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Front Suspension: Section

The document provides information on the front suspension of a vehicle, including: 1) Troubleshooting steps for noise, vibration, and harshness issues in the front suspension. 2) Removal and installation instructions for front suspension components like the coil spring, shock absorber, transverse link, and stabilizer. 3) Specifications for wheel alignment settings, ball joint inspection, and wheelarch height measurements.
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0% found this document useful (0 votes)
113 views28 pages

Front Suspension: Section

The document provides information on the front suspension of a vehicle, including: 1) Troubleshooting steps for noise, vibration, and harshness issues in the front suspension. 2) Removal and installation instructions for front suspension components like the coil spring, shock absorber, transverse link, and stabilizer. 3) Specifications for wheel alignment settings, ball joint inspection, and wheelarch height measurements.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SUSPENSION

SECTION
FRONT SUSPENSION
FSU B

FSU
CONTENTS
REGULAR GRADE PERIODIC MAINTENANCE ......................... 8 F

SYMPTOM DIAGNOSIS ............................... 3 FRONT SUSPENSION ASSEMBLY .................. 8


Inspection ................................................................. 8 G
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................. 3 WHEEL ALIGNMENT ........................................ 9
NVH Troubleshooting Chart ...................................... 3 Inspection ................................................................. 9
Adjustment ................................................................ 9 H
PRECAUTION ............................................... 4
REMOVAL AND INSTALLATION ............... 11
PRECAUTIONS ................................................... 4 I
FRONT COIL SPRING AND SHOCK AB-
FOR USA AND CANADA ............................................ 4 SORBER ........................................................... 11
FOR USA AND CANADA : Precautions for Sup- Exploded View .........................................................11
plemental Restraint System (SRS) "AIR BAG" and Removal and Installation .........................................11 J
"SEAT BELT PRE-TENSIONER" .............................. 4 Disassembly and Assembly .....................................11
FOR USA AND CANADA : Precaution for Battery Inspection ................................................................14
Service ...................................................................... 4 Disposal ...................................................................14 K
FOR USA AND CANADA : Precaution for Proce-
dure without Cowl Top Cover .................................... 4 TRANSVERSE LINK ......................................... 15
FOR USA AND CANADA : Precautions for Sus- Exploded View .........................................................15
pension ...................................................................... 5 Removal and Installation .........................................15 L
FOR USA AND CANADA : Precautions for Re- Inspection ................................................................15
moving Battery Terminal ........................................... 5
UPPER LINK ..................................................... 17 M
FOR MEXICO .............................................................. 5 Exploded View .........................................................17
FOR MEXICO : Precaution for Supplemental Re- Removal and Installation .........................................17
straint System (SRS) "AIR BAG" and "SEAT BELT Inspection ................................................................17
PRE-TENSIONER" ................................................... 5 N
FOR MEXICO : Precaution for Battery Service ......... 6 FRONT STABILIZER ........................................ 19
FOR MEXICO : Precaution for Procedure without Exploded View .........................................................19
Cowl Top Cover ........................................................ 6 Removal and Installation .........................................19 O
FOR MEXICO : Precautions for Suspension ............ 6 Inspection ................................................................19
FOR MEXICO : Precautions for Removing Battery
Terminal .................................................................... 6
TOWER BAR ..................................................... 20
Exploded View .........................................................20 P
PREPARATION ............................................ 7 Removal and Installation .........................................20

PREPARATION ................................................... 7 FRONT SUSPENSION MEMBER ..................... 21


Special Service Tool ................................................. 7 Exploded View .........................................................21
Commercial Service Tool .......................................... 7 Removal and Installation .........................................21
Inspection ................................................................21

Revision: 2014 September FSU-1 2015 370Z


SERVICE DATA AND SPECIFICATIONS REMOVAL AND INSTALLATION .............. 25
(SDS) ........................................................... 22
FRONT PERFORMANCE DAMPER ................. 25
SERVICE DATA AND SPECIFICATIONS Exploded View ........................................................ 25
(SDS) .................................................................. 22 Removal and Installation ......................................... 25
Wheel Alignment .................................................... 22
Ball Joint ................................................................. 22
SERVICE DATA AND SPECIFICATIONS
Wheelarch Height ................................................... 22 (SDS) .......................................................... 27
Nismo 370Z SERVICE DATA AND SPECIFICATIONS
SPEC CHANGE INFORMATION ................ 24 (SDS) ................................................................. 27
Wheel Alignment ..................................................... 27
FRONT TOWER BAR ASSEMBLY ................... 24 Ball Joint ................................................................. 27
Exploded View ........................................................ 24 Wheelarch Height ................................................... 27

Revision: 2014 September FSU-2 2015 370Z


NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS > [REGULAR GRADE]

SYMPTOM DIAGNOSIS A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart INFOID:0000000010837451
B
Use chart below to find the cause of the symptom. If necessary, repair or replace these parts.

FSU-11, FSU-15, FSU-17, FSU-19, FSU-21

FSU-11, FSU-15, FSU-17, FSU-19, FSU-21


C

NVH in FAX and FSU section


FSU-14

FSU-14

FSU-19
FSU-9


Reference
FSU

NVH in DLN section

NVH in WT section

NVH in BR section

NVH in ST section
F

Shock absorber deformation, damage or deflection

FRONT AXLE AND FRONT SUSPENSION


H
Bushing or mounting deterioration
Improper installation, looseness

I
Possible cause and SUSPECTED PARTS

Incorrect wheel alignment


Suspension looseness

PROPELLER SHAFT
J

Stabilizer bar fatigue


Parts interference

ROAD WHEEL
Spring fatigue

STEERING
K

BRAKE
L
Noise × × × × × × × × × × ×
Shake × × × × × × × × × ×
Vibration × × × × × × × × M
Symptom FRONT SUSPENSION
Shimmy × × × × × × × × ×
Judder × × × × × × ×
Poor quality ride or handling × × × × × × × × ×
N

×: Applicable

Revision: 2014 September FSU-3 2015 370Z


PRECAUTIONS
< PRECAUTION > [REGULAR GRADE]

PRECAUTION
PRECAUTIONS
FOR USA AND CANADA
FOR USA AND CANADA : Precautions for Supplemental Restraint System (SRS) "AIR
BAG" and "SEAT BELT PRE-TENSIONER" INFOID:0000000010837452

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
FOR USA AND CANADA : Precaution for Battery Service INFOID:0000000010837453

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
FOR USA AND CANADA : Precaution for Procedure without Cowl Top Cover
INFOID:0000000010837454

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

PIIB3706J

Revision: 2014 September FSU-4 2015 370Z


PRECAUTIONS
< PRECAUTION > [REGULAR GRADE]
FOR USA AND CANADA : Precautions for Suspension INFOID:0000000010837455

A
• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and B
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are. C

FOR USA AND CANADA : Precautions for Removing Battery Terminal INFOID:0000000011144961

• When removing the 12V battery terminal, turn OFF the ignition D
switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition FSU
switch is turned OFF. If the battery terminal is removed before ECU
stops, then a DTC detection error or ECU data corruption may
occur.
• For vehicles with the 2-batteries, be sure to connect the main bat- F
tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of G
SEF289H
main battery and sub battery disconnected, then DTC may be
detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC. H
NOTE:
The removal of 12V battery may cause a DTC detection error.
FOR MEXICO
I
FOR MEXICO : Precaution for Supplemental Restraint System (SRS) "AIR BAG" and
"SEAT BELT PRE-TENSIONER" INFOID:0000000010837456
J
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and K
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
L
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal M
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser- N
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS O
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the P
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.

Revision: 2014 September FSU-5 2015 370Z


PRECAUTIONS
< PRECAUTION > [REGULAR GRADE]
FOR MEXICO : Precaution for Battery Service INFOID:0000000010837457

Before disconnecting the battery, lower both the driver and passenger windows. This will prevent any interfer-
ence between the window edge and the vehicle when the door is opened/closed. During normal operation, the
window slightly raises and lowers automatically to prevent any window to vehicle interference. The automatic
window function will not work with the battery disconnected.
FOR MEXICO : Precaution for Procedure without Cowl Top Cover INFOID:0000000010837458

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

PIIB3706J

FOR MEXICO : Precautions for Suspension INFOID:0000000010837459

• When installing rubber bushings, the final tightening must be carried out under unladen conditions with tires
on ground. Spilled oil might shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
- Unladen conditions mean that fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
• After servicing suspension parts, be sure to check wheel alignment.
• Self-lock nuts are not reusable. Always use new ones when installing. Since new self-lock nuts are pre-oiled,
tighten as they are.
FOR MEXICO : Precautions for Removing Battery Terminal INFOID:0000000011144962

• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition
switch is turned OFF. If the battery terminal is removed before ECU
stops, then a DTC detection error or ECU data corruption may
occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
SEF289H
main battery and sub battery disconnected, then DTC may be
detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.

Revision: 2014 September FSU-6 2015 370Z


PREPARATION
< PREPARATION > [REGULAR GRADE]

PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000010837460
B
The actual shapes of TechMate tools may differ from those of special service tools illustrated here.
Tool number
(TechMate No.) Description C
Tool name
ST35652000 Disassembling and assembling shock
( – ) absorber D
Shock absorber attachment

FSU

ZZA0807D

ST3127S000 Measuring rotating torque of ball joint F


(J-25765-A)
Preload gauge
G

ZZA0806D
H

Commercial Service Tool INFOID:0000000010837461

Tool name Description


Power tool Loosening bolts and nuts J

PBIC0190E L
Spring compressor Removing and installing coil spring

N
S-NT717

Revision: 2014 September FSU-7 2015 370Z


FRONT SUSPENSION ASSEMBLY
< PERIODIC MAINTENANCE > [REGULAR GRADE]

PERIODIC MAINTENANCE
FRONT SUSPENSION ASSEMBLY
Inspection INFOID:0000000010837462

COMPONENT PART
Check the mounting conditions (looseness, backlash) of each component and component conditions (wear,
damage) are normal.
Ball Joint Axial End Play
1. Set front wheels in a straight-ahead position.
2. Move axle side of transverse link and upper link in the axial
direction by hand. Check there is no end play.

Axial end play : Refer to FSU-22, "Ball Joint".


CAUTION:
• Never depress brake pedal when measuring.
• Never perform with tires on level ground.
• Be careful not to damage ball joint boot. Never damage
the installation position by applying excessive force.

JSEIA0444ZZ

Shock absorber
Check for oil leakage, damage. Replace it if necessary.

Revision: 2014 September FSU-8 2015 370Z


WHEEL ALIGNMENT
< PERIODIC MAINTENANCE > [REGULAR GRADE]
WHEEL ALIGNMENT
A
Inspection INFOID:0000000010837463

DESCRIPTION B
CAUTION:
• Camber, caster, kingpin inclination angles cannot be adjusted.
• If camber, caster, or kingpin inclination angle is outside the standard, check front suspension parts C
for wear and damage. Replace suspect parts if a malfunction is detected.
• Kingpin inclination angle is reference value, no inspection is required.
• Measure wheel alignment under unladen conditions.
NOTE: D
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
PRELIMINARY CHECK FSU
Check the following:
• Tires for improper air pressure and wear. Refer to WT-54, "Tire Air Pressure".
• Road wheels for runout. F
• Wheel bearing axial end play. Refer to FAX-6, "Inspection".
• Transverse link or upper link ball joint axial end play. Refer to FSU-8, "Inspection".
• Shock absorber operation.
G
• Each mounting part of axle and suspension for looseness and deformation.
• Each of suspension member, shock absorber, upper link and transverse link for cracks, deformation and
other damage.
• Vehicle height (posture). H
GENERAL INFORMATION AND RECOMMENDATIONS
• A four-wheel thrust alignment should be performed.
- This type of alignment is recommended for any NISSAN/INFINITI vehicle. I
- The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel is
centered.
- The alignment rack itself should be capable of accepting any NISSAN/INFINITI vehicle. J
- The rack should be checked to ensure that it is level.
• Make sure the machine is properly calibrated.
- Your alignment equipment should be regularly calibrated in order to give correct information.
K
- Check with the manufacturer of your specific equipment for their recommended Service/Calibration Sched-
ule.
ALIGNMENT PROCESS L
IMPORTANT:
Use only the alignment specifications listed in this Service Manual.
• When displaying the alignment settings, many alignment machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Never use these indicators. M
- The alignment specifications programmed into your machine that operate these indicators may not be cor-
rect.
- This may result in an ERROR. N
• Most camera-type alignment machines are equipped with both “Rolling Compensation” method and optional
“Jacking Compensation” method to “compensate” the alignment targets or head units. “Rolling Compensa-
tion” is the preferred method.
- If using the “Rolling Compensation” method, after installing the alignment targets or head units, push or pull O
on the rear wheel to move the vehicle. Do not push or pull on the vehicle body.
- If using the “Jacking Compensation” method, after installing the alignment targets or head units, raise the
vehicle and rotate the wheels 1/2 turn both ways. P
NOTE:
Do not use the “Rolling Compensation” method if you are using sensor-type alignment equipment.
- Follow all instructions for the alignment machine you're using for more information.
Adjustment INFOID:0000000010837464

TOE-IN

Revision: 2014 September FSU-9 2015 370Z


WHEEL ALIGNMENT
< PERIODIC MAINTENANCE > [REGULAR GRADE]
• Loosen the steering outer socket, and then adjust the length using steering inner socket.

Toe-in : Refer to FSU-22, "Wheel Alignment".


CAUTION:
• Always evenly adjust both toe-in alternately and adjust the difference between the left and right to
the standard.
• Always fix the steering inner socket when tightening the steering outer socket.
• After toe-in adjustment, adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF
STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".

Revision: 2014 September FSU-10 2015 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION > [REGULAR GRADE]

REMOVAL AND INSTALLATION A


FRONT COIL SPRING AND SHOCK ABSORBER
Exploded View INFOID:0000000010837465
B

FSU

JPEIA0166GB
H
1. Piston rod lock nut 2. Gusset 3. Vehicle body
4. Mounting seal 5. Shock absorber mounting bracket 6. Bound bumper
7. Rubber seat 8. Coil spring 9. Shock absorber I
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010837466


J

REMOVAL
1. Remove tires with power tool. K
2. Remove wheel sensor and harness connector from shock absorber. Refer to BRC-110, "FRONT WHEEL
SENSOR : Exploded View".
3. Remove brake hose bracket. Refer to BR-24, "FRONT : Exploded View". L
4. Remove stabilizer connecting rod. Refer to FSU-19, "Exploded View".
5. Separate upper link from steering knuckle. Refer to FAX-7, "Exploded View"
6. Remove shock absorber assembly and gusset. M
NOTE:
If removing shock absorber is difficult, loosen upper link mounting bolts (vehicle side).
N
INSTALLATION
Note the following, and install in the reverse order of removal.
• Never tap on the ball joint cap of the stabilizer connecting rod with a hammer or a similar item when inserting
the stabilizer connecting rod into the transverse link. O
• Perform final tightening of bolts and nuts at the shock absorber lower side (rubber bushing), under unladen
conditions with tires on level ground.
Disassembly and Assembly INFOID:0000000010837467
P

DISASSEMBLY
CAUTION:
Never damage shock absorber piston rod when removing components from shock absorber.

Revision: 2014 September FSU-11 2015 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
1. Install shock absorber attachment (A) [SST: ST35652000 ( –
)] to shock absorber and secure it in a vise.
CAUTION:
When installing the shock absorber attachment to shock
absorber, wrap a shop cloth around shock absorber to pro-
tect it from damage.

JPEIA0006ZZ

2. Using a spring compressor (A) (commercial service tool), com-


press coil spring between rubber seat and shock absorber until
coil spring with a spring compressor is free.
CAUTION:
Be sure a spring compressor is securely attached coil
spring. Compress coil spring.
3. Remove piston rod lock nut while securing the piston rod tip so
that piston rod does not turn.
CAUTION:
Make sure coil spring with a spring compressor between
rubber seat and shock absorber is free. JPEIA0168ZZ

4. Remove mounting seal, shock absorber mounting bracket, rub-


ber seat, bound bumper from shock absorber.
5. After remove coil spring with a spring compressor (commercial service tool), and then gradually release a
spring compressor.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
6. Remove the shock absorber attachment [SST: ST35652000 ( – )] from shock absorber.
ASSEMBLY
1. Install shock absorber attachment [SST: ST35652000 ( – )] to shock absorber and secure it in a vise.
CAUTION:
When installing the shock absorber attachment to shock absorber, wrap a shop cloth around
shock absorber to protect it from damage.
2. Compress coil spring using a spring compressor (commercial service tool), and install it onto shock
absorber.
CAUTION:
• Install with the large-diameter side (A) facing up and the
small-diameter side (B) facing down.
• Be sure a spring compress or is securely attached to coil
spring. Compress coil spring.

PEIA0108E

Revision: 2014 September FSU-12 2015 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
3. Install the shock absorber mounting bracket and rubber seat.
CAUTION: A
Align the paint mark (A) to the stud bolt (1) position when
assembling.
4. Apply soapy water to bound bumper. B
CAUTION:
Never use machine oil.
C

JPEIA0009ZZ

D
5. Insert bound bumper into shock absorber mounting bracket, and then install it to shock absorber together
with rubber seat.
FSU

L
JPEIA0072ZZ

1. Shock absorber mounting bracket


M
A. Right side B. Left side C. Coil spring lower end position
: Vehicle front

• Install the shock absorber mounting bracket as shown in the figure. N

Angle (a) : 35.4°


O
• Check that the lower end of the coil spring (C) is positioned at the spring lower seat of the shock
absorber.
6. Secure piston rod tip so that piston rod does not turn, then tighten piston rod lock nut with specified
torque. P
7. Gradually release a spring compressor (commercial service tool), and remove coil spring.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
8. Remove the shock absorber attachment [SST: ST35652000 ( – )] from shock absorber.
9. Install the mounting seal to shock absorber mounting bracket.

Revision: 2014 September FSU-13 2015 370Z


FRONT COIL SPRING AND SHOCK ABSORBER
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
Inspection INFOID:0000000010837468

INSPECTION AFTER DISASSEMBLY


Shock absorber
Check the following items, and replace the part if necessary.
• Shock absorber for deformation, cracks or damage.
• Piston rod for damage, uneven wear or distortion.
• Oil leakage.
Shock absorber Mounting Bracket and Rubber Parts Inspection
Check shock absorber mounting bracket for cracks and rubber parts for wear. Replace it if necessary.
Coil Spring
Check coil spring for cracks, wear or damage. Replace it if necessary.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-110, "FRONT WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to FSU-9, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".
Disposal INFOID:0000000010837469

1. Set shock absorber horizontally with the piston rod fully extended.
2. Drill 2 – 3 mm (0.08 – 0.12 in) hole at the position ( ) from top
as shown in the figure to release gas gradually.
CAUTION:
• Wear eye protection (safety glasses).
• Wear gloves.
• Be careful with metal chips or oil blown out by the com-
pressed gas.
NOTE:
• Drill vertically in this direction ( ).
• Directly to the outer tube avoiding brackets.
• The gas is clear, colorless, odorless, and harmless. JPEIA0161ZZ

A : 20 – 30 mm (0.79 – 1.18 in)


3. Position the drilled hole downward and drain oil by moving the piston rod several times.
CAUTION:
Dispose of drained oil according to the law and local regulations.

Revision: 2014 September FSU-14 2015 370Z


TRANSVERSE LINK
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
TRANSVERSE LINK
A
Exploded View INFOID:0000000010837470

FSU

G
JPEIA0282GB

1. Transverse link 2. Stopper bush 3. Front suspension member


4. Upper link 5. Stopper rubber
H
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010837471 I

REMOVAL
1. Remove tires with power tool. J
2. Remove under cover with power tool.
3. Remove stabilizer connecting rod. Refer to FSU-19, "Exploded View".
K
4. Remove steering outer socket from steering knuckle. Refer to ST-20, "Exploded View".
5. Remove transverse link from steering knuckle. Refer to FAX-7, "Exploded View".
6. Set suitable jack under transverse link. L
7. Remove transverse link.
INSTALLATION
Note the following, and install in the reverse order of removal. M
• Never tap on the ball joint cap of the stabilizer connecting rod with a hammer or a similar item when inserting
the stabilizer connecting rod into the transverse link.
• Perform final tightening of bolts and nuts at the front suspension member installation and shock absorber N
lower side (rubber bushing), under unladen conditions with tires on level ground.
Inspection INFOID:0000000010837472

O
INSPECTION AFTER REMOVAL
Appearance
Check the following items, and replace the part if necessary. P
• Transverse link and bushing for deformation, cracks or damage.
• Ball joint boot for cracks or other damage, and also for grease leakage.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:

Revision: 2014 September FSU-15 2015 370Z


TRANSVERSE LINK
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Hook a spring balance (A) at cotter pin mounting hole. Confirm
spring balance measurement value is within specifications when
ball stud begins moving.

Swing torque : Refer to FSU-22, "Ball


Joint".
• If swing torque exceeds standard range, replace transverse link
assembly.

JPEIA0005ZZ

Rotating Torque Inspection


1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Attach mounting nut to ball stud. Make sure that rotating torque
is within specifications with a preload gauge (A) [SST:
ST3127S000 (J-25765-A)].

Rotating torque : Refer to FSU-22, "Ball


Joint".
• If rotating torque exceeds standard range, replace transverse link
assembly.

PDIA1258E

Axial End Play Inspection


1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness.

Axial end play : Refer to FSU-22, "Ball


Joint".
• If axial end play exceeds standard range, replace transverse link assembly.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-110, "FRONT WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to FSU-9, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".

Revision: 2014 September FSU-16 2015 370Z


UPPER LINK
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
UPPER LINK
A
Exploded View INFOID:0000000010837473

FSU

G
JPEIA0282GB

1. Transverse link 2. Stopper bush 3. Front suspension member


4. Upper link 5. Stopper rubber
H
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010837474 I

REMOVAL
1. Remove tires with power tool. J
2. Remove shock absorber assembly. Refer to FSU-11, "Exploded View".
3. Remove upper link from steering knuckle. Refer to FAX-7, "Exploded View".
K
4. Remove upper link and stopper rubber.
INSTALLATION
Note the following, and install in the reverse order of removal. L
• Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
conditions with tires on level ground.
Inspection INFOID:0000000010837475 M

INSPECTION AFTER REMOVAL


N
Appearance
Check the following items, and replace the part if necessary.
• Upper link and bushing for deformation, cracks or damage.
• Ball joint boot for cracks or other damage, and also for grease leakage. O
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
P
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
1. Move the ball joint at least ten times by hand to check for smooth movement.

Revision: 2014 September FSU-17 2015 370Z


UPPER LINK
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
2. Hook a spring balance (A) at cutout on ball stud. Confirm spring
balance measurement value is within specifications when ball
stud begins moving.

Swing torque : Refer to FSU-22, "Ball


Joint".
• If swing torque exceeds standard range, replace upper link assem-
bly.

JPEIA0005ZZ

Axial End Play Inspection


1. Move the ball joint at least ten times by hand to check for smooth movement.
2. Move tip of ball stud in axial direction to check for looseness.

Axial end play : Refer to FSU-22, "Ball


Joint".
• If axial end play exceeds standard range, replace upper link assembly.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-110, "FRONT WHEEL SENSOR :
Exploded View".
2. Check wheel alignment. Refer to FSU-9, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".

Revision: 2014 September FSU-18 2015 370Z


FRONT STABILIZER
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
FRONT STABILIZER
A
Exploded View INFOID:0000000010837476

FSU

G
JPEIA0167GB

1. Stabilizer bar 2. Stabilizer bushing 3. Stabilizer clamp


4. Stabilizer connecting rod 5. Transverse link 6. Shock absorber
H
Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010837477 I

REMOVAL
1. Remove tires with power tool. J
2. Remove under cover with power tool.
3. Remove stabilizer connecting rods.
CAUTION: K
Apply a matching mark to identify the installation position.
4. Remove stabilizer clamps and stabilizer bushings.
5. Remove stabilizer bar. L

INSTALLATION
Note the following, and install in the reverse order of removal. M
• Check the matching mark when installing.
• Tighten the mounting nut to the specified torque while holding a hexagonal part of stabilizer connecting rod
side.
N
Inspection INFOID:0000000010837478

INSPECTION AFTER REMOVAL O


Check stabilizer bar, stabilizer connecting rod, stabilizer bushing and stabilizer clamp for deformation, cracks
or damage. Replace it if necessary.
P

Revision: 2014 September FSU-19 2015 370Z


TOWER BAR
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
TOWER BAR
Exploded View INFOID:0000000010837479

JPEIA0173GB

1. Front tower bar assembly


Refer to GI-4, "Components" for symbols in the figure.

Removal and Installation INFOID:0000000010837480

REMOVAL
1. Remove cowl top cover center. Refer to EXT-29, "Exploded View".
2. Remove front tower bar assembly mounting nuts and bolts.
3. Remove front tower bar assembly from vehicle.
INSTALLALLATION
Note the following, and install in the reverse order of removal.
• Perform final tightening of bolts and nuts at the vehicle installation position, under condition with all tires
above level ground.

Revision: 2014 September FSU-20 2015 370Z


FRONT SUSPENSION MEMBER
< REMOVAL AND INSTALLATION > [REGULAR GRADE]
FRONT SUSPENSION MEMBER
A
Exploded View INFOID:0000000010837481

FSU

G
JSEIA0751GB

1. Front suspension member 2. Suspension member stay 3. Suspension member sub stay
Refer to GI-4, "Components" for symbols in the figure.
H

Removal and Installation INFOID:0000000010837482

I
REMOVAL
1. At first, remove engine and transmission assembly with front suspension member downward. Then sepa-
rate engine, transmission assembly and front suspension member. Refer to EM-74, "Exploded View". J
2. Remove the following parts.
• Steering knuckles and wheel hub and bearing assemblies. Refer to FAX-7, "Exploded View".
• Steering gear assembly and hydraulic line. Refer to ST-20, "Exploded View", ST-34, "Exploded View". K
• Stabilizer bar and stabilizer connecting rods. Refer to FSU-19, "Exploded View".
• Transverse links. Refer to FSU-15, "Exploded View".
• Remove suspension member stay.
L
• Remove suspension member sub stays.
INSTALLATION
Note the following, and install in the reverse order of removal. M
• Perform final tightening of bolts and nuts at the vehicle installation position (rubber bushing), under unladen
condition with tires on level ground.
Inspection INFOID:0000000010837483 N

INSPECTION AFTER REMOVAL


Check the front suspension member for significant deformation, cracks, or damages. Replace if necessary. O
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-110, "FRONT WHEEL SENSOR :
Exploded View". P
2. Check wheel alignment. Refer to FSU-9, "Inspection".
3. Adjust neutral position of steering angle sensor. Refer to BRC-9, "ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Special Repair Requirement".

Revision: 2014 September FSU-21 2015 370Z


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [REGULAR GRADE]

SERVICE DATA AND SPECIFICATIONS (SDS)


SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment INFOID:0000000010837484

Item Standard
Minimum –1° 25′ (–1.41°)

Camber Nominal –0° 40′ (–0.67°)


Degree minute (Decimal degree) Maximum 0° 05′ (0.08°)
Left and right difference 0° 33′ (0.55°) or less
Minimum 4° 25′ (4.42°)

Caster Nominal 5° 10′ (5.17°)


Degree minute (Decimal degree) Maximum 5° 55′ (5.91°)
Left and right difference 0° 39′ (0.65°) or less
Minimum 6° 55′ (6.92°)
Kingpin inclination
Nominal 7° 40′ (7.67°)
Degree minute (Decimal degree)
Maximum 8° 25′ (8.41°)
Minimum Out 1 mm (0.04 out)
Total toe-in
Nominal In 1 mm (0.04 in)
Distance
Maximum In 3 mm (0.12 in)
Toe-in
Minimum In 0° 04′ (0.07°)
Toe angle (left wheel or right wheel)
Nominal In 0° 05′ (0.08°)
Degree minute (Decimal degree)
Maximum In 0° 06′ (0.10°)
Measure value under unladen* conditions.
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Ball Joint INFOID:0000000010837485

Item Standard
Transverse link 0.5 – 3.6 N·m (0.06 – 0.36 kg-m, 5 – 31 in-lb)
Swing torque
Upper link 0 – 2.0 N·m (0 – 0.20 kg-m, 0 – 17 in-lb)
Transverse link 7.8 – 56.3 N (0.8 – 5.7 kg, 1.8 – 12.6 lb)
Measurement on spring balance
Upper link 0 – 61.5 N (0 – 6.2 kg, 0 – 13.8 lb)
Rotating torque Transverse link 0.5 – 3.9 N·m (0.06 – 0.39 kg-m, 5 – 34 in-lb)
Axial end play 0 mm (0 in)

Wheelarch Height INFOID:0000000010837486

Item Standard
Wheel size 18 inch 19 inch
Front (Hf) 711 mm (27.99 in) 708 mm (27.87 in)

Revision: 2014 September FSU-22 2015 370Z


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [REGULAR GRADE]
Item Standard
A
Wheel size 18 inch 19 inch
Rear (Hr) 711 mm (27.99 in)

FSU
SFA818A

Measure value under unladen* conditions


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions. F

Revision: 2014 September FSU-23 2015 370Z


FRONT TOWER BAR ASSEMBLY
< SPEC CHANGE INFORMATION > [Nismo 370Z]

SPEC CHANGE INFORMATION


FRONT TOWER BAR ASSEMBLY
Exploded View INFOID:0000000010837487

JKKIA0064GB

Rigidity of the front tower bar increased, equipped with nismo logo.

Revision: 2014 September FSU-24 2015 370Z


FRONT PERFORMANCE DAMPER
< REMOVAL AND INSTALLATION > [Nismo 370Z]

REMOVAL AND INSTALLATION A


FRONT PERFORMANCE DAMPER
Exploded View INFOID:0000000010837488
B

FSU

N
JKKIA0065GB

1. Damper bracket (RH) 2. Bolt (4) 3. Front performance damper


O
4. Nut (2) 5. Damper bracket (LH) 6. Bolt (2)

Removal and Installation INFOID:0000000010837489

P
REMOVAL
CAUTION:
• Perform the work in a level place while the vehicle is unladen in running order.
• Never tighten bolts while the vehicle is raised or jacked up.
1. Remove front bumper fascia.
2. Remove the bolts and nuts from the front performance damper.

Revision: 2014 September FSU-25 2015 370Z


FRONT PERFORMANCE DAMPER
< REMOVAL AND INSTALLATION > [Nismo 370Z]
3. Remove the bolts and then remove the damper brackets (LH, RH).
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing the front performance damper, check all clearances to make sure that there are no
areas of interference.
Front performance damper disposal method
This damper includes nitrogen gas under high pressure. Dealer should let out in following manner.
• Hold the front performance damper in a vise or other device and
use a 2 mm (0.078 in) drill to slowly make a hole and release the
gas as shown in the figure.
CAUTION:
• The released gas is colorless, odorless, and harmless.
• Metal cuttings, etc., could be blown out by the force of the
released gas, so wear safety goggles when performing this
task.

JKKIA0066GB

Revision: 2014 September FSU-26 2015 370Z


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [Nismo 370Z]

SERVICE DATA AND SPECIFICATIONS (SDS) A


SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment INFOID:0000000011144794
B

Item Standard
C
Minimum –1° 30′ (–1.50°)

Camber Nominal –0° 45′ (–0.75°)


Degree minute (Decimal degree) Maximum 0° 00′ (0.00°) D
Left and right difference 0° 33′ (0.55°) or less
Minimum 4° 30′ (4.50°)
FSU
Caster Nominal 5° 15′ (5.25°)
Degree minute (Decimal degree) Maximum 6° 00′ (6.00°)
Left and right difference 0° 39′ (0.65°) or less F
Minimum 7° 00′ (7.00°)
Kingpin inclination
Nominal 7° 45′ (7.75°)
Degree minute (Decimal degree)
Maximum 8° 30′ (8.50°) G
Minimum In 1 mm (0.04 in)
Total toe-in
Nominal In 2 mm (0.08 in)
Distance H
Maximum In 3 mm (0.11 in)
Toe-in
Minimum In 0° 03′ (0.05°)
Toe angle (left wheel or right
wheel) Nominal In 0° 05′ (0.08°) I
Degree minute (Decimal Degree)
Maximum In 0° 07′ (0.11°)
Measure value under unladen* conditions.
J
*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Ball Joint INFOID:0000000011144795

Item Standard
Transverse link 0.5 – 3.6 N·m (0.06 – 0.36 kg-m, 5 – 31 in-lb) L
Swing torque
Upper link 0 – 2.0 N·m (0 – 0.20 kg-m, 0 – 17 in-lb)
Transverse link 7.8 – 56.3 N (0.8 – 5.7 kg, 1.8 – 12.6 lb)
Measurement on spring balance M
Upper link 0 – 61.5 N (0 – 6.2 kg, 0 – 13.8 lb)
Rotating torque Transverse link 0.5 – 3.9 N·m (0.06 – 0.39 kg-m, 5 – 34 in-lb)
Axial end play 0 mm (0 in) N
Wheelarch Height INFOID:0000000011144796

O
Item Standard
Front (Hf) 704 mm (27.72 in)
P

Revision: 2014 September FSU-27 2015 370Z


SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS) [Nismo 370Z]
Item Standard
Rear (Hr) 714 mm (28.11 in)

SFA818A

Measure value under unladen* conditions


*: Fuel, engine coolant and lubricant are full. Spare tire, jack, hand tools and mats are in designated positions.

Revision: 2014 September FSU-28 2015 370Z

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