SPINNING MILL
Integrated cotton yarn spinning mill Target production of 15000 spindles Located in Ludhiana
Spinning in conversion of fibers into yarn. These fibers can be natural fibers (cotton) or manmade fibers (polyester) Final product of spinning is yarn. Spinning is the foundation process and all the subsequent value additions i.e. Weaving, Knitting, Processing, Garments and Made ups, depend upon it.
Superior Spinning units ensure the supply of consistent quality yarn to manufacture the garments. Our Spinning Units leads the quality of yarn in the market. Ultimately, the crunch lies in the infusion of hitech, state-of-the-art machinery that aids in the production of high quality 100% combed yarn.
The main raw material for the spinning process is Ginned cotton will be available in Bales of 170 Kgs/bale.
The textile industry in Ludhiana makes use of both natural fibers like cotton, silk, jute and wool and artificial fibers such as polyester, viscose, nylon, acrylic and blended fibers.
Cotton which is in the form bales is fed to blow room followed by various operations like carding and combing depends on the requirement. The final yarn of required specifications are met through various operations and winded.
COTTON MIX
BLOW ROOM
COMBING
CARDING
DRAWING
DRAWING OPEN END
RING FRAME
RING FRAME
WINDING
WINDING
CARDED YARN
CARDED YARN
OPEN END YARN
The manpower requirement is considered at 185 personnel for various level like Spinning master, Accountants, casual labors, Technical & Supervisory staff and administrative staff.
The Plant & Machinery required for the Spinning Mill process for manufacturing yarn of different counts are:Blow room machinery Metal detection system Carding machines Card accessories Draw frame (Finisher & Breaker)
Speed frame
Combers Ring frame
Electrical infrastructure
Yarn testing instruments
The investment for setting up a spinning mill with : Capacity 10000 spindles works out to Rs.19 Crores. Land requirement 2.5 acres.
Preliminary & Pre-operative expense 1.36 crores. Plant & Machinery, erecting & transportation -16.91 Crores. Buildings and civil works 6.55 Crores. Margin money for working capital 1.60 Crores.
Accounts for around 4% of GDP 14% of the industrial production
17% of the countrys total export earnings.
The sector employs lakhs of employees No significant demand variations.
Growing inflation dampens consumer demand. High transaction cost. Unfavorable labor laws. Increased power tariff. Fuel cost Uncertainty in the government policies
The total production per day
S.No 1 2 3 4 5 PRODUCT Count Assumed No. of Ring Frames Spindles for Ring Frames No. of shifts No. of Days PER DAY OUTPUT 40s KW 12 1200 3 350
S.NO
2012-2013
2013-2014
2380 1696
2014-2015
2419 1675
SALES TOTAL EXPENDITURE
1988
1213
PBIDT
PBT PAT
775
551 401
683
295 245
743
371 297