ORACLE DATA SHEET
ORACLE PROCESS
MANUFACTURING – COSTING
KEY FEATURES
• Supports standard, actual and
                                    Oracle® Process Manufacturing (OPM) Costing combines detailed
  lot costing                       cost-tracking features with flexible analytical tools to help process
• Actual costing types include
  period moving average,
                                    manufacturers determine their true product costs. OPM Costing
  periodic weighted average,        supports Standard, Actual and Lot costing types to calculate costs
  perpetual weighted average
  and last transaction              and create reports to analyze data at the most granular level. Using
• Cost all inventory transactions
  in Purchasing, Shipping,
                                    Oracle Subledger Application, necessary accounting entries are
  Production and Inventory          created for all the transactions. OPM Costing is part of Oracle
  using multiple cost types
• Transaction analysis reports      Process Manufacturing (OPM), an integrated suite of e-business
  that cover current and
                                    applications, which addresses specific needs of Process
  historical costs
• Supports costing of co-           Manufacturers.
  products
• Process losses, yield and
  scaling used to calculate         Increase Profits by Capturing Precise Product Costs
  costs
                                    Accurate cost information plays an essential role in helping process manufacturers
• Additional charges incurred in
  Purchasing included in cost
                                    evaluate production processes and formulate sound pricing strategies. Obtaining
  calculation (Acquisition costs/   reliable costing is often difficult, however, due to factors such as fluctuating,
  Landed costs)
                                    market-driven ingredient costs, and the difficulties inherent in allocating general
• Variety of cost inquiries,
  including item cost and item
                                    manufacturing costs to specific products.
  cost variance summaries, and
  material inventory
  consumption analyses
• Uses Oracle Subledger
  Accounting to create journal
  entries and post to Oracle
  General Ledger
• Account Derivation Rules post
  journal entries to pre-mapped
  General Ledger accounts
• Simulate journal entries using
  different cost types using
  alternate ledger functionality
                                    Figure1: OPM Costing supports multiple Cost Types including Standard, Actual and Lot
                                    Costing
                                    Oracle Process Manufacturing Costing is designed to support multiple costing
                                    methods, including standard and actual costs, as well as lot costing. OPM Costing
                                    provides four possible approaches for obtaining average actual product costs. It also
                                    facilitates comprehensive “what if” analysis, produces variance reports, conducts
                                    margin analysis, and improves your inventory-valuation accuracy.
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                                                                    ORACLE DATA SHEET
Monitor Actual Product Costs Accurately and Flexibly
Effective cost management begins with accurate monitoring of actual production
costs. OPM Costing lets you accumulate all material, resource, and direct burden, or
overhead costs related to the production process. Together, these elements give you
a unique production detail record for every process associated with manufacturing a
product—as well as the cost information for each resource, and the associated
overhead activity for an operation on a given routing.
You can monitor material costs using either the actual vendor invoice price of
received items or the purchase order price at the time of receipt. In addition, by
allocating total acquisition prices to the appropriate purchased items, you can
perform an actual unit cost calculation using any of four methods.
Additionally, for those items subject to price volatility, you may choose to calculate
costs on a lot by lot basis. When using these ingredients to make a product, the
product manufactured will have a different cost, depending on the cost of the
specific lots of ingredients used.
Lot Costing enables companies to track the cost of producing their products by
individual lots. It will track the costs of all the raw material lots used in
manufacturing the products. Lot Costing provides detailed reporting of the costs
that go into the manufacture of the product, individual lot costs of ingredients,
standard or actual costs of ingredients that are not lot costed, resource costs and
burdens are all recorded and calculated.
To calculate actual product unit cost, OPM Costing captures:
   •   Actual batch costs (from ingredient costs)
   •   Actual reported batch resource and burden costs
   •   Actual allocated overhead expenses
   •   Co-product costs based on designated allocation percentages or based on actual
       quantities produced
After summarizing material, resource, and burden costs based on batch or formula
quantities, OPM Costing converts them to a unit cost of the manufactured product
Optimize Margins with Multiple Cost Methods
With OPM Costing, you can accurately assign costs using multiple cost methods. It
helps you easily maintain both perpetual and summary-costed inventories by
applying specific costs to specific inventories on a timely basis. Journal entries are
created through Oracle Subledger Accounting and exported to Oracle General
Ledger.
Improve Inventory Valuation
OPM Costing offers tremendous valuation flexibility. You can cost all inventory
consumption or transactions for a given time period by inventory type and process,
or post them according to pre-mapped inventory account designations. You can also
post manufacturing variances during each period by calculating material, resource,
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                                                                                                                                  ORACLE DATA SHEET
KEY BENEFITS                     and overhead costs against designated standard and actual unit costs.
                                 For posting, all completed and closed production batches during the period are
  OPM COSTING PROVIDES           costed using your designated method. Similarly, all finished goods shipments are
  YOU WITH                       costed and posted as cost of sales during each period. When the final period cost
  • Accurate cost information    update is complete, OPM Costing performs and posts period revaluations of all
    and provides you with the
                                 affected purchased and manufactured inventory.
    necessary tools to analyze
    the cost data using
                                 In addition, you can post the impact of actual batch material and resource
    several cost types
    simultaneously               consumption to work-in-process inventory using actual costs. You can also
  • Using OPM Costing and        reclassify manufacturing period expenses to product inventory for period valuation
    Oracle Subledger
                                 and reporting.
    Accounting’s flexible
    Account Derivation Rules,
    you can choose the right     Perform Detailed Cost Analyses
    accounts for creating the
                                 You can conduct sophisticated analytical inquiries and produce cost transaction
    account entries created
    for all material and         analysis reports for items such as current and historical purchased material costs,
    resource transactions        applied resource costs, and batch costs.
                                 For better comparison analysis, OPM Costing lets you compare costs of items
  RELATED PRODUCTS
                                 calculated using any/all of the cost types to analyze the performance of the various
  OPM Costing works closely
  with:                          plants. You can also perform analysis that highlights key cost and manufacturing
  • Oracle Inventory             indicators designated by local plant management. Key cost indicators can include
  • OPM Product
                                 detailed manufacturing variance, production cost, Cost of Goods Sold, and
    Development
  • OPM Process Execution
                                 productivity reports.
  • Oracle Shipping              OPM Costing also supports a variety of functionally oriented inquiries, including
  • Oracle Purchasing
                                 item cost and item cost variance summaries, production cost and manufacturing
  • Oracle General Ledger
                                 efficiency reports, and material inventory consumption analyses.
  • Oracle Subledger
    Accounting
                                 Benefits
  RELATED SERVICES               OPM Costing provides you with accurate cost information and provides you with
  The following services are
                                 the necessary tools to analyze the cost data using several cost types simultaneously.
  available from Oracle          Using OPM Costing and Oracle Subledger Accounting’s flexible Account
  Support Services:              Derivation Rules, you can choose the right accounts for creating the account entries
  • Oracle E-Business Suite
                                 created for all material and resource transactions.
    Accelerators
  • Oracle Application
    Solution Centers
                                 Oracle E-Business Suite -- The Total Solution
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                                 Oracle's comprehensive and fully integrated solution. Combine the wide reach of
                                 the internet with Oracle's fully globalized product to run your business consistently
                                 and accurately worldwide. Reduce costs and complexity by running on corporate
                                 internets or the World Wide Web. The Oracle E-Business Suite: transforming your
                                 business into an e-business.
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