Dichtungen / Öle
Inhalt
                  - SCHOTTEL - Dichtungssystem
                  - Dichtungswerkstoffe
                  - Radialwellendichtringe
                  - Getriebeöle: Auswahl / Freigabe
                  - SCHOTTEL - Öl-Liste
                  - Ölwechsel
                                                             Research and Development
1   August 2002            SCHOTTEL for The Shipping World   Dipl.-Ing. Timo Raffauf
                                                SCHOTTEL - SEALING - SYSTEMS
                                                For SCHOTTEL Rudderpropeller standard types
                                                     STANDARD SEALING                                 LEACON SEALING                                 OFFSHORE SEALING
                                                     for most SCHOTTEL                                developed for special applications             developed for offshore applications
                                                     applications
                                                     STANDARD SEALING                                 LEACON SEALING                                 OFFSHORE SEALING
                                             INPUT
                                                     INPUT                                            INPUT                                          INPUT
                                                      VITON for high temperatures and max. speed     STANDARD SEALING                               special design for offshore applications
                                                      FLEXIBLE LIP for compensate shaft dynamic                                                     with all quality from the LEACON SEALING
                                                      NITRATED CONTACT SURFACE                        2 SEALINGS for max. leakage protection
                                                        for corrosion protection                                                                      LEAKAGE PIPE for leakage examination
                                                        for heat elimination                                                                          SLUDGE SCRAPER for dirt environments
                                                      dirt guard for sealing protection
                                                     STANDARD SEALING                                 LEACON SEALING                                 OFFSHORE SEALING
                                          STEERING
                                                     STEERING                                         STEERING                                       STEERING
                                                     2 SEALINGS against water                        STANDARD SEALING                               special design for offshore
                                                       for max. water protection                                                                     applications with all quality from
                                                     NBR for max. wear resistant                      LEAKAGE PIPE                                 the LEACON SEALING
                                                     FLEXIBLE LIP                                      for leakage examination
                                                        for compensate shaft dynamic                   MUSSEL PROTECTION                             2 SEALINGS against oil
                                                     CERAMIC CONTACT SURFACE                           for min. abrasion                                for max. environment protection
                                                        for max. wear resistant
                                                        for max. corrosion resisting
                                                     SPLIT-TYPE SEALING
                                                       - simple exchange
    SYMBOLS:                                         STANDARD SEALING                                 LEACON SEALING                                 OFFSHORE SEALING
                                         PROPELLER
    SEALINGS
                                                     PROPELLER                                        PROPELLER                                      PROPELLER
         VITON              NBR
    CONTACT SURFACE
          NITRATED          CERAMIC
    SLUDGE SCRAPER
        DUST                MUSSEL
        PROTECTION          PROTECTION               2 SEALINGS against water
                                                        for max. water protection                     STANDARD SEALING                               special design for offshore applications
    MEDIUM / ENVIRONMENT
                                                     NBR for max. wear resistant                                                                    with all quality from the LEACON SEALING
        OIL           AIR   WATER                    FLEXIBLE LIP for compensate shaft dynamic        LEAKAGE PIPE
                                                     CERAMIC CONTACT SURFACE                           for leakage examination                       SYNTHETIC COAL SLIDE RING PACKING
                                                        for max. wear resistant                        MUSSEL PROTECTION                                for max. wear resistant
        integrated          LEAKAGE
                                                        for max. corrosion resisting                    for min. abrasion                            SPRINGCLAMPED
                                                     integrated rope cutter for sealing protection                                                      for constant initial stressing force
        rope cutter         PIPE
                                                                                                                                                 Research and Development
2          August 2002                                SCHOTTEL for The Shipping World                                                            Dipl.-Ing. Timo Raffauf
                                     SCHOTTEL - SEALING - SYSTEMS
                                     For SCHOTTEL PUMP-JET standard types
                                                       STANDARD SEALING
                                                       for most SCHOTTEL
                                                       applications
                                            INPUT
                                                       INPUT SEALING
                                                        VITON for high temperatures and max. speed
                                                        FLEXIBLE LIP for compensate shaft dynamic
                                                        NITRATED CONTACT SURFACE
                                                          for corrosion protection
                                                          for heat elimination
                                                        dirt guard for sealing protection
                                         STEERING
                                                       STEERING SEALING
                                                       NBR for max. wear resistant
                                                       FLEXIBLE LIP
                                                          for compensate shaft dynamic
                                                       CERAMIC CONTACT SURFACE
                                                          for max. wear resistant
                                                          for max. corrosion resisting
                                                       SPLIT-TYPE SEALING
                                                         for simple exchange
                                                       SAND PROTECTION
                                                         for min. abrasion
                                         IMPELLER
                                                       IMPELLER SEALING                               IMPELLER SEALING
                                                                                                      for dirt applications
    SYMBOLS:
                                                       2 SEALINGS against water
    SEALINGS                                             for max. water protection
                                                       NBR for max. wear resistant                   STANDARD SEALING
         VITON             NBR                         FLEXIBLE LIP
                                                          for compensate shaft dynamic
                                                                                                       SAND PROTECTION
    CONTACT SURFACE                                                                                     for min. abrasion
          NITRATED         CERAMIC                     CERAMIC CONTACT SURFACE
                                                          for max. wear resistant
    SLUDGE SCRAPER                                        for max. corrosion resisting
        SAND
        PROTECTION
    MEDIUM / ENVIRONMENT
        OIL       AIR      WATER
                                                                                                                            Research and Development
3              August 2002                 SCHOTTEL for The Shipping World                                                  Dipl.-Ing. Timo Raffauf
                                 SCHOTTEL - SEALING - SYSTEMS
                                                    Werkstoffe
                                                                         FKM
    Werkstoff                          NBR                                                                      HNBR
                                                                       (VITON)
    Abriebsbeständigkeit                Gut                           Mäßig                          Sehr gut
    Einsatztemperatur               Max. 100 °C                 Max. 150 ... 200 °C              Max. 100 ... 140 °C
    Beständigkeit, Mineralöl            Gut                            Gut                              Gut
    Beständigkeit, Synthetiköl       Schlecht                          Gut                              Gut
    Beständigkeit, „Bio-Öl“       Nicht einsetzbar                     Gut                             Mäßig
    Bemerkung                                                                                Noch in der Entwicklung !
                                                                                      Research and Development
4       August 2002                  SCHOTTEL for The Shipping World                  Dipl.-Ing. Timo Raffauf
                           SCHOTTEL - SEALING - SYSTEMS
                                            RWDR - Bauarten
                                     Radialwellendichtringe
    Standard-RWDR                                                   Druck-RWDR
    - lange Dichtlippe                                              - kurze Dichtlippe
    - hohe Umfangsgeschwindigkeiten (10m/s)                         - niedrige Umfangsgeschwindigkeiten (<5m/s)
    - niedrige Drücke (<0,5bar)                                     - hohe Drücke (4bar)
    - niedriger Verschleiß                                          - hoher Verschleiß
                                                                                     Research and Development
5   August 2002                   SCHOTTEL for The Shipping World                    Dipl.-Ing. Timo Raffauf
                             SCHOTTEL - SEALING - SYSTEMS
                                              Schmierstoffe - Öl
                     Auswahl / Freigabe von Getriebeölen
     Getriebe                                                         SCHOTTEL-Ruderpropeller
     - DIN 51517-3 (Wirkstoffe)                                       - Verträglichkeit Konservierungsöl
     - FZG-Test A/8; 3/90 (Freßtragfähigkeit)                         - Verträglichkeit Innenanstrich
     - FVA 54 (Graufleckentragfähigkeit)                              - Verträglichkeit Dichtungen
     ...                                                              ...
    In den von SCHOTTEL gelieferten Getrieben dürfen nur Mineralöle verwendet werden!
                                                                                       Research and Development
6     August 2002                   SCHOTTEL for The Shipping World                    Dipl.-Ing. Timo Raffauf
                          SCHOTTEL - SEALING - SYSTEMS
                                        Schmierstoffe - Öl
    Freigegebene Ölsorten
                                                                                           Viscosity
                                          Supplier                                         ISO – VG
                                                                                       DIN 51519 at 40°C
                                                         mm²/s]
                                                                  VG 220           VG 150                       VG 100           VG 68
     SCHOTTEL Öl-Liste                      ADDINOL
                                                          ADDINOL CLP 220 ADDINOL CLP 150
                                                                  S                 S
                                                                                                     -/-                           -/-
                                              ARAL        Degol BG 220 Plus Degol BG 150 Plus Degol BG 100 Plus             Degol BG 68 Plus
                                               BP         Energol GR-XF 220 Energol GR-XF 150        -/-                           -/-
                                                           Alpha SP 220 2)     Alpha SP 150 2)            Alpha SP 100        Alpha SP 68
                                            CASTROL
                                                           Alpha MAX 220       Alpha MAX 150              Alpha MAX 100
    Viskositätsklassen:                       Caltex         Meropa 220          Meropa 150                Meropa 100          Meropa 68
                                               DEA         Falcon CLP 220      Falcon CLP 150            Falcon CLP 100      Falcon CLP 68
                                              ESSO1)      SPARTAN EP 220 SPARTAN EP 150 SPARTAN EP 100   SPARTAN EP 68
    STP / SRP-FP      ISO-VG 150              FUCHS
                                                         RENOLIN EPX 220 RENOLIN EPX 150 RENOLIN EPX 100
                                                         RENOLIN CLP 220 RENOLIN CLP 150 RENOLIN CLP 100
                                                                                                         RENOLIN CLP 68
                                                                                                             PLUS
                                                              PLUS           PLUS            PLUS
                                              FUCHS      GEARMASTER CLP GEARMASTER CLP GEARMASTER CLP GEARMASTER CLP
    SRP-CP            ISO-VG 100             Lubritech         220            150             100             68
                                                            Mobilgear 629     Mobilgear 629     Mobilgear 627                Mobilgear 626
                                              MOBIL
                                                          Mobilgear XMP 220 Mobilgear XMP 150 Mobilgear XMP 100             Mobilgear XMP 68
    STT               ISO-VG 68               OMV         OMV gear HST 220 OMV gear HST 150 OMV gear HST 100 OMV gear HST 68
                                            OPTIMOL        Optigear BM 220   Optigear BM 150   Optigear BM 100     Optigear BM 68
                                             Q8 Oils       Q8 Goya NT 220    Q8 Goya NT 150    Q8 Goya NT 100      Q8 Goya NT 68
    SPJ               ISO-VG 150              SHELL
                                                           Shell Omala Oil F
                                                                  220
                                                                             Shell Omala Oil F
                                                                                    150
                                                                                               Shell Omala Oil F
                                                                                                      100
                                                                                                                 Shell Omala Oil F 68
                                               SRS          Ersolan 220 GF    Ersolan 150 GF    Ersolan 100 GF      Ersolan 68GF
                                                           Meropa WM 220       Meropa WM 150            Meropa WM 100        Meropa WM 68
    (Ausnahmen!)                             TEXACO
                                                            Auriga EP 220       Auriga EP 150            Auriga EP 100        Auriga EP 68
                                             TRIBOL        Tribol 1100 / 220   Tribol 1100 / 150        Tribol 1100 / 100    Tribol 1100 / 68
                                                                                            Research and Development
7     August 2002             SCHOTTEL for The Shipping World                               Dipl.-Ing. Timo Raffauf
                         SCHOTTEL - SEALING - SYSTEMS
                                         Schmierstoffe - Öl
    Ölwechsel
    - Neuanlage nach 1000 h
    - Allgemein nach 2 Jahren / 10000 h
    - wg. Alterung nach 5 Jahren
    - in Abhängigkeit der Ölanalysen
                                                           Öl-Analyse
                                                           - Wasser 0,5% (max. 1,0%)
                                                           - Eisen 20 mg/kg (max. 100mg/kg)
                                                           - PQ-Index 25
                                                           ...
                                                                           Research and Development
8    August 2002               SCHOTTEL for The Shipping World             Dipl.-Ing. Timo Raffauf