copper wire and plywood.        on, and finish sand to shape.                      evators and check for smoothness. The flap
   You now have a fuselage that is basically         Join the flaps with a 5" horn, check the fit    to-elevator ratio should be approximately
complete except for the canopy and cockpit         atwing tips, and install the hinges and flaps.     30°to 45°,or 2 to 3. Install a pushrod guide in
detail. Finish sand the vertical stab and rud     Hook up each flap pushrod for maximum              the fuse to eliminate pushrod flexing. Using
der and set them aside with the fuse.              throw on the bellcrank and minimum move           a toothpick, put a drop of STP on all the
                                                   ment on the flaps. Check for neutral setting on    control joints.
Wing and stab                                      the beJlcrank and flaps, and freedom of              Permanently glue on the bottom sheeting
  Since by now you have received the wing          movement.                                          and hollowed out double blocks, using Aero
and stab and have looked in awe at the                Install the landing gear blocks, using 5        Gloss or Tester's cement. This keeps the
                                                   minute epoxy. For strength, cover the block        seams from showing later on.
                                                   area 2" outside the gear blocks with light          Cut and shape flap and elevator fillets out
                                                   weight fiberglass cloth and resin. Sand the        ofscrap balsa and install, being careful not to
                                                   completed wing and flap with 380 grit, and         get any glue on the control horns.
                                                   set aside.                                           Check the airplane over at this stage for
                                                      The stabilizer and elevators are built in       accuracy and alignment, and, if satisfied, in
                                                   much the same way, with the exceptionofthe         stall cockpit detail, canopy and rudder. You
                                                   anhedral in the stab. Cut and join the stab        nowhave the basic airframe ofyour My Blue
                                                   halves with the anhedral as per the plans.         completed,.ready for fillets.
                                                   Install the balsawood tips on the stab and           At this point, install all the hardware, i.e.,
                                                   elevators, and sand to shape. Look carefully       landing gear, wheels, engine, tank, etc., to
                                                   at the pictures and plans to see how the el       check for weight. The model should weigh no
                                                   evator horns are installed. Each elevator has      more than 45 to 46 oz. at this stage.
                                                   a separate horn, so you will need two horns.
                                                      Fit the horns to the elevators so that the      Finish
                                                   vertical part with the holes is clear of each        The original My Blue was finished with
                                                   side of the fuselage. Again, refer to the pic     nitrate dope, with a coat ofclear acrylic. The
                                                   tures.                                             clear acrylic does not shrink, therefore, if you
                                                      Cover each control horn with fiberglass         have smooth fillets to start with, they'll stay
                                                   and resin for strength, and hinge the stab to      that way. This also results in a very glossy
                                                    the elevators.                                    finish, with no rubbing involved. The se-
 John prefers to use a plastic fuel tank. The vents are of uniflowtype. AnST.46   The massive nose makes for a solid engine mount. It's a must for a smooth
 provides the power. Note the neat compact muffler. The adjustments for the       running motor. John gives us a look at the profile (top). A Wing Mfg.Racing
 elevator linkage and movable rudder can be seen here (below).                    Canopy is used to good effect here (below}.Details garner points.
quence is as follows:                                is the time to fix them. Spray on one more              Set the lead-outs as per the plans, and use
   Install the wing and stab fillets, using          coat of silver, and lightly sand to a dull silver    approximately % of an ounce of wing tip
Epox-O-Lite and water. Use the water to get          finish.                                              weight for initial flights. I use 62' lines and a
the final shape as near as possible as this              The model is now ready for the base color        Baron adjustable handle, which seems to be
saves a great deal of sanding. Brush on two          coat which, on the original, was a light             the optimum setup.
coats of nitrate clear, and sand after the sec-.     metallic-blue.                                          Check out engine and controls on the first
ond coat.                                                Spray on a light coat of color, just enough      flight, and make minor adjustments if'neces
   Using 00 silk span, paper the entire air         to cover. Let dry overnight before masking           sary. Now, go ahead and take her through a
plane using 500/0 clear and 50% thinner.             for trim. The trim on the original was done in       pattern.
When dry, brush on another full strength             white panels with blue lace overlay, and                You'll find that you have a responsive and
coat of clear, and sand. Check for any rough         air-brushed border of darker blue.                   groovy model that is totally at your com
spots at this time, and fill any dents or dings          From here on,let your imagination be your        mand. However, if it doesn't really feel this
also.                                                guide. Ink lines and rub-ons add much to the         way, add nose and/or tip weight to suit.
   Mix up some clear and talcum powder and           character of a model and, I feel, should be             Put in as many practice flights as possible
brush on entire model. Sand as much off as           used but not overdone.                               and, with some concentration on your part,
possible, being careful not to go through to             Spray the entire model with clear and let        there will be no red ribbons for My Blue.
the paper. Check in the light for smoothness,        dry overnight, being careful not to get any             Editor's note: John Poynter is not only (1
and brush on more sealer over any rough              runs.                                                fine stunt /lyer, designer and author, he is
spots. The model should now have a dull                  Flying day is here! Install the motor, tank,     also apurveyor of fine {oam wings. The toings
matte finish with no grain visible.                  wheels, and double-check everything. If pos         and stab for My Blue are available from him
. Break out your air compressor and spray            sible, run the engine once or twice before           at J&K Foam Wings, 10261 Janice Lane,
 the entire model silver. The silver will show       flying so that it won't quit just when you need      Cypress, CA 90630 or call John at 2131596-
any bad spots you may have missed, and now           it.                                                  9053.                                      ~
September 2016