Cat C18
Cat C18
May 2013
                                                                                                                                             ENGINE COOLANT                                                                                                                                                                                                                                                                                                                                                                                                     Symbols
                                                                                                                                             TEMPERATURE SENSOR
                                                                                                                                             K-C10                                                                              Connector Tables for Harness 239-5929
                                                                                                      INJECTOR HARNESS                                                                     K-C1                                 K-C1 (continued)                                   K-C11                                          K-C4                                                                                                                                                                                                      T
                                                                                                      CONNECTOR                                                           CLR-GA      WIRE NAME    POS   TERM/PLUG    CLR-GA       WIRE NAME    POS    TERM/PLUG    CLR-GA     WIRE NAME   POS   TERM/PLUG        CLR-GA      WIRE NAME POS     TERM/PLUG
                                                                                                                                                                         GN-16-HV     K738-K41      1     180-9340                               64      8T-8737                                                                                                                                                                                                                                      Pressure                       Temperature                    Level                               Flow                  Circuit Breaker
                                                                                                      K-C13                                                                                                                                                         YL-18      F421-K12     1     180-9340        WH-18       G828-K31     A     180-9339
                                                                                                                                                                                                    2          -      WH-18        T725-K44      65     180-9340                                                                                                                                                                                                                                       Symbol                          Symbol                      Symbol                              Symbol                     Symbol
                                                                                                                                                                                                    3      8T-8737                               66      8T-8737    PK-18      G833-K37     2     180-9340        GN-18       G829-K32     B     180-9339
                                                                                                                                                                                                    4          -                                 67      8T-8737    WH-18      T725-K44     3     180-9340        GY-18        R747-K5     C     180-9339
                                                                                                                                                                                                    5      8T-8737                               68      8T-8737    PU-18      N707-K43     4     180-9340                  ACCESSORY TABLE                                                                                                                                                                                                      Symbols and Definitions
                                                                                                                                                                                                    6      8T-8737                               69          -      WH-18      G828-K28     5     180-9340         QTY           PART NAME         P/N
                                                                                                                                                                                                    7          -                                 70      8T-8737
                                                                                                                                                                         BR-16-HV      K737-K4      8     180-9340                               71      8T-8737    GN-18      G829-K35     6     180-9340          1         RECEPTACLE AS.     3E-3370
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Fuse: A component in an electrical circuit that will open the circuit if too much current flows
                                                                                                                                                                                                    9          -      WH-18         G828-K1      72     180-9340    PK-18       C991-K6     7     180-9340          1               WEDGE        3E-3371
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             through it.
                                                                                                                                                                                                   10      8T-8737                               73      8T-8737                            8      8T-8737        200mm          PAINT/PRO      114-8843
                                                                                                                                                                                                   11      8T-8737                               74      8T-8737             ACCESSORY TABLE
                                                                                                                                                                                                   12      8T-8737                               75      8T-8737                                                                                                                                                                                                                                                             Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
                                                                                                                                                                                                                                                                     QTY          PART NAME         P/N
                                                                                                                                                                          BU-18        995-K11     13     180-9340                               76          -                                                                    K-C13
                                                                                                                                                                         BU-16-HV     K739-K40     14     180-9340                               77      8T-8737      1           PLUG AS.       155-2264                                                                                                                                                                                                                    circle indicates that the component has screw terminals and a wire can be disconnected from it.
                                                                                                                                                                                                                                                                                                                  CLR-GA      WIRE NAME POS     TERM/PLUG
                                                                                                                                                                          PK-18       R746-K18     15     180-9340                               78      8T-8737    200mm         PAINT/PRO      114-8844
                                                                                                                                                                                                   16      8T-8737                               79      8T-8737                                                 PU-16-HV     T957-K20      1    180-9340
                                                                                                                                                                                                                                                                      1             WEDGE        155-2259                                                                                                                                                                                                                    Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
                                                                                                                                                                          GN-18        G829-K2     17     180-9340                               80      8T-8737                                                 YL-16-HV     T958-K19      2    180-9340
                                                                                                                                                                                                   18      8T-8737                               81      8T-8737                                                 BR-16-HV     T959-K17      3    180-9340
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             No circle indicates that the wire cannot be disconnected from the component.
                                                                                INTAKE MANIFOLD AIR                                                                                                19      8T-8737                               82      8T-8737                   K-C10                         BU-16-HV     T960-K24      4    180-9340
                                                                                                                                                                                                   20      8T-8737    PU-18        N707-K43      83     180-9340
                                                                                TEMPERATURE SENSOR                                                                                                 21      8T-8737                               84      8T-8737    CLR-GA     WIRE NAME POS     TERM/PLUG       GN-16-HV     T961-K16      5    180-9340                                                                                                                                                                    Ground (Wired): This indicates that the component is connected to a grounded wire. The
                                                                                K-C5                                                                                                               22      8T-8737                               85      8T-8737    BU-18       995-K11     1     180-9340       WH-16-HV     T962-K25      6    180-9340                                                                                                                                                                    grounded wire is fastened to the machine.
                                                                                                                                                                                                   23      8T-8737                               86      8T-8737    PK-18      G833-K36     2     180-9340       GY-16-HV     T858-K15      7    180-9340
                                                                                                                                                                                                   24      8T-8737                               87      8T-8737             ACCESSORY TABLE                     WH-16-HV     T859-K21      8    180-9340
                                                                                                                                                                          BK-18       E963-K23     25     180-9340                               88      8T-8737                                                                                                                                                                                                                                                             Ground (Case): This indicates that the component does not have a wire connected to ground.
         TURBO OUTLET PRESSURE                                 ENGINE OIL                                                FUEL HARNESS                                                                                                                                QTY          PART NAME         P/N          OR-16-HV     T860-K14      9    180-9340                                                                                                                                                                    It is grounded by being fastened to the machine.
                                                                                                                                                                          WH-18        G856-K8     26     180-9340                               89      8T-8737
                  SENSOR (BOOST)                         PRESSURE SENSOR                                                 CONNECTOR                                                                 27      8T-8737                               90      8T-8737      1            PLUG AS.      155-2269        BR-16-HV      K737-K4     10    180-9340
            (INTAKE MANIFOLD AIR)                                    K-C9                                                                                                 GY-18        994-K10     28     180-9340                               91      8T-8737    200mm         PAINT/PRO      114-8843        GN-16-HV     K738-K41     11    180-9340
                                                                                                                         K-C11                                                                                                                                                                                                                                                                                                                                                                                               Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
                                                                                                                                                                                                   29      8T-8737                               92      8T-8737      1              WEDGE       155-2261        BU-16-HV     K739-K40     12    180-9340
                            K-C7                                                                                                                                          PK-18        G833-K7     30     180-9340                               93      8T-8737                                                                                                                                                                                                                                                             contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
                                                                                                                                                                                                                                                                                                                            ACCESSORY TABLE
                                                                                                                                                                                                   31      8T-8737                               94      8T-8737
                                                                                                                                                                                                   32      8T-8737                               95      8T-8737                                                   QTY           PART NAME         P/N
                                                                                                                                                                                                                                                                                   K-C5
                                                                                                                                                                                                   33      8T-8737                               96      8T-8737                                                    1             PLUG AS.      155-2252                                                                                                                                                                     Sender: A component that is used with a temperature or pressure gauge. The sender
                                                                                                                                                                                                                                                                    CLR-GA     WIRE NAME POS     TERM/PLUG
                                                                                                                                                                                                   34      8T-8737                               97      8T-8737                                                  200mm          PAINT/PRO      114-8844
                                                                                                                                                                                                                                                                                                                                                            C15 and C18 HEP Engine                                                                                                                                           measures the temperature or pressure. Its resistance changes to give an indication to
                                                                                                                                                                          WH-18       E964-K22     35     180-9340                               98      8T-8737    BU-18      C967-K13     1     180-9340                                                                                                                                                                                            T
                                                                                                                                                                                                                                                                                                                    1               WEDGE       155-2258                                                                                                                                                                     the gauge of the temperature or pressure.
                                                                                                                                                                          YL-18        G857-K9     36     180-9340   OR-16-HV      T860-K14      99     180-9340    PK-18      G833-K38     2     180-9340
                                                                                  K-S3       K-S2                                                                                                  37      8T-8737                              100      8T-8737             ACCESSORY TABLE
                                                                                                                                                                                                   38      8T-8737                              101      8T-8737                                                                                            Electrical System
                                                                                                                                                                                                                                                                     QTY          PART NAME         P/N                           K-C2                                                                                                                                                                                       Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
                                                                                                                                                                                                   39      8T-8737                              102      8T-8737
                                                                                                                                                                          PK-18        C991-K6     40     180-9340                              103      8T-8737      1            PLUG AS.      155-2269         CLR-GA      WIRE NAME POS     TERM/PLUG                                                                                                                                                                    It has a coil that makes an electromagnet when current flows through it. The
                                                                                                                                                                                                   41      8T-8737   GY-16-HV      T858-K15     104     180-9340    200mm         PAINT/PRO      114-8843         WH-18        G856-K8     1     180-9340                                                                                                                                                                    electromagnet can open or close the switch part of the relay.
                                                          K-S1                                                                                                                                     42      8T-8737   WH-16-HV      T962-K25     105     180-9340                                                                                            JRE1-UP
                                                                                                                                                                                                                                                                      1              WEDGE       155-2261         YL-18        G857-K9     2     180-9340
                                                                                                                                                                                                   43      8T-8737   BR-16-HV      T959-K17     106     180-9340
                                                                                                                                                                                                                                                                                                                            ACCESSORY TABLE
                                                                                                                                                                                                   44      8T-8737   GN-16-HV      T961-K16     107     180-9340                                                                                            WJH1-UP                                                                                                                                                          Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
                                                                                                                                                                                                   45          -     BU-16-HV      T960-K24     108     180-9340                                                   QTY           PART NAME         P/N
                                                                                                                                                                                                                                                                                   K-C7                                                                                                                                                                                                                                      coil that makes an electromagnet when current flows through it. The electromagnet
                                                                                                                                                                          YL-18       E966-K26     46     180-9340                              109      8T-8737                                                    1             PLUG AS.      155-2269
                                                                                                                                                                          BU-18       E965-K27     47     180-9340                              110      8T-8737
                                                                                                                                                                                                                                                                    CLR-GA     WIRE NAME POS     TERM/PLUG
                                                                                                                                                                                                                                                                                                                  200mm          PAINT/PRO      114-8843
                                                                                                                                                                                                                                                                                                                                                            WRH1-UP                                                                                                                                                          can open or close a valve or move a piece of metal that can do work.
                                                                                                                                                                                                   48      8T-8737                              111      8T-8737    WH-18      G828-K30     A     180-9340
                                                                                                                                                                                                                                                                                                                    1               WEDGE       155-2261    MCW1-UP
                                                                                                                                                                                                   49      8T-8737                              112          -      GN-18      G829-K34     B     180-9340
     SECONDARY ENGINE SPEED/TIMING                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
                                                                                                                                                                                                   50      8T-8737                              113      8T-8737    PK-18      R746-K18     C     180-9340
                SENSOR (CAMSHAFT)                                     ATMOSPHERIC PRESSURE                                                                                                         51      8T-8737                              114          -                                                                                                                                                                                                                                                               activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
                                                                                                                                                                                                                                                                             ACCESSORY TABLE                                      K-C6
                              K-C8                                                                        TIMING CALIBRATION                                                                       52          -     WH-16-HV      T859-K21     115     180-9340                                                                                                                                                                                                                                                             that make electromagnet when current flows through them. It also has an internal switch that places
                                                                      SENSOR                                                                                                                                         PU-16-HV      T957-K20     116     180-9340     QTY          PART NAME         P/N           CLR-GA      WIRE NAME POS     TERM/PLUG
                                                                                                                                                                                                   53      8T-8737                                                                                                                                                                                                                                                                                                           the latch coil circuit open at the time the coil latches.
                                                                      K-C4                            (TC) PROBE CONNECTOR                                                                         54      8T-8737                              117          -        1            PLUG AS.      155-2267         BK-18       E963-K23     1     180-9340
                                                                                                                        K-C2                                                                       55      8T-8737   YL-16-HV      T958-K19     118     180-9340    200mm         PAINT/PRO      114-8843         WH-18       E964-K22     2     180-9340
                                                                                                                                                                          BU-18       C967-K13     56     180-9340                              119          -
                                                                                                                                                                                                                                                                      1              WEDGE       155-2276                   ACCESSORY TABLE                                                                                                                                                                                                     Harness and Wire Symbols
                                                                                                                                                                          GY-18        R747-K5     57     180-9340                              120      8T-8737
                                                                                                                                                                                                   58      8T-8737               ACCESSORY TABLE                                                                   QTY           PART NAME         P/N
                                                                                                                                  ELECTRONIC CONTROL MODULE                                                                                                                                                                                                                                                                                                                                    Wire,   Cable,      or    Harness                                                                Harness Identification Letter(s):
                                                                                                                                                                                                   59      8T-8737     QTY            PART NAME           P/N                                                       1             PLUG AS.      155-2269
                                                                                                                                  K-C1                                                                                                                                             K-C9                                                                                                                                                                                                        Assembly Identification: Includes                                                                (A, B, C, ..., AA, AB, AC, ...)
                                                                                                                                                                                                   60      8T-8737                                                                                                200mm          PAINT/PRO      114-8843
                                                                                                                                                                                                                        1              PLUG AS.        227-4002     CLR-GA     WIRE NAME POS     TERM/PLUG                                                                                                                                                                                     Harness Identification Letters and
                                                                   Harness 239-5929                                                                                                                61      8T-8737                                                                                                  1               WEDGE       155-2261                                                                                                                                                                                                                                        Harness Connector Serialization Code:
                                                                                                                                                                          YL-18       F421-K12     62     180-9340      1              ENDBELL         211-6807     WH-18      G828-K29     A     180-9339                                                                                                                                                                                     Harness Connector Serialization
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                The "C" stands for "Connector" and the
                                                                                                                                                                                                   63      8T-8737    200mm           PAINT/PRO        110-3202                                                                                                                                                                                                                                Codes (see sample).
                                                                  Connector and Splice                                                                                                                                                                              GN-18      G829-K33     B     180-9339                                                                                                                                                                                                                                                                                      number indicates which connector in the
                                                                                                                                                                                    ACCESSORY TABLE                                                                                                                                                                                                                                                                                                                                                                                             harness (C1, C2, C3, ...).
                                                                                                                                                                                                                                                                    GY-18       994-K10     C     180-9339                        K-C8                                                                                                                                                                                                 AG-C4           L-C12
                                                                                                                                                                           QTY           PART NAME          P/N                                                                                                                                                                                                                                                                                                                                                                L-C12
                                                                       Locations                                                                                                                                                                                             ACCESSORY TABLE                      CLR-GA      WIRE NAME POS     TERM/PLUG                                                                                                                                                                            111-7898          3E-5179
                                                                                                                                                                            1             PLUG AS.       227-4002                                                                                                                                                                                                                                                                                                                                                              3E-5179
                                                                                                                                                                                                                                                                     QTY          PART NAME         P/N           BU-18       E965-K27     1     180-9340
                                                                                                                                                                            1              ENDBELL       211-6807                                                                                                                                                                                                                                                                        Part Number: for Connector Plug                         1
                                                                                                                                                                                                                                                                      1        RECEPTACLE AS.     3E-3370         YL-18       E966-K26     2     180-9340                                                                                                                                                                                                                                              Part Number: for Connector Receptacle
                                                                                                                                                                          200mm          PAINT/PRO       110-3202
                                                                                                                                                                                                                                                                      1              WEDGE        3E-3371                   ACCESSORY TABLE
PRIMARY ENGINE SPEED/TIMING                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      2
                                                                                                                                                                                                                                                                    200mm         PAINT/PRO      114-8843          QTY           PART NAME         P/N
      SENSOR (CRANKSHAFT)
                                                                                                                                                                                                                                                                                                                    1             PLUG AS.      155-2269
                       K-C6                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Plug                        Receptacle
                                                                                                                                                                                                                                                                                                                  200mm          PAINT/PRO      114-8843
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             Pin or Socket Number
                                                                                                                                                                                                                                                                                                                    1               WEDGE       155-2261                                                                                                                                                                                                                                                     5A
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               1           Deutsch connector: Typical representation
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        Component
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           of a Deutsch connector. The plug contains all                                 Fuse (5 Amps)                 9X-1123          Part Number
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               2           sockets and the receptacle contains all pins.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   325-AG135 PK-14
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              1            Sure-Seal connector: Typical representation                            Harness identification code:
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           of a Sure-Seal connector. The plug and receptacle              This example indicates wire group 325,                               Wire Gauge
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              2            contain both pins and sockets.                                             wire 135 in harness "AG".                                Wire Color
                                                                                                                                                                                                                                                                                                                                                                                                                                      EJ-S5                                                                                                                  NO. 5
                                                                                                                                                                                                                                                                                                                                                                                                                                                                         NO. 3                                NO. 4                                          CYLINDER
                                                                                                                                                                                                                                                                                                                                                                                                                                                                         CYLINDER                             CYLINDER                                       INJECTOR
                                                                                                                                                                                                                                                                                                                                                                                                                   NO. 2                                                 INJECTOR                             INJECTOR                                       EJ-C6
                                                                                                                                                                                                                                                                                                                                                                                                                   CYLINDER                                              EJ-C4                                EJ-C5
                                                                                                                                                                                                                                                                                                                                                                                                                   INJECTOR           EJ-S4
                                                                                                                                                                                                                                                                                                                                                                                                                   EJ-C3
                                                                                                                                                                                                                                                                                                                                                                                      BR-16 KYN     T959-EJ3     3       180-9339                     ACCESSORY TABLE                                     ACCESSORY TABLE                                    ACCESSORY TABLE
                                                                                                                                                                                                                                                                                                                                                                                      BU-16 KYN     T960-EJ4     4       180-9339             QTY          PART NAME        P/N               QTY              PART NAME          P/N                QTY          PART NAME            P/N
                                                                                                                                                                                                                                                                                                                                                                                      GN-16 KYN     T961-EJ5     5       180-9339              1               PLUG      153-9693              1                   PLUG        153-9693               1               PLUG          153-9693
                                                                                                                                                                                                                                                                                                                                                                                      WH-16 KYN     T962-EJ6     6       180-9339              1               SEAL      154-0877              1                   SEAL        154-0877               1               SEAL          154-0877
                                                                                                                                                                                                                                                                                                                                                                                      GY-16 KYN     T858-EJ7     7       180-9339              1               CLIP      154-3769              1                   CLIP        154-3769               1               CLIP          154-3769
                                                                                                                                                                                                                                                                                                                                                                                      WH-16 KYN     T859-EJ8     8       180-9339
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                                                                   ENGINE COOLANT TEMPERATURE    13                                                                                                                            G833-K38 PK-18                                                  1552269                                          INTAKE MANIFOLD AIR                                                                                                                                                               CIRCUIT DOES NOT LATCH WHEN OPENED.                                                                                                                                                                                                                                                                                                                                                                                                              THROTTLE SIGNAL (PWM)
                                                                                                          995-K11 BU-18                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      NOMINAL-
                                                                              RETARDER COMMON    14       K739-K40 BU-16-HV                                                                                                                                                         C967-K13 BU-18                    1       SIGNAL            TEMPERATURE SENSOR                                                                                                                                                            2. E-STOP- WHEN DISCONNECTED FROM DIGITAL RETURN WILL CUT FUEL                                                                             64V BATTERY                                                                                                  24V BATTERY
                                                                 INTAKE MANIFOLD AIR PRESSURE    15       R746-K18 PK-18                                                                                                                                                            G833-K38 PK-18                    2       GROUND                                                                                                                                                                                              DELIVERY AND TRIP AIR SHUTOFF FLAPS IF INSTALLED. CIRCUIT                                                                                                                                                                                                                                                                                                                                                                               % DUTY                       50 Hz      60 Hz
                                                                                                                                                                                                                               G829-K34 GN-18                                                                                                   239-9957                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               % THROTTLE
                                                                                                 16                                                                                                                K-S2                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           NO3                                                                  SMMS                                                                                                                                               CYCLE                      1500 RPM   1800 RPM
                                                                                                                                                                                                 G829-K2 GN-18                 G829-K33 GN-18                                                                                                                                                                                                                                                                                     LATCHES AND REQUIRES A POWER CYCLE(ENGINE RUN-COOLDOWN SWITCH)                                                                                                                                          CRANK                                                                                                                                           CONTROL AS.                         (NOTE 1B)
                                                                      PRESSURE SENSOR COMMON     17        G829-K2 GN-18                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 RUN                                                                                                                                                           D
                                                                                                 18                                                                                                                            G829-K32 GN-18                                                                                                                                                                                                                                                                                     BEFORE RESTARTING ENGINE.                                                                                                                                                                                                                                                                                  NO3                                          9X-9591
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        RELAY                                                                       CRANK           RUN                                                               +B
                                                                                                 19                                                                                                                            G829-K35 GN-18                                                                                                                                                                                                                                                                                 3. NO CONNECTION SHOULD BE MADE THAT WOULD COMPROMISE INTEGRITY                                                                                                                                                                                                                                                                                             (NOTE 5)           24Vdc                                 2A                      10-90          0-100      1141-1621 1369-1945
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  STA                                                                    G                S                                        RELAY                                                              -B
                                                                                                 20                                                                                                                                                                                               K-C8                                                                                                                                                                                                                            OF THE ENGINE ECM POWER ISOLATION.
                                                                                                 21                                                                                                                                                                                            1552269                                                                                                                                                                                                                                                                                                                                                                                                           RELAY                                                                                                                                                                                                S       (NOTE 1A)
                                                                                                 22                                                                                                                                                                                E965-K27 BU-18      1                                       BK-18                    1   SIGNAL-       SECONDARY ENGINE SPEED/TIMING SENSOR(CAMSHAFT)                                                                                                                                                                                                                                                                                                                                                 MTR            BAT
                                                                                                                                                                                                                              G828-K30 WH-18                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                SINGLE                                                                                                                                      1
                                                                                                 23                                                                                                                K-S3                                                            E966-K26 YL-18      2                                       WH-18                    2   SIGNAL+                                                                                                                                                                                                                                                                                                                                                                                                                                                 MANUAL                                                          5 Volt                                                                      THROTTLE SIGNAL (0-5 Volts)
                                                                                                 24                                                                                              G828-K1 WH-18                G828-K29 WH-18                                                                                                                                              279-9830                                                                                                                                                    PU        HI                            HI        PU                                                                                                             HI        PU
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            24-32V                                                                                                                                     2
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         TOP
                                                            PRIMARY ENGINE SPEED/TIMING (-)      25                                                                                                                           G828-K31 WH-18                                                                                  JUMPER HARNESS                                                                                                                                                                                                      S                  G                    G                  S                                                                                                     G                  S                                     STARTER
                                                                                                          E963-K23 BK-18                                                                                                                                                                                                         280-8707                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               3                                                                              50 Hz      60 Hz
                                                          TIMING CALIBRATION (TC) PROBE (+)      26       G856-K8 WH-18                                                                                                       G828-K28 WH-18                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                MOTOR                                                                                                                                                                                       VALID VOLTAGE RANGE
                                                                                                 27                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          SM                                                                                                                                                                                                      1500 RPM   1800 RPM
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               NO2                BAT           MTR            ST         MTR           BAT                      NO1                      NO2                                       ST             MTR           BAT              NO1                                                                                                                                                                                   (B)        (A)
                                                                          ENGINE OIL PRESSURE    28        994-K10 GY-18                                                                                                                                                                          K-C6
                                                                                                 29                                                                                                                                                                                            1552269                                                                                                                                                                                                                                   STA                                 RELAY                                                        STA                     STA                             RELAY                                                  STA                                       FR
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          30A                                                                                                 R1
                                                                   TEMPERATURE SENSOR COMMON     30
                                                                                                                                                                                                             N707-K43     PU-18                                                                                                                                                                                                                                                                                                         RELAY     TOP                                                    TOP
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         RELAY                   RELAY                                                           TOP
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        RELAY                                                                                                                                                                     REMOTE SPEED                                  0.25 - 4.60          ± 0-150    ± 0-150
                                                                                                           G833-K7 PK-18                                                                                      994-K10     GY-18                                                    E963-K23 BK-18                     1       SIGNAL-                PRIMARY ENGINE SPEED/TIMING SENSOR(CRANKSHAFT)
                                                                                                 31                                                                                                                                                                                E964-K22 WH-18                     2       SIGNAL+                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                CONTROL
                                                                                                 32
                                                                                                                                                                                                              995-K11     BU-18                                                                                                                      191-8303                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   ISOLATED POWER
                                                                                                 33                                          994-K10 GY-18                                                   C967-K13     BU-18                                                                                                                                                                                                                                                                                                                       SM                                      SM                                                                                                                       SM                                                                                                                          BUSBAR +ve
                                                                                                 34                                          995-K11 BU-18                                                    C991-K6     PK-18
                                                                                                                                                                                                             E963-K23     BK-18                                                                                                                                                                                                                                                                                                                            FR                                      FR                                                                                                                       FR
                                                            PRIMARY ENGINE SPEED/TIMING (+)      35       E964-K22 WH-18                     F421-K12 YL-18                                                                                                                                                                                                                                                                                                                                                                    NO2                                                                                               NO1                      NO2                                                                                     NO1
                                                          TIMING CALIBRATION (TC) PROBE (-)      36                                          C967-K13 BU-18                                                  E964-K22     WH-18                                                                    K-C7                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 ENGINE                                     ISOLATED+ve
                                                                                                          G857-K9 YL-18                                                                                      E965-K27     BU-18                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   RUN                                  BAT+ve                                                                                                                                                      TERMINATING
                                                                                                 37                                          C991-K6 PK-18                                                                                                                                      1552267
                                                                                                                                                                                                             E966-K26     YL-18                                                                                                                         TURBO OUTLET                                                                                                                                                                  ST RELAY                                                                                         ST RELAY             ST RELAY                                                                                ST RELAY                     RELAY                                                                                                                                                                                             RESISTOR
                                                                                                 38                                          E963-K23 BK-18                                                                                                                                                                    +5 VOLTS                                                                                                                                                                                                                                                                                                                                                                                                                                                                   RUN
                                                                                                                                                                                                             F421-K12     YL-18                                                     G828-K30 WH-18      A                                               PRESSURE SENSOR (BOOST)
                                                                                                 39                                          E964-K22 WH-18                                                                                                                                                                    GROUND
                                                                                                                                                                                                              G856-K8     WH-18                                                     G829-K34 GN-18      B
                                                                                 FUEL PRESSURE   40        C991-K6 PK-18                     E965-K27 BU-18                                                                                                                                             C                      SIGNAL
                                                                                                                                                                                                                                                                                                                                                        (INTAKE MANIFOLD AIR)
                                                                                                                                                                                                              G857-K9     YL-18                                                     R746-K18 PK-18                                                                                                                                                                                                                                      OPTIONAL DUAL 32V ELECTRIC STARTER MOTOR CIRCUIT.                                                                          OPTIONAL SINGLE 64V ELECTRIC STARTER MOTOR CIRCUIT.
                                                                                                 41                                          E966-K26 YL-18                                                                                                                                                                                             274-6718
                                                                                                                                                                                                             R746-K18     PK-18                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        BAT-ve
                                                                                                 42                                          G828-K1 WH-18                                                                                                                                                                                                                                                                                                                                                                              REQUIRES BOTH STARTER AND SOLENOID COILS TO BE                                                                             REQUIRES BOTH STARTER AND SOLENOID COILS TO BE                                                                                                                                  ISOLATED-ve
                                                                                                 43                                          G829-K2 GN-18                                                    R747-K5     GY-18                                                                                                                                                                                                                                                                                                         RATED AT 32V. CIRCUIT PROVIDES FULL ISOLATION OF THE                                                                       RATED AT 64V. CIRCUIT PROVIDES FULL ISOLATION OF THE                                                                                                        DC-DC ISOLATED
                                                                                                 44                                          G833-K7 PK-18                                                   T725-K44     WH-18                                                                       K-C4
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        STARTING MOTOR CIRCUIT FROM BATTERY NEGATIVE GROUNDS.                                                                      STARTING MOTOR CIRCUIT FROM BATTERY NEGATIVE GROUNDS.                                                                                                      POWER CONVERTER
                                                                                                 45                                          G856-K8 WH-18                                                                                                                                          3E3370                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      ISOLATED POWER
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   (NOTE 3)                                                                                                                                                       ENGINE MONITORING
                                                          SECONDARY ENGINE SPEED/TIMING (+)      46       E966-K26 YL-18                     G857-K9 YL-18
                                                                                                                                                                                                                                                                                   G828-K31 WH-18          A              OR-18            +5 VOLTS           ATMOSPHERIC PRESSURE                                                                                                                                                                                                                                                                                                                                                                                                                                                                 BUSBAR -ve                                                                                                                                     SYSTEM (OPTIONAL)
                                                          SECONDARY ENGINE SPEED/TIMING (-)      47       E965-K27 BU-18                     N707-K43 PU-18
                                                                                                                                                                                                                                                                                   G829-K32 GN-18          B              YL-18            GROUND             SENSOR
                                                                                                 48                                          R746-K18 PK-18                                                                                                                        R747-K5 GY-18           C              GN-18            SIGNAL             274-6717
                                                                                                 49                                          R747-K5 GY-18
                                                                                                 50                                          T725-K44 WH-18
                                                                                                 51
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              15A
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            10A
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            10A
                                                                                1836-15                                     High Auxiliary Temperature Warning                                     100-01                               Low Engine Oil Pressure Shutdown
                                                                                                                                                                                                                                                                                                                                                                   EJ-C10
                                                                                1836-16                    E445(2)          High Auxiliary Temperature Derate                                      168-00                 168-00        System Voltage high                                                                                                       1539693
                                                                                                                                                                                                                                                                                                                                                                   NOTE X              CYLINDER 5 & 6
                                                                                1836-00                                     High Auxiliary Temperature Shutdown                            51      168-01                 168-01        System Voltage low                                                                K737-EJ20 BR-16-NW                                A
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          HEP ENGINE CUSTOMER WIRING
                                                                                                                                                                                                                                                                                                                                                                                       RETARDER
                                                                                                                                                                                                                                                                                                                          K739-J23 BU-16-NW                                 B
                                                                                                            545-05          Ether Start Relay open/short to +batt                                  168-02                 168-02        System Voltage intermittent/erratic                                                                                                            SOLENOID
                                                                                626-05
                                                           N/A                                             2417-05          Ether Injection Control Solenoid open/short to +batt           56      630-02                 268-02        Check Programmable Parameters
                                                                                                                                                                                                                                                                                                                                                                         EJ-C7
                                                                                                            545-06          Ether Start Relay short to ground                              58      639-09                 247-09        J1939 Data Link communications
                                                                                626-06                                                                                                                                                                                                                                                                                 7E-6513
                                                                                                                                                                                                                                                                                                                                                                                       NO.6
                                                                                                           2417-06          Ether Injection Control Solenoid short to ground                       110-15                               High Engine Coolant Temperature Warning                                       T860-EJ18 OR-16-NW                                               CYLINDER
                                                                                                                                                                                                                                                                                                                       T962-EJ6 WH-16-NW                                               INJECTOR
                                                                                1835-03                    1835-03          Auxiliary Pressure Sensor open/short to +batt                  61      110-16                 E361(2)       High Engine Coolant Temperature Derate                                                                                                                                                                                                                                    155-2252                                                                                                        129-7164                                                             127-5486
                                                                                1835-04                    1835-04          Auxiliary Pressure Sensor short to ground                              110-00                               High Engine Coolant Temperature Shutdown                                                                                                                                                                                                                                                                                                                                                 (12-14 AWG)                                                          (8-10 AWG)
                                                                                                                                                                                                                                                                                                                                                                                                                                                           12       11       10       9           8       7
1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning
                                                                                1836-04                    1836-04          Auxiliary Temperature Sensor short to ground                           111-18                  E057         Low Engine Coolant Level Derate
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  COLOR ABBREVIATIONS                                                        SYMBOL                  DESCRIPTION                                                                                       IDENT.    HARNESS CHG
                                                                                111-02                      111-02          Engine Coolant Level Sensor Loss of Signal                             111-01                  E058         Low Engine Coolant Level Shutdown                                                                                                                                                                              1        2        3        4       5           6
KENR9568-03
                                                                                110-03                      110-03          Engine Coolant Temperature open/short to +batt                 73      653-06                 003-06        Injector Cylinder 3 short                                                             F            A        B
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             3               4
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
                                                           27                                                                                                                                                                                                                                                                                  J
                                                                                110-04                      110-04          Engine Coolant Temperature short to ground                             653-11                 003-11        Injector Cylinder #3 fault                                                                 G                                                                                                                                                                                                                                                                    4        3           2     1                                                                                                                                                                                                                                                                                                                                 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
                                                                                                                                                                                                                                                                                                                                           H                                                                                                                129-7163                                                                      127-5485
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       (+) BATTERY                                                                           NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
                                                           28                    91-13                      91-13           Throttle Position calibration required                                 654-05                 004-05        Injector Cylinder 4 open circuit                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
                                                                                                                                                                                                                                                                                                                                                                                                                                                           (12-14 AWG)                                                                   (8-10 AWG)
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       (+) ISOLATED POWER
                                                           32                    91-08                      91-08           Throttle Position signal abnormal                              74      654-06                 004-06        Injector Cylinder 4 short                                                                                                                                                                                                                                                                                                                                                                 155-2267                                                             155-2264
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       (-) ISOLATED POWER                                                                            INSTALLATION GUIDE.
                                                                                190-08                      190-08          Engine Speed signal abnormal                                           654-11                 004-11        Injector Cylinder #4 fault                                                                                                     8T-8736
              20 Page,
                                                           34
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         1             8
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 ABBREVIATION                                                                          (+) BATTERY SWITCHED
                                                                                723-08                      342-08          Secondary Engine Speed signal abnormal                                 655-05                 005-05        Injector Cylinder 5 open circuit
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    A                    B                                                               2             7
                                                                                190-15                                      Engine Overspeed Warning                                       75      655-06                 005-06        Injector Cylinder 5 short                                                                                                                                                                                                                                                                                                                                                                                                                        3             6                                                        ALT      ALTERNATOR                                                                                    STARTING CIRCUIT
                                                                                                                                                                                                                                                                                                                                                                                                     D
                                                           35                                              E362(2)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       4             5
                                                                                                                                                                                                                                                                                                                                                                                                E        C                                                                                                                                                                                                   C                                                                                                                                                  ATA      AMERICAN TRUCKING ASSOCIATION                                                                 (-) BATTERY / SENSOR RETURN                                    THIS SCHEMATIC IS FOR THE C15 AND C18 HEP ENGINES.
                                                                                190-00                                      Engine Overspeed Shutdown                                              655-11                 005-11        Injector Cylinder #5 fault
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          153-9693
                                                                                                                                                                                                                                                                                                                                                                                            F        A         B                                                                                                                                                                                                                                                                                                                                                CB       CIRCUIT BREAKER                                                                                                                                              SERIAL NUMBER PREFIXES JRE, WJH, WRH and MCW.
                                                                                 94-03                      94-03           Fuel Pressure open/short to +batt                                      656-05                 006-05        Injector Cylinder 6 open circuit                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               SENSOR / ACTUATOR SUPPLY
                                                           37                                                                                                                                                                                                                                                                                                                                            J                                                                                                                                                                                                                                                                                                                                                      CIS      CUSTOMER IGNITION SWITCH
                                                                                 94-04                      94-04           Fuel Pressure short to ground                                  76      656-06                 006-06        Injector Cylinder 6 short                                                                                                                               G                                                                                                                                                                                                                                                                                                                                                                                                                                                                      SIGNAL TO ECM                                                  PART NUMBER: 236-6230, CHANGE: 03 , VERSION: -
                                                                                                                                                                                                                                                                                                                                                                                                     H                                                                                                                                                                                                                                                                                                                                                          DIG      DIGITAL
                                                                                105-03                      172-03          Intake Manifold Air Temp open/short to +batt                           656-11                 006-11        Injector Cylinder #6 fault                                                                                                                                                                                                                                                            A   B                                      B                                                                                                                                                                                      ECM      ELECTRONIC CONTROL MODULE                                                                     CONTROL (POSITIVE) FROM ECM                                    Components are shown installed on a fully operable engine with the key off.
                                                           38                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          CONTROL (RETURN) FROM ECM
                                                                                105-04                      172-04          Intake Manifold Air Temp short to ground                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            N/C      NO CONNECTION                                                                                                                                                Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       CAT DATA LINK
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                PWM      PULSE WIDTH MODULATION                                                                                                                                       No additional connections are allowed to any wires without Caterpillar engineering approval.
                                                     (1) Suspect Parameter Number
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                SM       STARTING MOTOR                                                                                J1939 DATA LINK
                                                     (2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Unless otherwise specified, all wires to be 16AWG or larger SAE J1128 type SXL or equivalent. For twisted
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                SMMS     START MOTOR MAG SWITCH                                                                        HIGHWAYS
                                                     to designate a warning, a derate, or a shutdown.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 pair specification see SAE J1708.
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      Elimination of any components shown will disable certain engine features. Contact Caterpillar engineering
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      when considering component removal.