ED6000T&ED6200T User Manual LR
ED6000T&ED6200T User Manual LR
Parallel Redundant
                                                   ON-LINE SERIES
User’s Manual
                             PN – 34000355 R2
                                  Table of Contents
1 Important Safety Instructions................................................... 2
  1.1 An Important Notice............................................................... 2
  1.2 Life Support Policy ................................................................ 3
  1.3 FCC Notice............................................................................ 3
2 Product Introduction ................................................................. 4
  2.1 System Overview................................................................... 4
  2.2 General Characteristics......................................................... 4
  2.3 Symbols on the LCD Display Panel ...................................... 5
  2.4 Controls and Indicators ......................................................... 9
  2.5 Rear Panels........................................................................... 10
3 Installation and Operation ........................................................ 11
  3.1 Unpacking ............................................................................. 11
  3.2 Installation Placement ........................................................... 12
  3.3 Storage instruction ................................................................ 12
  3.4 Installation of the Castor Covers ........................................... 13
  3.5 Wiring the Input and Output Connections ............................. 14
  3.6 Operation and Setup Instructions.......................................... 19
4 Communication Port, EPO Port and Option Cards ................ 30
  4.1 RS232 Communication Port .................................................. 30
  4.2 EPO Port ............................................................................... 30
  4.3 Option Cards ......................................................................... 31
5 Power Monitoring Software ...................................................... 31
  5.1 Hardware Installation............................................................. 31
  5.2 Software Installation .............................................................. 31
6 Troubleshooting Guide ............................................................. 32
7 Replacing the Batteries............................................................. 33
  7.1 Battery Replacement Procedure ........................................... 34
8 Specifications ............................................................................ 38
9 Obtaining Service ...................................................................... 40
10 Limited Product Warranty....................................................... 41
11 Declaration of Conformity....................................................... 42
© Copyright 2008
                                                     1
1 Important Safety Instruction                                                             1.1.11 SAVE THESE INSTRUCTIONS - This manual contains important
                                                                                                  instructions that should be followed during the Installation and the
                                                                                                  Maintenance of the UPS and batteries.
1.1. An Important Notice
                                                                                           1.1.12 CAUTION - A disconnect switch must be provided by the user for the AC
1.1.1   To ensure safety in all applications where a UPS system is hardwired to the               output circuit when the UPS’s output is hardwired. To reduce the risk of fire,
        electrical supply the UPS must be installed by a Qualified Electrical                     connect only to a circuit provided with branch circuit over-current protection
        Contractor.                                                                               (30 amperes for 208/240V output or 50 amperes for single 120V output) in
                                                                                                  accordance with the National Electric Code, ANSI/NFPA 70.
1.1.2   The UPS has its own internal energy source (battery). If the UPS is
        switched on when there is no AC power is available, there could be voltage         1.1.13 CAUTION - To reduce the risk of fire, connect the input to a circuit provided
        at the output terminals.                                                                  with branch circuit over-current protection for 40 amperes in accordance
                                                                                                  with the National Electric Code, ANSI/NFPA 70. Use No. 8 AWG, 60°C
1.1.3   Servicing of the UPS system must be performed by Qualified Service                        copper wire and 22.1lb-in Torque force when connecting to terminal block.
        Personnel ONLY. MINUTEMAN accepts no liabilities and is not limited to:
        injury to the Service Personnel, or damages to; the UPS system, or the             1.1.14 CAUTION - To reduce the risk of electrical shock with the installation of this
        connected equipment caused by the incorrect installation or servicing of the              UPS system and the connected equipment, the installer must ensure that
        UPS system.                                                                               the combined sum of the AC leakage current does not exceed 3.5mA.
1.1.4   Make sure that the input voltage rating of the UPS matches the supply              1.1.15 WARNING - This Uninterruptible Power Supply (UPS) contains potentially
        voltage.                                                                                  hazardous voltages. Do not attempt to disassemble the UPS system
                                                                                                  beyond the battery replacement procedure. This UPS system contains no
1.1.5   This UPS series is intended to be install in a temperature controlled                     user serviceable parts. QUALIFIED SERVICE PERSONNEL ONLY must
        environment that is free of conductive contaminants. Select a location that               perform the maintenance and the battery replacement for this UPS system.
        will provide good air circulation for the UPS at all times. Avoid locations near
        heating devices, water or excessive humidity, or where the UPS is exposed          1.2. Life Support Policy
        to direct sunlight. Route power cords so they cannot be walked on or
                                                                                                As a general policy, we do not recommend the use of any of our products in
        damaged.
                                                                                                life support applications where failure or malfunction of the product can be
                                                                                                reasonably expected to cause failure of the life support device or to
1.1.6   To eliminate overheating of the UPS, keep all ventilation openings free from
                                                                                                significantly affect its safety or effectiveness. We do not recommend the use
        obstruction, and do not store anything on top of the UPS system. Keep the
                                                                                                of any of our products in direct patient care. We will not knowingly sell our
        UPS system at least 12” (30 cm) away from the wall.
                                                                                                products for use in such applications unless it receives in writing assurances
                                                                                                satisfactory to us that (a) the risks of injury or damage have been minimized,
1.1.7   The battery will discharge naturally if the UPS is unused for any length of
                                                                                                (b) the customer assumes all such risks, and (c) our liability is adequately
        time. The batteries should be recharged every 2-3 months if unused.
                                                                                                protected under the circumstances.
1.1.8   This UPS supports electronic equipment in offices, telecommunications,
                                                                                           1.3. FCC Notice
        process control, and medical applications.
                                                                                                This equipment has been tested and found to comply with the limits for a
1.1.9   Risk of Electrical Shock. Make sure the UPS is completely turned off when               Class A computing device in accordance with the specifications in Subpart J
        moving the UPS from one location to another.                                            of Part 15 of FCC Rules and the Class A limits for radio noise emissions from
                                                                                                digital apparatus set out in the Radio Interference of the Canadian
1.1.10 The UPS has a Maintenance Bypass Switch. Follow the procedures to                        Department of Communications.
       perform the maintenance bypass operation.
                                           2                                                                                        3
2 Product Introduction                                                                     2.2.9     The temperature-controlled fans will extend the life of the fans and reduce
                                                                                                     the annoying noise caused by fans.
2.1. System Overview
                                                                                           2.3. Symbols on the LCD Display Panel
        This On-Line UPS protects computers, servers, internetworking, and
        telecommunications equipment from blackouts, brownouts, overvoltages, and
        surges. This On-Line UPS converts the input AC to DC and then back to a                    Item       Symbol                           Description
        True Sine Wave AC output. The True Sine Wave output is regulated within
        2% of the nominal output voltage. The Power Factor Correction (PFC)                         1            LINE                     Utility or Bypass Source
        circuitry corrects the input power factor to within 98% of unity and blocks the
        load generated harmonic distortion from getting back on the input AC line.                  2
        This On-Line UPS provides a continuous true sine wave output with zero                                                                  Battery Low
        transfer time and great regulation to protect your mission critical equipment.              3
        The UPS will quietly and confidently protect your system from power                                                                  Battery Abnormal
        anomalies.
                                                                                                    4
                                                                                                                                             Output Overload
2.2. General Characteristics
2.2.1     True On-Line architecture continuously supplies your critical equipment with              5                                UPS working in specified mode
          a stable, regulated, transient-free, pure sine wave AC Output Power.
2.2.2     The multi-functional LCD/LED panel will display various states of the UPS.                6                          A Blackout Transfer occurred in UPS Output
          The LED display will show the UPS working status, Utility Status and UPS
          Abnormal status. The LCD display will show the Input/Output voltage,                                                Bypass Input Abnormal, UPS fails to transfer
                                                                                                    7
          frequency, load status, internal temperature, and faults.                                                           to Bypass, Bypass Abnormal at ECO mode
                                                                                                    8
2.2.3     The digital control circuit enhances the ability of the UPS for remote control                                                   Utility Input Abnormal
          and monitoring.
2.2.4     These UPS systems can be used in a Parallel Redundant application. To                     9           OFF                            UPS Shutoff
          operate these UPS systems in the Parallel Redundant mode requires the
          Parallel Redundant kit. Contact your local distributor for more information               10          BPS                            Bypass Mode
          concerning the Parallel Redundant operation.
2.2.5 Maintenance Bypass Switch — which reduces down time for maintenance. 11 LINE OFF UPS Abnormal Lock
2.2.6     The DC-start function allows the start-up of UPS when there is no utility                 12
          power available.                                                                                                                   UPS Flow Chart
2.2.7     This UPS system has the Independent Battery Bypass function. The                          13
          Independent Battery Bypass function allows the UPS system to provide a                                                      4 Digits Measurement Display
          stable, regulated, transient-free pure sine wave AC output power even
          when the batteries are weak or dead.                                                      14
                                                                                                                                 Indicate the item desired to be measured
2.2.8     The battery management circuit analyses the battery discharging status to
          adjust the battery cut-off point and extend the life of batteries.
                                              4                                                                                       5
15                 ON and Alarm Silencer Switch          32   Er06                Output Short Circuit
                   6                                                         7
                                                                            2.4. Controls and Indicators
                            Bypass Input found when running on CVCF
   48           Er24
                            mode (CVCF mode not supported)                  2.4.1   UPS Control panel
                                     8                                                                               9
2.5. Rear Panel                                                                            3 Installation and Operation
                                                                                               (QUALIFIED SERVICE PERSONNEL ONLY)
                                                                                               Be sure to read the Installation Placement and all of the CAUTIONS and the
                                                                                               WARNINGS before installing the UPS system. Packages that are crushed,
                                                                                               punctured, or torn such that the contents are revealed should be set-aside in
                                                                                               an isolated area and be inspected by a qualified person. If the package is
                                                                                               deemed to be not usable, immediately contact the freight carrier and the place
                                                                                               of purchase. USE CAUTION: This UPS system is extremely heavy. Always
                                                                                               use the appropriate number of personnel when handling the UPS system.
                                                                                           3.1. Unpacking
                                                                                           3.1.1   Cut the banding straps and discard them.
                                                                                           3.1.2   Lift the cardboard carton upwards off the packaging crate.
                                                                                           3.1.3   Cut the banding strap. Remove the ramp and the corner post. Remove the
                                                                                                   side blocks. Use a screwdriver to remove the end stop.
                                                                                           3.1.4   Place the ramp against the pallet. Remove the metal bracket and insert as
                                                                                                   shown to secure the ramp to the pallet.
                                                                                           3.1.5   Push the unit slowly down the ramp.
                                                                                           3.1.6   After removing your UPS from the packaging crate, it should be inspected
                                                                                                   for damage that may have occurred in shipping. Immediately notify the
                                                                                                   carrier and place of purchase if any damage is found. The packing
                                                                                                   materials that your UPS system was shipped in are carefully designed to
                                                                                                   minimize any shipping damage. In the unlikely case that the UPS system
                                                                                                   needs to be returned to the manufacturer, please use the original packing
                                                                                                   material. Since the manufacturer is not responsible for shipping damage
                                                                                                   incurred when the system is returned, the original packing material is
   A   Casters.                                                                                    inexpensive insurance.
   B   Terminal Block for Input/Output Connections.
   C   Maintenance Bypass Switch.
                                                                                                   PLEASE SAVE THE PACKING MATERIALS!
   D   Input Circuit Breaker.
   E   EPO (Emergency Power Off) Port.
   F   Option Slot 2 is for the SNMP card and the Programmable Relay card only.
   G   Option Slot 1 is for other option cards except the SNMP card and the Programmable
       Relay card.
   H   Connectors for Maintenance Bypass and Parallel Redundant function.
   I   Dipswitch for the Parallel Redundant function.
       NOTE: The dipswitch must be in the Off position when the Parallel function is not
       being used.
   J   RS232 Port for monitoring and control.
   K   Dipswitch for FACTORY USE ONLY.
   L   Cooling fans.
   M   Cable tie downs.                                                                    3.1.7   Standard Package includes:
   N   Battery Connector for connecting an External Battery Pack.                                  User's Manual
   O   Battery Connector for Daisy Chaining an additional External Battery Pack or for             Warranty and Platinum Protection documents
       connecting an External Charger.                                                             Power Monitoring software CD with RS232 cable
   P   Caster cover plate.                                                                         One set of Accessories
                                          10                                                                                      11
3.2. Installation Placement                                                          3.4. Installation of the Caster Covers
     This UPS system is intended to be install in a temperature controlled           3.4.1   Lock the casters so that the unit will not move.
     environment that is free of conductive contaminants. Select a location, which   3.4.2   Step 1: There are two A1 cover plates, one for each side of the unit. Insert
     will provide good air circulation for the UPS at all times. Keep at least 12            the A1 cover plates into the slots and slide towards the rear of the unit.
                                                                                     3.4.3   Step 2: There are two A2 cover plates, one for the front of the unit and one
     inches (30cm) clearance from the rear panel of the UPS to the wall. Avoid               for the rear of the unit. Insert the A2 cover plates into the slots and push
     locations near heating devices, water or excessive humidity, or where the               downwards toward the floor.
     UPS is exposed to direct sunlight. Route power cords so they cannot be          3.4.4   Step 3: There are four retaining screws S1. Install the S1 retaining screws
     walked on or damaged.                                                                   into the A2 cover plates.
                                                                                     3.4.5   Step 4: There is one A3 cover plate. Insert the A3 cover plate into the holes
                                                                                             on the A2 cover plate on the front of the unit and press firmly.
 ENVIRONMENTAL
                                0 to 40ºC (+32 to +104ºF) <2000m (<+6700 ft)
 Operating Temp (max)
                                0 to 35ºC (+32 to +95ºF) at 3000m (+10,000 ft)
 Storage Temp                             -15 to +45ºC (+5 to +113ºF)
 Operating/Storage Humidity                30 - 90% Non-Condensing
 Storage Elevation                       0 to 15,000m (0 to +50,000 ft)
                                       12                                                                                     13
3.5. Wiring the Input and Output Connections
        (Qualified Electrical Contractor Only)
                                                                                    3.5.1.1.2 Configuration # 1:
                                                                                       Output: Two 120VAC 3KVA circuits (3KVA max load per circuit). Total combined
                                                                                       output load not to exceed 6KVA.
                                                                                        1. Circuit1 (120VAC): L22 - Line, N22 - Neutral, G2 - Ground.
                                                                                        2. Circuit2 (120VAC): L21 - Line, N21 - Neutral, G2 - Ground.
                                         14                                                                               15
3.5.1.1.4 Configuration # 3:                                                3.5.1.1.6 Configuration # 5:
   Output: One 208VAC 6KVA circuit. Total output load not to exceed 6KVA.      Output: Two 120VAC circuits (3KVA max load per circuit). and one 208VAC
    1. Connect a jumper wire from L22 to N21.                                  6KVA circuit. Total combined output load not to exceed 6KVA.
    2. Circuit1 (208VAC): L23 - L1, N22 - L2, G2 - Ground.                      1. Connect a jumper wire from L22 to N21.
                                                                                2. Circuit1 (120VAC): L22 - Line, N22 - Neutral, G2 - Ground.
                                                                                3. Circuit2 (120VAC): L21 - Line, N21 - Neutral, G2 - Ground.
                                                                                4. Circuit3 (208VAC): L23 – L1, N22 – L2, G2 - Ground.
3.5.1.1.5 Configuration # 4:
   Output: One 240VAC 6KVA circuit. Total output load not to exceed 6KVA.
    1. Connect a jumper wire from L22 to N21.
    2. Circuit1 (240VAC): L21 - L1, N22 - L2, G2 - Ground.                  3.5.1.1.7 Configuration #6:
                                                                               Output: Two 120VAC circuits (3KVA max load per circuit) and one 240VAC
                                                                               6KVA circuit. Total combined output load not to exceed 6KVA.
                                                                                1. Connect a jumper wire from L22 to N21.
                                                                                2. Circuit1 (120VAC): L22 - Line, N22 - Neutral, G2 - Ground.
                                                                                3. Circuit2 (120VAC): L21 - Line, N21 - Neutral, G2 - Ground.
                                                                                4. Circuit3 (240VAC): L21 – L1, N22 – L2, G2 - Ground.
                                      16                                                                        17
3.5.2     A Qualified Electrical Contractor must perform the hardwiring when        3.6. Operation and Setup Instructions
          connecting the Input and Output wires to the terminal block on the
          ED6200T UPS. Apply 22.1lb-in of torque force when connecting to the       3.6.1   Startup in the Normal Mode
          terminal blocks. The Input and Output of the UPS MUST be Hardwired.
                                                                                    3.6.1.1 Switch the Utility power circuit breaker (at the service panel) to the On
                                                                                            position.
                                                                                    3.6.1.2 Switch the UPS’s Input circuit breaker (on the rear panel) to the On
                                                                                            position.
                                                                                    3.6.1.3 The UPS will startup. The Green LEDs          &     will illuminate to show
                                                                                            the Utility and Bypass Inputs are normal. The LCD display will display
                                                                                            drawing A then drawing B.
CAUTION - To reduce the risk of fire, connect the UPS Utility input to a branch
circuit with an over-current protection of 40 amperes in accordance with the
National Electric Code, ANSI/NFPA 70. Use No. 8 AWG, 60°C copper wire and
apply 22.1lb-in of torque force when connecting to the terminal blocks.                        B.
                                           18                                                                               19
3.6.1.6 The UPS will perform another self-test and the LCD display will change             3.6.1.7 The UPS has successfully passed the start-up procedure. The UPS will
        from drawing C to drawing D. During the self-test the UPS will switch to                   charge the batteries whenever the UPS is connected to an AC source and
        the Battery mode for approximately 4-seconds, then the LCD display will                    there is an acceptable AC voltage present. It is recommended that the
        change from drawing D to drawing E1. Once the UPS successfully passes                      UPS's batteries be charged for a minimum of 8-hours before use. However
        the self-test the LCD will display drawing F. If the UPS fails the self-test the           the UPS may be used immediately, but the “On-Battery” runtime maybe
        LCD will display drawing E2 then the LCD will display an error code or                     less than normally expected. NOTE: If the UPS is going to be out of
        error status. See Section 2.2 for Error codes and Section 4 for                            service or stored for a prolonged period of time, the batteries must be
        Troubleshooting.                                                                           recharged for at least 12-hours every 3 months.
                                                                                           3.6.2.1 Switch the UPS’s input circuit breaker (on the rear panel) to the On
            D                                                                                      position.
                                                                                           3.6.2.2 Press and hold the UPS On Switch (on the front panel)               for
                                                                                                   approximately 3-seconds, then release, the audible alarm will sound 2-
                                                                                                   beeps. The LCD display will scroll from drawing A to drawing G this will
                  * It shows “test” during the self-test.
                                                                                                   take approximately 10-seconds.
                                                                                           3.6.2.3 During this 10-seconds press and hold the UPS On Switch again          for
                                                                                                   approximately 3-seconds, then release, the audible alarm will sound 2-
            E1                                                                                     beeps. The LCD display will change from drawing G to drawing H, the
                                                                                                   UPS will be in self-test mode. The UPS will provide an output within
                                                                                                   approximately 1-minute, and then the LCD display will display drawing I. If
                                                                                                   the UPS On switch was not pressed within the 10-seconds, the UPS will
                                                                                                   automatically turn off. You will have to repeat the above steps again.
                  * It shows “OK” if the self-test was successful.
                                                                                                      G
            E2
                                                                                                      H
            F
                                                  20                                                                                        21
            I                                                                   K
* It shows the UPS is providing power to the “load”. * It shows the input frequency from the Bypass Input.
3.6.3.1 If you would like to check the measured values detected by the UPS,
         please use the scroll down       and scroll up keypads. When you use   L
         scroll down keypad, the LCD display will display the drawings in the
         following order:
         Drawing C (Voltage from Utility Input)
                                                                                    * It shows the Output Voltage from the Inverter.
         Drawing I1 (Voltage from Bypass Input)
         Drawing J (Frequency from Utility Input)
         Drawing K (Frequency from Bypass Input)
         Drawing L (UPS Output Voltage)
         Drawing M (UPS Output Frequency)
         Drawing N (UPS Output Load %)                                          M
         Drawing O (UPS Battery Voltage)
         Drawing P (UPS Internal Temperature)
                                                                                    * It shows the Output Frequency from the Inverter.
            I1
                                                                                N
                                                                                O
            J
                                              22                                                               23
             P                                                                 R1
3.6.4.1 Once the UPS has successfully started up, press the Special Function
        keypad to change the LCD display screen to drawing Q1.                 R2
3.6.4.2 Press the scroll down     keypad to check the UPS settings.
        Drawing Q1 (Buzzer/audible alarm)                                           * It shows the bypass voltage is adjusted to the higher limit.
        Drawing R1 (Self-test)
        Drawing S1 (Bypass Voltage Window)
        Drawing T (Output Frequency Synchronization Window)
        Drawing U (Inverter Output Voltage)
        Drawing V1 (UPS Operation Mode)                                        T
        Drawing W (Output Voltage Fine Tune)
        Drawing X (UPS ID)
        Drawing Y (Number of UPSs in Parallel)
                                                                                    * It shows the Frequency Window is +/-3Hz.
                                              24                                                                  25
U                                                                                     Y
* It shows the Inverter Output Voltage setting. * It shows that this UPS is the first UPS in the parallel systems.
                                                                           3.6.4.3 Press the scroll up       keypad to change the default setting. The settings
                                                                                   includes Buzzer ON (as drawing Q1), or Buzzer OFF (as drawing Q2,
                                                                                   Alarm silence for UPS Warning) and self-test OFF (as drawing R1) or Self-
V1                                                                                 test ON (as drawing R2). The UPS will execute battery test for 10-seconds.
                                                                                   If the Self-test is successful, it will show as Drawing E1; otherwise, it will
                                                                                   show as drawing E2 and the error message.
     * It shows the UPS is operated in the “Normal mode”.
                                                                           3.6.5   UPS Default Settings and the Configurable Settings
                                                                           3.6.5.1 Make sure the UPS is in the Off position. Press and hold the On Switch
                                                                                       and the scroll down       keypads simultaneously for approximately 3-
V2                                                                                 seconds and then release, the audible alarm will sound 2-beeps, the LCD
                                                                                   display screen shows as drawing Q1, then the UPS is under setting mode.
                                                                           3.6.5.2 Except for the Buzzer (as drawing Q1 & Q2) and the Self-test (as drawings
                                                                                   R1 & R2), all the rest of the default settings may be changed by pressing
     * It shows the UPS is operated in the “Eco mode”.
                                                                                   scroll up     keypad.
                                                                           3.6.5.3 Drawings S1 and S2 mean the bypass input window, can be changed to
W                                                                                  184VAC~260VAC or 195VAC~260VAC.
                                                                           3.6.5.4 Drawing T means the bypass frequency window of the Inverter Output can
                                                                                   be changed to ±3Hz or ±1Hz.
                                                                           3.6.5.5 Drawing U means the Inverter Output Voltage can be changed to 200VAC,
                                                                                   208VAC, 220VAC, 230VAC, or 240VAC.
                                                                           3.6.5.6 Drawing V1, V2, V3 and V4 means the operation modes of the UPS can
       *It shows the Fine Tune Adjustment % from 0% to 3% or -0% to -3%.           be changed to Online, Eco, fixed 50Hz Output or fixed 60Hz Output modes.
                                                                           3.6.5.7 Drawing W means the adjustments of the Inverter Output can be fine
                                                                                   tuned to 0%, +1%, -1%, +2%, -2%, +3%, or -3%.
                                                                           3.6.5.8 Drawing X means a specified address and position of the UPS when the
                                                                                   UPS is in the Parallel mode. The settable numbers are from 1 to 4.
X                                                                          3.6.5.9 Drawing Y means the total numbers of UPSs in the Parallel mode. The
                                                                                   settable numbers are from 1 to 4.
                                  26                                                                                      27
3.6.5.10 When all of the setting changes are complete, press the enter     keypad          3.6.7   Turning Off the UPS
         to save all the changes. Then the LCD screen will display drawing Z, then
         the LCD screen will change to drawing AA to confirm the changes. If you           3.6.7.1 Press the Off switch         for approximately 5-seconds, the Inverter will
         do not want to save the changes press the “OFF”               keypad for 5-               turned off, the UPS will transfer to the Bypass mode and the LCD screen
         seconds, then the LCD screen turns to Drawing AA, which means your                        will display drawing B.
         changes were not saved.                                                           3.6.7.2 Turn Off the input circuit breaker on the rear panel of the UPS.
3.6.5.11 Turn Off the input circuit breaker on the rear panel of the UPS module.           3.6.7.3 Turn Off the DC circuit breaker on the rear panel of the Battery Pack.
3.6.5.12 The changes to the Settings are complete.                                         3.6.7.4 The UPS is OFF.
                                                                                           3.6.7.5 To completely de-energize the UPS, disconnect the battery cable from the
                                                                                                   rear panel of the UPS. Turn Off the utility circuit breaker at the service
                                                                                                   panel.
                                                                                           3.6.8.1 The Maintenance Bypass Switch is for the maintenance of the UPS
                                                                                                   module only. The maintenance of the UPS module must be done by
                  * Press the Enter keypad to save the data.                                       QUALIFIED SERVICE PERSONNEL ONLY. MINUTEMAN accepts no
                                                                                                   liabilities and is not limited to: injury to the Service Personnel, or damages
                                                                                                   to; the UPS system, or the connected equipment caused by the incorrect
                                                                                                   servicing of the UPS system.
                                                                                           3.6.8.1.1  Press the Off switch        for approximately 5-seconds, the LCD screen
            AA                                                                                        will display drawing B and the UPS will be in the Bypass mode.
                                                                                           3.6.8.1.2  Remove the Maintenance Bypass Switch cover from the Maintenance
                                                                                                      Bypass Switch on the rear panel of the UPS.
                                                                                           3.6.8.1.3  Turn the Maintenance Bypass Switch to the “Bypass” position. The
                  *It shows the UPS is locked.                                                        LCD screen will display the maintenance sign            at the upper right-
                                                                                                      hand corner of the LCD screen.
                                                                                           3.6.8.1.4  Turn off the UPS’s input circuit breaker on the rear panel of the UPS.
3.6.6   UPS Is Off Due to Unknown Reason                                                   3.6.8.1.5  Remove the cover from the UPS.
                                                                                           NOTE: The Input utility voltage is still present at the input filter board and at
3.6.6.1 If a serious abnormal condition occurred, the UPS will lock it itself in the       the terminal block. Use Caution.
        “OFF” position as shown in drawing AA and a error message will be                  3.6.8.1.6  Disconnect the battery positive (Red) wire from the battery positive
        displayed on the LCD screen.                                                                  terminal and place a piece of black electrical tape over end of the
3.6.6.2 After 3 seconds, all messages will be locked except the Bypass messages                       battery positive (Red) wire.
        (LED         & LCD       ). If the utility voltage is abnormal after the UPS is    3.6.8.1.7  The UPS is ready for maintenance.
        locked, the LED         will be extinguished and the LCD                 will be   3.6.8.1.8  Once the servicing of the UPS is complete, remove the black electrical
        shown on the LCD screen.                                                                      tape from the end of the battery positive (Red) wire and reconnect the
3.6.6.3 Check the error messages then see section 4 to troubleshoot the problem                       battery positive (Red) wire to the battery positive terminal.
        or see section 8 Obtaining Service. To unlock the UPS press the OFF                3.6.8.1.9  Re-install the UPS cover.
        switch      for 5-seconds and the audible alarm will sound 2-beeps. Turn           3.6.8.1.10 Turn on the UPS’s input circuit breaker.
        Off the input circuit breaker on the rear panel of the UPS. The UPS will be        3.6.8.1.11 Turn the Maintenance Bypass Switch to the “INV” position. The UPS
        unlocked now, but the original problem may not be resolved, see section 8                     will transfer to the normal Bypass mode.
        Obtaining Service.
                                                 28                                                                                 29
3.6.8.1.12  Press and hold the On Switch (on the front panel of the UPS) for                     DC Mode Operation:
            approximately 3-seconds, then release. The audible alarm will sound 2-               While the UPS is in the DC mode apply the short to pin1 and pin2 for
            beeps. The UPS will perform its normal startup test. Once the startup is             approximately 1.0-second. The UPS shuts down, the fans will still be on. In
            complete the UPS will be in the normal On-Line mode.                                 approximately 1-minute the fans will reduce speed.
NOTE: If the Maintenance Bypass Procedure is not followed in the correct order
and step-by-step the UPS and/or the connected equipment could be damaged.                        To restart the UPS once the utility power returns: Press the Off switch on the
                                                                                                 front panel for 2-beeps then release. Turn the UPS’s input circuit breaker (on
4 Communication Port, EPO Port and Option Cards                                                  the rear panel) to the Off position. Wait for approximately 1-minute (until the
                                                                                                 fans turn off) then turn the input circuit breaker to the On position. The UPS
    The communication port on the UPS provides RS232 communications for                          will be in the Bypass mode. Press the On switch on the front panel for 2-
    remote monitoring and control.                                                               beeps to turn the UPS on.
     To restart the UPS: Press the Off switch on the front panel for 2-beeps then
     release. Turn the UPS’s input circuit breaker (on the rear panel) to the Off
     position. Wait for approximately 1-minute (until the fans turn off) then turn the
     input circuit breaker to the On position. The UPS will be in the Bypass mode.
     Press the On switch on the front panel for 2-beeps to turn the UPS on.
                                         30                                                                                         31
6 Troubleshooting Guide                                                                  7 Replacing the Batteries
                                                                                           (QUALIFIED SERVICE PERSONNEL ONLY)
    If the UPS malfunctions, check the followings:                                         Please read all of the WARNINGS and CAUTIONS before attempting to
    a. Is the wiring of the input and the output correct?                                  service the batteries.
    b. Is the input voltage within the acceptable window of the UPS?
    If items a. and b. above are correct then proceed with the following chart. If the     WARNING: This Uninterruptible Power Supply contains potentially hazardous
    problem persists, see Obtaining Service.                                               voltages. Do not attempt to disassemble the UPS system beyond the battery
                                                                                           replacement procedure. This UPS system contains no user serviceable parts.
   Situation          Check Items                         Solution                         Maintenance and Battery replacement must be performed by QUALIFIED
UPS Red Fault    Check the error code   1. Check to see if the battery connection is
                                                                                           SERVICE PERSONNEL ONLY.
LED lights up    shown on the LCD          properly done, then re-charge the
                 screen                    batteries for 8-hours to see whether the
                                           UPS will backup normally; call for              CAUTION: Do not open or mutilate batteries. Released electrolyte is harmful to
                   1.Er05,      &          service.                                        the skin and eyes and may be toxic.
                   2.Er06, Er10, Er12,  2. Remove some of the load from the UPS
                     Er28 &                output. Check the Input power cord.             CAUTION: Do not dispose of batteries in a fire. The batteries may explode.
                   3.EPO                3. Remove the short circuit at the EPO
                   4.Er11, Er33            terminal.                                       CAUTION: The batteries in this UPS are recyclable. Dispose of the batteries
                   5.Er14               4. Remove all objects that block the               properly. The batteries contain lead and pose a hazard to the environment and
                   6.Er16, Er27            ventilation holes.                              human health if not disposed of properly. Refer to local codes for proper
                   7.Er21               5. Check the fans on rear panel.                   disposal requirements or return the battery to the supplier.
                   8.other error code   6. All of parameters except the ID number
                                           in the parallel UPS must be same.               CAUTION: The battery system voltage is 240VDC and can present a risk of
                                        7. Reconnect the RJ-45 wire or set a UPS           electrical shock. These batteries produce sufficient current to burn wire or tools
                                           with ID=1.                                      very rapidly, producing molten metal. Observe these precautions when
                                        8. Call for Service.
                                                                                           replacing the batteries:
UPS fails to offer The batteries maybe Charge the batteries for 8-hours, then
                                                                                               1. Remove watches, rings, or other metal objects.
battery backup or weak or at the end of retest. If the runtime is still less than
                                                                                               2. Use hand tools with insulated handles.
its runtime is to useful service life.  expected, the batteries need to be
short.                                  replaced. Contact your local distributor.              3. Wear protective eye gear (goggles), rubber gloves and boots.
                                                                                               4. Do not lay tools or other metal parts on top of batteries.
UPS locks itself To unlock the UPS The UPS should be unlocked, but the                         5. Disconnect the charging source prior to connecting or disconnecting
and it cannot be press the OFF switch original problem may not be resolved. Call                    the battery terminals.
turned off.      for 5-seconds and the for Service.                                            6. Determine if the battery is inadvertently grounded. If the battery is,
                 audible alarm will sound                                                           remove the source of the grounding. Contact with any part of a
                 2-beeps. Turn Off the                                                              grounded battery can result in an electrical shock. The likelihood of
                 input circuit breaker of                                                           such shock will be reduced, if such grounds are removed during
                 the UPS.
                                                                                                    installation and maintenance.
                                                                                           CAUTION: Replace the batteries with the same number and type as originally
                                                                                           installed. These batteries have pressure-operated vents. These batteries
                                                                                           contain sealed non-spillable maintenance-free lead acid batteries.
                                         32                                                                                     33
7.1. Battery Replacement Procedure                                                         7.1.10 Looking from the front of the UPS on the right-hand side (FIG. 3),
      (QUALIFIED SERVICE PERSONNEL ONLY)                                                           disconnect the battery positive (Red) wire. Place a piece of electrical tape
      This UPS system does not have Hot-swappable batteries. The UPS system                        over the end of battery positive (Red) wire.
      must be turned Off to perform the Battery Replacement.                               7.1.11 Disconnect battery jumper “A” and place a piece of electrical tape over the
7.1.1 Turn Off all the equipment that is connected to the UPS.                                     end of battery jumper wire “A”.
7.1.2 Press the Off switch on the front panel of the UPS for approximately 5-              7.1.12 Disconnect all of the battery jumper wires.
         seconds.                                                                          7.1.13 Remove the battery-retaining bracket retaining screws.
7.1.3 Turn the input circuit breaker on the rear panel of the UPS to the Off               7.1.14 Remove the battery-retaining brackets.
         position.                                                                         7.1.15 Remove the defective batteries and set aside.
7.1.4 Turn the utility power circuit breaker at the service panel to the Off position.     7.1.16 Install the new batteries in the same position as the original batteries.
7.1.5 Disconnect all of the communications and network cables from the rear                7.1.17 Re-install the battery-retaining brackets.
         panel of the UPS.                                                                 NOTE: DO NOT pinch the battery wires between the batteries and the battery-
NOTE: If you are using an External Battery Pack, turn ALL of the DC circuit breaker        retaining brackets.
(s) on the rear panel of the Battery Pack (s) to the Off position. Disconnect the all of   7.1.18 Re-install the battery-retaining bracket retaining screws.
the battery cables from the UPS and the Battery Pack (s) rear panels.                      7.1.19 Observer polarity. Reconnect all of the battery jumper wires.
7.1.6 Remove the retaining screws for the top cover on the rear panel of the UPS.          7.1.20 Remove the piece of electrical tape from the end of battery jumper wire “A”.
7.1.7 Slide the top cover towards the rear of the UPS and lift up to remove the top                Observer polarity. Reconnect battery jumper wire “A”.
         cover and set aside. (FIG. 1)                                                     NOTE: DO NOT Reconnect the battery positive (Red) wire at this time.
7.1.8 Remove the retaining screws for the side panels on the rear panel of the
         UPS.
7.1.9 Slide the side panels towards the rear of the UPS and lift up to remove the
         side panels and set aside. (FIG. 2)
                    FIG. 1                                      FIG. 2
                                                                                                                                   FIG. 3
                                          34                                                                                       35
7.1.21 Looking from the front of the UPS on the left-hand side (FIG. 4), disconnect    7.1.32 Back to the right-hand side of the UPS (FIG. 3), remove the piece of
        the battery negative (Black) wire. Place a piece of electrical tape over the           electrical tape from the end of battery positive (Red) wire. Observer polarity.
        end of battery negative (Black) wire.                                                  Reconnect the battery positive (Red) wire.
7.1.22 Disconnect battery jumper “A” and place a piece of electrical tape over the     NOTE: Some sparking might occur, this is normal.
        end of battery jumper wire “A”.                                                7.1.33 Re-install the side panels and the retaining screws. (FIG. 2)
7.1.23 Disconnect all of the battery jumper wires.                                     7.1.34 Re-install the top cover and the retaining screws. (FIG. 1)
7.1.24 Remove the battery-retaining bracket retaining screws.                          7.1.35 Reconnect all of the communications and network cables.
7.1.25 Remove the battery-retaining brackets.                                          NOTE: If you are using an External Battery Pack, reconnect the all of the battery
7.1.26 Remove the defective batteries and set aside.                                   cables to the UPS and the Battery Pack (s) rear panels. Turn ALL of the DC circuit
7.1.27 Install the new batteries in the same position as the original batteries.       breaker (s) on the rear panel of the Battery Pack (s) to the On position.
7.1.28 Re-install the battery-retaining brackets.                                      7.1.36 Turn the utility power circuit breaker at the service panel to the On position.
NOTE: DO NOT pinch the battery wires between the batteries and the battery-            7.1.37 Turn the input circuit breaker on the rear panel of the UPS to the On
retaining brackets.                                                                            position.
7.1.29 Re-install the battery-retaining bracket retaining screws.                      7.1.38 Turn On the equipment that is connected to the UPS.
7.1.30 Observer polarity. Reconnect all of the battery jumper wires.                   7.1.39 Press and hold the On Switch (on the front panel) for approximately 3-
7.1.31 Remove the piece of electrical tape from the end of battery jumper wire “A”.            seconds, then release.
        Observer polarity. Reconnect battery jumper wire “A”.                          7.1.40 The UPS system is now ready for the normal operation.
                                                                                       7.1.41 Properly dispose of the old batteries at an appropriate recycling facility or
                                                                                               return them to the supplier in the packing material for the new batteries.
FIG. 4
                                        36                                                                                       37
8 Specifications
                                                                                       BATTERY
 MODEL                                    ED6000T                    ED6200T                                           Sealed, Non-Spillable, Maintenance Free,
                                   (Has an internal Galvanic                           Type
                                                                                                                             Valve Regulated, Lead Acid
                                      isolation step-down
                                          transformer)                                 Typical Recharge Time                    8-hours from total discharge
 Topology                           Double Conversion On-Line, True Sine Wave                                       3 - 5 years, depending on the number of charge
 Maximum Power Capacity                        6000VA/4200Watts                        Typical Battery Life
                                                                                                                    and discharge cycles, and ambient temperature
 INPUT                                                                                 System Voltage                                    240VDC
 Number of Phases                                Single (1Ø 2W +G)
 Nominal Voltage                                        208VAC                         Quantity/Rating                                 20-12V7.2Ah
 Acceptable Input Voltage                            0 - 300VAC                                                                    Yuasa – NPW 36-12
 Voltage Range                                      160* - 280VAC                      Battery part numbers                         CSB – GP 1272F2
 Power Factor Correction                          >98% at Full Load                                                               Panasonic – LC-R127.2
 Frequency Limits                           50/60Hz +/-5Hz autosensing                 Runtime (full/half load)                        8/21 minutes
 Low Voltage Transfer Point          160V resets to utility power at 175V or higher
                                                                                       ENVIRONMENTAL
 High Voltage Transfer Point         280V resets to utility power at 265V or lower
 Protection                                  Re-settable Circuit Breaker                                            0 to 40ºC (+32 to +104ºF) <2000m (<+6700 ft)
                                                                                       Operating Temp (max)
 OUTPUT                                                                                                             0 to 35ºC (+32 to +95ºF) at 3000m (+10,000 ft)
 Waveform Type                                    True Sine Wave                       Storage Temp                          -15 to +45ºC (+5 to +113ºF)
                                        120VAC and                                     Operating/Storage Humidity             30 - 90% Non-Condensing
 Nominal Voltage                                                 208/240VAC
                                        208/240VAC
                                                                                       Storage Elevation                    0 to 15,000m (0 to +50,000 ft)
 Voltage Regulation                       +/-2% (until Low Battery Warning)
 Frequency                         50/60Hz +/-0.2Hz (unless synchronized to utility)   PHYSICAL
 Voltage T.H.D.                                  <3% (Linear load)                     Size - Net                                   25.4 x 11.4 x 29.4”
 Dynamic Response                      +/-5% @ 100% Load change in 100ms               DxWxH                                        645 x 290 x 748mm
 Transfer Time                                           0ms
                                                                                                                           275 lbs                     165 lbs
 Slew Rate                                         <1Hz / second                       Weight - Net
                                                                                                                           125 kgs                     75 kgs
 Efficiency (Line Mode)                           >87% (Full Load)
 Crest Factor                                            3:1                           Size – Shipping                              31.9 x 18.4 x 38.5”
                                          >105% - <155% for 160 seconds                DxWxH                                        810 x 468 x 977mm
 Overload Capacity
                                            >156% shutdown immediately
                                                                                                                           313 lbs                     203 lbs
 Protection                        Over-Current, Short-Circuit and Latching Shutdown   Weight - Shipping
                                                                                                                           142 kgs                     92 kgs
 SURGE PROTECTION AND FILTERING
 Surge Energy Rating                                    1050 J                         REGULATORY COMPLIANCE
 Surge Energy Capability                            6500 Amps total                                                 UL 1778, cUL (CSA 22.2 no. 107.1), CE
                                                                                       Safety and Approvals
 Surge voltage let-through (as a                                                                                    (EN62040-1-1)
 percentage of an applied ANSI                             <5%
 C62.41 Cat. A +/-6KV)                                                                                              CE (EN62040-2, EN61000-3-2, EN61000-3-3),
                                                                                       EMC
  Noise Filter                       Normal and common mode EMI/RFI suppression                                     FCC Class A
  Audible Noise at 1 m (3 ft.)                     <50dB
* 160 – 280VAC at loads <50% of the rated capacity
* 175 – 280VAC at loads <75% of the rated capacity
* 180 – 280VAC at loads >75% of the rated capacity
                                       38                                                                                  39
9 Obtaining Service                                                                          10 Limited Product Warranty
9.1.1   Use the troubleshooting section to eliminate obvious causes.                           Para Systems, Inc. (Para Systems) warrants this equipment, when properly applied
9.1.2   Verify there are no circuit breakers tripped. A tripped circuit breaker is the         and operated within specified conditions, against faulty materials or workmanship
        most common problem. Call your dealer for assistance. If you cannot reach              for a period of three years from the date of purchase. For equipment sites within the
        your dealer, or if they cannot resolve the problem call or fax MINUTEMAN               United States and Canada, this warranty covers repair or replacement of defective
        Technical Support at the following numbers; Voice phone (972) 446-7363,                equipment at the discretion of Para Systems. Repair will be from the nearest
        FAX line (972) 446-9011 or visit our Web site at www.minutemanups.com                  authorized service center. Replacement parts and warranty labor will be borne by
        the "Discussion Board". Please have the following information available                Para Systems. For equipment located outside of the United States and Canada,
        BEFORE calling the Technical Support Department.                                       Para Systems only covers faulty parts. Para Systems products repaired or replaced
          a. Your name and address.                                                            pursuant to this warranty shall be warranted for the un-expired portion of the
                                                                                               warranty applying to the original product. This warranty applies only to the original
          b. Where and when the unit was purchased.
                                                                                               purchaser who must have properly registered the product within 10 days of
          c. All of the model information about your unit.
                                                                                               purchase.
          d. Any information on the failure.
          e. A technician will ask you for the above information and, if possible, help        The warranty shall be void if (a) the equipment is damaged by the customer, is
              solve your problem over the phone. In the event that the unit requires           improperly used, is subjected to an adverse operating environment, or is operated
              factory service, the technician will issue you a Return Material                 outside the limits of its electrical specifications; (b) the equipment is repaired or
              Authorization Number (RMA #).                                                    modified by anyone other than Para Systems or Para Systems-approved personnel;
          f. If the unit is under warranty, the repairs will be done at no charge. If not,     or (c) has been used in a manner contrary to the product’s User's Manual or other
              there will be a charge for repair.                                               written instructions.
9.1.3   Pack the unit in its original packaging. If the original packaging is no longer
        available, ask the Technical Support Technician about obtaining a new set.             Any technical advice furnished before or after delivery in regard to use or
        It is important to pack the unit properly in order to avoid damage in transit.         application of Para Systems’ equipment is furnished without charge and on the
        Never use Styrofoam beads for a packing material.                                      basis that it represents Para Systems’ best judgment under the circumstances, but
          a. Include a letter with your name, address, daytime phone number, RMA               it is used at the recipient’s sole risk.
              number, a copy of your original sales receipt, and a brief description of
              the problem.                                                                     Except as provided herein, Para Systems makes no warranties, expressed or
          b. Mark the RMA # on the outside of all packages. The factory cannot                 implied, including warranties of merchantability and fitness for a particular purpose.
                                                                                               Some states do not permit limitation of implied warranties; therefore, the aforesaid
              accept any package without the RMA # marked on the outside.
                                                                                               limitation(s) may not apply to the purchaser.
9.1.4   Return the unit by insured, prepaid carrier to:
                                                                                               EXCEPT AS PROVIDED ABOVE, IN NO EVENT WILL PARA SYSTEMS BE
                                                                                               LIABLE      FOR      DIRECT,       INDIRECT,       SPECIAL,     INCIDENTAL,      OR
                                 Para Systems Inc.                                             CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT,
                                 MINUTEMAN UPS                                                 EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE. Specifically, Para
                                 1455 LeMay Drive                                              Systems is not liable for any costs, such as lost profits or revenue, loss of
                                Carrollton, TX 75007                                           equipment, loss of use of equipment, loss of software, loss of data, cost of
                               ATTN: RMA #                                                     substitutes, claims by third parties, or otherwise. The sole and exclusive remedy for
                                                                                               breach of any warranty, expressed or implied, concerning Para Systems’ products
                                                                                               and the only obligation of Para Systems hereunder, shall be the repair or
                                                                                               replacement of defective equipment, components, or parts; or, at Para Systems’
                                                                                               option, refund of the purchase price or substitution with an equivalent replacement
                                                                                               product. This warranty gives you specific legal rights and you may have other rights,
                                                                                               which vary from state to state.
                                           40                                                                                         41
11 Declaration of Conformity                                                   Notes:
  I, hereby declare that the equipment specified above conforms to the above
  Directive(s).
42 43