Unit 1B
Unit 1B
571401
  DEPARTMENT OF CIVIL ENGINEERING
     GEOSYNTHETICS-GEOTEXTILES
                      BY;
        Prof. Santhosh Kumar C V[CVS]
    B.E, M.Tech[Geo-Technical Engineering]
              Assistant Professor
                PESCE, Mandya
            Email:santhoshcv@pesce.ac.in
   Geosynthetics are man-made materials used to improve soil conditions. The word is
    derived from: Geo = earth or soil + Synthetics = man-made
   Geosynthetics are typically made from petrochemical-based polymers (“plastics”)
    that are biologically inert and will not decompose from bacterial or fungal action.
   While most are essentially chemical inert, some may be damaged by petrochemicals
    and most have some degree of susceptibility to ultraviolet light (sunlight).
   A geosynthetic product comes with several functions, namely reinforcement,
    separation, drainage, containment, barrier, the management of surface erosion,
    including any other function a geosynthetic material is supposed to have. (some may
    perform more than one of these functions simultaneously)
   The use of this material can mostly be observed in the
    Civil Engineering profession, transportation, geological
    environment, marine, hydraulics, roads, railways, retaining
    walls, canals, and other structures that require the need of
    this material for certain engineering purposes.
GEOTEXTILE HISTORICAL DEVELOPMENTS
   The usage of geotextiles dates back to thousands of years ago,
   which controlled soil erosion at the time of ancient Romans and was used when the desired soil
    was unstable to build the road
   The first recorded usage of geotextile was on the road which was undertaken by the
    Department of South Carolina Highways in1926.
   In this project, a heavy cotton geotextile was loaded onto the soil. And then the hot asphalt was
    applied to the fabric then a thin layer of sand was poured on the asphalt.
   Research has shown that this fabric has reduced cracking and has prevented the road from
    breaking down
   The usage of geotextile has been successful for the past two decades and it has grown rapidly,
    due to its excellent performance in structural applications, especially on the roads.
   Today, the world is witnessing thousands of projects where geotextile are used and thousands
    of companies and factories are active in the production and installation of geotextiles
    throughout Europe, America, Africa and Asia, especially East Asia.
   In figure 2 a geotextiles is used to separate the two layers.
   The separation property is a feature that, along with properties such as flexibility
    and porosity, refers to the ability to locate geosynthetics products between two
    unmatched materials
   For example, the main cause of road rupture is the injection of adjacent layers into
    the pebble and the consequently the decline in the strength of the pebble layer
    (Figure 2a).
   When the pebble is placed on the subgrade layer, the underlying layer is mixed by
    soil and, over time, the traffic and vibration load, injects the Aggregate layer into
    the soil, causing the layer to move upwards.
   Also, in wet places, the traffic causes the weak subgrade soil to pump into the
    pebbles and all of these conditions reduce the effective thickness of the pebble layer;
   As a result, the protective layer of the road is damaged and the useful life of the
    road decreases, which can be protected by placing a geotextile on a pebble layer
    under the subgrade layer.
    GEOSYNTHETICS RECENT DEVELOPMENTS
   Recent developments in geosynthetics: systematic applications of geotextile did not immediately follow
    the initial developments that looks play that took place from 1930s to 1960; only when parallel
    developments took place in materials technology increasing its availability, capabilities and cost
    effectiveness did it's use become popular.
   The polyethylene nets manufactured by Netlon limited UK, were used in Japan for reducing the damage
    to embankment caused by seismic activity and rainfall.
   They were used as basal layers to improve embankment stability.
   Further uses of geosynthetics as filter beneath the riprap, separator between the underlying soil, and
    subsequently for basic functions such as separation, filter, training and reinforcement were identified to
    enable better understanding of the process of its application.
   Use of membranes as impermeable barriers as become the standards for minimizing the effect of
    migrating contaminates in contaminated sites, liquid impoundments, water reservoirs com etc.
   The range of Geo synthetic materials available today is very wide.
   Giroud(1986) bakes out several reasons as to why these materials have become successful and
    acceptable in professional practices.
   These groups of people contractors, designers and owners are behind the spectacular growth.
   Contractors are interested in quicker, less weather dependent construction materials; reduce volume of
    earthworks and capability of handling poor quality soil as well.
   Designers want better reliability, flexibility and control over their design, which are possible with the use
    of appropriate choice of geotextile materials.
 Giroud suggest the following reasons for the wide acceptability of Geosynthetics
    1.   The membrane like behavior of these materials complements the properties of granular soil. Hence the
         soils that are prone to erosion or settlement can be stabilized. The tensile properties of geosynthetics
         material become useful in increasing the tensile strength of soil. In addition these materials are
         effective as a separator between dissimilar layers of soil.
    2.   Geotechnical structures such as pavements, foundations and retaining walls use layered construction.
         Geosynthetics materials are used as interfaces between layers. This improves the overall performances
    3.   Geotechnical structures need to be flexible when subjected to differential settlement. Geosynthetic
         materials owing to their inherent flexibility or compatible with the behavior of geotechnical structures.
CLASSIFICATIONS BASED ON MATERIAL TYPES:
GEO
 Soil, Rock or other Geotechnical material
SYNTHETIC
 Man made
 Polymeric material
These textiles are usually used to control soil erosion, mainly due to the above mentioned properties, as the
most appropriate temporary solution.
Some types of famous geotextiles are Coirmat (woven from coconut fiber), Jutmesh (woven from china fibers),
Green furee (a combination of biodegradable and non-biodegradable fibers), RECP (rolled erison control
product), Coirlog (coconut fiber bag tissue), Environmat (spruce wood fiber)
   The properties of natural fibers such as ability to mature fibres to absorb water and
    their biodegradability with time give them an edge over synthetic geotextiles for
    erosion control purposes.
   The drapability factor due to the flexibility allows them to conform closely to the
    terrain.
   Bamboo dowels, due to their high tensile stress can be efficiently to prevent landslides
    or slope failure.
   The main challenge while using natural fibers is to prevent them from biodegradation and
    attack from micro-organism. This can be done to some extent by coating with polymers,
    bitumen etc.
   SYNTHETIC FIBERS /ARTIFICAL FIBRES: These were produced, instead of textiles and natural
    fibers mentioned in recent decades which has properties like granular materials and in terms of
    mechanical and chemical resistance are at a higher level.
These fibers are made from crude oil derivatives and its main property is the incorruptibility in contrast
of soil degradation factors. Geotextile materials are placed on or in soil to do one of four things:
• Separation/confinement/distribute loads
- Improve level-grade soil situations such as roads, alleys, lane ways
-Improve sloped-grade situations such as banks, hillsides, stream access points
• Reinforce soil
- Soil walls, bridge abutments, box culverts/bridges, and soil arches
• Prevent soil movement while letting water move through the material
- Such as in drainage systems and back fill around water intakes
• Controlling water pressure allowing flow in the plane of the material
- Such as on foundation walls to allow water to move down to perimeter drains
   Metallic reinforcement materials in the form of steel sheets, grids meshes, strips bars,
    rods that are capable of sustaining tensile loads and restraining deformations have
    been used for many years.
 Steel has been used successfully for a long time in soil for piling and pile lines.
    For using these material as soil reinforcement, information with regard to the tensile
    strength behaviour, soil reinforcement friction and durability behaviour is necessary.
   Property such as tensile strength Youngs modulus and stress-strain behaviour can we
    obtain by conducting tension tests on reinforcing materials.
   The type of fibres used in the manufacture of geotextile includes monofilament, staple
APPLICATIONS AND POTENTIAL OF GEOSYNTHETICS:
   Geosynthetics is useful to separate dissimilar soils. A separator helps prevent intermixing of poor in situ
    soil with good quality granular materials when the structure is subjected to surface loading.
   The separator needs to have sufficient strength to survive ripping, puncturing on impact and must be
    durable against chemical attacks
   Filtration function:
   Geosynthetics such as geotextiles allow the moment of liquid across the plane of geotextile while retaining the soil on the
    upstream side.
   To achieve this, the material should meet condition of both adequate permeability, requiring an open fabric structure,
    and soil retention requiring a small opening size.
   A long term soil to geotextile flow compatibility is also important in that the filter must not clog excessively during its
    lifetime.
   The filtration function of geotextile is a major area of importance in many applications such as retaining wall, pavement
    and in erosion control measures and landfills
   Drainage function:
   Apart from geo textiles that transmit fluids, nowadays there are specific products such as geonets and drainage
    composites to meet drainage requirements.
 Other than the ability to direct the flow, geotextile should be able to retain soil.
 Geo synthetic drains have been successful in many cases since they reduce the consolidation time in soft soil.
   Nowadays drainage composites are available which serve dual functions of filtration and drainage which are used in
   Barrier function:
   The barrier function using geomembranes and geotextiles coated with bitumen, rubber bitumen or
    other polymer mixes is useful in many applications for minimizing fluid and vapour flow.
   The fluid permeability of materials is very low and is therefore useful in many applications such as
    canal lining, liquid impoundments, dams, municipal waste landfills and among others.
   The materials to some extent also prevent the flow of gases and odours that are likely to emanate from
    solid waste landfills.
RAW MATERIALS USED FOR MANUFACTURING
GEOSYNTHETIC MATERIALS
   Almost exclusively, the raw materials from which geosynthetics are produced are polymeric.
   Polymers are materials of very high molecular weight and are found to have multifarious applications
    in the present society.
   The polymers used to manufacture geosynthetics are generally thermoplastics, which may be
    amorphous or semi-crystalline.
   Such materials melt on heating and solidify on cooling. The heating and cooling cycles can be applied
    several times without affecting the properties.
   Molecular weight can affect physical and mechanical properties, heat resistance and durability
    (resistance to chemical and biological attack) properties of geosynthetics.
   The physical and mechanical properties of the polymers are also influenced by the bonds within and
    between chains, the chain branching and the degree of crystallinity.
   Polymer fibers have different types such as propylene, polyester, polyethylene, polyamid and other items.
   Polyethylene is the first and oldest polymer used in the production of geotextiles, which was discovered in
    1931 in the ICI laboratory.
   Polyamide has the highest record. It has been used since 1935.
   Gradually, polypropylene was also recognized as the primary ingredient in this industry.
   But polyester was in competition with polypropylene and since 1954 it plays a major role in making
    geotextiles
Geotextile fiber groups are divided into different polymers as the following:
   Polypropylene (PP):
   Polypropylene (PP) is a crystalline thermoplastic produced by polymerizing propylene monomers in the
    presence of a stereo-specific catalyst system.
   The primary reason for PP usage in geotextile manufacturing is its low cost.
   For non-critical structures, PP provides an excellent, cost-effective raw material.
   It has excellent chemical and pH range resistance because of its semi crystalline structure.
   Additives and stabilizers (such as carbon black) must be added to give PP ultraviolet (UV) light
    resistance during processing.
   Polyester: Polyester (PETP) is made by polymerizing ethylene glycol with dimethyl terephthalate or with
    terephthalic acid.
   All these three materials are derivatives of petroleum. Polyster is produced discontinuously in two reactors, in
    series or in a continuous process using more reactors in series.
   Polyester is increasingly being used to manufacture reinforcing geosynthetics such as geogrids because of high
    strength and resistance to creep.
   Chemical resistance of polyester is generally excellent, with the exception of very high pH environments. It is
    inherently stable to UV light.
   The first one is an aliphatic polyamide obtained by polymerisation of the petroleum derivatives-caprolactam.
    Aliphatic polyamides are composed of chains which do not contain ring-shaped rigid structures.
   The other type is also an aliphatic polyamide. It is obtained by the polymerisation of a salt of adipic acid and
    hexamethylenediamine and both of them are petroleum products.
   They are manufactured in the form of thread or tape which are cut into granules.
   Polyvinylchloride, Ethylenecopolymer Bitumen: , Chlorinated Polyethylene are some
    of other raw materials, apart from the raw materials explained above there are other
    polymers also available with less market value.
MANUFACTURING PROCESS OF
GEOSYNTHETIC MATERIALS
 If   fibres are twisted or spun together they are known as Yarn
 Monofilament  fibers are created by extruding Molten polymers
  through an apparatus known as spinnaret, containing several
  small diameter holes
 The  excluded polymer strings are then cooled and stretched to
  align the polymer and give the fiber increased strength
 The staple fibres are then spun into longer fibers known as staple
  yarn
 Slitfilm fibers are manufactured by extruding a continuous sheet
  of polymers and cutting them into fibers by knives or air jets
THE EXTRUSION PROCESS
   Nonwoven binding methods can be mechanical, chemical or thermal. bond The method and degree of bonding is the
    principal factor in the determination of the fabrics mechanical properties and filtration properties.
   In a mechanical binding process a fibrous web is manipulated mechanically so that entanglement (a complicated or
    compromising ) of the constituent fibres occurs and is carried out to such an extent that fabric integrity results from the
    interlocking.
   The major bonding in systems of these types is friction.
   There are a number of specific processes involved in providing sufficient mechanical interlocking of fibres to adequately
    bond a nonwoven structure including the following:
- Fibre entanglement via water jets
- Needle punching
- Stitch-Bonding
   The vast majority of mechanically bonded geotextiles that are commercially produced are manufactured using a needle
    punching process.
   The needle punching process involves the use of barbed needles which penetrated the fibrous web driving and facilitate the
    entanglement process. As this process continues, generally from both sides, the web consolidates and becomes highly
    densified.
   Geotextiles that are bonded using this process alone are usually characterised by their high strength and high elongation at
    break.
   It should be noted that additional finishing treatments that follow this process can significantly alter the properties of the
    fabric.
   THERMALLY BONDED
   Thermal bonding requires the presence of a thermoplastic component whereby heat is applied
    until the component becomes viscous or melts.
   The component may be present in the form of a homofill fibre, powder, film, hot-melt or as a
    sheath part of a bi-component fibre.
   The polymer will flow by surface tension and capillary action to the fibre to fibre crossover
    point where the bonding regions are formed and then fixed by subsequent cooling.
   CALENDARING
   Thermal calendaring is a process whereby the nonwoven web is passed continuously between
    two heated cylinders, often under pressure.
   Both cylinders are usually heated to a point that exceeds that of the melting point of the
    material.
   Calendars are extensively used for finishing of nonwovens as well as thermal boning.
    Normally, after calendaring the fabric is passed over cooling rollers.
 GEOTEXTILES                        (GT):
   Geotextiles are defined as “any permeable textile used with foundation soil, rock, earth, or any other
    geotechnical engineering-related material as an integral part of a human-made project, structure, or
    system”.
   They are typically the most used geosynthetic material for agriculture purposes.
   These are fabric or cloth-like materials that are classified based on the method used to place the threads
    or yarns in the fabric: either woven or non-woven.
   Geotextiles typically come in rolls up to approximately 5.6m (18 ft) wide and 50 to 150m (160 to 500 ft)
    long.
   Flexible, textile-like fabrics
   Majority are made from polypropylene fibers
   Woven (slit film, monofilament or multifilament)
   Nonwoven (needle punched or heat/chemical bonded)
   Characterized by an open and porous structure (with controlled permeability)
   Mechanical and Hydraulic properties vary widely
   Very versatile in their primary function (except as liquid barrier)
 GEOGRIDS              (GG):
   These are open grid-like materials of integrally connected polymers, as shown in Figure below.
   They are used primarily for soil reinforcement.
   Their strength can be greater than the more common geotextiles.
   Geogrids have a low strain and stretch only about 2 to 5% under load.
   Where practicable they would likely be used in heavy load or high demand agricultural
    situations.
   stiff or flexible polymer grid-like sheets
   structure allows for soil “strike-through”
   bidirectional – equal strength in both directions
   unidirectional – main strength in machine direction
   focuses entirely on reinforcement applications,
   e.g.,walls, steep slopes, base and foundation reinforcement
 GEOCELLS          (GC):
   Whereas geotextiles and geogrids are ‘flat’ materials, geocells or geowebs
    have ‘depth’, as shown in Figure 5, below.
   They are typically formed from polyethylene sheets and expand out like an
    accordion when opened up to use.
   They are meant to contain soil, gravel or other fill material within their
    maze of cells or pockets and may be porous to allow water movement.
   They are used on slopes with soft subgrades and in erosion control in
    channels.
   They may be used over top of a geotextile or geogrid.
   While they come in compact bundles when collapsed, they typically cover an
    area 2.5m (8 ft) wide by 6 to 12m (20 to 40 ft) long when expanded
 GEONETS          (GN):
   This includes LDPE and HDPE nets and has
    functions similar to geogrids.
   all are made from high density polyethylene
   results in parallel sets of ribs as a integral unit
   biplanar – flow is equal in all directions
   triplanar – flow much greater in machine direction
   function is always in-plane drainage
   surfaces must be covered; usually with GTs
 GEOMEMBRANES                         (GM):
   Whereas geotextiles, geogrids and geocells are usually porous to allow water to filter through
    them, geomembranes are polymer sheets used to control fluid movement. T
   These materials have very low permeability and would be used for lining ponds, pits etc to
    control leachate.
   They may be used over top of a geotextile.
   impermeable sheets (10-11 to 10-13 cm/s)
   function is always containment
   represents a barrier to liquids and gases
   Many types: HDPE, LLDPE, FPP, PVC, EPDM, etc.
   manufactured rolls are field seamed
   new applications in hydraulics and private development
 GEOSYNTHETIC          CLAY LINERS(GCL):
 function   is always containment
 common     product is bentonite between 2-GTs
 internally   reinforced by needle punched or
 stitching
 bentoniteproduct bonded to GM is also
 available many other variations exist
 competitive   with compacted clay liners (CCLs)
 beneath    a GM; one has a composite liner
 GEOPIPE      (GP):
 Its   really buried plastic pipe!
 function    is always drainage
 HDPE      and PVC most common
 can   be smooth walled or corrugated
 corrugated    HDPE growth is enormous
 Geofoam      (GF):
 lightweight   fill on soft or sensitive soils
 relieves   lateral pressure on walls
 Also   used for insulation of frost-sensitive soils
 woven  geotextile are formed using traditional weaving methods
  and view types
   GEOCOMPOSITES (GCM):
 hybrid   systems of any or all
 array   of available products
 GT/GM;     GT/GG; GT/GN; etc.
 considerable   ongoing innovation
 primary   function depends on final product
  PROPERTIES OF GEOSYNTHETICS:
     PARAMETERS THAT INDICATE THE PROPERTIES OF GEOSYNTHETICS
   PHYSICAL              Thickness, specific gravity, mass per unit area, porosity, apparent
                                                    opening size.
   CHEMICAL            Polymer type, filler material, carbon black percentage, plasticizer and
                        additive details, manufacturing process for fiber and geosynthetics.
 MECHANICAL              Tensile strength, compressibility, elongation, tear/impact/ puncture
                        resistance, burst strength, seam strength, fatigue resistance, interface
                                         friction with soil, anchorage in soil.
  HYDRAULIC               Permittivity (cross-plane permeability), transmissivity (in-plane
                                          permeability), clogging potential.
  ENDURANCE               Installation damage potential - tear/impact/puncture resistance,
                                            abrasion resistance, creep
 DEGRADATION             Resistance to ultra-violet radiation, temperature, oxidation, aging,
                                         chemical and biological reactions.
 PROPERTIES           OF GEOSYNTHETICS:
    The various properties of geosynthetic have been classified as physical properties,
    mechanical properties, hydraulic properties, endurance (durability) properties and
    degradation properties.
   Physical properties are the fundamental properties, which describe the material
    itself.
   Mechanical properties define the strength of the product and then its interaction
    with some other materials like soil or stones and so on.
   Hydraulic properties describe the pattern of flow of water through geosynthetic.
   The endurance properties reflect the how the geosynthetics will last when used in
    soil.
   Degradation properties indicate that how the geosynthetics will degrade with time
    when subjected to ultraviolet rays or some absurd environment.
 PHYSICAL PROPERTIES                            :
The physical properties which are of prime interest are as follows:
(i) Specific gravity
(ii) Mass per unit area (weight)
(iii) Thickness
(iv) Stiffness
Some more physical properties which are important for geogrids and geonets
   Type of structure
   Junction type
   Aperture size and shape
   Rib dimensions
   Planar angles made by intersecting ribs and vertical angles made at the junction point.
1 SPECIFIC GRAVITY:
   The specific gravity of a polymer, from which the geosynthetic is manufactured, is expressed
    as a ratio of the weight of a given volume of material (without any voids) to weight of an equal
    volume of distilled de-aired water at a temperature of 27 degree centigrade as per the relevant
    Indian standard.
   The specific gravity of a base polymer is an important property since it can assist in
    identifying the base polymer of the geosynthetics.
   It also helps in calculating strength–weight and cost–weight ratios.
   In case of polyethylene (PE), specific gravity, or more correctly density, is an important
    property, since it forms the basis upon which PE is classified as very low, low, medium or high
    density. T
   Typical values of specific gravity of commonly used polymeric materials are given as follows.
   It is to be noted that the specific gravity of some of the polymers [polypropylene (PP) and
    (PE)] is less than 1.0, which is a drawback when working with geosynthetics in under water
    applications; that is, some of them may float.
2 MASS PER UNIT AREA ( UNIT WEIGHT)
   The mass per unit area is determined by cutting a minimum of 10 specimens, each at least 100
    mm square, and then weighing them on an accurate scale. Usually given in units of gram per
    square metre (g/m2).
   It is determined by weighing square or circular test specimens of known dimensions
    (generally area not less than 100 cm2).
   Linear dimensions should be measured without any tension in the specimen.
   For commonly used geo-synthetics, it varies in order of 100 to 1000 g/m2.
   Unit weight of geo-textiles< Unit weight of geomembranes may have substantially larger
    values of mass per unit area, even up to several thousands of grams per square metre.
   It should be measured to the accuracy nearest to 0.01 % of total specimen weight.
   Since fabric cost and mechanical properties such as tensile strength, tear strength, puncture
    strength, etc., are directly related to mass per unit area, therefore it is an important property.
   It can be used for the quality control of the delivered geotextile
3 THICKNESS:
   The thickness of a geosynthetic is the distance between its upper and lower surfaces, measured
    normal to the surfaces.
   Since the thickness of the geotextile especially non-woven geotextile varies with pressure therefore a
    compressive pressure of 2 kPa is applied at the time of thickness measurement.
   It is measured by using a thickness-testing instrument to an accuracy of at least 0.01 mm.
   Normally the thickness of geotextiles should be determined by measuring one layer only.
   In cases where two or more layers are used in contact with each other in an application, a test may be
    made with a specific number of layers instead of one.
   The typical thickness of the woven geotextiles varies from 0.25 to 1 mm whereas; the nonwoven
    geotextiles especially of the needle punch variety are much thicker 1 mm to more than 10 mm.
   Some of them are as thick as 30 mm especially when
    they are used as cushions.
   The change in thickness of non-woven geotextile with
    application of pressure is called its compressibility.
4 STIFFNESS
   In the commonly used test, known as the single cantilever test, the geosynthetic
    specimen (25 mm wide strip) is placed on a horizontal platform with a weight
    placed on it.
   The stiffness of geosynthetics can also have some effects on their performance
    when they are used in the mitigation of soil erosion of hill slopes.
   MECHANICAL PROPERTIES:
Mechanical properties are important in those applications where a geosynthetic is required to perform a structural role
under applied loads or where it is required to survive installation damage and localized stresses.
(i) Compressibility
   Thus, the ability of a geotextile to withstand the stresses causing propagation of tear in it
    is called its tearing strength.
 An initial small cut of 15 mm is given on 25 mm side along the width of the specimen.
   The non-parallel sides of the trapezoid marked on the specimen are clamped in parallel
    jaws of a tensile testing machine.
   The separation of the jaws is continuously increased at a rate of 300 mm per minute.
 The initial tear goes one widening and at some point, the entire width of specimen is cut.
   The load actually stresses the individual yarns gripped in the clamps rather than stressing the entire
    fabric.
   The tearing strength, which is the maximum value of the tearing force, is obtained from the force-
    extension curve (Fig. 13b).
   The failure pattern in tear is different in nonwoven geotextiles from that in woven geotextiles.
5 PUNCTURE TEST
   There is a need for an assessment of geotextiles resistance to objects such as stones,
    ballast, stumps etc. under static condition.
   Thus, the puncture strength is the ability of geotextile to withstand the localized
    stresses generated by penetrating or puncturing objects e.g. aggregate etc.