Submission Requirements: Supplier Checklist
Submission Requirements: Supplier Checklist
PPAP Requirements
AIAG PPAP Fourth Edition
Element
Level 4
Level 1
Level 2
Level 3
Level 5
Order
2
Design Records & AR
TWO Cooper Divisional Parts
Bubbled part print(s). Prints
Approved Engineering
Various engineering
3 Change Documentation AR AR
documentation
4
Customer Engineering Not Required for Cooper
Approvals Submissions
13
Qualified Laboratory AR
Lab Scope and outside lab proof
Documentation of accreditation.
Appearance Approval
14 Report AR AR AR AR AR AIAG format AAR
18
Customer Specific Documents as specified by
Requirements Cooper Industries
d
Specification Deviation IA IA IA IA
Specific document required by
Form Cooper Industries.
Required for PPAP submission Not required Documents on a case by case basis are marked AR for "As Requested" AR IF Applicable IA
3
Included
YES
YES
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
YES
NO
YES
NO
YES
YES
YES
e YES
NO
NO
Part Submission Warrant
BOTTOM COVER WITH EXTRA HOLE 801241517
Part Name BOTTOM COVER WITHOUT EXTRA HOLE Eaton Part Number 801241519
Safety and/or
Government Regulation Yes ✘ No Engineering Drawing Revision Level A Dated 5/12/2017
Shown on Drawing Number 801241517 Purchase Order No. 4510205634 Weight (kg) 0.4800
GTS TOOL PLAST LLP 10028631 Eaton Power Quality Pvt. Ltd.
Supplier Company Name Supplier Vendor Number Customer Name:
Does this part utilize Eaton owned tooling? Is it properly identified? ✘ Yes No If yes, P.O. #
Does this part contain any restricted substances or require IMDS submission? Yes ✘ No Substance(s)? N/A
IMDS Number
Are plastic or polymeric parts identified with appropriate ISO marking codes? ✘ Yes No
SUBMISSION RESULTS
The results for ✘ dimensional measurements ✘ material and functional tests ✘ appearance criteria ✘ statistical process package
These results meet all drawing and specification requirements: ✘ YES NO (If "NO" - Explanation Required in Explanation/comments section below )
Is this a multicavity tool? YES ✘ NO How many Cavities/Spindle (for molds or dies) ? 1*1 Number of parts submitted by cavity/spindle 100
DECLARATION
I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 4th Edition
requirements. I further warrant these samples were produced with the specified materials on regular production tooling with no operations other then the regular production
process. The data and samples were produced at the production rate of 45pcs/hour in 350T machine on Date Any deviations to this warrant submission
are noted below in the explanation/comments section.
EXPLANATION/COMMENTS: N/A
Print Name: R. SELVAM Job Title DESIGNATED PARTNER Phone No. +914442802454 Fax No.
Interim Expires:
Part Number/ Latest Change (Rev) Level Part Description Supplier Code Plant Location
Customer Engineering Approval / Date (If Req'd) Supplier Plant Approval Other Approval / Date (If Req'd)
METHODS
CHARACTERISTICS
SAMPLE
PROCESS
NUMBER
FREQ
OPERATION TOOLS FOR CHAR. SPECIFICATION / MEASUREMENT
SIZE
DESCRIPTION MANUFACTURING NO. PRODUCT PROCESS CLASS TOLERANCE TECHNIQUE CONTROL METHOD REACTION PLAN
Note: All part print CTQ's must be clearly identified on this control plan. Page 4 of 19
Page 5 of 19
C
Responsibility
S l O D R
Process/Step Potential Potential Effects Potential Cause(s)/ Recommended and
Requirements E a C E P S O D R
Function Failure Mode of Failure Failure Mechanisms Action(s) Completion
V s C Prevention Detection T N Actions Taken E C E P
Date
s V C T N
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
Page 6 of 19
C
Responsibility
S l O D R
Process/Step Potential Potential Effects Potential Cause(s)/ Recommended and
Requirements E a C E P S O D R
Function Failure Mode of Failure Failure Mechanisms Action(s) Completion
V s C Prevention Detection T N Actions Taken E C E P
Date
s V C T N
0 0
0 0
0 0
0 0
Date of Measurement
Drawing Number: 801241517 New/Revised drawing or other specification New or significantly modified process or routing Phone Number +914442802454 Email: selvam.raji@gtstool.in OK Meets Requirements
Revision Level: A Change to optional construction or material Change of location, sub-supplier or material
OKNI OK But Needs Improvement
Revision Date: 5/12/2017 Tooling: Transfer, replacement, refurbishment Other - please specify Date: Supplier Code: 10028631 NG Does Not Meet Requirements
or additional tool.
Judgement
V=Variable
A=Attribut
Bonus
REQUIREMENT: Measurement REQUIREMENT:
Applied Min Max Comments/Action Plan
e
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Supplier Name PPAP Submission Level Affected Feature Number(s) Part Description
GTS TOOL PLAST LLP 3
Date PPAP Due Date Part Number Tool Location
Facility
Date of Tooling Change Part Name Machine
Station
New Tooling Modified Tooling ✘ Required for PPAP Note: This document must be completed for all Eaton owned tooling.
Complete Supplier Tooling Action Item List to ensure all items are completed.
TOOLING ACTION ITEMS Who What When Status
Tooling Images
Diagram or Strip Layout
Tool Drawings
Tool Cost Breakdown
Design Cost
Material Cost
Labor Cost
Tool Description
Tool Dimensions
Length 700
Width 550
Height 713
Daylight Opening
Weight 1734
Press Size 350
Tool Material HI 121
Tool Capacity
Hourly
Daily
Annual
Life Expectancy
Comments
Page 9 of 19
Supplier Name PPAP Submission Level Affected Feature Number(s) Part Description
GTS TOOL PLAST LLP 3
Date PPAP Due Date Part Number Tool Location
Facility
Date of Tooling Change Part Name Machine
Station
New Tooling Modified Tooling ✘ Required for PPAP Note: This document must be completed for all Eaton owned tooling.
Supplier Name PPAP Submission Level Affected Feature Number(s) Part Description
GTS TOOL PLAST LLP 3
Date PPAP Due Date Part Number Tool Location
Facility
Date of Tooling Change Part Name Machine
Station
New Tooling Modified Tooling ✘ Required for PPAP Note: This document must be completed for all Eaton owned tooling.
Supplier Name PPAP Submission Level Affected Feature Number(s) Part Description
GTS TOOL PLAST LLP 3
Date PPAP Due Date Part Number Tool Location
Facility
Date of Tooling Change Part Name Machine
Station
● New Tooling ● Modified Tooling ✘ Required for PPAP Note: This document must be completed for all Eaton owned tooling.
Additional Comments
GR&R Study - Multiple Operators
For use with testing gage systems meant to evaluate features or processes whose output measured numerically, and for which two
to three operators are expected to conduct the evaluation. Rev. 11/1/07 Dave
Olson
Part Number: 801241517 Supplier Name: GTS TOOL PLAST LLP Date
Calibration Date: Gage Type: Digital caliper Gage ID: Unit of Measure: mm
129.1400 0.0500
Bar R
129.1300
0.0400
129.1200
0.0300
129.1100
0.0200
129.1000
129.0900
0.0100
129.0800 0.0000
1 2 3 4 5 6 7 8 9 10
129.0700 Sample Number
UCLx LCLx Bar-X Op1 X Op2 X Op3 X UCLr Bar-R Op1 Range Op2 Range Op3 Range
Part Operator Average Repeatability Range (All Operators)
Operator X Values
129.1400 0.0500
Bar R
129.1300
0.0400
129.1200
0.0300
129.1100
0.0200
129.1000
129.0900
0.0100
129.0800 0.0000
1 2 3 4 5 6 7 8 9 10
129.0700 Sample Number
UCLx LCLx Bar-X Op1 X Op2 X Op3 X UCLr Bar-R Op1 Range Op2 Range Op3 Range
Cpk for Moving Range
Use when: (a) new part, (b) part with revised specifications, (c) part in which the materials, processes, manufacturing location, or production equipment have
significantly changed, or (d) part in which the material suppliers have changed AND testing is too expensive to be conducted by subgroups.
Part Number: 801241517 Supplier Name: GTS TOOL PLAST LLP Date
Drawing Number: 801241517 Supplier Address:
Drawing Rev.: A Supplier Contact
98/11, 12TH CROSS STREET, 14TH MAIN ROAD, SIDCO INDUSTRIAL ESTATE,
Rev. Date: 5/12/2017 THIRUMUDIVAKKAM, CHENNAI-600132 R SELVAM
Drawing Location: PCA Supplier Name: -do- GR&R Contact
Part Feature: Distance PCA Address: Vinayagamoorthi
Feature Symbol: PCA Contact
Other Information -do- Vinayagamoorthi
USL 129.55
PCA Summary Distribution
LSL 128.95
Process Data Potential Capability
Frequency
Subgroup Test Value Range LSL= 128.95 Cp= 6.58
7 129.1200 0.01
8 129.1100 0.01 Spec Frequency
128.9500
129.1214
129.3786
129.5500
129.0357
129.2071
129.2929
129.4643
15 129.1300 0.02 7 129.4643 0
Test Values
16 129.1200 0.01 8 129.5500 0
17 129.1100 0.01
18 129.1300 0.02 Averages
129.18
19 129.1000 0.03
21 129.1200 0.01
129.14
22 129.1100 0.01
26 129.1300 0.02
129.08
27 129.1000 0.03
28 129.1300 0.03 129.06
29 129.1200 0.01
129.04
30 129.1100 0.01
31 129.1000 0.01
129.02
32 129.1300 0.03 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Sample Number X X-Bar Upper Control Limit Lower Control Limit
33 129.1200 0.01
34 129.1100 0.01
35 129.1300 0.02
0.06
Range Chart
36 129.1200 0.01
37 129.1100 0.01
0.05
38 129.1300 0.02
39 129.1000 0.03
Range
46 129.1300 0.02
0.01
47 129.1000 0.03
48 129.1300 0.03
0.00
49 129.1200 0.01
1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9 1 3 5 7 9
1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4
50 129.1100 0.01
Sample
Average 129.1184 0.02 Range UCL Range Average Moving Range Average
Process Capability Analysis - Ppk
Use when: (a) You are a new supplier to Eaton that has already been manufacturing the specified part, or (b) you are an existing supplier
who has been found to have supplied a large number of nonconforming parts.
Part Number: 801241517 Supplier Name: GTS TOOL PLAST LLP Date
7 129.1000 3 129.083 0
Frequency
8 129.1300 4 129.150 25
9 129.1200 5 129.217 0
10 129.1100 6 129.283 0
11 129.1000 7 129.350 0
12 129.1300 8 129.417 0
13 129.1200 9 129.483 0
14 129.1100 10 129.550 0
15 129.1300
16 129.1200
17 129.1100
18 129.1300
129.017
129.083
129.150
129.217
129.283
129.350
129.417
129.550
129.483
19 129.1000 Values
20 129.1300
21 129.1200
25 129.1100
Packaging Form
Date Packaging Contact Part Number
801241517
R SELVAM 801241519
Supplier Name Phone Number Print Revision Level
GTS TOOL PLAST LLP +914442802454 A
Supplier Code Fax Number Part Description
Container Color
MATERIALS
Container Type
Cover/Top Cap
Pallet
Stretch/Shrink Film
Banding
Other
Supplier Responsibilities Completed?
Quantities
Qty Parts per Container
Container(s) per Layer on Pallet
Later per Pallet
Container(s) per Pallet
Stacking Rule