R1600G Underground Mining Loader
Name
Venue
Date
Machine Specifications
Gross Power SAE 200 kW (268 hp) @ 2100 RPM
Engine Model 3176C EUI ATAAC
Speeds Forward kph mph
1st 4.97 3.09
2nd 8.69 5.40
3rd 15.23 9.46
4 th 22.09 13.73
Speeds Reverse
1st 5.72 3.55
2nd 9.90 6.15
3rd 17.18 10.68
4th 23.81 14.80
Tire Size 18.00 x 25 - 28 PLY STMS L5
Machine Specifications
Turning Radius (Outside) 6638 mm (261.3)
Turning Radius (Inside) 3291 mm (129.6)
Articulation Angle 42.5 degrees
Axle Oscillation 10 degrees
Machine Specifications
Nominal Payload Capacity 10200 kg (22,487 lb)
Gross Machine Weight Empty 29800 kg (65,698 lb)
Gross Machine Weight Loaded 40000 kg (88,185 lb)
Width (Overall) 2664 mm (104.9 inch)
Height (Overall) 2400 mm (94.5 inch)
Length (Tramming) 9711 mm (382.3 inch)
Ground Clearance 344 mm (13.5 inch)
Machine Specifications
R1600G loading AD30
R1600G Loading AD30
R1600G shown with 4.8m bucket at full lift
AD30 shown with 14.4m dump body
Machine Specifications
R1600G loading AD45B
R1600G shown with 4.8m bucket at full lift
AD45B shown with 21.3m dump body
Stability & Weight Distribution (Loaded)
Distribution Front Axle 67%
Distribution Rear Axle 33%
Buckets
Bucket Sizes m3 yd3
9EL9555 5.6 7.3
9EL9889 (HP) 4.2 5.5
9EL0002 (EB) 4.8 6.3
9EL8989 (STD) 4.8 6.3
9EL9504 (HP) 4.8 6.3
9EP9892 (HP) 5.9 7.7
9EL9520 7.7 10.1
(STD) = Standard Bucket
(HP) = High Penetration Bucket
(EB) = Ejector Bucket
Safety Features
Safety Features Operators Station
ROPS/FOPS Certified Operator Station
3 Point Contact Cabin Access
Alternate Exit - Push Out Safety Glass
(Cabins only)
Excellent Visibility
Suspension Seat
Inertia Reel Retractable Seat Belts
Safety Features
Steering Primary Lockout Implement and Steering
Secondary Lockout
Steering and Implement Lockouts
Safety Features
Engine Compartment
Dual Skinned Heat Shielding
Integrated Fire Suppression System
Hot and Cold sides of the Engine
Ground Level Fire Suppression
System Activation and Engine
Shutdown
Safety Features
Installed Position
Bucket Control Group Safety Pins (on board)
Safety Features
Stored Position Locked Position
Steering Frame Lock Pin (on Board)
Safety Features
Anti-skid tread on all walking
surfaces
Grab Handles and foot-steps installed
at machine access points 3 Point
Contact
Light and easy to open hinged covers
Safe Access Covers and Walkways
Serviceability
Serviceability
Engine Shutdown and
Battery Disconnect
Switches
Ground Level
Servicing and Fluid Fuel Filters and
Priming Pump
Level Checks
Coolant Level
Serviceability
Hydraulic Oil
Transmission Oil
Ground Level Servicing and
Fluid Level Checks
Serviceability
Swing-out Grill and Oil Cooler Hinged Belly Guards
Ease of Access
Operator Ergonomics
Operator Ergonomics
Enclosed Cabin (Optional)
ROPS/FOPS Certified
Low Noise Levels - 80 dB(A)
Pressurised A/C System
Wipers and Washers
Pull Ring Safety Glass
Ergonomic Design
Operator Ergonomics
Safety With Comfort
Excellent Visibility
Wrap Around Dash
Four-way Adjustable Seat
Arm Rests for Operator Comfort
Ergonomic Placement of Pedals
Transmission Neutralizer Pedal (Left)
Machine Systems
Power Train
Computer Matched Power Train is Reliable and Fuel Efficient
3176C Engine Gross Power SAE 200 kW (268 hp) @ 2100 RPM
Heavy Duty Powershift Transmission
High Capacity Torque Converter
Heavy Duty Differentials and Final Drives
TM
Fully Enclosed Oil Immersed Disc Brakes SAFR
Engine
Caterpillar 3176C EUI ATAAC
Hard - working Performance
Electronically Controlled
Low Emission Levels
Excellent Fuel Economy
Automatic De-rate/Shutdown
on Fault Occurrence
Double Skinned Stainless Steel
Heat Shields < 200 Degrees C
Machine Emissions
ENGINE : 3176C
EPA TIER II
EU STAGE II
MSHA VENT RATE : 42.6 cfm/hp, 11,500 cfm
PARTICULATE INDEX : 27.8 cfm/hp, 7,500 cfm
CANMET : 60.0 cfm/hp, 16,200 cfm
Transmission
4 Speed Forward / 4 Speed
Reverse
Electronically Controlled
Power Shift
Manual or Auto-shift Modes
Large Diameter Clutch Packs for
Smooth Shifting and Increased
Component Life Ergonomic Shift
Controller
Ergonomic Shift Controller
Torque Converter
Heavy Duty High Capacity
Torque Converter
Integral Torque Converter and
Up-drive Housing
Electronically Controlled Lockup
Clutch
Differentials & Final Drives
Rear Oscillating Axle 100
Free Floating Axle Shafts
Planetary Reduction at Each Wheel
Heavy Duty Final Drives
Planetary Units can be Removed Independently from the Wheels and Brakes
Brake Axle Cooling Standard
Axle Oil Cooling
FRONT AXLE
Tandem mounted Axle Cooling Pumps
Independent Closed System for Each
OIL COOLER
Axle
Oil Flow Keeps the Axle and Internal OIL FILTER
Brake Components Cool AXLE OIL
Bypass Relief Valves Incorporated into COOLING
PUMPS
Each Cooling Pump
In-line Filters and Suction Screens in OIL FILTER
Each Independent System OIL COOLER
SUCTION
SCREEN
REAR AXLE
Output Transfer Gears
Equally Dividing the Power Between
the Front and Rear Differentials
Precision Cut Gears Smoothly
Transfer the Power
Steering System
Dual, Double Acting Cushioned
Cylinders
Steering Angle (left or right) 42.5
Degrees
Steering Neutralizers Standard
Fitment
Automatically Controlled Ground
Driven Secondary Steering
System (Option)
Full Flow Filtering
Designed for Excellent Steering
Response at All Engine Speeds
Braking System
Service Brakes
Four Wheel Hydraulically Actuated, Fully
Enclosed Oil Immersed Disc Brakes
Independent Front and Rear Circuits
Self Adjusting with Modulated Engagement
Parking Brake
TM
Spring Applied Fluid Released (SAFR )
Parking Brake Applies in the Event of Loss of
Hydraulic Oil Pressure
Hydraulic System
Large Bore Lift and Tilt Cylinders
Proven Cat Seals and Cylinder Bearings
High Efficiency Positive Displacement Pumps
XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and
Life)
Reusable Hose Couplings
Pilot Operated Bucket Controls (Reduces Operator Effort)
Electrical System
Color Coded and Hot Foil Number Stamped
Wires for Easy Diagnosis and Repair
Fully Sealed Electrical
Connectors to Lock Out Dust
and Moisture
Cooling System
Mono Configuration
High Ambient Capacity
Copper Fin, Solder Dipped
Radiator Core
Cross Flow
Double Pass Hydraulic
Cooler
Swing Out Grill & Hydraulic
Cooler for Easy Access
Caterpillar Electronic Monitoring System
CEMS - Caterpillar Electronic Monitoring System Provides Critical Machine Data to Keep
the Operator Informed and the Machine Working at Maximum Efficiency
CEMS Built to Withstand Severe Working Conditions
Temperature, Moisture, Vibration and Shock Resistant
Speedometer, Tachometer and Actual Gear Indicator
Self Tests and Calibrates at Engine Start-Up
Contains a Three Level Warning System
Ride Control
NITROGEN/OIL
ACCUMULATOR
Reduces Fore and Aft Pitching
Motion
LIFT LIFT
Incorporates an Accumulator CYLINDER CYLINDER
System in the Lift Circuit
ACCUMULATOR
The Nitrogen/Oil Accumulator CONTROL
VALVE
Acts as a Shock Absorber
Dampens Bucket Forces and
Stabilizes the Machine
Automatic Selection Function
Engages/Disengages Ride
Control System at Preset Speeds
Improves Cycle Times and Load
Retention
MAIN
CONTROL
VALVE
Options
Operator Station Cab Window Guard
Protection Bars
Options
Radiator Guard ROPS/FOPS Certified Open
Protection Bars Operator Station with
Removable Canopy
Tires
Bridgestone
18.0 X 25 - 28 PLY STMS L5S
18.0 X 25 ** VSMS L5S
Goodyear
18.0 X 25 28 PLY SMO L5S
Michelin
18.0 X 25 28 X-MINE D2 L5R
Options
Automatic Lubrication System Centralized Lubrication System
Options
Fire Suppression Systems Enclosed Air Conditioned Operator
Dry Chemical or Foam Station
Options
Payload Control System Tee Seat
Wiggins Fast Fill & Evacuation
Buckets
Bucket Wear Bars
CAT Half Arrow Head
Cast Half Arrow Head
CAT Heal Shrouds
Options
Bolt-on Towing Attachment
Recovery System
Brake Release System - Recovery Hook
Recovery System
Brake Release System - Recovery Bar
Remote Control System
Customer Support
Literature Service Magazines
Parts Books Service Letters
Paper Technical Information Bulletins
Electronic (LinkOne) Special Instructions
Operation and Maintenance Manuals Fitting Instructions
Service Manuals Owner Notification
Engine
Power Train
Steering System
Braking System
Hydraulic System
Electrical System & Operator Station
Electrical Schematics
Hydraulic Schematics
LinkOne Parts Page
Common Caterpillar Components
COMPONENT CATERPILLAR MODEL
Radiator R1600 / Crossflow
Engine 3176C EUI ATAAC
Torque Converter & Lockup Clutch D250E
Torque Converter Housing & Pump Drive R1600G / D250E
Transmission D8R / 814B / 615C
Transfer Gear Case 814B Modified
Drive Shafts R1600G
Differentials 970F
Final Drives 615C
Brakes & Controls R1600G / 970F
Articulation Hitch R1600G / 980F
Steering System R1600G / 966F
Steering Cylinders 966F
Secondary Steering System (Optional) 980G
Hydraulic Tank 980C
Tilt Cylinders R1600G / CEPL
Lift Cylinders 980F
Main Hydraulic Pump 970F
Hydraulic Implement Valve 966F
Bucket Control Pins 966F / 992D
Electrical System R1600G
