Re92003 2009-06
Re92003 2009-06
A4VG
Data sheet
Series 32
Sizes 28...250
Nominal pressure 400 bar
Peak pressure 450 bar
Closed circuit
   Contents                                                            Features
   Ordering Code / Standard Program                               2    – Variable axial piston pump of swashplate design for hydro-
   Technical Data                                                 5      static closed circuit transmissions
   High-Pressure Relief Valves                                    9
                                                                       – Flow is proportional to drive speed and displacement and is
   Pressure Cut-Off, D                                           10
                                                                         infinitely variable
   NV - Version Without Control Unit                             11
   DG - Hydraulic Control, Direct Operated                       11    – Output flow increases with the swivel angle of the swash-
   EZ - Electric Two-Point Control, With Switching Solenoid      11      plate from 0 to its maximum value
   HD - Hydraulic Control, Pilot-Pressure Related                12
                                                                       – Flow direction changes smoothly when the swashplate is
   HW - Hydraulic Control, Mechanical Servo                      13
                                                                         moved through the neutral position
   EP - Electric Control, With Proportional Solenoid             14
   DA - Hydraulic Control, Speed Related                         16    – A wide range of highly adaptable control devices is available
   Unit Dimensions, Size 28                                      18      for different control and regulating functions
   Unit Dimensions, Size 40                                      22
                                                                       – The pump is equipped with two pressure-relief valves on the
   Unit Dimensions, Size 56                                      26
                                                                         high pressure ports to protect the hydrostatic transmission
   Unit Dimensions, Size 71                                      30
                                                                         (pump and motor) from overload
   Unit Dimensions, Size 90                                      34
   Unit Dimensions, Size 125                                     38    – The high-pressure relief valves also function as boost valves
   Unit Dimensions, Size 180                                     42
                                                                       – The integrated boost pump acts as a feed and control oil
   Unit Dimensions, Size 250                                     46
                                                                         pump
   Through Drive Dimensions                                      50
   Overview of Attachments on A4VG                               53    – The maximum boost pressure is limited by a built-in boost
   Combination Pumps A4VG + A4VG                                 53      pressure relief valve
   Mechanical Stroke Limiter, M                                  54
                                                                       – The integral pressure cut-off is standard
   Ports X3 and X4 for Positioning Pressure, T                   54
   Filtration Types                                              55
   Swivel Angle Indicator                                        59
   Connector for Solenoids (Only for EP, EZ, DA)                 60
   Rotary Inch Valve                                             61
   Installation Situation for Coupling Assembly                  62
   Installation Notes                                            63
   General Notes                                                 64
2/64	            Bosch Rexroth AG	                                                                               A4VG | RE 92003/06.09
  Operation mode
02 Pump in closed circuit                                                                                                                      G
     Size
03 ≈ Displacement Vg max in cm3                                                        28    40   56   71   90    125 180 250
     Series
10 Series 3, Index 2                                                                                                                                   32
     Direction of rotation
     Viewed from shaft end                                                             clockwise                                                       R
11
                                                                                       counterclockwise                                                 L
     Seals
12 NBR (nitrile-caoutchouc), shaft seal ring in FKM (fluor-caoutchouc)                                                                                 N
     Shaft end (permissible input torque see page 8)                                   28       40   56   71     90    125 180 250
     Splined shaft DIN            for single pump                                       ●       ●    ●    ●      ●      ●        ●            ●         Z
     5480                         for combination pump - 1st pump                      –   1)   ●    ●    ●      ●      ●       –   1)    –   1)       A
13 Splined shaft                     for single pump                                    ●       ●    ●    ●      ●      ●        ●            ●        S
     ANSI B92.1a–1976                for combination pump - 1st pump                   – 2) – 2)     ●    ●     – 2)    ●        ●            ●         T
                                     only for combination pump - 2nd pump               –       ●    –    –      ●      –        –            –        U
    Connector for solenoids (only for EP, EZ, DA)                       28                         40   56   71   90    125 180 250
    DEUTSCH connector        without suppressor diode                   ●                          ●    ●    ●     ●     ●        ●        ●        P
 21
    molded, 2-pin            with suppressor diode (only for EZ and DA) ❍                          ❍    ❍    ❍    ❍      ❍        ❍        ❍        Q
Technical Data
Hydraulic fluid                                                         Selection diagram
Before starting project planning, please refer to our data sheets          -40°                     -20°       0°        20°         40°         60°   80° 100°
                                                                       1600                                                                                          1600
RE 90220 (mineral oil), RE 90221 (environmentally acceptable           1000
hydraulic fluids) and RE 90223 (HF hydraulic fluids) for detailed       600
                                                                        400
information regarding the choice of hydraulic fluid and applica-
                                                                                                               VG 68
                                                                                                             VG
                                                                                                               VG 32
                                                                                                               VG 46
                                                                                                               VG 2
                                                                             200
tion conditions.
                                                                                                                  10
                                                                                                                  2
                                                                                                                     0
                                                                              100
The variable pump A4VG is unsuitable for operation with HFA,
                                                                                    60
HFB and HFC. If HFD or environmentally acceptable hydraulic
                                                                                    40                                                                              36
fluids are being used, the limitations regarding technical data
                                                                                                                                                                          νopt.
                                                                    Viscosity ν in mm2/s
and seals mentioned in RE 90221 and RE 90223 must be
                                                                                    20
observed.                                                                                                                                                            16
When ordering, please indicate the used hydraulic fluid.                              10
The limiting values for viscosity are as follows:                      The correct choice of hydraulic fluid requires knowledge of the
                                                                       operating temperature in relation to the ambient temperature: in
νmin =   5 mm2/s                                                       a closed circuit the circuit temperature.
         short term (t < 3 min)
         at max. perm. temperature of tmax = +115 °C.                  The hydraulic fluid should be chosen so that the operating vis-
                                                                       cosity in the operating temperature range is within the optimum
νmax =   1600 mm2/s                                                    range (νopt) - the shaded area of the selection diagram. We
         short term (t < 3 min)                                        recommended that the higher viscosity class be selected in
         at cold start (p ≤ 30 bar, n ≤ 1000 rpm, tmin = -40 °C).      each case.
         Only for starting up without load. Optimum operating          Example: At an ambient temperature of X °C an operating
         viscosity must be reached within approx. 15 minutes.          temperature of 60 °C is set. In the optimum operating viscos-
Note that the maximum hydraulic fluid temperature of 115 °C            ity range (νopt; shaded area) this corresponds to the viscosity
must not be exceeded locally either (e.g. in the bearing area).        classes VG 46 or VG 68; to be selected: VG 68.
The temperature in the bearing area is - depending on pres-            Please note: The case drain temperature, which is affected by
sure and speed - up to 5 K higher than the average case drain          pressure and speed, is always higher than the circuit tempera-
temperature.                                                           ture. At no point in the system may the temperature be higher
Special measures are necessary in the temperature range from           than 115 °C.
-40 °C to -25 °C (cold start phase), please contact us.                If the above conditions cannot be maintained due to extreme
For detailed information about use at low temperatures, see            operating parameters, please consult us.
RE 90300-03-B.
6/64         Bosch Rexroth AG                                                                                                         A4VG | RE 92003/06.09
Technical Data
Filtration                                                            Shaft seal ring
The finer the filtration, the higher the cleanliness level of the
                                                                      Permissible pressure loading
hydraulic fluid and the longer the service life of the axial piston
unit.                                                                 The service life of the shaft seal ring is affected by the speed
                                                                      of the pump and the case drain pressure. It is recommended
To ensure functional reliability of the axial piston unit the hy-
                                                                      that the average, continuous case drain pressure at operating
draulic fluid must have a cleanliness level of at least
                                                                      temperature 3 bar absolute not be exceeded (max. permissible
                 20/18/15 according to ISO 4406.                      case drain pressure 6 bar absolute at reduced speed, see
                                                                      diagram). Short term (t < 0.1 s) pressure spikes of up to 10
Depending on the system and the application, for the A4VG,
                                                                      bar absolute are permitted. The service life of the shaft seal
we recommend
                                                                      ring decreases with an increase in the frequency of pressure
                     Filter elements β20 ≥ 100                        spikes.
With a rising differential pressure at the filter elements, the       The case pressure must be equal to or greater than the exter-
β-value must not deteriorate.                                         nal pressure on the shaft seal ring.
At very high hydraulic fluid temperatures (90 °C to max. 115 °C)                                                                  Sizes
at least cleanliness level                                                                                Size 250 Size 125       40,56
                                                                                                               Size 180 Sizes 71,90     Size 28
           19/17/14 according to ISO 4406 is required.                                                6
If the above classes cannot be observed, please contact us.
For notes on filtration types, see pages 55-58                                                        5
                                                                      Perm. pressure pabs. max. bar
Input                                                                                                 3                                    Size
                                                                                                                                            71           Size 28
Variable pump (with external supply, E):                                                                                                          Size
                                                                                                                                    Size                 Size 40
                                                                                                      2                                           56
For control EP, EZ, HW and HD                                                                                                       90
boost pressure (at n = 2000 rpm) pSp ______________ 20 bar
                                                                                                      1
For control DA, DG
                                                                                                      1000       2000       3000       4000      5000
boost pressure (at n = 2000 rpm) pSp ______________ 25 bar
                                                                                                                                         Speed n in rpm
Boost pump:
suction pressure ps min (ν ≤ 30 mm2/s) _____≥ 0.8 bar absolute
                                                                      Temperature range
at cold starts, short term (t < 3 min) _______≥ 0.5 bar absolute
                                                                      The FKM shaft seal ring is permissible for case temperatures of
Output                                                                -25 °C to +115 °C.
Variable pump:                                                        Note:
pressure at port A or B                                               For application cases below -25 °C, an NBR shaft seal ring is
                                                                      necessary (permissible temperature range: -40 °C to +90 °C).
Nominal pressure pN ____________________________ 400 bar
                                                                      Please state NBR shaft seal ring in plain text when ordering.
Peak pressure pmax _____________________________ 450 bar
                                                                      Please contact us.
Boost pump:
peak pressure pSp max ____________________________ 40 bar
(pressure data according to DIN 24312)
Nominal pressure: Max. design pressure at which fatigue
                  strength is ensured.
Peak pressure:       Max. operating pressure which is permis-
                     sible for short term (t<1s).
RE 92003/06.09 | A4VG                                                                                                     Bosch Rexroth AG            7/64
Technical Data
Table of values (theoretical values, without efficiencies and tolerances; values rounded)
Size                                                                               28          40        56       71       90         125    180     250
Displacement
     variable pump                                    Vg max         cm3           28          40        56       71       90         125    180     250
     boost pump (at p = 20 bar)                       Vg Sp          cm3           6.1         8.6       11.6    19.6      19.6       28.3   39.8    52.5
Speed
     maximum at Vg max                                nmax continuous rpm        4250      4000         3600     3300     3050     2850      2500    2400
     limited maximum    1)                            nmax limited   rpm         4500      4200         3900     3600     3300     3250      2900    2600
     intermittent maximum 2)                          nmax interm.   rpm         5000      5000         4500     4100     3800     3450      3000    2700
     minimum                                          nmin           rpm          500         500        500     500       500        500    500     500
Flow
     at nmax continuous and Vg max                    qv max         l/min        119         160        202     234       275        356    450     600
Power     3)
     at nmax continuous and Vg max Δp = 400 bar Pmax                 kW            79         107        134      156      183        237    300     400
Torque     3)
     at Vg max                       Δp = 400 bar Tmax               Nm           178         255        356      451      572        795    1144    1590
                                     Δp = 100 bar T                  Nm          44.5         63.5       89      112.8     143     198.8     286     398
Rotary stiffness                     Shaft end S      c              Nm/rad     31400 69000 80800 98800 158100 218300 244500 354500
                                     Shaft end T      c              Nm/rad           –        –       95000 120900         –      252100 318400 534300
                                     Shaft end A      c              Nm/rad           –   79600 95800 142400 176800 256500                    –       –
                                     Shaft end Z      c              Nm/rad 32800 67500 78800 122800 137000 223700 319600 624200
                                     Shaft end U c                   Nm/rad           –   50800           –        –      107600       –      –       –
Moment of inertia for rotary group                    JGR            kgm2       0.0022 0.0038 0.0066 0.0097 0.0149 0.0232 0.0444 0.0983
Angular acceleration max. 4)                          α              rad/s2     38000 30000 24000 21000                   18000 14000        11000   6700
Filling capacity                                      V              L             0.9         1.1       1.5      1.3      1.5        2.1     3.1    6.3
Weight approx. (without through drive)                m              kg            29          31        38       50       60         80      101    156
1) Restricted maximum speed:              – at half corner power (e.g. at Vg max and pN /2)
2) Intermittent maximum speed:            – at high idle speed
     – at overspeed:                      Δp = 70...150 bar and Vg max
     – at reversing peaks:                Δp < 300 bar and t < 0.1 s.
3) Without boost pump
4) – The area of validity is situated between the minimum required and maximum permissible speed.
     It applies for external stimuli (e.g. engine 2-8 times rotary frequency, cardan shaft twice the rotary frequency).
     – The limit value applies for a single pump only.
     – The load capacity of the connection parts has to be considered.
Caution: Exceeding the permissible limit values may result in a loss of function, a reduction in service life or in the
         destruction of the axial piston unit.
         A calculation can be performed to determine the permissible values.
Technical Data
Permissible axial and radial loading on drive shaft
 Size                                                              28     40       56       71         90          125     180      250
 Radial force, max.                             Fq max        N    2500   3600     5000     6300       8000        11000   16000 22000
 at distance (from shaft collar)
                                                a             mm   17.5   17.5     17.5     20         20          22.5    25       29
                                          Fq
                                                Fq max        N    2000   2891     4046     4950       6334        8594    12375 16809
                                                b             mm   30     30       30       35         35          40      45       50
                                        a,b,c
                                                Fq max        N    1700   2416     3398     4077       5242        7051    10150    13600
                                                c             mm   42.5   42.5     42.5     50         50          57.5    60       71
 Axial force, max.                    -         –Fax max      N    1557   2120     2910     4242       4330        5743    7053     4150
                                    Fax
                                     +          +Fax max N         417    880      1490     2758       2670        3857    4947     4150
Note: special requirements apply in the case of belt drives. Please contact us.
Torque distribution
T1 T2
TE
                  1. Pumpe
                     1st pump             2.2nd
                                             Pumpe
                                                pump
                                        TD
RE 92003/06.09 | A4VG                                                                                          Bosch Rexroth AG                     9/64
                                                                                                                                                HD valve setting
                                                                                Δp Drive
                                                                           at port A, B
                                                                                 design
                                                 340 bar
                                                 320 bar
                                                                                                                                        pSp
                                                 300 bar
                                                 270 bar
                                                                      pSp
 Setting range for valve 4, 6                    250 bar                                  Boost
 Δp 100 - 250 bar                                                                         pressure                                 qv max
                                                230 bar   1)                                               qV1
 (refer to ordering code)                                                                            (n = 1000 rpm)             (n = nmax)
                                                 200 bar
                                                 150 bar
                                                 100 bar
                                                                                                      Note: valve is set at
                                                                                                 n = 1000 rpm and Vg max (qv 1)
 High-pressure relief valve,               Differential pressure
 pilot operated (size 71...250)                setting ΔpHP
                                                                      Example: boost pressure 30 bar; operating pressure 400 bar
 Setting range for valve 1                       420 bar
                                                                      Operating pressure pA,B - boost pressure pSp + safety = differential pressure ΔpHD
 Δp 100 - 420 bar                               400 bar 1)            400 bar                 - 30 bar             + 30 bar = 400 bar
 (refer to ordering code)
                                                 360 bar
                                                 340 bar
                                                 320 bar              Bypass function
                                                 300 bar
                                                                      The bypass function can only be used for short periods with
                                                 270 bar              reduced displacement, e.g. to tow a vehicle out of an immedi-
                                                 250 bar              ate danger zone.
                                                 230 bar
                                                                      Note:
                                                 200 bar              The bypass function and the pilot operated high-pressure
                                                 150 bar              valves (size 71...250) are not shown in these circuit diagrams.
                                                 100 bar
1)   Standard differential pressure setting. The valves will be set
     to this value if the differential pressure is not specified on
     ordering.
Pressure Cut-Off, D
The pressure cut-off corresponds to a pressure regulation
which, after reaching the set pressure, adjusts the displace-
ment of the pump to Vg min.
This valve prevents the operation of the high-pressure relief
valves when accelerating or decelerating.
Both the pressure peaks occurring when the swashplate is
swiveled rapidly and also the maximum pressure in the system
are safeguarded by the high-pressure relief valves.
The setting range of the pressure cut-off may be anywhere
within the entire operating pressure range. However, it must
be set 30 bar lower than the setting of the high-pressure relief
valves (see setting diagram, page 9).
Please state the setting value of the pressure cut-off in plain
text when ordering.
Solenoid
                                   EZ1                   EZ2
technical data
Voltage                    12 V DC (±20 %) 24 V DC (±20 %)
Neutral position Vg = 0       de-energized          de-energized
Position Vg max             current energized     current energized
Nominal resistance
                                  5.5 Ω                21.7 Ω
(at 20°C)
Nominal power                    26.2 W                26.5 W
Current required,                                                       1)   Size 28 and 250 without port Fa1 and FS
                                 1.32 A                0.67 A
minimum effective
Actuated time                    100 %                 100 %
Type of protection           see range of connectors on page 60
Standard: switching solenoid without manual emergency operation.
On request: manual emergency operation with spring reset available.
12/64	            Bosch Rexroth AG	                                                                                                   A4VG | RE 92003/06.09
                                                                        Direction of rotation
(see page 17), automotive operation is possible for travel drives.
                                                                                          cw
                                      pSt in bar                                                                  Y1             X1          B to A          MA
                                                                                                71...250
                                18                                                                                Y2             X2          A to B          MB
                                16
                                14                                                                                Y1             X1          B to A          MA
                                12                                                              28...56
                                10                                                                                Y2             X2          A to B          MB
                                                                        ccw
                                 8
                                 6                                                                                Y1             X1          A to B          MB
                                                                                                71...250
                                 4                                                                                Y2             X2          B to A          MA
                                 2
                                 0
           1,0   0,8 0,6 0,4 0,2 0      0,2 0,4 0,6 0,8 1,0            Sizes 28, 250                                                        Sizes 40...180
    Vg                           2                            Vg
    Vg max                       4                            Vg max                                                                                           B
                                 6                                                                               MB (Size 250)
                                 8                                                                               B                                                 MB
                                10
                                12
                                14                                                                                                                                 MA
                                16                                                                               A
                                18                                                                               MA (Size 250)                                 A
                                      pSt in bar
                                                                                                                    View Z
	            Vg 	 displacement at pSt                                                           X1          Z
                                                                                                                    MA (Size 28)                   X1    Y1
	            Vg max 	displacement at pSt = 18 bar
                                                                       ccw                                                            ccw
Pilot pressure pSt = 6 - 18 bar at ports Y1, Y2                                                                                                                    B
    Note
The spring return feature in the control unit is not a safety
device
The spool valve inside the control unit can get stuck in an
undefined position by internal contamination (contaminated
hydraulic fluid, abrasion or residual contamination from
system components). As a result, the axial piston unit can no
longer supply the flow specified by the operator.
Check whether your application requires that remedial meas-
ures be taken on your machine in order to bring the driven             Version with DA control valve1)
consumer into a safe position (e.g. immediate stop).
                                                                    Direction of rotation
(see page 17), automotive operation is possible for travel
                                                                                      cw
drives.                                                                                                          a            X2          A to B        MB
                                                                                             71...250
                                β in °                                                                           b            X1          B to A        MA
                         40
                         35                                                                                      a            X2          A to B        MB
                         30                                                                  28...56
                         25                                                                                      b            X1          B to A        MA
                                                                    ccw
                         20
                         15                                                                                      a            X2          B to A        MA
                                                                                             71...250
                         10                                                                                      b            X1          A to B        MB
                          5
                          0
Vg 1,0    0,8 0,6 0,4 0,2 5 0      0,2 0,4 0,6 0,8 1,0 V
                                                         g         Sizes 28, 250                                                          Sizes 40...180
Vg max                   10                               Vg max                                                                                           B
                         15                                                                                 MB (Size 250)
                         20                                                                                 B                                                    MB
                         25
                         30
                         35                                                                                                                                      MA
                                                                                                            A
                         40
                                                                                                            MA (Size 250)                                    A
                                β in °
Swivel angle β at the control lever for deflection:                                                     Z
                                                                                                                 View Z
                                                                                             X1                                                 X1
                                                                                                                 MA (Size 28)
Start of control at β = 3°                                         ccw                                                             ccw
                                                                                                             a                                                   a
End of control at β = 29° (max. displacement Vg max)
                                                                                                             b                                                   b
Mech. stop:         sizes 28...71________ ±40°                     cw                                                              cw
                    sizes 90...250_______ ±35°                                              X2     MB (Size 250)     MB (Size 28)               X2
The maximum required torque at the lever is 170 Ncm. To prevent    Neutral position switch                                              Neutral position switch
damage to the HW control module a positive mechanical stop
must be provided for the HW control linkage.                       Standard version 1)
Note:
Spring centering enables the pump to move automatically into
neutral position (Vg = 0) as soon as there is no longer any
torque on the control lever of the HW control unit (regardless
of deflection angle).
                                 I in mA (solenoid b)                                                             a            X1           B to A          MA
                                                                                              71...250
Solenoid technical data           EP3                   EP4                                                       b            X2           A to B          MB
Voltage                      12 V DC (±20 %) 24 V DC (±20 %)                                                      a            X1           B to A          MA
                                                                                              28...56
Control current                                                                                                   b            X2           A to B          MB
                                                                     ccw
                                                                                                                                                                 MA
                                                                                                               A
The following electronic controllers and amplifiers are available
                                                                                                               MA (Size 250)                                 A
for actuating the proportional solenoids (details also available
at www.boschrexroth.com/mobile-electronics):                         Proportional solenoid a                                         Proportional solenoid a
                                                                                             View Z
                                                                            X     Z          M
– BODAS controller RC                                                                             1                   A (Size 28)                X1
  series 20________________________________ RE 95200                 ccw                                                             ccw
  series 21________________________________ RE 95201                                                                                                             B
  series 22________________________________ RE 95202
  series 30________________________________ RE 95203                 cw                                                              cw
  and application software                                                                   X2                                                  X2
                                                                                                        MB (Size 250) MB (Size 28)
– Analog amplifier RA_______________________ RE 95230                Proportional solenoid b                                         Proportional solenoid b
                                                                       Direction of rotation
                                                                                         cw
reverse) is controlled by energizing solenoid a or b.                                                              a             X2         A to B           MB
                                                                                               71...250
Increasing pump drive speed generates a higher pilot pressure                                                      b             X1         B to A           MA
from the DA cartridge, with a subsequent increase in pump
                                                                                                                   a             X2         A to B           MB
flow and/or pressure.                                                                           28...56
                                                                                                                   b             X1         B to A           MA
                                                                       ccw
Dependent on the selected pump operating characteristics,
increasing system pressure (i.e. machine load) causes the                                                          a             X2         B to A           MA
pump to swivel back towards a smaller displacement. Engine                                     71...250
                                                                                                                   b             X1         A to B           MB
overload (anti-stall) protection is achieved by the combination
of this pressure-related pump de-stroking, and the reduction of
pilot pressure as the engine speed drops.
Any additional power requirement, such as implement hy-               Sizes 28, 250                                                         Sizes 40...180
draulics, may result in further engine pull down. This causes a
further reduction in pilot pressure and therefore pump displace-                                                                                               B
                                                                                                              MB (Size 250)
ment. Automatic power division and full utilization of available                                               B                                                      MB
power is thus achived for both the vehicle transmission and
the implement hydraulics, with priority given to the implement                                                 A
hydraulics.                                                                                                                                                           MA
                                                                                                              MA (Size 250)
To provide controllable reduced vehicle speed operation when                                                                                                      A
                                                                      Switching solenoid a                         View Z
high engine speeds are required for fast implement hydraulics,                                                                               Switching solenoid a
                                                                              X1     Z
various inching options are available.                                                                                 MA (Size 28)                  X1
                                                                      ccw
The DA regulating cartridge can also be used in pumps with                                                                            ccw
conventional control devices, such as EP, HW or HD, to provi-                                                                                                         B
de an engine anti-stall function, or as a combination of automo-
                                                                      cw
tive and displacement control functions.                                                                                              cw
                                                                                               X2      MB (Size 250) MB (Size 28)
                                                                                                                                                     X2
Application of the DA control is only appropriate on certain          Switching solenoid b
types of vehicle drive systems, and requires a review of the                                                                                Switching solenoid b
engine and vehicle parameters to ensure proper application
of the pump, and safe and efficient machine operation. All DA          Hydraulic control, speed related,
applications must therefore be reviewed by a Rexroth Applica-         DA control valve, fixed setting, DA1D2/DA2D2 1)
tion Engineer.
The pilot control device is installed separately from the pump (for      Hydraulic control, speed related, DA
example in the driver’s cabin) and connected with the pump by 2          DA control valve, fixed setting, with separately installed pilot
hydraulic control lines via ports PS and Y.                              control device as inch valve
A suitable pilot control device must be ordered separately and is                                         Pilot control device
not included in supply.                                                                                   (is not included in supply)
Detail W
                                                                                 Boost
                                                                                 pressure valve
RE 92003/06.09 | A4VG                                                                      Bosch Rexroth AG                  19/64
Shaft ends
Z Splined shaft DIN 5480              S Splined shaft 1in
  W25x1.25x30x18x9g                     15T 16/32DP 3)
                                        (SAE J744 – 25-4 (B-B))
         1)2)
Ports
A, B       service line ports (high-pressure series)                  SAE J518    3/4 in
           fixing thread A/B                                          DIN 13      M10x1.5; 17 deep 2)
T1         case drain or fill                                         DIN 3852    M22x1.5; 14 deep           210 Nm 2)
T2         case drain 4)                                              DIN 3852    M22x1.5; 14 deep           210 Nm 2)
MA, M B pressure gauge - operating pressure A, B 4)                   DIN 3852    M12x1.5; 12 deep           50 Nm 2)
R          air bleed 4)                                               DIN 3852    M12x1.5; 12 deep           50 Nm 2)
S          boost suction port                                         DIN 3852    M33x2; 18 deep             540 Nm 2)
X1, X2     port for control pressures (before orifice) 4)             DIN 3852    M12x1.5; 12 deep           50 Nm 2)
G          pressure port for auxiliary circuits 4)                    DIN 3852    M12x1.5; 12 deep           50 Nm 2)
PS         control pressure supply 4)                                 DIN 3852    M14x1.5; 12 deep           80 Nm 2)
Fa         filter output 4)                                           DIN 3852    M18x1.5; 12 deep           140 Nm 2)
Fe         filter input 4)                                            DIN 3852    M18x1.5; 12 deep           140 Nm 2)
MH         port for balanced high pressure 4)                         DIN 3852    M12x1.5; 12 deep           50 Nm 2)
Y1, Y2     remote control ports (only HD)                             DIN 3852    M14x1.5; 12 deep           80 Nm 2)
Z          pilot pressure port (only DA4/8) 4)                        DIN 3852    M10x1; 8 deep              30 Nm 2)
Y          pilot pressure port (only DA7)                             DIN 3852    M14x1.5; 12 deep           80 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
20/64      Bosch Rexroth AG                                                                           A4VG | RE 92003/06.09
                                                                                             8
                                                                                                    142
                                                                                                               Version with
                                                                                                               neutral position
                                                                                                               switch, HWL
                                                                                               a
                                                                                               20  40°
                                                                                                   40°
                                                                                                                        147
                                                                                               b
                                                                       113.4
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
                                                                                                            Detail W
                                                                                                            Actuating direction
                                             Detail W                                                       “counterclockwise“ (3L)
                                                                                                               Actuating direction
                                                                                                               “clockwise“ (3R)
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
                                             Detail W                                                               Detail W
22/64         Bosch Rexroth AG                                                                            A4VG | RE 92003/06.09
                                            Pressure cut-off
                                                                      HD valve:
                                                                      with bypass
                                                                      without bypass
     Mechanical
     centering
     adjustment
                                                                                                                 M8x1.25; 11
                                                                                                                 deep DIN 13
RE 92003/06.09 | A4VG                                                                          Bosch Rexroth AG                 23/64
Shaft ends
Z Splined shaft DIN 5480              A Splined shaft DIN 5480    S Splined shaft 1 1/4 in        U Splined shaft 1in
  W30x2x30x14x9g                        W35x2x30x16x9g              14T 12/24DP 3)                  15T 16/32DP 3)
                                                                    (SAE J744 – 32-4 (C))           (SAE J744 – 25-4 (B-B))
                                                1)2)
         1)2)
Ports
A, B      service line ports (high-pressure series)                   SAE J518        3/4 in                       –
          fixing thread A/B                                           DIN 13          M10x1.5; 17 deep 2)
T1        case drain or fill                                          DIN 3852        M22x1.5; 14 deep          210 Nm 2)
T2        case drain 4)                                               DIN 3852        M22x1.5; 14 deep          210 Nm 2)
MA, M B pressure gauge - operating pressure A, B 4)                   DIN 3852        M12x1.5; 12 deep          50 Nm 2)
R         air bleed 4)                                                DIN 3852        M12x1.5; 12 deep          50 Nm 2)
S         boost suction port                                          DIN 3852        M33x2; 18 deep            540 Nm 2)
X1, X2    port for control pressures (before orifice) 4)              DIN 3852        M12x1.5; 12 deep          50 Nm 2)
G         pressure port for auxiliary circuits 4)                     DIN 3852        M12x1.5; 12 deep          50 Nm 2)
PS        control pressure supply 4)                                  DIN 3852        M14x1.5; 12 deep          80 Nm 2)
Fa        filter output 4)                                            DIN 3852        M18x1.5; 12 deep          140 Nm 2)
Fa1       filter output (mountable filter) 4)                         DIN 3852        M18x1.5; 12 deep          140 Nm 2)
Fe        filter input 4)                                             DIN 3852        M18x1.5; 12 deep          140 Nm 2)
FS        port from filter to suction line (cold start) 4)            DIN 3852        M18x1.5; 12 deep          140 Nm 2)
MH        port for balanced high pressure 4)                          DIN 3852        M12x1.5; 12 deep          50 Nm 2)
Y1, Y2    remote control ports (only HD)                              DIN 3852        M14x1.5; 12 deep          80 Nm 2)
Z         pilot pressure port (only DA4/8) 4)                         DIN 3852        M10x1; 8 deep             30 Nm 2)
Y         pilot pressure port (only DA7)                              DIN 3852        M14x1.5; 12 deep          80 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
24/64      Bosch Rexroth AG                                                                      A4VG | RE 92003/06.09
                                                                                             8
                                                                                                 142
                                                                                                          Version with
                                                                                                          neutral position
                                                                                                   40°
                                                                                             a            switch, HWL
                                                                                              20
                                                                                                   40°
                                                                                             b
                                                                                                                 147
                                                                         111.4
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
                                                                                                                   Actuating direction
                                                                                                                   “counterclockwise’
                                                                                                                   (3L)
                                                                                                           Actuating direction
                                                                                                           “clockwise“ (3R)
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
26/64       Bosch Rexroth AG                                                                           A4VG | RE 92003/06.09
                                         Pressure cut-off
                                                                         HD valve:
                                                                         with bypass
   Mechanical                                                            without bypass
   centering
   adjustment
Shaft ends
Z Splined shaft DIN 5480               A Splined shaft DIN 5480   S Splined shaft 1 1/4 in        T    Splined shaft 1 3/8in
  W30x2x30x14x9g                         W35x2x30x16x9g             14T 12/24DP 3)                     21T 16/32DP 3)
                                                                    (SAE J744 – 32-4 (C))
                                             1)2)
         1)2)
Ports
A, B       service line ports (high-pressure series)                  SAE J518        3/4 in
           fixing thread A/B                                          DIN 13          M10x1.5; 17 deep 2)
T1         case drain or fill                                         DIN 3852        M22x1.5; 14 deep           210 Nm 2)
T2         case drain 4)                                              DIN 3852        M22x1.5; 14 deep           210 Nm 2)
MA, M B pressure gauge - operating pressure A, B 4)                   DIN 3852        M12x1.5; 12 deep           50 Nm 2)
R          air bleed 4)                                               DIN 3852        M12x1.5; 12 deep           50 Nm 2)
S          boost suction port                                         DIN 3852        M33x2; 18 deep             540 Nm 2)
X1, X2     port for control pressures (before orifice) 4)             DIN 3852        M12x1.5; 12 deep           50 Nm 2)
G          pressure port for auxiliary circuits 4)                    DIN 3852        M14x1.5; 12 deep           80 Nm 2)
PS         control pressure supply 4)                                 DIN 3852        M14x1.5; 12 deep           80 Nm 2)
Fa         filter output 4)                                           DIN 3852        M18x1.5; 12 deep           140 Nm 2)
Fa1        filter output (mountable filter) 4)                        DIN 3852        M18x1.5; 12 deep           140 Nm 2)
Fe         filter input 4)                                            DIN 3852        M18x1.5; 12 deep           140 Nm 2)
FS         port from filter to suction line (cold start) 4)           DIN 3852        M18x1.5; 12 deep           140 Nm 2)
MH         port for balanced high pressure 4)                         DIN 3852        M12x1.5; 12 deep           50 Nm 2)
Y1, Y2     remote control ports (only HD)                             DIN 3852        M14x1.5; 12 deep           80 Nm 2)
Z          pilot pressure port (only DA4/8) 4)                        DIN 3852        M10x1; 8 deep              30 Nm 2)
Y          pilot pressure port (only DA7)                             DIN 3852        M14x1.5; 12 deep           80 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
28/64      Bosch Rexroth AG                                                                       A4VG | RE 92003/06.09
                                                                                            8
                                                                                                 154.6
                                                                                                               Version with
                                                                                                               neutral position
                                                                                             a
                                                                                                      40°
                                                                                                               switch, HWL
                                                                                                 20
                                                                                                         40°
                                                                                            b
                                                                                                                      147
                                                                         120.3
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
                                                                                                                   Actuating direction
                                                                                                                   “counterclockwise“
                                                                                                                   (3L)
                                                                                                        Actuating direction
                                                                                                        “clockwise“ (3R)
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
30/64       Bosch Rexroth AG                                                                        A4VG | RE 92003/06.09
Pressure cut-off
                                                               HD valve
                                                               with bypass
    Mechanical
    centering
    adjustment
                                                               HD valve
                                                               with bypass
                                                                                               Detail W
                                                                                                                M8x1.25; 10
                                                                                                                deep DIN 13
RE 92003/06.09 | A4VG                                                                          Bosch Rexroth AG                  31/64
Shaft ends
Z Splined shaft DIN 5480              A Splined shaft DIN 5480    S Splined shaft 1 1/4 in        T    Splined shaft 1 3/8in
  W35x2x30x16x9g                        W40x2x30x18x9g              14T 12/24DP 3)                     21T 16/32DP 3)
                                                                    (SAE J744 – 32-4 (C))
                                                1)2)
         1)2)
Ports
A, B      service line ports (high-pressure series)                   SAE J518        1 in
          fixing thread A/B                                           DIN 13          M12x1.75; 17 deep 2)
T1        case drain or fill                                          DIN 3852        M26x1.5; 16 deep           230 Nm 2)
T2        case drain 4)                                               DIN 3852        M26x1.5; 16 deep           230 Nm 2)
MA, M B pressure gauge - operating pressure A, B 4)                   DIN 3852        M12x1.5; 12 deep           50 Nm 2)
R         air bleed 4)                                                DIN 3852        M12x1.5; 12 deep           50 Nm 2)
S         boost suction port                                          DIN 3852        M42x2; 20 deep             720 Nm 2)
X1, X2    port for control pressures (before orifice) 4)              DIN 3852        M12x1.5; 12 deep           50 Nm 2)
G         pressure port for auxiliary circuits 4)                     DIN 3852        M18x1.5; 12 deep           140 Nm 2)
PS        control pressure supply 4)                                  DIN 3852        M14x1.5; 12 deep           80 Nm 2)
Fa        filter output 4)                                            DIN 3852        M26x1.5; 16 deep           230 Nm 2)
Fa1       filter output (mountable filter) 4)                         DIN 3852        M22x1.5; 14 deep           210 Nm 2)
Fe        filter input 4)                                             DIN 3852        M22x1.5; 14 deep           210 Nm 2)
FS        port from filter to suction line (cold start) 4)            DIN 3852        M22x1.5; 14 deep           210 Nm 2)
MH        port for balanced high pressure 4)                          DIN 3852        M12x1.5; 12 deep           50 Nm 2)
Y1, Y2    remote control ports (only HD)                              DIN 3852        M14x1.5; 12 deep           80 Nm 2)
Z         pilot pressure port (only DA4/8) 4)                         DIN 3852        M10x1; 8 deep              30 Nm 2)
Y         pilot pressure port (only DA7)                              DIN 3852        M14x1.5; 12 deep           80 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
32/64      Bosch Rexroth AG                                                                           A4VG | RE 92003/06.09
                                                                                                   8
                                                                                                        165.9
                                                                                                                Version with
                                                                                                                neutral position
                                                                                                  a
                                                                                                        40°
                                                                                                                switch, HWL
                                                                                                   20
                                                                                                         40°
                                                                                                  b
                                                                                                                        147
                                                                         163.5
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
                                                                                                         Actuating direction
                                                                                                         “clockwise“ (3R)
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
34/64       Bosch Rexroth AG                                                                      A4VG | RE 92003/06.09
                                                          Pressure cut-off
                                                          HD valve
   Mechanical                                             with bypass
   centering
   adjustment
                                                                                           Detail W
                                                                                                              M8x1.25; 10
                                                                                                              deep DIN 13
RE 92003/06.09 | A4VG                                                                           Bosch Rexroth AG                 35/64
Shaft ends
Z Splined shaft DIN 5480                A Splined shaft DIN 5480   S Splined shaft 1 3/4 in        U Splined shaft 1 1/4in
  W35x2x30x16x9g                          W45x2x30x21x9g             13T 8/16 DP 3)                  14T 12/24DP 3)
                                                                     (SAE J744 – 44-4 (D))           (SAE J744 – 32-4 (C))
                                              1)2)
         1)2)
Ports
A, B        service line ports (high-pressure series)                 SAE J518         1 in
            fixing thread A/B                                         DIN 13           M12x1.75; 17 deep 2)
T1          case drain or fill                                        DIN 3852         M26x1.5; 16 deep           230 Nm 2)
T2          case drain 4)                                             DIN 3852         M26x1.5; 16 deep           230 Nm 2)
MA, M B pressure gauge - operating pressure A, B 4)                   DIN 3852         M12x1.5; 12 deep           50 Nm 2)
R           air bleed 4)                                              DIN 3852         M16x1.5; 12 deep           100 Nm 2)
S           boost suction port                                        DIN 3852         M42x2; 20 deep             720 Nm 2)
X1, X2      ports for control pressure (before orifice) 4)            DIN 3852         M16x1.5; 12 deep           100 Nm 2)
G           pressure port for auxiliary circuits 4)                   DIN 3852         M18x1.5; 12 deep           140 Nm 2)
PS          control pressure supply 4)                                DIN 3852         M18x1.5; 12 deep           140 Nm 2)
Fa          filter output 4)                                          DIN 3852         M26x1.5; 16 deep           230 Nm 2)
Fa1         filter output (mountable filter) 4)                       DIN 3852         M22x1.5; 14 deep           210 Nm 2)
Fe          filter input 4)                                           DIN 3852         M22x1.5; 14 deep           210 Nm 2)
FS          port from filter to suction line (cold start) 4)          DIN 3852         M22x1.5; 14 deep           210 Nm 2)
MH          port for balanced high pressure 4)                        DIN 3852         M12x1.5; 12 deep           50 Nm 2)
Y1, Y2      remote control ports (only HD)                            DIN 3852         M14x1.5; 12 deep           80 Nm 2)
Z           pilot pressure port (only DA4/8) 4)                       DIN 3852         M10x1; 8 deep              30 Nm 2)
Y           pilot pressure port (only DA7)                            DIN 3852         M18x1.5; 12 deep           140 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
36/64      Bosch Rexroth AG                                                                       A4VG | RE 92003/06.09
                                                                                                  8
                                                                                                      191.9
                                                                                                              Version with
                                                                                                              neutral position
                                                                                                              switch, HWL
                                                                                                  a
                                                                                                       35°
                                                                                                  20
                                                                                                        35°
                                                                                                  b
                                                                                                                    147
                                                                           180.7
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
                                                                                                         Actuating direction
                                                                                                         “clockwise“ (3R)
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
38/64       Bosch Rexroth AG                                                                       A4VG | RE 92003/06.09
                                                         Pressure cut-off
                                                                   HD valve
   Mechanical                                                      with bypass
   centering
   adjustment
                                                                                          Detail W
                                                                                                              M10x1.5; 12.5
                                                                                                              deep DIN 13
RE 92003/06.09 | A4VG                                                                             Bosch Rexroth AG                39/64
Shaft ends
Z Splined shaft DIN 5480                A Splined shaft DIN 5480   S Splined shaft 1 3/4 in        T    Splined shaft 2in
  W40x2x30x18x9g                          W45x2x30x21x9g             13T 8/16 DP 3)                     15T 8/16DP 3)
                                                                     (SAE J744 – 44-4 (D))              (SAE J744 – 50-4 (F))
         1)2)
1)2)
Ports
A, B        service line ports (high-pressure series)                 SAE J518         1 1/4 in
            fixing thread A/B                                         DIN 13           M14x2; 19 deep 2)
T1          case drain or fill                                        DIN 3852         M33x2; 18 deep             540 Nm 2)
T2          case drain 4)                                             DIN 3852         M33x2; 18 deep             540 Nm 2)
MA, M B pressure gauge - operating pressure A, B 4)                   DIN 3852         M12x1.5; 12 deep           50 Nm 2)
R           air bleed 4)                                              DIN 3852         M16x1.5; 12 deep           100 Nm 2)
S           boost suction port                                        DIN 3852         M48x2; 22 deep             960 Nm 2)
X1, X2      port for control pressures (before orifice) 4)            DIN 3852         M16x1.5; 12 deep           100 Nm 2)
G           pressure port for auxiliary circuits 4)                   DIN 3852         M22x1.5; 14 deep           210 Nm 2)
PS          control pressure supply 4)                                DIN 3852         M18x1.5; 12 deep           140 Nm 2)
Fa          filter output 4)                                          DIN 3852         M33x2; 18 deep             540 Nm 2)
Fa1         filter output (mountable filter) 4)                       DIN 3852         M33x2; 18 deep             540 Nm 2)
Fe          filter input 4)                                           DIN 3852         M33x2; 18 deep             540 Nm 2)
FS          port from filter to suction line (cold start) 4)          DIN 3852         M33x2; 18 deep             540 Nm 2)
MH          port for balanced high pressure 4)                        DIN 3852         M12x1.5; 12 deep           50 Nm 2)
Y1, Y2      remote control ports (only HD)                            DIN 3852         M14x1.5; 12 deep           80 Nm 2)
Z           pilot pressure port (only DA4/8) 4)                       DIN 3852         M10x1; 8 deep              30 Nm 2)
Y           pilot pressure port (only DA7)                            DIN 3852         M18x1.5; 12 deep           140 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
40/64      Bosch Rexroth AG                                                                      A4VG | RE 92003/06.09
                                                                                                 8
                                                                                                      204.4
                                                                                                              Version with
                                                                                                              neutral position
                                                                                                  a           switch, HWL
                                                                                                       35°
                                                                                                   20
                                                                                                 35°
                                                                                                  b
                                                                                                                  147
                                                                          193.5
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
                                                                                                                 Actuating direction
                                                                                                                 “clockwise“ (3R)
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
42/64       Bosch Rexroth AG                                                                     A4VG | RE 92003/06.09
                                                           Pressure cut-off
                                                                     HD valve
    Mechanical                                                       with bypass
    centering
    adjustment
Detail W
                                                                                                      M10x1.5; 12.5
                                                                                                      deep DIN 13
RE 92003/06.09 | A4VG                                                                                Bosch Rexroth AG                  43/64
Shaft ends
Z Splined shaft DIN 5480              S Splined shaft 1 3/4 in    T   Splined shaft 2 1/4 in
  W50x2x30x24x9g                        13T 8/16 DP 3)                17T 8/16DP 3)
                                        (SAE J744 – 44-4 (D))
         1)2)
Ports
A, B      service line ports (high-pressure series)                   SAE J518           1 1/4 in
          fixing thread A/B                                           DIN 13             M14x2; 19 deep 2)
T1        case drain or fill                                          DIN 3852           M42x2;20 deep                 720 Nm 2)
T2        case drain 4)                                               DIN 3852           M42x2; 20 deep                720 Nm 2)
MA, M B pressure gauge - operating pressure A/B 4)                    DIN 3852           M12x1.5; 12 deep              50 Nm 2)
R         air bleed 4)                                                DIN 3852           M16x1.5; 12 deep              100 Nm 2)
S         boost suction port                                          DIN 3852           M48x2; 22 deep                960 Nm 2)
X1, X2    ports for control pressure (before orifice) 4)              DIN 3852           M16x1.5; 12 deep              100 Nm 2)
G         pressure port for auxiliary circuits 4)                     DIN 3852           M22x1.5; 14 deep              210 Nm 2)
PS        control pressure supply 4)                                  DIN 3852           M18x1.5; 12 deep              140 Nm 2)
Fa        filter output 4)                                            DIN 3852           M33x2; 18 deep                540 Nm 2)
Fa1       filter output (mountable filter) 4)                         DIN 3852           M33x2; 18 deep                540 Nm 2)
Fe        filter input 4)                                             DIN 3852           M33x2; 18 deep                540 Nm 2)
FS        port from filter to suction line (cold start) 4)            DIN 3852           M33x2; 18 deep                540 Nm 2)
MH        port for balanced high pressure 4)                          DIN 3852           M12x1.5; 12 deep              50 Nm 2)
Y1, Y2    remote control ports (only HD)                              DIN 3852           M14x1.5; 12 deep              80 Nm 2)
Z         pilot pressure port (only DA4/8) 4)                         DIN 3852           M10x1; 8 deep                 30 Nm 2)
Y         pilot pressure port (only DA7)                              DIN 3852           M18x1.5; 12 deep              140 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
44/64      Bosch Rexroth AG                                                                        A4VG | RE 92003/06.09
                                                                                                    8
                                                                                                         210.5
                                                                                                                 Version with
                                                                                                                 neutral position
                                                                                                    a            switch, HWL
                                                                                                          3 5°
                                                                                                    20
                                                                                                           35°
                                                                                                     b
                                                                                                                    147
                                                                           232.7
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
46/64       Bosch Rexroth AG                                                                             A4VG | RE 92003/06.09
Pressure cut-off
                                                                          HD valve
                                                                          with bypass
                                                                          Boost
Flange SAE J744                                                           pressure
165-4 (E)                                                                 valve
                                                                                     HD valve
                                                                                     with bypass
     Mechanical
     centering
     adjustment
RE 92003/06.09 | A4VG                                                                                Bosch Rexroth AG                  47/64
Shaft ends
Z Splined shaft DIN 5480               S Splined shaft 1 3/4 in   T   Splined shaft 2 1/4 in
  W55x2x30x26x9g                         13T 8/16 DP 3)               17T 8/16DP 3)
                                         (SAE J744 – 44-4 (D))
         1)2)
Ports
A, B        service line ports (high-pressure series)                 SAE J518           1 1/2 in
            fixing thread A/B                                         DIN 13             M16x2; 21 deep 2)
T1          case drain or fill                                        DIN 3852           M42x2; 20 deep                720 Nm 2)
T2          case drain 4)                                             DIN 3852           M42x2; 20 deep                720 Nm 2)
MA, M B pressure gauge - operating pressure A/B 4)                    DIN 3852           M14x1.5; 12 deep              80 Nm 2)
R           air bleed 4)                                              DIN 3852           M16x1.5; 12 deep              100 Nm 2)
S           boost suction port                                        DIN 3852           M48x2; 22 deep                960 Nm 2)
X1, X2      ports for control pressure (before orifice) 4)            DIN 3852           M16x1.5; 12 deep              100 Nm 2)
G           pressure port for auxiliary circuits 4)                   DIN 3852           M14x1.5; 12 deep              80 Nm 2)
PS          control pressure supply 4)                                DIN 3852           M18x1.5; 12 deep              140 Nm 2)
Fa          filter output 4)                                          DIN 3852           M33x2; 18 deep                540 Nm 2)
Fe          filter input 4)                                           DIN 3852           M33x2; 18 deep                540 Nm 2)
MH          port for balanced high pressure 4)                        DIN 3852           M14x1.5; 12 deep              80 Nm 2)
Y1, Y2      remote control ports (only HD)                            DIN 3852           M14x1.5; 12 deep              80 Nm 2)
Z           pilot pressure port (only DA4/8) 4)                       DIN 3852           M10x1; 8 deep                 30 Nm 2)
Y           pilot pressure port (only DA7)                            DIN 3852           M18x1.5; 12 deep              140 Nm 2)
1) Center bore acc. to DIN 332 (thread acc. to DIN 13)
2) Please observe the general notes for the max. tightening torques on page 64
3) ANSI B92.1a-1976, 30° pressure angle, flat root; side fit, tolerance class 5
4) Plugged
48/64      Bosch Rexroth AG                                                                      A4VG | RE 92003/06.09
                                                                                                  8
                                                                                                       240.5
                                                                                                                 Version with
                                                                                                                 neutral position
                                                                                                   a             switch, HWL
                                                                                                          35°
                                                                                                  20
                                                                                                           35°
                                                                                                   b
                                                                                                                      147
                                                                          273.4
Electric two-position control with switching solenoid, EZ Electric control with proportional solenoid, EP
Detail W
Control valve, fixed setting and hydraulic inch valve mounted,   Control valve, fixed setting and ports for pilot control device,
DA4/DA8                                                          DA7
                                             Detail W
                                                                                                                     Detail W
50/64         Bosch Rexroth AG                                                                                       A4VG | RE 92003/06.09
A1
                                                                                                71     297.6 297.6         9         10        17
                                                                     ø82,55
                 106,4
                                                                                                90     304      304        9         8         –
                                                                                                125    330.9 330.9         10.5      9         –
                                                                                                180    378.4 378.4         7.5       7.5       15.5
                                                                                                250    426.9 426.2         11        11        18
                                                                       A2
                                106,4                                  A4                      Shown is the 2-bolt version
                                                         A1
                                                                                               Please specify in plain text whether the 2-bolt
                                              (to mounting flange)
                                                                                               horizontal or 2-bolt vertical version is used.
                                                                                                125     330.9 10           11        17
                                                              146
                                                                                                180     381.4 11           11        19
                                                                                                250     428.9 11           11        16
                                                                                               Shown is the 2-bolt version
                    146                                                              A2        Please specify in plain text whether the 2-bolt
              174                             146                                    A4        horizontal or 2-bolt vertical version is used.
                                                                     A1
                                                          (to mounting flange)
     Sizes 28, 40, 56                 Sizes 71, 90, 125, 180, 250                                                Size    A1          A2          A3          A4
                               M12x1.75; 21 deep 2) (size 71, 90, 180, 250)                                      28      230.4       9.7         9.7         13.7
                               M12x1.75; 18 deep 2) (size 125)          O-ring 3)
                                                                                                A3
                                                                                                                 40      240.7       11          9.7         16
                                                                                                                 56      262.4       13          11          18.5
                    M12x1.75; 19 deep2)
                                                                                                                 71      300.6       13          9.8         15.5
                                                                                          ø27
                                                                                                                 90      305         9           11          15
                                                                                                    ø101,6
                                                                                                                 125     330.9       10          11          16.5
                                                                 146
                                                                                                                 180     381.4       11          11          18
                                                                                                                 250     428.9       11          11          15.5
                                                                                                                Shown is the 2-bolt version
                    146                                                                       A2
                                                                                                                Please specify in plain text whether the 2-bolt
              174                               146                                            A4
                                                                                 A1                             horizontal or 2-bolt vertical version is used.
                                                              (to mounting flange)
                                                                     A2
                               181
                                                                     A4
                               213                       A1
                                                  (to mounting flange)
                                                                                                                 180     384.4       14          19          17
                                                                                                                 250     425.9       16          14          16
                                                                  114,5
                                                                                                         ø127
                                                                           181
                                                                          ø152,4
                                              161,6
                                                         200
                                                                                                  4-bolt or 4+2-bolt version is used.
                        161,6                                             A2
                        228,6                                      A1
                        266,6                  (to mounting flange)
                         161,6                                            A2
                         228,6                                      A1
                         266,6                 (to mounting flange)
                                                                                   ø165,1
                                                           270
                                                                                   A2
                         224,5
                                                                     A1
                         270
                                                       (to mounting flange)
1) 30° pressure angle, flat root; side fit, tolerance class 5
2) Thread acc. to DIN 13, please observe the general notes for the max. tightening torques on page 64
3) O-ring included in supply
RE 92003/06.09 | A4VG                                                                                          Bosch Rexroth AG              53/64
101-2 (B) 7/8 in             F/K02        –         28 (S,R)   28 (S,R)      16 (S)             –           18 (S)          Size N         28...250
                                                                             22 (S)                                      Size 20-32 1)
                                                    45 (U)     45 (U,W)      28 (S)                                         Size G
                                                                                                                         Size 38-45 1)
                1 in         F/K04     28 (S)       45 (S,R)   45 (S,R)         –             40 (S)        28 (S)             –           28...250
                                                               60 (U,W)                                     45 (S)
127-2 (C) 1 in               F/K09    40 (U)           –          –             –               –             –                –                 40
          1 1/4 in           F/K07 40 (S), 56 (S)   71 (S,R)    85 (U)          –             60 (S)        63 (S)             –           56...250
                                       71 (S)       100 (U)
152-2/4 (D) W35              F/K73      90 (Z)        –            –            –              –                –              –                 90
            1 3/4 in         F/K69     90 (S)       140 (S)        –            –            95 (S)             –              –          125...250
                                       125 (S)                                              130 (S)
165-4 (E) 1 3/4 in           F/K72    180 (S)          –           –            –           190 (S)             –              –          180...250
                                      250 (S)                                               260 (S)
1)   Rexroth recommends special gear pump versions. Please contact us.
Dimensions
Size       M1                  M2           M3          M4
28         110.6 max.          40.1         24          –
40         110.6 max.          38.1         24          –
56         130.5 max.          44           25.5        –
71         135.4 max.          86.3         –           28.5
90         147     max.        95.7         31.5        –
125        162     max.        104.5        –           35.5
180        181.6 max.          138.7        38          –
250        198.9 max.          174.8        39.5        –
Circuit diagram     1)
Filtration Types
Standard: Filtration in the suction line of the boost pump, S          Variation:
                                                                       Filtration in the pressure line of the boost pump, ports for
Standard version (preferred)
                                                                       external boost circuit filter, D
Filter type: __________________________filter without bypass
                                                                       Filter input:         Port Fe
Recommendation: ____________ with contamination indicator
                                                                       Filter output:        Port Fa
Flow resistance at the filter element:
                                                                       Filter type:          Filter with bypass are not recommended.
  at ν = 30 mm2/s, n = nmax __________________ Δp ≤ 0.1 bar                                  When applying with bypass please consult us.
  at ν = 1000 mm2/s, n = nmax _______________ Δp ≤ 0.3 bar             Recommendation: with contamination indicator
Pressure at port S of the boost pump:                                  Note:
                                                                       For versions with DG control (with pilot-pressure not from boost
  at ν = 30 mm2/s ___________________________p ≥ 0.8 bar
                                                                       circuit), the following filter type should be employed:
  at cold start (ν = 1600 mm2/s, n ≤ 1000 rpm) __p ≥ 0.5 bar
                                                                              Filter with bypass and with contamination indicator
Filter is not included in supply.
                                                                       Filter arrangement: separately in the pressure line (line filter)
Circuit diagram - standard version S                                   Flow resistance at the filter element:
                                                                         at ν = 30 mm2/s ___________________________ Δp ≤ 1 bar
                                                                         for cold start ______________________________ Δp ≤ 3 bar
                                                                       (valid for entire speed range nmin – nmax)
                                                                       Filter is not included in supply.
Filtration Types
Variation:                                                                       Variation:
Filtration in the pressure line of the boost pump, with cold                     Filtration in pressure line of boost pump, filter mounted,
start valve and ports for external boost circuit filter, K                       supplied, F
Version similar to variation D, however additionally with cold start             Filter type ___________________________filter without bypass
valve:
                                                                                 Filter grade (absolute) _______________________ 20 microns
– Port plate is equipped with cold start valve and therefore
                                                                                 Filter material ________________________________ glass fiber
  protects the pump from damage.
  The valve opens at flow resistance Δp ≥ 6 bar.                                 Pressure capacity ______________________________ 100 bar
Port Fe : Filter input (at the cold start valve)                                 Filter arrangement ____________________ connected to pump
Port Fa : Filter output                                                          Note:
Filter arrangement _______ separately in the pressure line (line filter)         – Port plate is equipped with cold start valve and therefore
                                                                                   protects the pump from damage.
Filter is not included in supply.
                                                                                   The valve opens at flow resistance Δp ≥ 6 bar.
Circuit diagram variation K (with cold start valve)                              Recommendation: with contamination indicator (variation P, L, M, B)
                                                                                                 (differential pressure Δp = 5 bar)
                                                                                 Filter characteristic
                                                                                 Differential pressure/volumetric flow characteristics conforming
                                                                                 to ISO 3968 (valid for new filter element).
                                                                                         100
                                                                                                                        1000 mm2/s
                                                                                                                        30 mm2/s
                                                                                                                                                         Size 180
                                                                           Differential pressure Δp in bar
Sizes 71...90
                                                                                                  0,1
                                                                                                     10                                          50      100            200
                                                                                                                                   Flow in gpm (L/min)
     Size   K1      K2       K3        Fe 1)                  Tmax. 2)
     40     122.5 198.7      0         M18x1.5; 15 deep 140 Nm
     56     125.5 215.4      0         M18x1.5; 15 deep 140 Nm
     71     145.5 239.0      8         M26x1.5; 16 deep 230 Nm
     90     139.5 248.5      24        M26x1.5; 16 deep 230 Nm
     125    172.0 267.9      20        M33x2; 18 deep         540 Nm
     180    173.0 311.9      3         M33x2; 18 deep         540 Nm
1)   DIN 3852
2)   Please observe the general notes for the max. tightening
     torques on page 64
RE 92003/06.09 | A4VG                                                                              Bosch Rexroth AG            57/64
Filtration Types
Variation:                                                         Variation:
Filtration in pressure line of the boost pump, filter mount-       Filtration in the pressure line of the boost pump, filter
ed, supplied, with visual contamination indicator, P               mounted, supplied,
                                                                   with Electric contamination indicator
Version similar to variation F, however additionally with visual
                                                                   with DEUTSCH connector, B
contamination indicator.
                                                                   Version similar to variation F, however additionally with Electric
Indication: green/red window
                                                                   contamination indicator.
     Differential pressure (switching pressure) Δp = 5 bar
                                                                   Indication: Electric
Circuit diagram variation P                                             Differential pressure (switching pressure) Δp = 5 bar
                                                                   Max. switching power at 24 V DC __________________ 60 W
Filtration Types
Dimensions with mountable filter
Variation F                                                             Variation P: viewing window
                      F1                                                                   F1
                                             Detail A,                                                          Detail A,
              F2                                                                      F2
                                             rotated 90°                                                        rotated 90°
F3
                                                                                                      F3
                                       7
                                                                                                           F8
 A                                                                        A
                                        F7
                                       F6
                                                                                                           F6
                                                           F5                                                                  F5
                                                      F4                                                                  F4
                      F1                     Detail A,
          F2                                 rotated 90°
                                       F3
 A
                                            F6
                                                           F5
                                                     F4
Size          F1           F2                F3                 F4            F5           F6         F7             F8
40            201.7        47.7              160                175           135          0          42             78.5
56            218.4        64.4              163                178           138          0          42             78.5
71            239          46.5              185                203.5         155          16         29             65.5
90            248.5        56                179                197.5         149          0          45             81.5
125           235.9        59.4              201                219.5         171          0          53             89.5
180           279.9        40.3              202                220.4         171.9        17         36             72.5
RE 92003/06.09 | A4VG                                                                                    Bosch Rexroth AG        59/64
Technical Data
Supply voltage Ub                              10...30 V DC
                                    0,5 V         2,5 V         4,5 V                               Detail V
Output voltage Ua
                                  (Vg max a)      (Vg 0)      (Vg max b)                       not drawn to scale
Reserve-connect protection              Short circuit-resistant
EMC resistance                           Details on request
Operating temperature range              -40 °C...+125 °C                                      Ground    Ub      Output
Vibration resistance                                                                                             voltage Ua
sinusoidal vibration                     10g / 5...2000 Hz
EN 60068-2-6                                                               Size    A          B          C
Shock resistance:                                                          28      56.6       94         119
continuous shock IEC 68-2-29                       25g                     40      58.6       96         119
Salt spray resistance                                                      56      60.5       97.5       128.5
(DIN 50 021-SS)                                    96h
                                                                           71      71.6       108.6      137.5
Type of protection DIN/EN 60529           IP67 and IP69K
                                                                           90      70.7       107.7      145.5
Case material                                    Plastic
                                                                           125     78         115        152.5
Output voltage                                                             180     100.7      137.7      153.5
                                                                           250     105.1      142.1      180.5
Direction of        Direction of           Output voltage
rotation            through put flow                                       Mating connector
                                           at Vg0          at Vg max
                                                                           AMP Superseal 1.5; 3-pin,
clockwise           A to B                 2.5 V           4.5 V
                                                                           Rexroth mat. no. R902602132
                    B to A                 2.5 V           0.5 V
                                                                           comprising:                                        AMP no.
counter-            B to A                 2.5 V           4.5 V
clockwise                                                                  – 1 socket case, 3-pins ________________________ 282087-1
                    A to B                 2.5 V           0.5 V
                                                                           – 3 single wire seal, yellow ______________________281934-2
Circuit diagram
                                                                           – 3 socket contact 1.8 - 3.3 mm ________________ 283025-1
 Electric swivel angle sensor
                                                                           The mating connector is not included in supply.
                                                                           This can be supplied by Rexroth on request.
60/64        Bosch Rexroth AG                                      A4VG | RE 92003/06.09
Circuit symbol
without bi-directional         with bi-directional
suppressor diode               suppressor diode
Mating connector
DEUTSCH DT06-2S-EP04
Rexroth Mat. No. R902601804
consisting of:                                 DT designation
– 1 case ________________________________DT06-2S-EP04
– 1 wedge _______________________________________W2S
– 2 sockets ____________________________ 0462-201-16141
The mating connector is not included in supply.
This can be supplied by Rexroth on request.
                                                        36
                      Ø37
                  50
                    68,5
Circuit diagram:
                                                                                                                 Counterclockwise
hydraulic control, speed related, DA
with separate rotary inching valve                                                                           Max. rotation angle 90°
                                                                   Ports
                                                                   X pressure port
                                                                     DIN 3852              M14x1.5; 12 deep       80 Nm 1)
                                                                   T     drain tank
                                                                         DIN 3852          M14x1.5; 12 deep       80 Nm 1)
                                                                   1)   Please observe the general notes for the max. tightening
                                                                        torques on page 64
62/64        Bosch Rexroth AG                                                                                    A4VG | RE 92003/06.09
SAE splined shaft (spline acc. to ANSI B92.1a-1976)                            DIN splined shaft (spline acc. to DIN 5480)
                                        x2 (only sizes 28 and 40)                                                 x2 (only sizes 28 and 40)
                                           7                                                                          7
                                           x1                                                                        x1
              Coupling hub                                                                    Coupling hub
                                                                                     ø72 (size 28)
                                                                                     ø80 (size 40)
        ø72 (size 28)
        ø80 (size 40)
d1
                                                                                                                          d1
d4
             d3
             d2
d4
                                                                                          d3
                                                                                          d2
x3 x4
Installation Notes
General
During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This is also to be ob-
served following a relatively long standstill as the system may empty via the hydraulic lines.
The pump case drain connection (i.e.-T1/T2) must be directed to the tank via the highest case drain port. The minimum suction
pressure at port S must not fall below 0.8 bar abs. (cold start 0.5 bar absolute).
In all operating states, the suction line and case drain line must flow into the tank below the minimum fluid level.
Installation position
See examples below. Additional installation positions are available upon request.
Note:
With size 71...250, installation position “shaft at top” must be specified at time of order (pump is supplied with additional vent port R1
in flange area).
          L2                                      L2
                                                                                                                                    L2
 1                                   2                                  5                                         6
                                                                             R
                                                                                                                           L3
                                                                                                                                S    T2
      R
                                                  S         T2                                  L3
                                                                                 T1
                                                                                                                                    T1
           T1
                                                        T1
                                                                                 T2 S
          T2
                 S
 3             L2                   4        L2                                           L3
                                                                        7                                         8
                                                                                           S
                                                                                                                      R1
                     S                       R1                                                                                               R
                                                                                           L2                         L3
                                                                 R                                                           T2
                                             T2                                  T1                                                  T1
                                                       T1                                 T2
                                                                                                        0,5 bar
          T1         T2
                                         S
                                                                                                                       S
  Installation                                                           Installation
                     Air bleeding                 Filling                                  Air bleeding                    Filling
  position                                                               position
  1                  R                            S + T1 (L2)            5                 R                               T1 + (L3)
General Notes
– The A4VG pump is designed to be used in closed circuits.
– Project planning, assembly and commissioning of the pump require the involvement of qualified personnel.
– The service line ports and function ports are only designed to accommodate hydraulic lines.
– During and shortly after operation, there is a risk of burns on the pump and especially on the solenoids. Take suitable safety
  precautions, e.g. wear protective clothing
– There may be shifts in the characteristic depending on the operating state of the pump (operating pressure, fluid temperature).
– Tightening torques:
  - The tightening torques specified in this data sheet are maximum values and must not be exceeded
     (maximum values for screw thread).
     Manufacturer´s instruction for the max. permissible tightening torques of the used fittings must be observed!
  - For DIN 13 fixing screws, we recommend checking the tightening torque individually according to VDI 2230 Edition 2003.
– The data and information contained herein must be adhered to.
Bosch Rexroth AG                                                    © This document, as well as the data, specifications and other information set
Hydraulics                                                          forth in it, are the exclusive property of Bosch Rexroth AG. It may not be repro-
Axial Piston Units                                                  duced or given to third parties without its consent.
Glockeraustraße 2                                                   The data specified above only serve to describe the product. No statements
89275 Elchingen, Germany                                            concerning a certain condition or suitability for a certain application can be de-
Telephone +49 (0) 73 08 82-0                                        rived from our information. The information given does not release the user from
                                                                    the obligation of own judgment and verification. It must be remembered that our
Fax        +49 (0) 73 08 72 74
                                                                    products are subject to a natural process of wear and aging.
info.brm-ak@boschrexroth.de
                                                                    Subject to change.
www.boschrexroth.com/axial-piston-pumps