PM1A SHUTDOWN SCHEDULE 20180126 (72Hrs) update 20180126
First Day Second Day Third Day Fourth Day
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 para
4hrs after para steam pressurize cooked digester & blow
08:00 digester bottled up 5hrs after para steam chip filling & cook
09:00 digester pressure release to BT
3hrs after para steam restart washing water flushing
08:45, Washer-Screening stop, 5hrs after para steam run stock pulp from BT
2hrs after para steam restart Bleaching water flushing.
08:30, Bleaching emergency stop power low 4hrs after apra steam run stock pulp
13:00, Bleachin & Rescreen HDT empty
No Main job list Est Hrs PIC Spare Parts Status / Progress
DIGESTER
WASHER & SCREENING
1 BS1 WF shaft problem, repeatedly leak from near bearing seal. Change packing seal 6 Rahul & Indra Ready
LP steam to pre MCO2 dilution screw leak, MV not seal shut.
7 3 Rahul & Indra Ready
welding pipe/repair MV
9 Oxygen pipe leak arrest during ASD (Red painting Marks) 8 Rahul & Indra Ready
BLEACHING
3 EO repuler coupling connect type need change (Sep 2017) 8 Rahul & Indra Ready
5 warm water to decker shower MV handle wheel arah mau putar (LT2) ,ganggu CV servise 4 syaiful koto/Kamsiran Ready
6 CD washpress flange MV drain inlet pipe corrosive 8 Rahul & Syaiful Koto Ready
12 Top Bleach HDT repair 8 Rahul & Syaiful Koto Ready
16 D2 steam screw patching from inside Rahul & Syaiful Koto Ready
18 EO shower pipe heavy corrosive, change all Rahul & Syaiful Koto taking old shower pipe from BS4 WF cover
19 inlet stock pump bleached HDT flange corrosive Rahul & Indra Ready
21 bleached HDT agitator packing leak Rahul & Indra Ready
22 rescreen HDT agitator packing leak Rahul & Indra Ready
add HW to prebleaching WP shower leak, replace gasket & bypass HV 2 Rahul & Indra Ready
add EO mixer fundation repair Rahul & Indra Ready
BL sent to ve or to PM2 ,can not over flow to EN & rain water
VP KO: PUP: MTD: FM1: PM1A :
PLANNED SHUTDOWN PROPOSAL FOR PM2 CD FILTER MODIFY PIPE INLET
sec./dept./div. PM2/PUP
No Main job list Order no PR PIC
1 Reposisi Pipa FRP Inlet CD Filter (Floor 2) 24" 3110163713,
### ENG/Eddy
3110164261
CD filter replace Wash press schedule June to December 2018 after Capex approved by Chairman 28.05.2018.
Reposition pipe Inlet CD filter work order to ENG need cancel because reposition pipe needn't,now material pipe status in quatation
Division Head Unit Head Poroposed by
PM1A Shutdown Joblist Update 20180108
Cost (USD) 13000
No Main job list Est Hrs PIC No. Notif Material description No. Material Qty. Spare Parts Status / Progress
Material Wage
AREA DIGESTER
Rahul & Syaiful Ready
1 digester condensator inlet flange change to pipe connect 48 1004661118 Need clear NCG for job 3,462
Koto
Dig1 Bottom steam MV body leaking, change MV (8" ,PN25), Rahul & Syaiful GTVALVE;DN200,PN25,BW,WH,A216WCB,A216WCB 20888918 1 Ready ,
2 24 1004661146 PG MP Steam valve need close , 525 154
same piping leak steam at flange FT Koto
Rahul & Syaiful GTVALVE;DN200,PN25,BW,WH,A216WCB,A216WCB 20888918 Ready,
3 to dig2 sparger 8 inch valve MV need change 24 1004661150 PG MP Steam valve need close , 525 154
Koto
BVALVE;2W,DN250,PN25,FE,2P,WH,SUS316L,SU 20784086 all ready
Main LP steam MV 10"PN25 ,Bypass MV(2", PN40 ), MP steam Rahul & Syaiful BVALVE;2W,DN50,PN25,FE,2P,LH,SUS316,SUS3 20856886
4 24 1004661227 BTVALVE;DN350,PN25,WF,GH,SUS316,SUS316 20255414 3,488 492
gate valve 14" PN25 , need change to gate valve Koto
Nearby hot water heater steam to mco2 valve packing leaking SWGASKET;IOR,20K,3T,6",C/S,GRAPHITE 20082238 2 Ready , PG MP Steam valve need close ,
5 6 Rahul & indra 1004661244
(6")
Rahul & Syaiful BVALVE;2W,DN300,PN25,FE,2P,GH,SUS316,SUS 20529692 1 P/O. 8000101011 ETD 03.04.2018
6 Dig1# blow MV change, valve body leak 24 1004661408 18,615 208
Koto
LT3 Steam to Dig1 and Dig5 MV gland packing leaking ,mau 1004661409 / GLAND PACKING;3/8"W,93,GARLOCK 20514055 Ready , PG MP Steam valve need close ,
7 2 Rahul & indra 1004661444
ganti
PN25 DN200 GV ready 2PC
ASD remove & repair 3 BV, if repair fail change to
GV
WL heater bottom cover packing leaking , MV ball valve can't Rahul & indra &
8 8 1004661506 138
operation (service) ,need change 8",16 PN, 3PCS Syaiful Koto BV open PR 20180120
need empty WL tank,
BL ACC bottom on/off valve segment change to full ball valve, for Ready
9 reduce vibration caused from flow sudden increase (pak kuldip 24 Rahul & Pares
request)
MV gate Valve Ø6" 20164589 2 PR: 3109719474 ball (progressing Tender)
10 MV Plate Exchanger need change 8" & repair 24 Rahul & indra 1004661646
1/12 update due to MTD not yet approval 154
BVALVE;2W,DN300,PN25,FE,2P,GH,SUS316,SUS 20529692 2 1pcs ball valve done replace
GTVALVE;DN300,PN16,FE,WH,SUS316,SUS316,S 20847635 1pcs gate valve ready.
11 MV suction displacement 12" 2PCS change 12 Rahul & Indra 1004883796 1pcs ball EST. 2018.02 arrive PRW 154
need empty BL tank
Rahul & Syaiful ready
12 Blow water tank top leaking 16 1004883821 Need clear NCG for job
Koto
Blow line 1 packing, line 3 welding joint leaking, piping clamp Rahul & Syaiful 1004883828 ready
13 16 need empty DIG 1,2, BT & clear NCG for job
shaking replace Koto 1004883852
ready, scaffolding installed,
15 Dig.2 lt.1 body leak Indra 1004844746
need empty DIG 2
PO 45671118
Nearby dig1 steam drain valve 2 inch packing leaking and steam install 2B HV at SD
16 6 Rahul & indra 1004883857 steam trap ETA 2018.Feb
trap 2" need change PG MP Steam valve need close,
8" Ball can temporary substitute by blind plate.(only use to shut off) Pending ENG rev drawing wrong size & tie in
12" Ball can temporary find old/passing one(any type) with blind plate. point.
20" butterfly can temporary find old/passing one(any type) with blind (2017.12.29 finalized ENG, now at MTD)
plate.
17 PM1A blow system modification 2018 March SD Rahul & indra 1004783074 PR/PO will not make in time
need FM1 help find old valve, blind plate, flange
to create tie in point temporarily, & tie in during
running.
LT, tubing & cable ready
18 PM1A automatic rain water recovery Pares & Wu DY 1004819591
CT AA internal approving, waiting open PR
Budget approve management plate 304 ready,
BT top cyclone unit last replacement already long time, need fabrication under estimation.
19 1004883886 43,000,000 130,000,000
fabricate for 2018.March SD Est fabricate start at Feb, cost 1 week.
20 Dig4 Lapjoint CV blow leaking, repair/change FM1 need check first
Traveling conv sometimes cant move to target position spare have 3*6m, process need confirm first
21 location
(corrosive)
AREA WASHER & SCREENING
2018.01.01 finish plate change, after that process
1 BS4 WP fix roll change due to plate hole plugged(Wenrui report) 48 Rahul 1004841601 will bring jet washer to FRP workshop to clean the
roll
inverter test done.
Install inverter BS3 MC Pump 122M2006, take inverter from Rahul, Pares & ICS ready to make loop & test on change
2 24 1004672120 2,190
122U321 Wu DY cable relocation to M2006 waiting tie-in
ready
3 Screen HDT Agitator gland packing leaking 8 Rahul & indra 1004883889
need empty scr HDT
pre MCO2 WP doctor blade/longitudinal seal water PN.SJA1540.6-7,UPPER SCRAPER,WENRUI 20801104 2 ready
4 Indra 1004883890 PN.SJA1540.3-1,SCRAPER,WENRUI 20801106 8
gauge/regulator need to check & repair/replace.
pre bleaching WP doctor blade/longitudinal seal water PN.SJA1540.6-7,UPPER SCRAPER,WENRUI 20801104 2 ready
5 Indra 1004882698 PN.SJA1540.3-1,SCRAPER,WENRUI 20801106 8
gauge/regulator need to check & repair/replace.
6 MV bypass BS2 & 3 gland packing leaking 8 Rahul & indra 1004882700 ready
7 BS3 drum GB last service found gear worn out, need replace 1004884133 GB est. 20180112 arrive
AREA BLEACH
Inlet scrubeer flange and pipe crack ,leaking gas. prepare spare Rahul & FRP Ready
1 70 1004884134
flange first syarial
Ready for patching from outside (need
scaffolding)
Rahul & Syaiful Syaiful checking for patching whole rim of body,
2 BKP tank patching 8 1004884135 238
Koto waiting FM1 PR
can work online
Rahul & Syaiful Ready
3 White Water Tank Leaking 8 1004884136 (need scaffolding) 238
Koto
4 EO repuler coupling connect type need change (Sep 2017) 8 Rahul & Indra 1004884138 ready 2,549
LT2 Bypass D2 filter MV (DN400 ,PN10) need change ,now MV BTVALVE;DN400,PN10,WF,GR,DI+PFA,DI+PFA,P 20739634 PO 8000098116
5 8 Rahul & Indra 1004884140 Jan 2018 to PRW. 20,000
material can not fit ,
warm water to decker shower MV handle wheel arah mau putar syaiful Ready
6 4 1004884211 46
(LT2) ,ganggu CV servise koto/Kamsiran
Rahul & Syaiful Ready
7 CD washpress flange MV drain inlet pipe corrosive 8 1004884212 85
Koto
PL.PLATE;FL,6T,5'W,10'L,254SMO 20604601 PO 800099201,
Rahul & Syaiful est 2018/01 arrive PRW
8 metso wash press dilution screw need patch ,material SMO 4 1004884214 23,664
Koto 8mm plate ready
9 EO FILter Vacuum check 8 Rahul & Indra 1004884216 Ready
Reposition sensor PH, Conductivity, Res Cl2 to outlet pump to Ready
10 24 Dirta 1004884220
MC
PIPE;24",SCH20,SML,6mL,SMO254,BW 20927015 27/29 items PO
Rahul & Syaiful PIPE;12"D,SCH20,SML,6mL,SMO254,BW 20575252 2/29 items PR
11 FRP pipe change to SMO, CD MC pump to Washpress 24 1004884242 20870593 all est. arrive PRW 20180430 500,000
Koto 20870717
ready
12 D0 Distributor gland packing leaking 24 Rahul & Indra 1004884243
need empty D0 tower
13 CD Washpress pulp nozzle flow meter problem 124fc2106 6 Rahul & Pares 1004884244 20591770 PR 3109827036
CD tower #1 top scraper cek repair cover, bottom distributor Rahul &Syaiful& Gland packing Ø3/4" old cover repaired, ready
14 24 1004884245 new cover waiting drawing from vendor
gland packing leak replace,top cover repair , Syahrial
budgeting proposal approved, pending
15 E/O reactor skirt support reinforce 12 Rahul 1004757463
overbudget cannot tender
16 Top Bleach HDT repair 8 Rahul & Syaiful 1004757461 ready
Packing teflon Ø14" 1 fabricating SMO,
17 D2 Mixer outlet short pipe frequently leak, change pipe 4 Rahul 1004884246 est 2018.01 ready
20171103 found HS passing also
18 D2 WF GB gland packing leak pulp change gland packing 4 Paulus 1004884247 ready
ready
scrubber stage 1 frequently broken, blower corrosive often smoke scrubber crane to workshop for 24 hrs repair
19 72 Rahul & Syarial 1004842190
out, need repair 2018 March ASD blower casing recoating
CD WP doctor blade/longitudinal seal water gauge/regulator need ready
20 Indra 1004884248
to check & repair/replace.
ready,
21 Decker blower outlet connect to post scrubber condenser. Syarial 1004818259 FM1 discuss internal for work online.
1/12 update
22 D2 steam screw flange corrosive, change/repair
PL.PLATE;FL,6T,5'W,10'L,254SMO 20604601 PO 800099201,
Rahul & Syaiful est 2018/01 arrive PRW
23 D2 Filter Vat corrosive 48 23,664
Koto 8mm plate ready
Rahul & Syaiful
24 EO shower pipe heavy corrosive, change all 1004925102
Koto
Rahul & Syaiful PO syaiful not yet update
25 pulp distribution pipe to MC replace 1004693419
Koto
26 inlet stock pump bleached HDT flange corrosive Rahul 1004925109
Small leak arrest
1 lt.1 D1 tower dil pipe HV leak from gasket 2 Indra
lt.1 feed D1 std pipe drain HV leak, replace HV or change to ball
2 2 Indra
type
lt.2 1ry scr 3 inject HV covered up need check previously leak &
3 4 Indra
repair
4 lt.2 HV dil. EO steam mixer leak from gasket 4 Indra need bypass CD WP
### ###
$ 173,549,457
