Service and Support Operating Procedure: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd
Service and Support Operating Procedure: Sumitomo (S.H.I) Construction Machinery Manufacturing Co.,Ltd
④ Input method
Press down switch on
monitor as drawing
⑧ All reset
Below data will be erased
pressing down these buttons
for 10 seconds in the
model setting screen
・ inputted data in the model setting
・ error and task history
・ updated data in CFG screen
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 13
3、 Normal screen
Idling icon
DIAG code
Wiper switch
Washer switch
Light switch
Hour meter
Trip switch
press for 3s
press for 1s
pa g e ( + )
v a lue ( + )
switch : SW
Input and Out put status electric circuit(○=OFF(NO) ●=ON(YES))
* *
SW antitheft A/C water temp transmission Engine stop
Battery charge (≧ 10V ) RLY refuel pump automatic off Low idle restriction
SW key glow signal Limited horse power mA
Anti blow cold air function Status of EPF function
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 35
4、 Service and support
List of screens
1.CHK mode (Check mode)
MNT
(1) Status of computer S
1,2,3 : UTC (Universal Time Coordinated) ex. 28th May 2006 03:14:32
4 : altitude ex. The altitude 52 meters
5 : GCC number of transmission
6,7 : acquisition GCC number ex. No.130 Japan No. 122 South Korea
Q1200 status
0: stand by
1: in transit
4: in receiving
5: completion
of receiving
1 : remaining time to be transmitted next time (ex. Remaining 3:24)
Message number waiting
3 : to be determined
to be transmitted
4 : event transmission default settings
5 : to be determined
6 : engine start authorization (0: prohibition 1: approval)
7 : number of server (0001 will be fixed)
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 37
4、 Service and support
List of screens
HW-A (Hard ware A)
(1) Digital input and output ○=OFF ●=ON
*
alternator
* SW engine emergency
SW fan reverse stop SW key
turning SW *
clogging return filter
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 38
4、 Service and support
*
Digital Output Monitor SOL power save
*
SOL power boost
*
*
SOL travel speed selector
SOL swing
break
buzzer travel alarm *
SOL option line switching *
*
SOL free swing
RLY refueling pump automatic off
SOL Fan reverse
turning (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
SUMITOMO 39
4、 Service and support
(5) PWM data (Pulse Width Modulation) PWM# : PWM channel number
actcur : actual horse power mA [CHK|MAIN|1]
tgtcur : target horse power mA
duty : duty freq
:frequency
volt : voltage
ovc : status of over current detection
normally [- - - -] will be displayed)
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 40
4、 Service and support
(6) PWM data (Pulse Width Modulation) PWM# : PWM channel number
actcur : actual mA of hydraulic
FAN (actual) tgtcur :
target mA of hydraulic FAN duty : duty
freq :frequency
volt : voltage
ovc : status of over current
For heavy model only
detection (normally [- - - -] will be displayed)
Display ~ Computer A
Laptop ~ Computer A
Working light *
*
motor *
washer wiper
CNT wiper INT *
*
RLY horn volume
selector
*
SW working light SW breaker switching
SW travel SW front window limit switch
speed selector SW wiper *
SW auto idle switch SW washer
SW horn volume selector
*
*
*
SW 2pump speed
SW crusher selector *
switch
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 43
4、 Service and support
List of screens
2. DIAG screen (Diagnosis screen)
Screen
Electrical (input) fault code 18codes
Electrical (output) fault code
19codes Mechanical fault code
12codes Communication fault
code 5codes Engine fault
code 52codes
Reset : Press down washer and light button at a time for 10 seconds.
Maximum 64 kinds of DIAG code will be displayed.
(4 kinds of DIAG
code a page
SUMITOMO × 16pages)
(S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 44
4、 Service and support
List of screens
3. HR (history) screen (Hour screen)
MAIN
(1) Main operation time
Key On : Controller actuation time
Eng On : alternator generating
time (>10V) Work :
operation time (upper or travel ON)
Upr : Upper operation time
Swg : Swing operation
time Trv :
Travel operation time
(2) Electrical parts operation time TrSolo : Travel single operation time
Wp Int : wiper operation time(intermittent)
Wp Cnt : wiper
operation time(continuance)
Wsh : washer operation time
Wlight : lighting time
Horn Lo: spent time in horn
volume low Dr
Opn : time of door open
Win Opn: time of front grass open
(9) Boost pressure (P) distribution - - Spent time in each set pressure
(10) Load ratio (R) distribution - - Spent time in each set ratio
(11) Load ratio (R) distribution for SP mode- Spent time in each set ratio
(12) Load ratio (R) distribution for H mode - Spent time in each set ratio
Warning message
① OVER HEAT ⑦ OVER LOAD ( for EU )
② ALTERNATOR ⑧ AIR FILTER
③ LOW FUEL ⑨ CHECK ENGINE
④ LOW OIL PRESS ⑩ BOOST TEMP. HIGH
⑤ LOW COOLANT ⑪ CHECK BREAKEER FILTER
⑥ ELEC. PROBLEM ⑫ SWITCH TO 1-PUMP
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 60
5、 Warning screen
② ⑦
④
⑤ ENGINE STOP
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 61
6、 Option flow setting screen
Pump discharging pressure Back up icon back up line which to be set flow is displayed
( pump main pressure of P1 ) ( choice from breaker 1/2/3/4/5 crusher 1/2/3/4/5 )
② Input method
choice for crusher
select flow from 10 mode 1/2/3/4/5
pattern as next page
choice for breaker
mode 1/2/3/4/5
SH200-5 SH240-5
Q1 Q2 Q1 Q2
1 210 ℓ/min 420 ℓ/min 234 ℓ/min 468 ℓ/min
2 196 ℓ/min 406 ℓ/min 218 ℓ/min 452 ℓ/min
3 176 ℓ/min 386 ℓ/min 195 ℓ/min 429 ℓ/min
4 166 ℓ/min 376 ℓ/min 184 ℓ/min 418 ℓ/min
5 146 ℓ/min 356 ℓ/min 161 ℓ/min 395 ℓ/min
6 129 ℓ/min 339 ℓ/min 141 ℓ/min 375 ℓ/min
7 111 ℓ/min 321 ℓ/min 120 ℓ/min 354 ℓ/min
8 96 ℓ/min 306 ℓ/min 103 ℓ/min 337 ℓ/min
9 74 ℓ/min 284 ℓ/min 77 ℓ/min 311 ℓ/min
10 50 ℓ/min 260 ℓ/min 50 ℓ/min 284 ℓ/min
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 65
6、 Option flow setting screen
③ Reset flow
pressing down these buttons
for 10 seconds.
Number
fluctuation
Enter
Move cursor
Machines shipping from the factory will not have these wires connected.
Number
fluctuation
Enter
Move cursor
① horn switch
☞
② light switch
☞
③ auto idle selector switch
Press down three buttons at a
☞
time for 3seconds
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD 74
10、 Monitor switch check screen