SPECIFICATIONS OF 5t M5 12m TRUE LIFT "EMPACT" DOUBLE GIRDER EOT CRANES USING NORD/SEW DRIVES
AS ON 15th APRIL 2009 (Rev-1 dt. 20/05/09) (Rev-2 dt. 09/06/09)
 1   SWL                                                     t                                                   5
 2   Reeving                                                                                                   4/2
 3   Duty                                                                                       M-5 as per IS 3177 and IS 807
 4   Type                                                                                       Double box girder EOT crane
 5   Location                                                                                                Indoor
 6   Operation                                                                       From floor through pendent push button station.
 7   Height of lift                                       m                                                     12
 8   Hoisting speed through VFD.                         mpm      Rev:-1       0.5/3                   0.5/4                           0.5/5
 9   Cross traverse speed through VFD                    mpm                                                15 to 30
10   Long travel speed through VFD.                      mpm                                                20 to 40
11   W.R.Construction                                                             6x36, Steel Core,IWRC,UTS=1960 N/mm^2,Ungalv, RHO
12   Falls                                                                                                       4
13   W.R.dia                                             mm.                                                    10
14   Motors                                                                           S-4 duty, 40% cdf, 150 st. / hr., IP 55 enclosure,
                                                                                      class F insulated, AC sq. cage induction motor.
15 Hoist motor rating                                    Kw.         5.5                                5.5                             5.5
16 Cross traverse motor rating                           Kw.                                                 2x0.25
17 Long travel motor rating                              Kw.                                      10m to 24m span - 2x1.1
                                                         Kw.      Rev:-1                           25m to 34m span - 2x2.2
                                                         Kw.                                      35m & 36m span - 2x3.0
18   Gear boxes                                                                           Hardened and ground, Nord/SEW Make
19   Brakes                                                                                  DC disc, built in with hand release
20   Cross travel power supply system                                                              Drag chain Igus make
21   Push button suspension and travel                                                                  Metreel make
22   Articulation                                                                     Crab articulated to ensure all four wheels bear
                                                                                                          on CT rail
23 Cross traverse wheel dia.                             mm.                                                   150
24 Long travel wheel dia.                                mm.                                     10m to 24m span - 4 x 150
                                                                  Rev:-1                          25m to 34m span - 4 x 200
                                                                                                 35m & 36m span - 4 x 250
25   Recommonded LT rail size                            mm.      Rev:-2                        Use 50x50 or 50x40 m/c bar
26   Unladen crab wt.                                     t                                                   0.75
27   CT wheel load without impact                         t                                                    1.44
28   Crab gauge                                           m                                                    1.60
29   Crane Headroom                                      mm.                          crane headroom given below in table based on
                                                                                 main girder's top flange flush with the end carriage's top flange
30   Hook approach LH/RH                                 mm.                                                   700
31   Minimum end clearance required                      mm.                                                   250
32   Limit switch                                                         Rotary and gravity operated in hoisting, lever operated in C.T. and L.T.
33   Hand railing                                                                                          Included
34   Buffers                                                                                     Hard rubber in CT. and LT.
35   Painting                                                    Rev:-1    1 coat of primer (yellow buff) and 1 coat of signal yellow colour (RAL 1003)
36   Voltage                                                                      Power 415 V/3Ph/50Hz /AC, Control 110V/1Ph/50Hz/AC
37   Analysis table Rev:- 2                                          (1)        (2)       (3)           (4)              (5)            (6)         (7)
                                                      span       LT wheel     Crane Wheel             Crane            Hook           Girder       End
                                                                   load         wt.      Base       Headroom         Headroom       clearance    approach
                                                       (m)            (t)        (t)     (mm.)        (mm)             (mm)           (mm)         (mm)
                                                       10           3.51       3.73                     983             325             275
                                                       11           3.55       3.91                     983             325             275
                                                       12           3.60       4.08      3200           983             325             275        1900
                                                       13           3.69       4.47                     986             322             276
                                                       14           3.75       4.74                     983             325             400
              Crane wheel base and Crane headroom
              Long travel wheel load without impact
                                                       15           3.80       4.95                     983             325             400
                Girder clearance below LT rail top
                 Hook headroom & End approach
                                                       16           3.90       5.34                    1033             275             350
                                                       17           4.00       5.72                    1034             274             351
                                                       18           4.13       6.29      3500          1036             272             353        2050
                        Unladen crane wt.
                                                       19           4.25       6.81                    1033             275             475
                                                       20           4.34       7.15                    1034             274             475
                                                       21           4.52       7.89                    1034             274             475
                                                       22           4.58       8.17                    1034             274             475
                                                       23           4.76       8.89      3600          1036             272             476        2100
                                                       24           4.91       9.50                    1036             272             478
                                                       25           5.15      10.42                    1079             229             680
                                                       26           5.22      10.75                    1079             229             680
                                                       27           5.30      11.07      4000          1079             229             680        2300
                                                       28           5.47      11.75                    1081             227             680
                                                       29           5.78      13.00                    1181             127             580
                                                       30           5.86      13.37      4500          1181             127             580        2550
                                                       31           5.95      13.72                    1181             127             580
                                                       32           6.12      14.43                    1181             127             580
                                                       33           6.21      14.79      4900          1181             127             580        2750
                                                       34           6.43      15.68                    1183             125             580
                                                       35           6.70      16.76      5200          1180             128             585        2900
                                                       36           7.02      18.08                    1182             126             586
     Rev:-1   SPECN. CORRECTED-20/5/09
     Rev:-2   LT RAIL & COMPLETE TABLE CORRECTED - 09/06/09