Loading Dock Safety
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Hazards of loading docks
It’s dangerous out there
21 died there in 2004
5 forklift operators killed
14,600 injuries
10-25% of workplace injuries
Serious injuries
2
Kinds of accidents
Woman employee
slammed by
tractor trailer
15-year-old
operated forklift
Worker crushed
between vehicles
3
Loading dock safety audit
Security
Maintenance
Accessories
Housekeeping
4
Loading Docks & The Law
Trailer restraint
Fall protection
Forklift operator training
Exhaust emissions
5
Top accident causes
Trailer creep
Unscheduled departure
Landing gear collapse
Doorways
Visitors
Moving loads
Poor housekeeping
6
Solving Safety Problems
Three key solutions:
Equipment
Training
Operating procedures
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Restraining trailers
Trailer restraints
Bar type
Wheel engagement
Electrically operated
8
Chocking wheels
Wheel chocks – prevent trailer creep
Low tech & effective
– Surface conditions
– Correct type of chock
Hazards
– Chock placement
– Verifying use
– Enforcing use
– Vanishing chocks
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Leveling dock
Dock Levelers:
Form a bridge
Allow height transition
Mechanical style – engaged by operator
Hydraulic style – push button
– Can be integrated with signaling device
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Trailer support
Support jacks
Landing gear not enough
Less than 30-feet, use one T-frame jack
Single axels downturn
Inspect for damage, road fatigue
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Forklift use
Forklifts OSHA regs
Only trained operators
Lockout/tag out
No riding lifts
Only operator in trailer during unloading
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Dock working rules
Standard procedures:
Maintain equipment
No jerry rigging
Use physical barriers
Mark staging areas
Clean and debris-free
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Good housekeeping
Keep it neat and everything in its place
Nothing on the floor
Clean up spills
Don’t block emergency equipment
Put items away
Cords and wires off floor
Loose flooring, tripping hazards
Trash disposal
14
Dock safety rules
Pay attention to signs & signals
Watch where you’re going
Walk, don’t run
Hand tools, don’t throw
No horseplay
Keep your co-worker’s back
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Summary
Traffic, visitors and materials create hazards
Dock injuries tend to be serious
Injury risk
Supporting, restraining and leveling trailers
Forklift dangers
Good housekeeping habits
Safety as a priority
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