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Course Outline

Introduction and Systems Overview: From Ford to Toyota Production System

5S and Workplace Organization

What is 5S and what benefits does it bring to the organization?

5S – The First Step Towards Lean Production

Waste: Definition, Causes, and Methods of Identification and Elimination

The Process of Implementing the 5S Method

1. Sort (Seiri)

  • Practical sorting principles
  • Labelling items with Red Tags (Red-Tagging)

2. Set in Order (Seiton)

Methodology and Justification for Effective Arrangement of Tools and Materials

3. Shine (Seiso)

  • Ways to implement cleaning and its critical importance for maintaining standards
  • 4. Standardize (Seiketsu)
  • Implementation instructions for standardization to significantly improve productivity

5. Sustain (Shitsuke)

  • Analysis of the critical stage where 5S programs most frequently encounter problems and fail

Safety (Additional 6th S)

  • As the sixth "S": Practical methods for reducing the number of accidents in the workplace
 7 Hours

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