Configuration for
Single Genset
application
Content
            Software overview
           Firmware vs. Archive
          InteliConfig & Starter kit
NanoEdit
LiteEdit
InteliConfig
InteliMonitor
GenConfig
WinScope
Firmware & Archive
                     What is the difference?
Firmware & Archive
       Archive                                  Firmware
                 • Controller’s program
                                                Controller’s „OS“
                     • I/O configuration, PLC
                     • Parameters (setpoints)
                     • History
Firmware & Archive
       Firmware                                      Archive
       1.1.1.1; 1.1.0.8                             1.1.xx
       1.2.0.; 1.2.1                                1.2.xx
       4.1.0; 4.1.2                                 4.1.xx
                        First two digits have to be the same
Firmware & Archive
        Firmware                                       Archive
        1.1.1.1; 1.1.0.8                              1.1.xx
        1.2.0; 1.2.1;                                 1.2.xx
        4.1.0; 4.1.2                                  4.1.xx
                  First two digits are different => not compatible!
Firmware & Archive upgrade
› Archive upgrade
   » Neccessary if archive version < fw version
       in the controller
   »   Possible to have 1.1.0.8 archive in 1.1.1.1
       fw version
› Firmware upgrade
   » Neccessary when archive version > fw
       version
InteliConfig
InteliConfig
›   Download (free for ComAp Members Club - www.comap-control.com)
     » Products  Configuration tools  InteliConfig
     » Search for “InteliConfig” and see the “Downloads“  „Manuals“ or „Software“ section
InteliConfig
› Remote control and monitoring
› Configuration and parameters adjustment
› PLC Editor
› Support of electronic engines
Start InteliConfig
InteliConfig Starting screen
                                    Types of
                                   connection
                  Start with New
                   configuration
                                                 Detected
          Database with                         controllers
            manuals
   InteliConfig
     settings
Controller connection
›   Online
              • Direct (RS232, USB)
              • Internet/Ethernet
              • AirGate
›   Offline
              • Create new
                                      Double click
              • Open archive
                                      on detected
                                       controllers
     InteliConfig window
   Starting
                              Logs
    screen
                           Information
Control screen                about
                           InteliConfig
 Tools screen                 Zoom
   Type of
 connection
     InteliConfig - Control screen
Configuration                         Manuals and
and setpoints                        Controller info
                                       Controller
Configuration
                                        modes
   import
                                       Alarm list
   SCADA
Analog values                        Binary inputs
    and                              and outputs
measurement
      InteliConfig - Control screen
  Logging into
   controller
Online setpoints                      PLC Monitor
 Online values                        Genset state
   Controller                            Genset
    history                             statistics
Control screen - Tools
                                                      Communication
   Clone
                                     Password reset      tables
 management             Statistics
                                       procedure
       Firmware and
      archive upgrade
     InteliConfig - Controller configuration screen
                                                       Languages,
                                                      USER modbus,
                                                      units, firewall
Modules and
     ECU                                                PLC Editor
configuration
   Inputs                                                Logical
  Outputs                                             Binary/Analog
Configuration                                             inputs
Analog sensor                                             Alarm
   curves                                               definitions
                                                      (Wrn, SD, BOC)
 Setpoints &                                              Upload
    User                                               configuration
  setpoints                                           into controller
 InteliConfig - Setpoins
                            Setpoint
                             details
 Setpoint
  groups
                            Setpoint
                           description
Search tool
                           Advanced
                             view
InteliConfig - PLC Editor
                        PLC inputs   PLC outputs
                                     Consistency
                        PLC blocks
                                       check
    InteliConfig - Protections
 Analog /
  Binary
protections
Protection
definition
                                 Add protection
                                  source value
                                   Protection
Create new                       activation type
protection
                                  Create binary
                                 protection state
                                     register
InteliConfig - Protection blocking
                                     › All the time
                                         » Protection is not being blocked (only when
                                           LBI SD override = 1)
                                     › Run Only Block Delay (setpoint)
                                         » Protection is blocked during starting phase
                                           for a specified time (given by the setpoint)
                                     › Force block
                                         » Protection blocking forced by LBI
                                           Protection force disable
                                     › Electrical protection
                                         » Blocking is enabled until the MaxStabTime
                                           elapses or breaker is closed
Hands-on part
Practical tasks
Task 1 – First steps after purchasing controller
   A. Install „InteliConfig“
   B. Connect to the controller
   C. Turn on the production mode
   D. Write support@comap-control.com as an email address into the controller
   E. Upgrade firmware in your controller to the latest one
   F. Upload a default StarterKit configuration into the controller
   G. Modify parameters for the simulation
Practical tasks
Task 2 - Simulation
   A. Tune the basic simulation parameters on the StarterKit
        •    Controller in OFF mode
        •    Mains OK
        •    Mains Voltage = 231 V
        •    Fuel Level > 50 %
    B. Start the genset in MAN mode
        A.   Stop the engine after succesfull running
    C. Verify if Automatic Mains Fail (AMF) function works according to your needs
    D. Test function on the Binary Inputs
        •    Access Lock
        •    Emergency stop
        •    Remote OFF
        •    Remote Test
        •    SD Override
PLC Tasks
Task 3 – PLC Editor
   A. Create function that will show alarm on the display if unit is not in automatic mode
   B. Create output to START/STOP Fuel Pump (Binary Output) for fuel auto refilling
   C. Opened door protection
   D. Louvre control simulation (Use delay blocks)
User policy – extra tasks
› UNASSIGNED USER – (User 0) can’t modify any setpoints and can’t control a unit.
› Operator – (User 1) this user has an access only to the control commands.
› Local administrator – (User 2) has an access to the commands, Engine settings,
    Generator settings and AMF settings.
›   Administrator – Has a full access
› Add any 3rd language to the controller.
THANK YOU FOR YOUR TIME
Technical support
Working days
8:00 – 18:00
support@comap-control.com
+420 246 012 666