TEX100 - EN (Vol 1)
TEX100 - EN (Vol 1)
TEX100/S
User Manual
Volume 1
Manufactured by Italy
File Name: CAPITOLI_EN.p65
Version: 4.0
Date: 18/07/2003
Document History
© Copyright 1993-2003
R.V.R. Elettronica SpA
Via del Fonditore 2/2c - 40138 - Bologna (Italia)
Telefono: +39 051 6010506
Fax: +39 051 6011104
Email: info@rvr.it
Web: www.rvr.it
Declaration of Conformity
Hereby, R.V.R. Elettronica SpA, declares that this FM transmitter is in
compliance with the essential requirements and other relevant provisions of
Directive 1999/5/EC.
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TEX100
Table of contents
1. Preliminary Instructions 1
2. Warranty 3
3. First Aid 5
3.1 Treating electric shocks 5
3.2 Treating electric burns 6
4. General Description 7
5. Installation and Use Quick Start 9
5.1 Preparation 9
5.2 Use 10
5.3 Operation using the Internal Stereo Encoder (TEX100/S) 12
5.4 Operation using an External Stereo Encoder 12
5.5 Monophonic Transmission 13
6. External Description 15
6.1 Front Panel (TEX100/S stereo version) 15
6.2 Front Panel (TEX100 mono version) 16
6.3 Rear Panel 17
6.4 Descrizione Connettori 18
7. Technical Specifications 19
7.1 Mechanical Specifications 19
7.2 Electrical Specifications 19
8. Identification and Access to the Modules 21
8.1 Modules Identification 21
8.2 Removal of the Modules 23
9. Operations Theory 27
9.1 Power Supply 28
9.2 Audio Input Card 28
9.3 Mixer board / stereo coder (TEX100/S version) 28
9.4 Amplificatore di potenza RF 29
9.5 Meter Card 30
9.6 Frequency Selector Card (Contraves) 30
9.7 Alarms Card 30
9.8 Mono/MPX Coder Card (mono version) 30
9.9 Main Card 31
10. Calibration Procedure 33
10.1 Internal Adjustment 33
Appendix
Component layouts, schematics, bills of material
1. Preliminary Instructions
This manual is designed to provide a general guide to skilled and qualified personnel,
who are aware of the dangers that may arise when handling electric and electronic
circuits.
It does not aim to provide a complete description of all the safety precautions that
must be observed by people who use this or similar equipment.
The installation, operation, maintenance and use of this piece of equipment involve
risks both for people and the equipment itself, which must be handled only by
experienced technicians.
R.V.R. Elettronica SpA does not assume responsibility for injuries to persons or
damage to items caused by improper use or incorrect usage procedures, whether
the users are experienced or not.
Users should observe local regulations and fire-prevention rules while installing and
using this equipment.
WARNING: always disconnect the power before opening covers or removing any
part of the equipment.
Take appropriate earthing measures to discharge the condensers and high voltage
points before doing any maintenance work.
WARNING: this equipment may radiate radio-frequency energy, and if it is not installed
according to the instructions, may cause troublesome interference to radio
communications.
Operating this equipment in a residential environment may give rise to radio
disturbance; if so, the user may be asked to take appropriate counter measures.
R.V.R. Elettronica SpA reserves the right to make modifications to the design and
technical specifications of the equipment, and to update this manual without notice.
2. Warranty
The guarantee, which is for 12 (twelve) months, is valid for any R.V.R. Elettronica
product.
R.V.R. Elettronica extends all transferable original guarantees to its own products.
To ensure that servicing is carried out properly and as fast as possible, the work shall
be handled by R.V.R. Elettronica; any claims should be sent directly to R.V.R.
Elettronica, in accordance with the defined procedures.
Any damage to the equipment caused during shipment must be reported to the
transporters and notified in writing on the forwarding receipt.
Do not return the machine without prior authorization, otherwise it may be returned to
you
4 Quote the machine’s type, model and serial number; attach a written technical
diagnosis listing all the problems and faults encountered, and enclose a copy of
the invoice.
3. First Aid
Personnel involved in the installation, use, and maintenance of the equipment must
be familiar with the theory and practice of first aid.
Figure 1 Figure 2
• Check the heart beat (Figure 3); if there is none, start a cardiac massage
immediately (Figure 4) pressing the sternum approximately at the centre of the
chest (Figure 5).
If no medical help is available within an hour and the victim is conscious and has not
retched, administer a liquid solution of salt and bicarbonate of soda: 1 teaspoonful of
salt to every 250ml of water.
Get the victim to slowly drink half a glass of the solution, four times, over a period of
15 minutes.
Stop the treatment if the victim starts to retch.
4. General Description
The TEX100 is an exciter working in the 87.5 to 108 MHz band, programmable in
steps of 10KHz. Its power output is continuously adjustable from 5W to 100W into a
50 Ohm load and it’s contained in a 19” rack mountable 3HE case.
The power output control, audio input level control and analog meter for the
measurement of operating parameters, are all mounted on the front panel, beyond to
the selector of the working frequency and to various LED.
The line power, audio input, RF output and telemetry connectors are mounted on the
rear panel.
This device is present in two version: the mono (TEX100) and the stereo version
(TEX100/S).
The TEX100 (Mono/MPX version) can be used for monophonic trasmission or, with
an external coder stereo, for stereophonic transmission.
Both the versions include two subcarrier inputs, usable for RDS (Radio Data System)
transmission or SCA.
The specification features low audio distortion and intermodulation figures (typically
0.03%) and a high signal-to-noise ratio (typically -80 dB).
The operating parameters of the exciter can be monitored using the analog multimeter
situated on the front panel. The parameter to be measured is selected by the rotary
selector.
The frequency control allows frequencies to be selected in steps of 10KHz (note that
the actual norms in some countries preview the obligation of transmission on channels
with steps of 100 kHz; for this reason, the TEX100, comes supplied on demand with
step of selection of frequency of 100 kHz) .
Three red alarm leds indicate PLL unlock , excess SWR on the output and the excess
of temperature, and the shutdown condition, programmed by a remote command
(interlock). Three green leds indicate the presence of +12V, +15V and +28V voltages
which are used to power the various cards inside the exciter.
For both the models, on the front panel is present a selector for the audio input
level adjustment. These can be regulated on fixed values of -9, -6, -3, 0 o +6
dBm (for 75 kHz of deviation), or a position can be selected where the inputs
can go from -12 to +9 dBm and the regulationfor the correct level of the deviation
comes made through two trimmer accessible from the panel.
The control circuits allow automatic control of output power(internal and external),
maintaining the chosen power level across the entire operating band.
Furthermore another circuit protects the final stage against excessive VSWR or
short circuits and excessive temperature.
Then, there are other protection circuits that allow to limit the maximum output
power and to protect the equipment against a power supply's overvoltage.
5.1 Preparation
Unpack the exciter and before any other operation check the unit for any shipping
damage and check that all the controls and connectors on the front and rear panels
are in good conditions.
Check the mains voltage selector on the rear panel: the selected value is indicated
by an arrow. If required, extract the selector block levering with a little screwdriver.
Rotate the block until the correct printed value corresponds with the arrow, then reinsert
it.
• Fuse 6A 10X38
Now ensure that the “PWR ADJ” control is rotated fully anti-clockwise, using a small
screwdriver.
NOTE: The control is a ten-turn potentiometer so care should be taken to verify the
minimum position.
NOTE: When the unit is switched on with the control at its minimum position, power
output is about 5W.
Connect a dummy load with a power rating of at least 100 W continuous to the “N”
type connector of the RF output, situated on the rear panel of the unit. It is advisable
to connect a bypass wattmeter in series with this load in order to verify the accuracy
of the unit's own internal wattmeter, as shown in the Figure 5.1.
Figure 5.1
Connect a switch, via a cable, to the BNC connector (REMOTE 3) on the rear panel
so that the switch is able to short the central conductor to its screen. Leave the switch
in the short-circuit position. It is not indispensable to have a cable of this type, but it is
comfortable when is wanted to able or to disable fastly the emission of power is
wanted.
5.2 Use
Select the desired operating frequency using the corresponding selector. The
frequency selector comprises five figures of which the three to the left of the decimal
point represent (from left to right) hundreds of MHz, tens of MHz and MHz. Examples
of right configurations are:
0 9 8 4 5 98.45 MHz
1 0 3 9 0 103.90 MHz
Furthermore, if a frequency is selected beyond the two limits of the 87.5-108 MHz
band, the amplifier will continue to work even through the displayed frequency no
longer corresponds to the operating frequency of the unit.
NOTE: Transmitting outside the legal band (87.5-108 MHz) is an offence and may
lead to prosecution. For this reason, the TEX100 can be equipped on demand with
a device that prevents the transmission on various frequencies from those concurred.
Switch On the TEX100 and check that the three green internal voltage led and the
red UNLOCK led are all lit.
After having verified that the UNLOCK led is switched off (about 30 sec.) and that
the unit is therefore locked to the selected working frequency, switch the switch
connected to the REMOTE connector so as to remove the short circuit between the
central conductor and ground. The RF output is now enabled and should correspond
to a power level of about 5W. To check this reading, select FWD on the meter selector
and read the power from the 120 W FSD scale:
Using a small screwdriver, rotate the PWR ADJ control clockwise; the power output
should increase progressively to a maximum of 100W. Check the value with the
bypass wattmeter which should be within ±10%.
With the power output at 100W, select a new operating frequency well away from the
current value: at the same time will happens time that the“UNLOCK” led be litted
and that the output power goes completely to 0; only when the led turn off (new
locked frequency) it will be returned to having output power.
It is advisable to start this procedure with the operating frequency set to 87.50 MHz.
When locked to this frequency, the PWR ADJ control should be adjusted for an output
power of 50 W.
Now, with no further adjustment of the PWR ADJ control, change the operating
frequency in steps of 4-5 MHz, ensuring that the output power remains constant at 50
W.
For this test, adjust the PWR ADJ control for a power output of 5W. Disconnect the
output load and check that the S.W.R. led switches on.
Re-connect the output load and check that REF falls to zero, the SWR led switches
off and that PWR FWD jumps to 100 W.
The maximum input sensitivity is determined by the position of the INPUT LEVEL
control. In the -12/+9 position, the sensitivity will depend on the L/mpx and R/
mono controls.
Inject the pilot tone checking that the corresponding led switches on, than select
STEREO operation confirmed by the corresponding led.
Select the sensitivity of the audio LEFT/RIGHT inputs to match the signal level
being supplied to the unit. Connect the signal source to the LEFT/RIGHT inputs
(these are balanced inputs).
Check on the internal analog meter that the L/R signal levels are those expected,
selecting the desired input with the corresponding control. The effective modulation
level may be measured on the analog multimeter by selecting DEV with the
corresponding selector.
Connect the stereo source's output to the MPX input of the unit.
Figure 5.2
Adjust the stereo encoder to obtain just the 19 KHz subcarrier output and ensure the
total absence of signals on the left and right inputs of the encoder.
Adjust the output level of the encoder to obtain the correct level as displayed on the
analog meter of the TEX100, typically 7,5 KHz. Inject audio signals into the left and
right inputs of the encoder and adjust the sensitivity of the input (with both channels
enabled) to obtain a peak reading of MAX=75KHz.
Connect the signal source (audio mixer, receiver, compressor etc.) to the MONO
input (this input is unbalanced), and select the desired INPUT LEVEL.
Figure 5.3
Adjust the signal level of the equipment connected to the TEX100 (with the audio
signal present) for a peak reading of DEVIATION MAX 75 KHz.
6. External Description
This chapter describes the elements of the front and rear panels of the TEX100.
Figure 6.1
Figure 6.2
[1] L/MPX & R/MONO LEVEL Trimmer for the inputs levels regulation L/MPX and R/MONO;
when the inputs levels selector [ 2 ] is turned completely in
clockwise sense, the inputs levels can be regulated with
continuity between -12 and +9 dBm
[2] INPUT LEVEL Input signal attenuator adjustable in 5 steps from -9 to +6 dBm,
plus one position for continuous regulation
[3] SUPPLY LED When lit, indicates the presence of internal operating voltages
[4] SWR + TEMP Indicates that reflected power exceeds 10W
[5] PWR ADJ Multi-turn trimmer to regulate the power output of the exciter.
AGC maintains constant the output level set by this control
[6] REMOTE When lit, indicates that the exciter has been shutdown by
remote control
[7] MEAS. SELECTOR The measurement made by the meter corresponds to the
position of this selector
[8] METER Analog meter used to display the following operating
parameters of the exciter:
Direct power f.s. 125W
Reflected power f.s. 25W
Deviation f.s. 100KHz
Right channel input level f.s. +3dB
Left channel input level f.s. +3dB
[9] POWER Switch ON/OFF sselector
[10] MHz/KHz Rotatory frequency selector
[11] L.O. UNLOCK When lit, indicates that the VCO is not locked to the reference
frequency. The output power will drop zero in this condition
Figure 6.3
[1] FUSE BLOCK Fuse block and line voltage selector. Use a small screwdriver to
change the fuse or the line voltage. Rotate the block and position
it so that the arrow corresponds to the working voltage wished
[2] PLUG Line power connector
[3] REMOTE 1 BNC connector, extenal AGC input
[4] REMOTE 2 BNC connector, extenal reflected feedback input
[5] EXT REF 1KHz External 1KHz reference (optional)
[6] REMOTE 3 BNC connector. Connecting the central conductor to ground will
cause the Rf output power level to drop to zero and to stay
there until the short is removed. When used with an R.V.R.
amplifier, this connector should be connected to the REMOTE
output of the power amplifier
[7] FAN Fan assisted cooling for the power stage and the power supply
[8] TELEMETRY TERMINALS Telemetry terminals board
[9] P.A.. FUSE Power amplifier protection fuse 8A
[10] R.F. OUTPUT N type connector, 50Ohm
[11] R.F. TEST POINT -40dB output referred to the output power level
[12] FUSE Main protection fuse 6A
[13] RIGHT (MONO) BNC connector for FCC unbalanced version; cannon XLR for
CCIR version with balanced input
[14] LEFT (MPX) BNC connector for FCC version; cannon XLR for CCIR version
with balanced input
[15] SCA 1 BNC connector, unbalanced SCA1 input
[16] SCA 2 BNC connector, unbalanced SCA2 input or output (internally
selectable) for pilot tone (i.e. for R.D.S. encoder)
2 1
1 GND
2 Positivo
3
3 Negativo
7. Technical Specifications
General
A.C. Supply 117-230 V ±10%, 50-60 Hz single phase
Power consuption approx.230W
Cooling Forced ventilation
Frequency range from 87.5 to 108MHz in steps of 10KHz
Output power Adjustable Adjusable from 5 to 100W
Automatic output level control Stabilizes the set RF output level, septate
with internal or external reference
S.W.R. protection The maximum output power comes
diminished in proportional way in case the
reflected power increase; this control acts
with internal or external reference
Output Impedance 50Ohm
Output connector Standard “N”-type
Temperature control Intervene in case of temperature excess of
the final stage reducing the output power
Harmonic suppression > -70dB
Spurious signal suppression > -80dB
Intermodulation distorion 0.05% or less, measured at 1KHz and
1.3KHz, ratio 1:1 at 100% modulation
Frequency stability ± 500Hz (typically ± 300Hz) from 0° to 50° C
Modulation type Direct frequency modulation of the RF
oscillator at fundamental frequency
Frequency deviation ± 75KHz nominal
Harmonic distortion < 0.05% (tipically 0.01%)
FM signal/noise ratio > 75dB mono, > 70dB stereo measured with
75KHz deviation in the 30Hz to 15KHz band
RMS.
Residual AM (asyncronous) approx. 0.05% = 65dB RMS
Residual AM (syncronous) 0.1% = 60dB
Pre-emphasis 50µs ±2% or 75µs ±2% internally selectable
Audio input impedance 10KOhm balanced or 50KOhm unbalanced
(600Ohm on request)
Audio input level Selectable from -9 to +6dBm in 5 steps,
continuosly from -12 to +9 dBm
Audio frequency range 30-15000Hz, MONO input
30-10000Hz, MPX input
Audio input filter > 45dB at 19KHz (mono)
> 40dB from 20KHz to 100KHz
Mono frequency response ±0.3dB from 30Hz to 15KHz
MPX frequency response ±0.5dB from 30Hz to 75KHz
Stereo Separation > 45dB (typically 50dB)
Pilot tone frequency 19KHz ± 1Hz
The TEX100 is composed of different modules wired between them with connectors,
allowing for easy servicing or module substitution.
The figure below shows the upper view of the device with the indication of the different
components.
1 7 6
3 2 5 4
The figure below shows the bottom view of the device with the indication of the different
components.
9 2 1 8 6 7
3 4 5
NOTE: When the exciter is operated with the cover removed, hazardous voltages
and heavy current are accessible. Ensure all primary power is disconnected from the
exciter before attempting equipment maintenance.
To reinstall the card is enough to execute operations sequence in the opposite way.
Remove all the screws that are located on the top and bottom covers of the machine.
After that the covers have been removed, extract, with the help of the upper and
bottom view, all exciter modules.
The power amplifier module is constituted from a preassembled block in which are
integrated circuits, the power devices and the cooling fin.
In order to remove this module, identify with the help of the wiring diagrams the various
cables connects to the module. Remove the power supply cable from the final stage
module and unsolder other cables. To disconnect the cable of RF input.
At this point, remove the screws that fix the amplifier module block to the rear of the
machine and the nuts that fixes it to the bottom and remove the module.
figure 9.1
figure 9.2
This circuit comprises a board, mounted on a heat sink, which is fixed to the central
part of the lower section of the unit.
The transformer has a selectable input from 110 VAC to 240 VAC and two outputs A
+18V (6.3A) and B +32V (10A).
This power supply is composed of two main parts: after having undergone “EMI”
filtering for mains-borne interference, the supply is transformed into four lower voltages,
rectified, smoothed and stabilized to the following values: +12V, +15V and 10 to 28V
variable to obtain the high efficiency (85-90%).
The +15V supplies the encoder mixer, the PLL card, the VCO card, the meter 100
card and the alarm card. The +12V supplies the input of RF power amplifier driver
(BGY33) and the 10-28V variable supplies the output of RF power amplifier driver
(BGY33) and the final power stage of the same module (two MRF317 or two SD1480).
The variable voltage of the final stage is controlled by the PWR ADJ control which
determines the R.F. power output of the exciter. The automatic control of output power
guarantees the power level set by the PWR ADJ control right across the frequency
range and independantly of other variables such as temperature, load variations etc.
The system works by comparing the value set by the PWR ADJ control with the actual
power output of the unit and compensating accordingly.
The final stage driver is composed of two separate parts, the input part is supplied
with +12V voltage, and the output part is supplied by the switching power supply with
4-12V variable voltage obtained dividing the 10-28V variable voltage. A power limiting
circuit intervenes in the event of excess SWR on the output, thus protecting the final
stage.
In this card travel the audio signals coming from the outside that come preventively
cleaned up from posiible interferences due to radiofrequency signals and
subsequently sendes to the mixer coder card. An appropriate connector makes
available outside the equipment the main electrical operation parameters of the
exciter for possible remote controls.
In stereo encoder mode, the 19KHz pilot tone is derived from a quartz crystal
reference oscillator. So too is the sampling frequency which allows the L and R signals
to be separated from the multiplexed signal, plus the suppression of the 38KHz
frequency.
The level of the left and right signals is set by the corresponding selector situated on
the front panel. The signals are then filtered at 15KHz and pre-emphasized (50µS
CCIR, 75µS FCC) before being sent to the multiplex circuit.
The audio signals from the two SCA inputs are mixed in to provide the output.
In mixer mode (Mono/MPX) the stereo encoder is bypassed, the right input accepts
a mono signal (so filtered at 15 kHz) and the left input accepts a multiplex signal upto
100KHz. The SCA inputs remain unchanged.
Three rectifiers allow the peak levels of the two inputs "Left/MPX" and "right/mono"
to be displayed on the analog meter, and provide the audio detector circuit with the
deviation level.
The final power stage is mounted on a cooling fin to dissapate waste heat and is
enclosed in a totally screened, metal container, fixed to the upper-middle part of the
central section of the unit.
The RF signal coming from the Stereo Decoder or Mono\MPX at a power level of
about 300 mW (+25dBm), reaches the driver stage (BLF244) and is amplified to a
variable level depending from the power regulated by the PWR ADJ control, before
being further amplified by the final stage (1480) to a level of up to 100 W. The resultant
signal is then filtered by a low-pass filter which removes any harmonic content.
A directional coupler allows the forward and reflected power levels to be measured
and displayed on the analog multimeter and also fedback to the power supply for
automatic control of the output power (see Power Supply description).
A BNC connector situated on the rear panel provides a power signal at -40 dB of the
amplifier output power.
The card receives forward and reflected power signals from the power supply which,
in turn, come from the final power stage. The stereo encoder card supplies deviation
and left and right signal levels. These signal levels are normalized then displayed on
the analog meter according to the position of the rotary selector situated on the front
panel.
This circuit contains an rotative selector that allows to adjust, through 7 trimmers, the
threeshold of the external and internal output level, internal and external SWR level,
temperature and to preset the maximum value of the output power.
In case of fault there isn't an automatic reset, because the transmitter provides to
decrease the output power to continue the transmission without stops, even if at
minimum power.
The Mono\MPX card is an Audio Mixer at four inputs, two balanced (Mono and MPX)
and two unbalanced (SCA1 and SCA2).
Mono and MPX input level can be setted through relative switches placed on front
panel, on 5 fixed positions and on a variable position from -12dBm to +9dBm
(presetted at 0dBm).
It's possible to set the pre-enphasis value at 50µS, 75µS or linear. Then, it's possible
to insert or remove a low pass filter at 15KHz.
The functionalities of the card can be subdivided in three sections: Audio, PLL and
VCO.
The Audio section takes the audio signal coming from mixer coder (for stereo
version) that comes amplified and tried in order to compensate the distorsions caused
from the varicap diodes and therefore inject in VCo section to execute the modulation.
The digital section PLL includes a reference crystal oscillator (optionally can be
used an external reference ), a logic section that includes the frequency dividers and
the comparator.
The unlocked situation (difference of the signal dissimilar from 0) comes indicated
from the appropriate pointer place on the front panel.
At the output of the comparator is present a signal (Rf PLL), which comes sended to
the varicap placed on the VCO card.
La VCO section includes an audio input stage at low frequency, a Voltage Controlled
Oscillator at low noise (VCO) and a drive stage.
The Voltage Controlled Oscillator (VCO) generated the signal on the working frequency
impostated on the card by the rotative selector (Contraves).
This signal is amplified to 300 mW level (25 dBm) to drive the final stage and to be
sended to the PLL control section.
Attenzione: Please note that this kind of operations should only be done by skilled
technical people. Remember that this operation is not normally needed, if not in case
of extraordinary maintenance operations. Opening the device may void you’re
warranty.
figura 10.1
• Select 0dBm on the INPUT LEVEL selector (encoder and pilot tone inserted).
• Connect a low distortion, sine-wave, audio generator to the left and right inputs.
• Connect a 50 Ohm 100 W load to the RF output of the TEX100/S.
• Connect the drawing of -40 dB (11 Fig.2) to the input of the own modulation
analyzer.
• Connect a stereo MEAS-decoder to the rear FM-MPX output of the F.A.M.
• Switch on the TEX100 and wait for the PLL to lock.
• Adjust the audio output of the generator to 0dBm (2.2Vpp = 775mVRMS 400Hz).
• Check, using the modulation analyser regulated for peak measurement, that the
deviation is 75 kHz; in couter case acts on the RV6 and RV7 trimmers on the
actual TEX100 main card or on the trimmer RV1 of the VCO card in the previous
version.
• Remove the audio signal from both channels, leaving the pilot tone inserted,and
check that the deviation is between 6.5KHz and 8KHz (typically 7.5KHz). Adjust
RV7 if necessary.
• Remove the audio signal from one channel, for example the right channel.
After having replaced the VCO Card and relevant connectors, carry out the following
procedure:
MONO VERSION
• Connect an audio generator to the Mono input or MPX.
figure 10.2
• Switch on TEX100, select a frequency at 98MHz and select 0dBm on the INPUT
LEVEL selector (pilot tone inserted).
• Connect a 50 Ohm, 100 W dummy load to the RF output.
• Connect the drawing of -40 dB to the input of the own modulation analyzer.
• Inject a 400Hz, 0dBm (775mVrms = 2.2Vpp) tone into the Mono (or MPX) input.
• Configure the FAM to measure deviation with the 30Hz-200KHz/FM/P+ filters
and check that it is 75KHz. If not, adjust trimmer R15 accordingly.
• Verify correct value on TEX100's analog meter.
STEREO VERSION
• Connect an audio generator to the Left and Right inputs (together)
• Switch on TEX100, select a frequency at 98MHz and select 0dBm on the INPUT
LEVEL selector (pilot tone inserted).
• Connect a 50 Ohm, 100 W dummy load to the RF output.
• Connect the drawing of -40 dB to the input of the own modulation analyzer.
• Inject a 400Hz, 0dBm (775Vrms=2.2Vpp) tone into Left and Right.
• Configure the F.A.M. to measure deviation with the 30Hz-200KHz/FM/P+ filters
and check that it is 75KHz. If not, adjust trimmer R15 accordingly.
• Verify correct value on TEX100's analog meter.
NOTE: The audio generator used in these tests must have a distortion figure better
than 0.01%. Perform this test at the operating frequency of the exciter.
No calibration is required after the replacement of these two cards (Main power
supply and switching power supply).
All meter readings should be calibrated after the replacement of any card:
• Inject a 400 Hz, 0dBm pilot tone into the Left or Right inputS
• Connect a bypass wattmeter between the RF output and a 50 Ohm, 100W dummy
load.
• Adjust the power output to 100W.
• With the selector, select the following measurements and make adjustments
according to the table below:
MEASUREMENT VALUE FSD TRIMMER NOTE
R(MONO) 0dB +3dB R6
L(MPX) 0dB +3dB R5
FWD PWR 150W 125W R8
REF PWR 10W 50W R7 1
DEV VAR 100KHz R4
SWR LED --- --- R23
NOTA: 1 - Disconnect the load for this measurement only and adjust PWR ADJ for
50W of direct output power.
After having replaced the PLL card, carry out the following procedure (see the setup
below):
figurE10.4
• Switch on the equipment and select the frequency of 98MHz.
• Wait 10 minutes to have thermal stabilization of the equipment.
• Unscrew the fixing screws of PLL's metal box and open the cover near to VCO
metal box.
• Check with frequency meter if the frequency setted is right. If the frequency read
on frequency meter is different from frequency setted on the contraves , adjust the
compensator placed on the TCXO accesible trhrough a little hole on the PLL card
box.
After having replaced the alarms card, carry out the following procedure:
figure 10.5
figure 10.6
• Adjust output power at minimum turning PWR ADJ trimmer completely
anticlockwise and then switch on the equipment.
• This adjustment it's necessary when TEX100 is connected as exciter or driver for
a power amplifier. Therefore, it's necessary to have on last amplifier of the system
an output voltage proportional with antenna output forward power and connect
this signal to REMOTE1.
figure 10.7
• Adjust output power at minimum turning PWR ADJ trimmer completely counter-
clockwise and then switch on the equipment.
• This adjustment it’s necessary when the TEX100 is connected as exciter or driver
for a power amplifier. Therefore, it’s necessary to have on last amplifier of the
system an output voltage proportional with antenna output reflected power and
connect this signal to REMOTE2.
Increase TEX100's output power with PWR ADJ to have the necessary output
power to drive the next stage of the system (e.g. for a 1KW amplifier, read 1050W
on external wattmeter).
• Turn trimmer R12, until to have an output power of the power amplifier on external
wattmeter (e.g. 900W, -10%). In these conditions is possible to control output
power into the range of ±10% presetted, protecting the equimpment against VSWR
variations).
Can be necessary to set maximum output power at maximum value included between
5 and 100W.
• Connect a 50 Ohm, 100 W dummy load to the RF output.
• Adjust output power at minimum turning PWR ADJ trimmer completely
anticlockwise and then switch on the equipment.
• Increase output power until 100W turning PWR ADJ trimmer clockwise.
• Turn trimmer R44, until to have maximum output power presetted on external
wattmeter.
• Then, adjust output power turning PWR ADJ trimmer and note that output power
can be increased over presetted value.
NOTE: The jumpers shown in table , disable all protections (all enabled from firm). A
no-correct use of these jumpers can cause seroius damage to the unit and will
automatically make the warranty void.
REF. DESCRIPTION
R2 Internal AGC Adjustment
To tare the TEX100 main card must adjust the three trimmers present on the card.
Like in the previous version of VCO card, is present a trimmer for the deviation
regulation (RV7), one for the distortion regulation (RV6) and one for the polarization
regulation of the varicap in order to obtain the minimum refuse in the entire frequency
range (RV9).
MONO VERSION
• To connect an audio generator to Mono or MPX input.
figure 10.2
• Switch on TEX100, select a frequency at 98MHz and select 0dBm on the INPUT
LEVEL selector (pilot tone inserted).
• Connect a 50 Ohm, 100 W dummy load to the RF output.
• Connect the drawing of -40 dB to the input of the own modulation analyzer.
• Inject a 400Hz, 0dBm (775mVrms = 2.2Vpp) tone into the Mono (or MPX) input.
• Configure the FAM to measure deviation with the 30Hz-200KHz/FM/P+ filters
and check that it is 75KHz. If not, adjust trimmer R15 accordingly.
• Verify correct value on TEX100's analog meter.
STEREO VERSION
• Connect an audio generator to the Left and Right inputs (together)
• Switch on TEX100, select a frequency at 98MHz and select 0dBm on the INPUT
LEVEL selector (pilot tone inserted).
• Connect a 50 Ohm, 100 W dummy load to the RF output.
• Connect the drawing of -40 dB to the input of the own modulation analyzer.
• Inject a 400Hz, 0dBm (775Vrms=2.2Vpp) tone into Left and Right.
• Configure the F.A.M. to measure deviation with the 30Hz-200KHz/FM/P+ filters
and check that it is 75KHz. If not, adjust trimmer R15 accordingly.
• Verify correct value on TEX100's analog meter.
NOTE: The deviation can lightly vary with the working frequency, suggests to execute
this measure to the exciter operation frequency, in order to obtain the minimum refuse
point is necessary adjust RV9 and obtain 4.1V on TP18 test point.
F u n c tio n 1 2 3 4 5 6 7 8
E x te rn a l re fe re n c e a t 1 0 M H z - - - - - - - -
E x te rn a l re fe re n c e a t 1 0 M H z x - - - - - - -
E x te rn a l re fe re n c e a t 1 M H z - x - - - - - -
E x te rn a l re fe re n c e a t 5 0 0 K H z x x - - - - - -
E x te rn a l re fe re n c e a t 1 0 0 K H z - - x - - - - -
E x te rn a l re fe re n c e a t 1 9 K H z x - x - - - - -
E x te rn a l re fe re n c e a t 1 0 K H z - x x - - - - -
E x te rn a l re fe re n c e a t 5 K H z x x x - - - - -
N o n e C u s to m e r - - - - - - - -
N O A A C u s to m e r (1 6 0 M H z w ith 1 2 5 0 H z ) - - - x - - - -
I ta lia C u s to m e r ( L im its 8 7 .6 – 1 0 7 .9 ) - - - - x - - -
S in g le d ip s w itc h N O A A C u s to m e r ( S W 4 ) - - - x x - - -