SIZER
Engineering Tool for Motors, Drives, Controllers
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28.08.2013
Siemens AG 2010 - Subject Industry to change without prior notice Sector DT MC GMC
SINAMICS MICROMASTER SIZER - Introduction
SIZER - fast and convenient drive / controller engineering:
Overview V3.3 Innovations
Comprehensive engineering options Numerous motor engineering options for network and converter operation from convenient motor selection through to mechanical systems From basic drives through to complex multi-axis applications Through the selection of application-oriented drive and controller solutions Total integration and excellent usability Through intuitive guidance via the workflow through to specific entries ensuring fast optimization
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Industry Sector DT MC GMC
Target groups
Overview V3.3 Innovations
SIZER - fast and convenient drive engineering: For mechanical project engineers For electrotechnical project engineers For promoters For technical consultants For sales engineers
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Industry Sector DT MC GMC
Systems and products included
Overview V3.3 Innovations
Mechanical systems: Chassis, lifting unit, roll conveyor, belt conveyor, chain conveyor, rack and pinion, ball bearing screw, horizontal rotating mechanism, winder, cross-cutter, linear feed axis Motors: Standard induction motors (1LA, 1LG, 1LE, 1PQ, 1MJ, 1LH, 1RA, 1RN, 1RQ, 1PS), gearbox motors (2KJ), asynchronous servomotors (1PH, 1PL), synchronous servomotors (1FT, 1FK), torque motors (1FW), linear motors (1FN) Drives: SINAMICS G110, G120, G120D, G130, G150, S110, S120 (built-in units and Cabinet Module), S150; DYNAVERT T; SIMATIC ET200 S FC, ET200 pro FC; MICROMASTER 4 Motor starters: ET200 S, ET200 pro, ECOFAST, AS-i compact starters, branch circuits, M200D Options, accessories: For example, cables and connections, reactors, filters Controllers: SINUMERIK sl, SIMOTION, SIMATIC technology
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Industry Sector DT MC GMC
Engineering steps
Overview V3.3 Innovations
Mechanical System Description
...
Chassis Lifting unit Roll conveyor Rack & pinion Ball bearing screw Axis winder
Motor and Gearbox Engineering Converter / Motor Starter Engineering
...
...
Accessories
...
Open-Loop / Closed-Loop Control Engineering
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Mechanical system engineering
Mechanical System Description 1. Selection of the mechanical system
Motor and Gearbox Engineering Converter / Motor Starter Engineering 2. Definition of mechanical features
Accessories
Open-Loop / Closed-Loop Control Engineering
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3. Definition of the traversing curve
Industry Sector DT MC GMC
Motor and Gearbox Engineering
Mechanical System Description Motor engineering using a motor type-specific wizard
Motor and Gearbox Engineering Converter / Motor Starter Engineering Technical assessment of the application Accessories
Open-Loop / Closed-Loop Control Engineering
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Converter / Motor Starter Engineering
Mechanical System Description
Motor and Gearbox Engineering Converter / Motor Starter Engineering
Converter selection
Accessories Motor starter selection
Open-Loop / Closed-Loop Control Engineering
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Industry Sector DT MC GMC
Accessories engineering
Mechanical System Description Selection of accessories
Motor and Gearbox Engineering Converter / Motor Starter Engineering
Accessories
Open-Loop / Closed-Loop Control Engineering
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Open-Loop / Closed-Loop Control Engineering
Mechanical System Description Open-loop control engineering
Motor and Gearbox Engineering Converter / Motor Starter Engineering Drive control engineering
Accessories
Open-Loop / Closed-Loop Control Engineering
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Drive engineering
Overview V3.3 Innovations Ambient conditions, load data, traversal profiles
SIZER
I ( M Last M Bem
2 2 )2 I w kn2 I
1 kn2
Techn. Data
Characteristics
Technology
Engineering of the complete drive solution: Motor and gearbox, drive components, cables and connections, options and accessories ...
Load curves
Motor characteristics
Configuration Slide 11 28.08.2013
Line harmonics
3D models
Parts list
Industry Sector DT MC GMC
Results
What ?
Overview V3.3 Innovations
Purpose ?
Technical assessment of the application Assessment of utilization and reserves Network compatibility assessmt Wiring check
Characteristics, torque curves, travel curves Performance calculation Control modules Line harmonics calculation Configuration, DRIVE-CliQ topology Parts list, technical data
Export to SAP-VSR, CA01,
Mall, MS Office
Dimension sheets (e.g. CAD Creator)
Export to commercially available CAD systems
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Industry Sector DT MC GMC
Engineering support
Overview V3.3 Innovations
The Guided Tour shows the sequence of operations. Sample projects are offered. The Online Help provides support through comprehensive physical and technical background knowledge.
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Industry Sector DT MC GMC
Sources of supply
SIZER is available on DVD, order number Overview V3.3 Innovations
6SL3070-0AA00-0AG0 Service fee: 30. The SIZER is provided on the Internet at:
http://www.siemens.de/sizer
The SIZER is provided on the Intranet at:
http://intranet.automation.siemens.com/mc/mc-sol/de/fda5edb2-e178-418f-aee9-3a0896011816/index.aspx
More detailed information on the SIZER and free downloads are provided in the Product Information System at:
http://support.automation.siemens.com/WW/view/de/10804987/130000
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Industry Sector DT MC GMC
Dependency on other tools
Overview V3.3 Innovations
SIZER considers the specific engineering options (e.g. encoder, external fan, brake) for induction motors. Further options are set up with the relevant product configurators: The 1LA/1LG/1MJ/1LE/1PQ/1LL/1LH/1RN/1RQ induction motors and 1FW4 torque motors are configured using the DT Configurator (via online connection in the SIZER interface): www.siemens.de/dt-konfigurator The 2KJ gearbox motors are configured via the MOTOX Configurator (via data exchange):
http://sd.nes.siemens.de/sales_2003/support/tools/html_00/index.html
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Industry Sector DT MC GMC
SIZER V3.3 - Overview
Version V3.3 shall be released for delivery in 04/2010
Overview New functions Motors, gearbox V3.3 Innovations Neuheiten V3.0
Gear selection for 1FT/1FK motors with convenient motor selection Extensions for 1PH8 (SH225 synchronous water, encoder selection regarding the max. motor speed, simplified type selection regarding the motor list provided)
Consideration of the new efficiency classes IE1/2 for standard induction motors
Detailled motor optimization according to the type for standard ASM Engineering of the Ex-Standard ASM at SINAMICS G120 for ATEX Zones 2, 21, 22 Default for terminal boxes changed from "above" into "laterally right" for high-performance ASM Extension for the 1PS motor (integration of 690 V motors > 190 kW, integration of 60 Hz data) Integration of the 1FN6 linear motor for controlled operation at 400V and uncontrolled operation at 400V/480V Type discontinuation of the 1FN1 linear motor Integration of the 1FW3 torque motor SH280 Redesign Extension for 2KJ gearbox motor (engineering for JLoad/JExternal > 10, max. braking increased to 3600/h) Changing option for basic data 2 with convenient motor selection with direct order number specification
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Industry Sector DT MC GMC
SIZER V3.3 - Overview
Drives / motor starter Overview
Extension for the SINAMICS G130/G150/S120 Chassis/S150 Last digit of the order number incremented to 3 Engineering of dU/dt filters compact plus Voltage Peak Limiter (L07) for G150, S120 Chassis and
V3.3 Innovations Neuheiten V3.0
Cabinet Modules, S150
Clean Power version with integrated Line Harmonics Filter (L01) for G150
Integration of the G120P with Power Module PM230 and Control Unit CU230P in DP/PN or HVAC version Integration of the Control Unit CU320-2 for S120 Integration of the motor starter M200D ASi Std, PROFIBUS and PROFINET
Controllers
Extensions for SIMOTION Multiple axis technology selection Version selection for SIMOTION P Type discontinuation of C230-2 Extensions for SINUMERIK Handheld unit selection (several connection boxes on one controller, spiral cable as an alternative to) the straight cable) SINUMERIK 802D sl: Provision of reactor / filter packages for the S120 Active Line Module, interlocking of Basic Line Module and 1FT7, 1PH8 motors Extension for machine control panels MCP483 PN and MCP310 PN Option selection simplified through the input of inclusions / exclusions Slide 17 28.08.2013 Industry Sector DT MC GMC
SIZER V3.3 - Overview
Load types Overview
Ramp-up time calculation for 1PH7, 1PH8 and 1PL6 motors Jerk limitation for applications with linear movement (chassis, lifting unit, conveyor, rack & pinion, ball bearing screw)
V3.3 Innovations Neuheiten V3.0
Automatic spindle inertia determination
JLoad/JMotor ratio settable for motor engineering
General functions
Automatic drive conversion (version engineering) in alternative drive systems System optimization for engineered drive systems used to determine the motor featuring the smallest size for the power module selected
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Industry Sector DT MC GMC
Gearbox selection with convenient motor selection
Overview Motors
Select basic motor type required
Drives
Controllers
1.
Load types
2.
Select type, shaft end, degree of protection, paint coat (see below) Select add-on gearbox
Overall functions
Select gearbox required
1FT6, 1FK7: Smooth, IP 65, anthrazite planetary gear 1FT7: IM B5 flange 1, smooth, IP 65, dark pearl gray planetary gear 1FK7: with fitted key, IP 64, anthrazite spur, flat, bevel, worm gear Slide 19 28.08.2013 Industry Sector DT MC GMC
1PH8 - design and encoder
Overview Motors The design considers the standard settings. The complete motor lists are provided afterwards. The design options are included in the Online Help.
Drives
Controllers The encoder selection is controlled via the max. speed. When engineering the load, this is Load types
done via the max. load data speed; the max. speed can be directly specified for the basic
motor selection. The encoders that can be selected in this way are offered in the basic data 2.
Overall functions
The max. encoder speeds are stated in the Online Help. Specify max. speed
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Industry Sector DT MC GMC
Standard ASM
The motors are subdivided into efficiency classes according to the standard. Overview Motors
They are optimized in detail for all ratings.
Drives
Controllers
Load types
Overall functions
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Industry Sector DT MC GMC
1FN6 linear motors
1FN6 linear motors can be engineered for controlled operation at 400 V and uncontrolled Overview Motors
operation at 400 V and 480 V.
1FN3 and 1FN6 motors are provided in a common product group.
Drives
Controllers
Load types
Overall functions
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Industry Sector DT MC GMC
Changing option for basic data 2 according to specified MLFB
Overview Motors Afterwards, the basic data 2 can be modified for all motor types after specifying an order designation.
Drives
Controllers
Load types
Overall functions
For example, modify encoder connection
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Industry Sector DT MC GMC
Configuration of the standard ASM and 1FW4
The standard ASM and 1FW torque motors are configured in the DT Configurator. Overview 1. Call up the configuration via options Motors
Drives 2. Call up the online configuration Controllers
Load types
Overall functions
3. Select options and then "Continue with SIZER"
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Further options for SINAMICS G150, S120, S150
dU/dt filter for G150, S120 Chassis and Cabinet Modules, S150 Overview Motors
Drives Drives Controllers Clean Power version with integrated Line Harmonics Filter for G150
Load types
Overall functions
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Industry Sector DT MC GMC
SINAMICS G120P
Integration of the G120P with Power Module PM230 and Control Unit CU230P in DP/PN or Overview Motors
HVAC version
Drives Drives Controllers Select type Load types
Overall functions
Select Power Module
Select Control Unit
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Industry Sector DT MC GMC
Control Unit CU320-2 DP
Integration of the CU320-2 DP (replacement for CU320) Overview Motors
Utilization calculation using setpoints
Select type
Drives Drives Controllers
Configuration and DRICE-CLiQ wiring
Load types
Overall functions
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Industry Sector DT MC GMC
Motor starter
Extension of the motor starter by M200D AS-i Standard, PROFIBUS and PROFINET Overview Motors 1. Data requested from the motor
Drives Drives Controllers
Load types
Overall functions
2. Select motor starter
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Industry Sector DT MC GMC
SIMOTION
Multiple selection for selecting the technology
Overview Motors
Drives
Controllers Load types
Version selection for SIMOTION P
Overall functions
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Industry Sector DT MC GMC
SINUMERIK
Overview Motors
Handheld unit selection (several connection boxes on one controller, spiral cable as an alternative to the straight cable)
Drives
Controllers Load types
Overall functions
Reactor / filter package for S120 Active Line Module for SINUMERIK 802D sl
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Industry Sector DT MC GMC
SINUMERIK
Option selection simplified through the input of inclusions / exclusions
Overview Motors
Drives
Controllers Load types
Overall functions
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Industry Sector DT MC GMC
Ramp-up time calculation
Ramp-up time calculation for 1PH7, 1PH8 and 1PL6 motors
Overview Motors
Drives
Controllers Load types
Overall functions
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Industry Sector DT MC GMC
Jerk limitation
Overview Motors
Jerk limitation for applications with linear movement (chassis, lifting unit, conveyor, rack & pinion, ball bearing screw)
Drives
Controllers Load types
Overall functions
Further information:
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Mechanical settings
Overview Motors
Automatic spindle intertia determination JLoad/JMotor ratio settable for motor engineering
Spindle inertia Spindellnge calculated on berechnet the basis of the Spindeltrgheit spindle length
Drives
Controllers Load types Einstellbares Settable Verhltnis JLoad/JMotor ratio JLast/JMotor
Overall functions
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Industry Sector DT MC GMC
Drive conversion
Overview Motors
Automatic drive conversion (version engineering) in alternative drive systems
Drives
Controllers
Load types
Overall functions
Further information:
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System optimization
Overview Motors
System optimization for engineered drive systems used to determine the motor with the smallest size for the power module selected using the power module current
1. Call up function via the menu Tools > System optimizations
2. Select the drive to be optimized
Drives
Controllers 3. The motor is automatically recalculated for the power module selected 4. Result: - A message is output if the motor has already the optimum size - The motor wizard is automatically opened and the motor featuring the optimum size is displayed
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Load types
Overall functions
How to handle SINAMICS S120
Export configuration to EXCEL
Overview Motors
Drives
Controllers
"Set all DRIVE-CLiQ cables to the recommended length"
Load types Overall Overall functions functions
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Industry Sector DT MC GMC
Component filter
The user view components (mechanical systems, drive systems, motors, load types, Overview Motors
controllers) can be filtered individually.
After defining a filter, only the activated components can be entered in the project -> individual setup of the product selection
Drives
Controllers Create / modify / delete filter Load types Overall Overall functions functions
Include / exclude components
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Industry Sector DT MC GMC
Library
Library function for the reuse of components (e.g. mechanical systems, Overview Motors drive systems) from existing projects (V3.0 or later). Time saving through the reuse of existing projects and project parts
Drives
Controllers
Load types Overall Overall functions functions
Further information:
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