Table Saw
Table Saw
RRFf$1ulI:IN
C
988000-067 Save this manual for future reference
10-5-10 (REV:04)
[] Introduction ...................................................................................................................................................................... 2
[] Warranty ........................................................................................................................................................................... 2
[] General Safety Rules ..................................................................................................................................................... 3-4
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
READ ALL INSTRUCTIONS [] MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
[] KNOW YOUR POWER TOOL. Read the operator's instructions for lubricating and changing accessories.
manual carefully. Learn the saw's applications and [] DISCONNECT TOOLS. When not in use, before
limitations as well as the specific potential hazards
servicing, or when changing attachments, blades, bits,
related to this tool.
cutters, etc., all tools should be disconnected.
[] GUARD AGAINST ELECTRICAL SHOCK BY
[] AVOID ACCIDENTAL STARTING. Be sure switch is off
PREVENTING BODY CONTACT WITH GROUNDED
when plugging in any tool.
SURFACES. For example, pipes, radiators, ranges,
[] USE RECOMMENDED ACCESSORIES. Consult the
refrigerator enclosures.
operator's manual for recommended accessories. The
[] KEEP GUARDS IN PLACE and in good working order. use of improper accessories may risk injury.
[] REMOVE ADJUSTING KEYS AND WRENCHES.
[] NEVER STAND ON TOOL. Serious injury could
Form habit of checking to see that keys and adjusting
occur if the tool is tipped or if the cutting tool is
wrenches are removed from tool before turning it on.
unintentionally contacted.
[] KEEP WORK AREA CLEAN. Cluttered areas and [] CHECK DAMAGED PARTS. Before further use of
benches invite accidents. DO NOT leave tools or
the tool, a guard or other part that is damaged should
pieces of wood on the saw while it is in operation.
be carefully checked to determine that it will operate
[] DO NOT USE IN DANGEROUS ENVIRONMENTS.
properly and perform its intended function. Check for
Do not use power tools in damp or wet locations or alignment of moving parts, binding of moving parts,
expose to rain. Keep the work area well lit. breakage of parts, mounting and any other conditions
[] KEEP CHILDREN AND VISITORS AWAY. All visitors that may affect its operation. A guard or other part that
should wear safety glasses and be kept a safe is damaged must be properly repaired or replaced by
distance from work area. Do not let visitors contact an authorized service center to avoid risk of personal
tool or extension cord while operating. injury.
[] MAKE WORKSHOP CHILDPROOF with padlocks and [] USE THE RIGHT DIRECTION OF FEED. Feed work
master switches, or by removing starter keys. into a blade or cutter against the direction of rotation of
[] DON'T FORCE TOOL. It will do the job better and blade or cutter only.
safer at the feed rate for which it was designed. [] NEVER LEAVE TOOL RUNNING UNATTENDED.
[] USE RIGHT TOOL. Don't force the tool or attachment TURN THE POWER OFF. Don't leave tool until it
to do a job it was not designed for. Don't use it for a comes to a complete stop.
purpose not intended. [] PROTECT YOUR LUNGS. Wear a face or dust mask if
[] USE THE PROPER EXTENSION CORD. Make sure the cutting operation is dusty.
your extension cord is in good condition. Use only a [] PROTECT YOUR HEARING. Wear hearing protection
cord heavy enough to carry the current your product during extended periods of operation.
will draw. An undersized cord will cause a drop in line [] DO NOT ABUSE CORD. Never yank cord to
voltage resulting in loss of power and overheating. A disconnect from receptacle. Keep cord away from
wire gauge size (A.W.G.) of at least 14 is recommended heat, oil, and sharp edges.
for an extension cord 25 feet or less in length. If in [] WHEN OPERATING A POWER TOOL OUTSIDE, USE
doubt, use the next heavier gauge. The smaller the AN OUTDOOR EXTENSION CORD MARKED "W-A"
gauge number, the heavier the cord. OR "W". These cords are rated for outdoor use and
[] DRESS PROPERLY. Do not wear loose clothing, reduce the risk of electric shock.
gloves, neckties, or jewelry. They can get caught [] KEEP BLADES CLEAN, SHARP, AND WITH
and draw you into moving parts. Rubber gloves and SUFFICIENT SET. Sharp blades minimize stalling
nonskid footwear are recommended when working and kickback.
outdoors. Also wear protective hair covering to contain
[] KEEP HANDS AWAY FROM CUTTING AREA. Keep
long hair.
hands away from blades. Do not reach underneath
[] ALWAYS WEAR SAFETY GLASSES WiTH SIDE
work or around or over the blade while blade is
SHIELDS. Everyday eyeglasses have only impact- rotating. Do not attempt to remove cut material when
resistant lenses, they are NOT safety glasses. blade is moving.
[] BLADE COASTS AFTER BEING TURNED OFF. [] STAY ALERT AND EXERCISE CONTROL. Watch
[] NEVER USE iN AN EXPLOSIVE ATMOSPHERE. what you are doing and use common sense. Do not
Normal sparking of the motor could ignite fumes. operate tool when you are tired. Do not rush.
[] INSPECT TOOL CORDS PERIODICALLY. If damaged, [] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
have repaired by a qualified service technician at ON AND OFF. Have defective switches replaced by an
an authorized service facility. The conductor with authorized service center.
insulation having an outer surface that is green with [] USE ONLY CORRECT BLADES. Do not use blades
or without yellow stripes is the equipment-grounding with incorrect size holes. Never use blade washers
conductor. If repair or replacement of the electric cord or blade bolts that are defective or incorrect. The
or plug is necessary, do not connect the equipment- maximum blade capacity of your saw is 10 in. (254
grounding conductor to a live terminal. Repair or mm).
replace a damaged or worn cord immediately. Stay [] BEFORE MAKING A CUT, BE SURE ALL ADJUST-
constantly aware of cord location and keep it well MENTS ARE SECURE.
away from the rotating blade. [] BE SURE BLADE PATH IS FREE OF NAILS. Inspect
[] INSPECT EXTENSION CORDS PERIODICALLY and for and remove all nails from lumber before cutting.
replace if damaged. [] NEVER TOUCH BLADE or other moving parts during
[] GROUND ALL TOOLS. If tool is equipped with three- use.
prong plug, it should be plugged into a three-hole [] NEVER START A TOOL WHEN ANY ROTATING
electrical receptacle. COMPONENT IS IN CONTACT WITH THE
[] CHECK WITH A QUALIFIED ELECTRICIAN or WORKPIECE.
service personnel if the grounding instructions are not [] DO NOT OPERATE A TOOL WHILE UNDER THE
completely understood or if in doubt as to whether the INFLUENCE OF DRUGS, ALCOHOL, OR ANY
tool is properly grounded. MEDICATION.
[] USE ONLY CORRECT ELECTRICAL DEVICES:
[] WHEN SERVICING use only identical replacement
3-wire extension cords that have 3-prong grounding parts. Use of any other parts may create a hazard or
plugs and 3-pole receptacles that accept the tool's
cause product damage.
plug.
[] USE ONLY RECOMMENDED ACCESSORIES listed
[] DO NOT MODIFY the plug provided. If it will not fit the in this manual or addendums. Use of accessories that
outlet, have the proper outlet installed by a qualified
are not listed may cause the risk of personal injury.
electrician. Instructions for safe use of accessories are included
[] KEEP TOOL DRY, CLEAN, AND FREE FROM with the accessory.
OiL AND GREASE. Always use a clean cloth when [] DOUBLE CHECK ALL SETUPS. Make sure blade is
cleaning. Never use brake fluids, gasoline, petroleum- tight and not making contact with saw or workpiece
based products, or any solvents to clean tool. before connecting to power supply.
[] FIRMLY BOLT THE SAW TO A WORK BENCH OR [] ALWAYS USE BLADE GUARD, SPREADER, AND
LEG STAND at approximately hip height. ANTI-KICKBACK PAWLS on all "through-sawing"
[] NEVER OPERATE THE SAW ON THE FLOOR. operations. Through-sawing operations are those
[] GUARD AGAINST KICKBACK. Kickback occurs in which the blade cuts completely through the
when the blade stalls rapidly and workpiece is driven workpiece as in ripping or cross cutting. Keep the
back towards the operator. It can pull your hand into blade guard down, the anti-kickback pawls down, and
the blade resulting in serious personal injury. Stay out the spreader in place.
of blade path and turn switch off immediately if blade [] ALWAYS SECURE WORK firmly against the rip fence
binds or stalls. or miter gauge. NEVER use the rip fence during the
[] USE RIP FENCE. Always use a fence or straight edge same operation as the miter gauge.
guide when ripping. [] WHEN MAKING NON-THROUGH RiP CUTS, always
[] SUPPORT LARGE PANELS. To minimize risk of blade use a push stick, push block, and/or featherboard so
pinching and kickback, always support large panels. your hands do not come within 3 inches of the saw
[] REMOVE ALL FENCES AND AUXILIARY TABLES blade.
before transporting saw. Failure to do so can result in [] WHEN RiPPiNG NARROW STOCK, always use a
an accident causing possible serious personal injury. push stick, push block, or featherboard.
[] NEVERperformanyoperation"freehand"which [] ALWAYS TURN OFF SAW before disconnecting it, to
meansusingonlyyourhandsto supportor guidethe avoid accidental starting when reconnecting to power
workpiece.Alwaysuseeitherthe ripfenceor miter supply.
gaugeto positionandguidethework. [] ONLY USE BLADES within the thickness range
[] NEVERstandor haveanypartofyourbodyin line with stamped on the spreader/riving knife.
the path of the saw blade. [] THIS TOOL should have the following markings:
[] NEVER reach behind, over, or within three inches of a) Wear eye protection.
the blade or cutter with either hand for any reason. b) Use saw blade guard and spreader/riving knife for
[] MOVE THE RIP FENCE out of the way when cross every operation for which it can be used, including
cutting. all through sawing.
[] DO NOT USE THE MITER GAUGE AND RIP FENCE c) Keep hands out of the line of saw blade.
during the same operation. d) Use a push stick when required.
[] NEVER use rip fence as cutoff gauge when cross e) Pay particular attention to instructions on
cutting. reducing risk of kickback.
f) Do not perform any operation freehand.
[] NEVER attempt to free a stalled saw blade without first
g) Never reach around or over the saw blade.
turning the saw OFF and disconnecting the saw from
the power source. h) Never operate saw on floor or below waist height.
[] PROVIDE ADEQUATE SUPPORT to the rear and [] NEVER CUT MORE THAN ONE PIECE OF
sides of the saw table for wide or long work pieces. MATERIAL AT A TIME.
[] AVOID KICKBACKS (work thrown back toward you) by: ROUTER ACCESSORY SAFETY RULES
a) Keeping blade sharp. [] ALWAYS DISCONNECT SAW FROM POWER
b) Keeping rip fence parallel to the saw blade. SUPPLY BEFORE MAKING ADJUSTMENTS OR
c) Keeping spreader, anti-kickback pawls, and ADDING ACCESSORIES. Make sure the switch is off
blade guard in place and operating.
when reconnecting to power supply.
d) Not releasing the work before it is pushed all the
[] ALWAYS FEED WORKPIECE AGAINST THE
way past the saw blade using a push stick. ROTATION OF THE CUTTER.
e) Not ripping work that is twisted or warped or does not
[] KEEP FINGERS AWAY from the revolving cutter, and
have a straight edge to guide along the fence.
use fixtures when necessary.
[] IF THE POWER SUPPLY CORD iS DAMAGED, it [] ALWAYS USE THE DUST COVER for overhead
must be replaced only by the manufacturer or by an
guarding.
authorized service center to avoid risk.
[] DO NOT REMOVE JAMMED CUTOFF PIECES until
[] AVOID AWKWARD OPERATIONS AND HAND
cutter or blade has stopped and tool has been
POSITIONS where a sudden slip could cause your
disconnected from power source.
hand to move into the cutting tool.
[] HOLD THE WORKPIECE FIRMLY AGAINST THE
[] USE ONLY RECOMMENDED ACCESSORIES listed
TABLE.
in this manual or addendums. Use of accessories that
[] ALWAYS USE THE SAW'S MASTER SWITCH TO
are not listed may cause the risk of personal injury.
TURN THE ROUTER ON AND OFF.
Instructions for safe use of accessories are included
[] SAVE THESE iNSTRUCTiONS. Refer to them
with the accessory.
[] MAKE SURE THE WORK AREA HAS AMPLE frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
LIGHTING to see the work and that no obstructions
will interfere with safe operation BEFORE performing
any work using the table saw.
_IL WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
5
r
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper inter-
pretation of these symbols will allow you to operate the tool better and safer.
0 Eye Protection
Always wear eye protection
comply with ANSI Z87.1.
with side shields marked to
@ No Hands Symbol
Failure to keep your hands away from the blade will result in
serious personal injury.
V Volts Voltage
A Amperes Current
W Watt Power
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
i ii
The following signal words and meanings are intended to explain the levels of risk associated with this product.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
_ WARNING: To avoid serious personal injury, do not
Servicing requires extreme care and knowledge and
attempt to use this product until you read thoroughly
should be performed only by a qualified service techni-
and understand completely the operator's manual.
cian. For service we suggest you return the product to
Save this operator's manual and review frequently for
your nearest AUTHORIZED SERVICE CENTER for repair.
continuing safe operation and instructing others who
When servicing, use only identical replacement parts.
may use this product.
,_', WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety
Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection
which is marked to comply with ANSI Z87.1.
SAW
RECEPTACLE
MOTOR
CORD
POWER
C0BD GROUNDING
PiN 120V GROUNDED OUTLET
Fig. 1
Anti-KickbackPawls (flooring, radial arm, and table Push Blocks (flooring and table saws)
saws) Device used to hold the workpiece during cutting opera-
A device which, when properly installed and maintained, tions. This aid helps keep the operator's hands well away
is designed to stop the workpiece from being kicked back from the blade.
toward the front of the saw during a ripping operation. Push Blocks 0ointer planers)
Arbor Device used to feed the workpiece over the jointer planer
The shaft on which a blade or cutting tool is mounted. cutterhead during any operation. This aid helps keep the
Bevel Cut operator's hands well away from the cutterhead.
A cutting operation made with the blade at any angle Push Sticks (flooring and table saws)
other than 90 ° to the table surface. Device used to push the workpiece during cutting opera-
Compound Cut tions. A push stick should be used for narrow ripping
A cross cut made with both a miter and a bevel angle. operations. The aid helps keep the operator's hands well
Cross Cut away from the blade.
A cutting or shaping operation made across the grain or Resaw
the width of the workpiece. A cutting operation to reduce the thickness of the
workpiece to make thinner pieces.
Cutterhead (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. Resin
The blades or knives remove material from the workpiece. A sticky, sap-based substance that has hardened.
Dado Cut Revolutions Per Minute (RPM)
A non-through cut which produces a square-sided notch The number of turns completed by a spinning object in
or trough in the workpiece (requires a special blade). one minute.
Featherboard Ripping or Rip Cut
A device used to help control the workpiece by holding it A cutting operation along the length of the workpiece.
securely against the table or fence during any ripping Riving Knife/Spreader/Splitter (flooring and table
operation. saws)
FPM or SPM A metal piece, slightly thinner than the blade, which helps
Feet per minute (or strokes per minute), used in reference keep the kerf open and also helps to prevent kickback.
to blade movement. Saw Blade Path
Freehand The area over, under, behind, or in front of the blade. As
Performing a cut without the workpiece being guided by a it applies to the workpiece, that area which will be or has
fence, miter gauge, or other aids. been cut by the blade.
Gum Set
A sticky, sap-based residue from wood products. The distance that the tip of the saw blade tooth is bent (or
Heel set) outward from the face of the blade.
Alignment of the blade to the fence. Snipe (planers)
Kerr Depression made at either end of a workpiece by cutter
The material removed by the blade in a through cut or the blades when the workpiece is not properly supported.
slot produced by the blade in a non-through or partial cut. Through Sawing
Kickback Any cutting operation where the blade extends completely
A hazard that can occur when the blade binds or stalls, through the thickness of the workpiece.
throwing the workpiece back toward operator. Throw-Back
Miter Cut The throwing back of a workpiece usually caused by the
A cutting operation made with the workpiece at any angle workpiece being dropped into the blade or being placed
to the blade other than 90 °. inadvertently in contact with the blade.
GUARD/DUST
COVERWITH
PIVOTASSEMBLY
ANTI-KICKBACK
PAWLS RIVING BLADE
KNIFE GUARD ACCESSORY
TABLE
SLIDING
MITER
TABLE
RiP FENCE
SCALE
ALIGN-A-CUT
INSERT
MITER SCALE LOCKING
HANDLE
SWITCH
GAUGE
FRONT
RAiL BEVEL HEiGHT/BEVEL
LOCKING ADJUSTING
LEVER HANDWHEEL
STORAGE
BRACKET(S)
BEVEL
INDICATOR
FRONT BEVEL
BRACE SCALE
LEVELING
FOOT
Fig. 2
10
KNOWYOURTABLESAW HEIGHT/BEVEL ADJUSTING HANDWHEEL- Located
See Figure 2. on the front of the cabinet, use this handwheel to lower
The safe use of this product requires an understanding of and raise the blade for height adjustments or blade
the information on the tool and in this operator's manual replacement. This handwheel also makes the adjustment
as well as a knowledge of the project you are attempting. for bevel angles easy.
Before use of this product, familiarize yourself with all op- LEG STAND - Attached to the table saw base, the leg
erating features and safety rules. stand opens and closes with ease.
ACCESSORY TABLE - The accessory table may be used MITER FENCE WITH ADJUSTING CLAMP KNOB - The
on either the right or left side of the saw as needed and fence attaches to the sliding miter table and can be an-
has been designed for use with some touters. A router gled for miter and compound miter cuts as well as straight
mounted on the accessory table will provide expanded cuts such as cross cuts and bevel cross cuts. With the
capabilities for making rabbets, grooves, chamfers, dove- Iocator pin in place, this knob locks the miter fence to the
tails, and mortise and tenon joints. sliding miter table at the desired cutting angle.
ADJUSTING CLAMP - This clamp locks the miter fence at MITER GAUGE - The miter gauge aligns the wood for
the desired cutting angle. a cross cut. The easy-to-read indicator shows the exact
angle for a miter cut, with positive stops at 90 ° and 45 °.
ALIGN-A-CUT INSERT - A plastic insert on which marks
may be made to indicate the location of the saw cut on MITER GAUGE GROOVES - The miter gauge rides in the
the workpiece. grooves on the accessory table.
ANTI-KICKBACK PAWLS - Kickback is a hazard in which RAILS - Front and rear rails provide support for large
the workpiece is thrown back toward the operator. The workpieces and the rip fence.
teeth on the removable anti-kickback pawls point away RIP FENCE - A sturdy metal fence guides the workpiece
from the workpiece. If the workpiece should be pulled and is secured with the locking handle. Grooves run along
back toward the operator, the teeth dig into the wood to the top and sides of the rip fence for use with optional
help prevent or reduce the possibility of kickback. clamps and accessories.
BEVEL SCALE - The easy-to-read scale on the front of SCALE - Located on the front rail, the easy-to-read scale
the cabinet shows the exact blade angle. provides precise measurements for rip cuts.
BLADE - This saw is provided with a 36-tooth, 10 in. SLIDING MITER TABLE - The miter table slides easily
carbide blade. The blade is raised and lowered with the along the miter table base allowing the operator to move
height adjusting handwheel. Bevel angles are locked with the workpiece across the saw table.
the bevel locking lever. SPREADER/RIVING KNIFE - A removable metal piece
WARNING-" Do not use blades rated less than the of the blade guard assembly, slightly thinner than the saw
blade, which helps keep the kerf open and prevent kick-
speed of this tool. Failure to heed this warning could
back. When in the through sawing, or "up" position, it is
result in personal injury.
higher than the saw blade and becomes a spreader. When
BLADE GUARD - Always keep the removable blade guard in the non-through sawing, or "down" position, it is below
down over the saw blade for through-sawing cuts. the saw blade teeth and becomes a riving knife.
BEVEL LOCKING LEVER - This lever, placed just under SWITCH ASSEMBLY - This saw has an easy access
the saw table surface on the front of the cabinet, locks the power switch located below the front rail. To lock the
angle setting of the blade. switch in the OFF position, remove the switch key from
the switch. Place the key in a location that is inaccessible
to children and others not qualified to use the tool.
11
OPERATINGCOMPONENTS A WARNING: Always remove the switch key when
Theupperportionofthebladeprojectsupthroughthe the tool is not in use and keep it in a safe place.
tableandissurroundedbyaninsertcalledthethroat In the event of a power failure, turn the switch off
plate.Theheightofthe bladeissetwitha handwheel on ( O ) and remove the key. This action will prevent the
thefrontofthe cabinet.Toaccommodate widepanels, tool from accidentally starting when power returns.
thesawtablehasrailsoneachside.Detailedinstructions
areprovidedinthe Operation section of this manual for
the basic cuts: cross cuts, miter cuts, bevel cuts, and
A WARNING: ALWAYS make sure your workpiece is
compound cuts. not in contact with the blade before operating the
switch to start the tool. Failure to heed this warning
The sliding miter table assembly is used for cross cutting
may cause the workpiece to be kicked back toward
operations. The miter fence is easily adjusted to cut wood
the operator and result in serious personal injury.
at an angle by loosening the adjusting clamp, setting the
fence to the miter scale, and retightening the clamp. The
sliding miter table, which rests on a base mounted on the A WARNING: To reduce the risk of accidental start-
rails, can be repositioned along the rails for wide work. It ing, Always make sure the switch is in the off ( O )
can be reversed so the projecting base is in the back and position before plugging tool into the power source.
can be moved from the left side to the right side as need-
ed. With the miter fence removed, the miter table offers SWITCH SWITCH
additional support for other operations such as ripping. ON OFF
The rip fence is used to position work for lengthwise cuts.
A scale on the front rail shows the distance between the
rip fence and the blade.
It is very important to use the blade guard assembly for all
(
through-sawing operations. The blade guard assembly
includes: riving knife/spreader/splitter, anti-kickback
pawls, and plastic blade guard.
The saw features a receptacle on the right side of the
cabinet that permits use of accessories. Use only acces-
sories that are listed for use with this tool. When using a
listed accessory, unplug the saw motor cord and use the
receptacle and the saw's power switch to operate the
accessory.
SWITCH ASSEMBLY
See Figure 3, SWITCHKEY
12
BLADES ,_ WARNING: Do not use blades rated less than the
For maximum performance, it is recommended that you speed of this tool. Failure to heed this warning could
use the 36-tooth, 10 in. carbide-tipped combination blade result in personal injury.
provided with your saw. Additional blade styles of the
same high quality are available for specific operations
such as ripping. Your local dealer can provide you with
complete information.
Kerf width must be within the limits stamped on the
spreader/riving knife.
The following tools (not included or drawn to scale) are needed for assembly and making adjustments:
_l,l,l,l,i,l,l,l,l,l,l,l,I, i,I,i,I,o
FRAMINGSQUARE
FLATHEAD
SCREWDRIVER
PHILLIPS
SCREWDRIVER
COMBiNATiON
SQUARE
ADJUSTABLE
WRENCH
C-CLAMP
Fig. 4
13
Thefollowingitemsareincludedwiththetablesaw:
Fig.5
A. SlidingMiterTable .............................................................................................................................................
1
B. MiterFencewithAdjustingClamp........................................................................................................................
1
C. MiterGauge ......................................................................................................................................................
1
D. HexKey(1/8in.,3/16in.,3/32in.,5/32in.).............................................................................................................5
E. LargeBladeWrench...........................................................................................................................................
1
R SmallBladeWrench...........................................................................................................................................
1
G. AccessoryTable................................................................................................................................................
1
H. BevelHandleAssembly......................................................................................................................................
1
I. RipFence........................................................................................................................................................
1
J. BladeGuard.....................................................................................................................................................
1
K. LockNut..........................................................................................................................................................
1
L. FlatWasher......................................................................................................................................................
1
M. FrontRail.........................................................................................................................................................
1
N. RearRail..........................................................................................................................................................
1
O. PushStick.......................................................................................................................................................
1
R Anti-kickbackPawls...........................................................................................................................................
1
14
Thefollowingitemsareincludedwiththetablesawaccessory
table:
i E
F
iVI
Fig. 6
A. Guide Fence with Guide Block (left and right) ........ 2 J. Throat Plate (1-1/8 in.) ............................................ 1
B. Flat Washer (1/4 in. x 16) ........................................ 4 K. Throat Plate (1/2 in.) ................................................ 1
C. Knob Bolt (1/2 in.) ................................................... 4 L. Screw, #10 in.-32 x 3/4 in ...................................... 3
D. Table Clamping Bracket .......................................... 1 M. Screw, 5/16-18 in. x 3/4 in ..................................... 3
E. Washer (5/16 in.) ..................................................... 1 N. Screw, M8x24 ....................................................... 4
R Knob Bolt (3/4 in.) ................................................... 1 O. Guard/Dust Cover with Pivot Assembly .................. 1
G. Throat Plate (1 in.) ................................................... 1 R Spacer ..................................................................... 1
H. Throat Plate (1-1/2 in.) ............................................ 1 Q. Post ......................................................................... 1
I. Throat Plate (2 in.) ................................................... 1 R. T-Nut, 5/16 in. (Special) ........................................... 6
15
UNPACKING WARNING: Never stand directly in line with the
This product requires assembly. blade or allow hands to come closer than 3 in. to the
[] Carefully lift saw from the carton and place it on a level blade. Do not reach over or across the blade. Failure
work surface. to heed this warning can result in serious _ersonal
injury.
NOTE: This tool is heavy. To avoid back injury, keep
your knees bent and lift with your legs, not your back, A
and get help when needed. WARNING: To avoid serious personal injury,
always make sure the table saw is securely mounted
A WARNING: Do not use this product if any parts on to a workbench or an approved leg stand. NEVER
the Loose Parts List are already assembled to your operate the saw on the floor.
product when you unpack it. Parts on this list are not
assembled to the product by the manufacturer and TO OPEN THE LEG STAND
require customer installation. Use of a product that See Figures 7- 8.
may have been improperly assembled could result in
[] Grasp the grips on the saw table and stand it upright
serious personal injury.
as shown in figure 7 below.
[] Inspect the tool carefully to make sure no breakage or [] Step on the release lever and pull the grips toward you
damage occurred during shipping. at the same time.
[] Do not discard the packing material until you have [] Once the leg stand is released from the release lever,
carefully inspected the tool, identified all loose parts, ease the leg stand toward the floor by pushing the
and satisfactorily operated the tool. grips toward the floor.
[] The saw is factory set for accurate cutting. After [] With your hands on the grips, push the leg stand
assembling it, check for accuracy. If shipping has towards the ground until the table saw is in an upright
influenced the settings, refer to specific procedures position.
explained in this manual. NOTE: The release lever will close over the center
[] If any parts are damaged or missing, please call brace locking the leg stand in an upright positon.
1-800-932-3188 for assistance.
not operate this tool until the parts are replaced. Use \ BASE
of this product with damaged or missing parts could
result in serious personal injury.
16
WING NUT
RELEASE
LEVER LEVELING
WHEEL FOOT
STOP
Fig. 9
MITER MITER
GAUGE FENCE
Fig. 10
17
Standfacingthebackofthetablesaw.Thelongestpartof TO iNSTALL BEVEL HANDLE ASSEMBLY
themitertablebasemustbestoredto the left.Tosecure See Figure 12.
theslidingmitertable: [] Lift the end cap off the bevel handle assembly using a
[] Resttheslidingmitertableonthe bottomright-hand flat blade screwdriver.
storagehookandthe miterbaseonthelowerbottom [] Hold the hex nut securely and turn the screw
left-handhook. counterclockwise to remove the nut completely.
[] Align the bottom miter locking clamp with the bottom NOTE: Do not remove the screw from the handle or
left storage hook. Push the sliding miter table back the washer from the end of the screw.
toward the cabinet until it is resting against all two
[] Place the hex nut into the recessed hole on the back of
hooks.
the height adjusting handwheel and hold in place.
[] Lock the miter locking clamps on the left by pushing
[] Slide the handle, screw, and washer into the hole on
clamps toward the side of the cabinet securing the
the height adjusting handwheel.
miter table in place.
[] Using a flathead screwdriver, turn the screw clockwise
MITER and tighten in place.
LOCKING
CLAMP [] Push the end cap back in place on the end of the
handle.
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
HEX NUT
STORAGE BEVEL
HOOK HANDLE
END CAP
WASHER
>-J
SCREW
Fig. 12
%
MITER
BASE
STORAGE
HOOK SLiDiNG MITER
TABLE
Fig. 11
18
TO (NSTALL FRONT AND BACK RA(LS TO UNLOCK/MOVE THE RAILS
See Figures 13- 14. See Figure 15.
[] Loosen the front rail clamps one half turn from the The front and back rails will need to be positioned so they
tightened position. Loosen the square rail holder nut do not touch the floor when the leg stand is closed.
approximately one-fourth (1/4) turn to allow the front Using the bottom scale as a guide, the scale will need to
rail to slide over the nut. be aligned to the saw blade at the 14 in. mark. To unlock
[] Mount the front rail with the scale facing the outside and move the rails:
toward the operator. [] Loosen the front rail clamps by pushing the lever to the
left.
[] Check to make sure the rail clamps will securely clamp
the rail before sliding the entire assembly into position. [] Slide the rail to the desired position.
If not, tighten the square rail holder nut approximately [] Secure the rail in position by pushing the clamp to the
one-fourth (1/4) turn and recheck. right.
[] Slide the rail into desired position over both clamps [] Repeat above steps with the rear rail placing it in the
and secure. same location as the front rail.
[] Mount the rear rail, following the same clamping NOTE: When the rails are moved to the right, use caution
procedure as shown for the front rail. to avoid tripping on the front leg brace.
i i
FRONT
RAIL
SQUARE BAiL
HOLDER NUT
Fig. 15
FRONTBAIL
CLAMP
Fig. 13
REAR
RAIL
SQUARE BAiL
HOLDER NUT
BEAR BAIL
CLAMP
Fig. 14
19
TO CLOSE THE LEG STAND AND MOVE THE TO REMOVE/REPLACE THE THROAT PLATE
SAW See Figure 17.
See Figure 16. [] Lower the blade by turning the height/bevel adjusting
Store the sliding miter table on the back of the saw handwheel counterclockwise.
cabinet. See To Store the Table Saw Accessories on the [] To remove the throat plate, place your index finger in
previous page. Next, set the front and back rails to 14 in. the hole and lift the front end pulling the throat plate
as previously described. out toward the front of the saw.
NOTE: Never close the leg stand or attempt to move the [] To reinstall the throat plate, slip the tab into the slot at
table saw until both the above steps are completed. the back of the saw and push down to secure in place.
To close the leg stand:
[] At the same time, step on the release lever, grasp the THROAT
grips, and lift the handles up and away from the body. PLATE
[] Push the table saw until the release lever clicks and
locks into place. SPREADER/RIVING
To move the leg stand:
[] Holding the grips firmly, pull the handles toward KNIFE
you until the leg stand and saw are balanced on the
wheels.
[] Push the saw to the desired location then either open
the leg stand for immediate saw operation or store the
saw in a dry environment.
NOTE: Never move the table saw unless the sliding miter
table is securely stored.
'\
Fig. 17
RELEASE
LEVER
Fig. 16
20
TO CHANGEBETWEENA SPREADER AND A
RIV(NG KNIFE RELEASELEVER
See Figure 18. (UNLOCKED) / A/._F'_"_'_..
This saw is shipped with the spreader/riving knife placed
in the non-through cutting or "down" position (riving knife
position).
NOTE: The spreader/riving knife must be placed in the
through cutting, or "up" position (spreader position), for all
other cutting operations.
[] Unplug the saw.
To place in spreader position
through cutting):
[] Remove the throat plate.
[]
[]
(or "up" position
%J
IN "UP" POSITIONFORTHROUGHCUTTING
[] Grasp the spreader and pull it towards the left side of RELEASELEVER
the saw to release the spreader from the spring-loaded (LOCKED)
riving clamp.
[] Pull the spreader up until the internal pins are engaged
and the spreader is above the saw blade.
[] Lock the release lever by pushing the lever down.
[] Reinstall the throat plate.
To place in riving knife position (or "down"
a(( non-through cutting):
position for @
[] Remove the throat plate.
[] Raise the saw blade by turning the height/bevel
adjusting handwheel clockwise.
[] Unlock the release lever by pulling it up.
[] Grasp the spreader and pull it towards the left side of
the saw to release the spreader from the spring-loaded IN "DOWN" POSITIONFORNON-THROUGHCUTTING
riving clamp.
[] Push the riving knife down until it is below the saw Fig. 18
blade.
[] Lock the release lever by pushing the lever down.
[] Reinstall the throat plate.
21
TO CHECK SAW BLADE INSTALLATION TO INSTALL THE BLADE GUARD AND ANTI-
See Figure 19. KICKBACK PAWLS
See Figures 20 - 22.
CAUTION: To work properly, the saw blade teeth
must point down toward the front of the saw. Failure WARNING: Replace dull or damaged anti-kickback
to do so may cause damage to the saw blade, the pawls. Dull or damaged pawls may not stop a kick-
saw, or the workpiece. back increasing the risk of serious personal injury.
[] Unplug the saw. NOTE: Anti-kickback pawls should only be installed for
[] Lower the saw blade and remove the throat plate. through cuts.
[] Make sure the bevel locking lever is securely pushed to [] Unplug the saw.
the left. Raise the saw blade to its full height by turning [] Raise the saw blade by turning the height/bevel
the height/bevel adjusting handwheel clockwise. adjusting handwheel clockwise.
To loosen the blade: [] Place spreader/riving knife in "up" position.
[] Using the small blade wrench, place the flat open end
To install anti-kickback pawls:
on the flats on the arbor shaft.
[] Press and hold the button on the side of the anti-kick-
[] Insert the closed end of the large blade wrench over back pawls.
the hex nut. Holding both wrenches firmly, pull the
[] Align the slot in the pawls over the rear hole in the
larger wrench forward to the front of the machine.
spreader/riving knife.
To tighten the blade:
[] Push the pawl handle down snapping them into place
[] Using the small blade wrench, place the fiat open end
and release the button.
into the flats on the arbor shaft.
NOTE: Pull on the pawl handle to make sure pawls are
[] Insert the closed end of the large blade wrench over
securely locked.
the hex nut. Holding both wrenches firmly, push the
larger wrench to the back of the machine. Make sure
the blade nut is securely tightened. Do not overtighten. PAWL
HANDLE
NOTE: Arbor shaft has left hand threads. BUTTON
Check all clearances for free blade rotation. See To Set
the Scale to the Blade in the Adjustment Section. In cut-
ting operations, the scale will be set to the side of the
blade where the cut will be measured and made.
ANTI-KICKBACK
THROAT PAWLS
PLATE
SMALL
BLADE
WRENCH
LARGE
BLADE
WRENCH Fig. 20
Fig. 19
22
To install blade guard: TO CHECK AND ALIGN THE SPREADER/RIVING
[] Lift the guard lever up to unlock. KNIFE AND SAW BLADE
[] With the front of the blade guard raised, lower the See Figures 23 - 24.
back of the guard into the middle hole of the spreader/ To check a(ignment of the spreader/riving knife:
riving knife. Push the front of the guard down until it is [] Unplug the saw.
parallel to the table (see figure 21). If the blade guard
[] Raise the saw blade by turning the height/bevel
is not parallel to the table, the riving knife is not in the
adjusting handwheel clockwise.
spreader (or "up") position.
[] Remove the anti-kickback pawls and blade guard
[] Lock the guard in place by pushing the guard lever
down. assembly. Place a framing square or straight edge
against both the saw blade and the spreader.
NOTE: Blade alignment with the spreader can be adjusted
NOTE: Place framing square between carbide teeth
for different blade widths. Refer to: To Check and Align
and measure from blade. This step will insure framing
the Spreader/Riving Knife and Saw Blade. Check the
square is square against blade from the front to back
blade guard assembly for clearances and free movement.
of blade.
\ GUARD
LEVER
spreader/riving knife evenly with no gaps.
If the spreader/riving knife is out of alignment with the saw
blade, adjustment is needed. The spreader/riving knife
must be in alignment front to back (horizontally) and top to
READER/ bottom (vertically).
ADJUSTMENT
ING KNIFE 0 SCREW
SCREW
Fig. 21
SPREADER/
RIVING KNIFE
FRAMING
SQUARE
CORRECT
Fig. 23
INCORRECT
Fig. 22
23
Toadjust(horizontally): TO INSTALL THE SLIDING MITER TABLE AND
[] Remove the blade guard assembly, anti-kickback MITER FENCE
pawls, and the throat plate. See Figures 25 - 26.
[] Raise the blade to its full height. [] Remove the sliding miter table from the storage area
[] Turn the adjustment screws to reposition the spreader/ by pulling the miter locking clamps away from the saw
riving knife left or right as needed to align the spreader/ cabinet.
riving knife with the saw blade. [] Install the sliding miter table assembly over the front
[] Once properly aligned, securely retighten the screws. and rear rails. Check that it slides easily on the rails.
To adjust (vertically): Push both front miter locking clamps down evenly on
[] Loosen the adjustment screws. each side to secure. Repeat for both rear miter locking
clamps.
[] Slowly turn the set screws until the riving knife is
aligned with the blade. Check its position after NOTE: Do not force miter locking clamps down.
adjustment to ensure that it is vertically aligned with Tighten only to flat "seated" position.
the blade. [] Remove the miter fence from the miter fence storage
[] Once properly aligned, securely retighten the screws. on the side of the saw cabinet.
NOTE: When making bevel cuts, only use the miter
HORIZONTAL ADJUSTMENT fence on the left side of the saw table.
LOCKINGCLAMPS
BLADE
SLiDiNG
MITER
VERTICALADJUSTMENT TABLEBASE
REAR
FRAMING
RAIL
SQUARE
Fig. 25
\ [] Mount the miter fence to the miter table by installing
I the Iocator pin (below the miter fence) into holes "A',
I
"B', "C", or "D". (Holes "A" and "D" are closest to the
blade). At the same time, place the attachment bolt in
SPREADER/ the slot.
RiViNGKNIFE NOTE: Holes "A" and "D" should be used for short
pieces of wood and holes "B" and "C" should be used
for long pieces of wood.
[] Properly adjust the miter indicator to the scale on the
BLADE
end of the fence opposite the Iocator pin.
[] Retighten the adjusting clamp knob.
Fig. 24
24
ADJUSTINGCLAMP TO CHECK SLIDING MITER TABLE ASSEMBLY
MITER FENCE KNOB ATTACHMENT The square relationship between the blade and the miter
HOLDER BOLT fence as it travels the entire distance from the front to the
rear of the miter table base during a cut is very important
for making precise and accurate cuts. The sliding miter
HOLE"A" table assembly has been preset at the factory. However,
misalignment during shipping or requirements for very
precise and accurate cuts may require realignment.
LOCATORPiN
To avoid unnecessary setups and adjustments, we
HOLE suggest that you check these setups carefully with a fram-
ing square and make practice cuts in scrap wood before
making finish cuts in good workpieces.
MITER
NOTE: Follow the general rule of measuring twice and
iNDiCATOR
cutting once.
TABLESLOT
Do not loosen any screws. Once screws have been loos-
HOLE"B"
ened, settings must be reset.
QUICKSTOP HOLE"C" Fig. 26
Two basic checks should be made before using the miter
TO LOCK SLIDING MITER TABLE table: (1) the miter base must be parallel to the blade as
See Figure 27. the table slides from the front to back, and (2) the miter
The miter table slides allowing the operator to slide the fence must be square to the blade when set at exactly
workpiece across the saw. A miter slide lock is mounted zero (0°) on the miter table scale.
on the front of the miter table to lock it in place. The miter NOTE: The miter table has adjustment screws for squar-
slide lock is placed in a slot on the base to align the miter ing miter fence to blade and maintaining 0 ° scale settings
table with the front edge of the saw table. The sliding when miter base adjustments are required. These checks
miter table should be locked for any cut in which the and adjustments are explained in step-by-step proce-
operator prefers a fixed table. dures in the Operation section and depend on each other.
[] To lock the miter table with the base projecting to the TO iNSTALL ACCESSORY TABLE
front, place miter slide lock in the back slot on the See Figure 28.
base.
[] Fit the tabs on the back of the accessory table into the
[] To lock the miter table with the base projecting to the rear rail.
back, place miter slide lock in the front slot on the
base. [] Position the slot on the underside of the accessory
table onto the front rail and tighten the lever securely.
NOTE: To use the optional router accessories included
with this product, refer to the Operation section for usage.
ACCESSORY
MITER TABLE
SLIDE LOCK TO
LOCK REARRAIL
SLOTSFOR LOCKING
MITERTABLE
FIT LiP OFTABLE
Fig. 27
INTO REARRAIL
\
TO
UNLOCK LEVER
Fig. 28
25
A WARNING: Do not allow familiarity with tools to
Kickback can be caused by any action that pinches the
blade in the wood such as:
make you careless. Remember that a careless frac-
tion of a second is sufficient to inflict severe injury. [] Making a cut with incorrect blade depth
[] Sawing into knots or nails in the workpiece
A WARNING: Always wear eye protection with side
[] Twisting the wood while making a cut
shields marked to comply with ANSI Z87.1. Failure to [] Failing to support work
do so could result in objects being thrown into your [] Forcing a cut
eyes, resulting in possible serious injury. [] Cutting warped or wet lumber
[] Using the wrong blade for the type of cut
A WARNING; Do not use any attachments or acces- [] Not following correct operating procedures
sories not recommended by the manufacturer of [] Misusing the saw
this tool. The use of attachments or accessories not
[] Failing to use the anti-kickback pawls
recommended can result in serious personal injury.
[] Cutting with a dull, gummed-up, or improperly set
blade
A WARNING; Although many of the illustrations in
AVOIDING KICKBACK
this manual are shown with the blade guard removed
for clarity, do not operate the saw without the blade [] Always use the correct blade depth setting. The top of
guard unless specifically instructed to do so. the blade teeth should clear the workpiece by 1/8 in. to
1/4 in.
APPLICATIONS [] Inspect the wood for knots or nails before beginning a
You may use this tool for the purposes listed below: cut. Knock out any loose knots with a hammer. Never
saw into a loose knot or nail.
[] Straight line cutting operations such as cross cutting,
[] Always use the rip fence when rip cutting. Use the
ripping, mitering, beveling, and compound cutting
miter gauge (or miter fence) when cross cutting. This
[] Dado or molding cuts with optional accessories helps prevent twisting the wood in the cut.
[] Cabinet making and woodworking [] Always use clean, sharp, and properly-set blades.
NOTE; This table saw is designed to cut wood and wood Never make cuts with dull blades.
composition products only. [] To avoid pinching the blade, support the work properly
BASIC OPERATION OF THE TABLE SAW before beginning a cut.
The 3-prong plug must be plugged into a matching outlet [] When making a cut, use steady, even pressure. Never
force cuts.
that is properly installed and grounded according to all
local codes and ordinances. Improper connection of the [] Do not cut wet or warped lumber.
equipment can result in electric shock. Do not modify [] Use extra caution when cutting some prefinished or
the plug if it will not fit the outlet. Have the correct outlet composition wood products as the anti-kickback
installed by a qualified electrician. Refer to the Electrical pawls may not always be effective.
section in this manual.
[] Always guide your workpiece with both hands or with
CAUSES OF KICKBACK push sticks and/or push blocks. Keep your body in a
balanced position to be ready to resist kickback should
Kickback can occur when the blade stalls or binds, kick-
it occur. Never stand directly in line with the blade.
ing the workpiece back toward you with great force and
speed. If your hands are near the saw blade, they may [] Use of a featherboard will help hold the workpiece
be jerked loose from the workpiece and may contact the securely against the saw table or fence.
blade. Kickback can cause serious injury. Use precautions [] Clean the saw, blade guard, under the throat plate, and
to avoid the risks. any areas where saw dust or scrap workpieces may
gather.
[] Use the right type of blade for the cut being made.
[] Always use the spreader/riving knife for every
operation where it is allowed. The use of this device
will greatly reduce the risk of kickback.
26
CUTTINGAIDS
See Figure 29.
Push sticks are devices that may be used for pushing a
workpiece through the blade in any rip cut. When mak-
ing non-through cuts or ripping narrow stock, always use
a push stick, push block, and/or featherboard so your
hands do not come within 3 inches of the saw blade.
They can be made in various sizes and shapes from scrap
wood and used in a specific project. The stick must be
narrower than the workpiece, with a 90 ° notch in one end
and shaped for a grip on the other end.
Fig. 30
A push block has a handle fastened by recessed screws
from the underside. Use push blocks for narrow cuts and HOW TO MAKE A JIG (FOR RIP CUTTING
all non-through cuts. NARROW WORKPIECE)
See Figure 31.
CAUTION: Be sure the screws in a push block are
If ripping a narrow workpiece places the hands too close
recessed to avoid damaging the saw or workpiece.
to the blade, it will be necessary to make and use a jig.
To make a jig:
[] Attach a handle to a long, straight piece of wood and
secure from the underside using recessed screws.
[] Cut an L-shaped stop in the side of the jig.
To use a jig:
-> [] Position the workpiece flat on the table with the edge
flush against the jig and against the stop.
[] Holding the jig handle and using a push block, make
the rip cut as described in Making a Rip Cut later in
this section.
STOP
PUSHBLOCKS JiG
HANDLE
Fig. 29
AUXILIARY FENCE
An auxiliary fence is a device used to close the gap
between the rip fence and the saw table. Always make
and use an auxiliary fence when ripping material 1/8 in.
or thinner.
I \\
3-5/8 in.
Y Y Y 1/4in _1/
1__ 45°1
,3,,°,°
i 1/8 in. i
_, 6 in.
3/4 in.
8in.
10 in.
12 in.
18 in.
Fig. 32
28
TYPESOF CUTS
See Figure 34,
There are six basic cuts: 1) the cross cut, 2) the rip cut,
3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut,
© CROSSCUT
and 6) the compound (bevel) miter cut. All other cuts are
combinations of these basic six. Operating procedures for
making each kind of cut are given later in this section.
CUTTING TIPS
Dado and rabbet cuts are non-through cuts which can
be either rip cuts or cross cuts. Carefully read and un-
derstand all sections of this operator's manual before at-
tempting any operation.
29
TO CHANGETHE BLADE DEPTH CHECKING SLIDING MITER TABLE AND
See Figure 35. MAKING ADJUSTMENTS
The blade depth should be set so that the outer points of
TO CHECK MITER BASE PARALLELISM
the blade are higher than the workpiece by approximately
See Figures 37 - 38.
1/8 in. to 1/4 in. but the lowest points (gullets) are below
the top surface. [] Unplug the saw.
[] Push the bevel locking lever to the left for elevation [] Set saw up as if you were preparing to make a cut.
mode. Tighten rail clamps, miter locking clamps, adjusting
clamp, etc.
[] Raise the blade by turning the height/bevel adjusting
hand-wheel clockwise or lower it by turning the handle [] Slide miter table (A) to the front of miter base (B) as far
counterclockwise. as it will go. Place a reference mark (C) near the end of
the miter table as shown in figure 37.
GULLET NOTE: Front of miter base is on infeed side of saw.
[] Place a reference mark on one of the blade teeth (D)
and rotate the blade (E) so that the reference mark on
the blade is at the front of the throat plate.
[] Place a framing square (G) against the blade and
align with reference mark on miter table. Measure the
distance between the blade and the edge of miter
table.
NOTE: Place framing square between carbide teeth
and measure from blade. This step will insure framing
Fig. 35
square is square against blade from the front to back
of blade.
TO CHANGE THE BLADE ANGLE (BEVEL)
See Figure 36.
[] Push the bevel locking lever to the right for angle
mode.
[] Angle the blade by turning the height/bevel adjusting
handwheel until the bevel indicator shows the correct
angle.
[] Return the bevel locking lever securely to the left to
lock the angle, while holding the height/bevel adjusting
handwheel in place. G
A
,,_, ANGLED
BLADE
CLAMP
BEVEL Fig. 37
INDICATOR
HEIGHT/BEVEL
BEVEL ADJUSTING
LOCKINGLEVER HANDWHEEL
Fig. 36
3O
[] Removeframingsquareandslidemitertableto the TO CHECK M(TER FENCE AUGNMENT
rearof miterbaseasfaras itwill go. See Figure 39.
[] Rotatethe bladesothe reference markontheblade The miter fence must be perpendicular to the blade when
isatthe rearof thethroatplate.Measuringfromthe set at zero degrees.
samemarkonthe bladeatthe rearwilleliminatethe [] Set the miter fence (H) at 0 °. Miter indicator (I) should
effectof bladewobble. be set precisely on 0 ° and secured in place with
[] Placeframingsquareagainstthe bladeandalignwith adjusting clamp (J).
thesamereference markonthemitertable.Measure NOTE: The quick-stop is not necessary for this
thedistancebetweenthebladeandtheedgeofthe checking procedure. However, you may want to check
mitertableatthe rear. and adjust it to 0° at this time. See the To Adjust
[] Compare whether the front and rear measurements are Quick-Stop section that follows.
the same. If they are the same, proceed with checking
[] Place a framing square (G) firmly against the miter
the miter fence alignment. If not, this indicates the
fence (H), with the other side against the blade (E).
miter base needs aligning. Miter base must then be
adjusted before checking miter fence alignment. See [] Check whether the miter fence and blade are square
To Adjust The Miter Base section that follows. with each other. With the framing square against the
miter fence there should be no gap from the front to
the rear of the blade.
0
[] If a gap exists, the miter fence may be out of square.
Fig. 38
Fig. 39
31
TO ADJUST THE MITER BASE TO ADJUST THE MITER FENCE
See Figure 40. See Figures 41 - 42.
Remember: Check all settings before loosening screws [] Set the miter fence (H) at 0 °. Miter indicator should be
for the following procedures. Once screws have been set precisely on 0 ° and secured in place with adjusting
loosened, these settings must be reset. clamp (J).
Eight screws are visible on the miter base (B). [] There are four slides located under the sliding miter
[] Four screws (K) are on the holder plates and secure table. These slides let the miter table move on the
these plates to the rails. It is not necessary to loosen or base. Three slides are mounted on eccentric screws
adjust these screws for this adjustment procedure. that can be adjusted by loosening the hex nuts on top
of the miter table.
[] Another pair of screws (L) is in the base, at the rear.
Loosen these two screws (L) and the rear miter locking [] Loosen the rear hex nuts (Q) on top of sliding miter
clamps (M). table for this adjustment procedure.
[] The last pair of screws is located on the infeed side of NOTE: The front screws (R) are only needed to remove
the base. Loosen the left screw (N) only. excessive play in the slides due to wear from extended
use. They are not needed for this procedure. The right
[] The right screw (O) will be used as a pivot point.
front hex nut is a non-eccentric pivot and should never
NOTE: The front two miter locking clamps (P) and rail
be loosened.
clamps should remain locked.
[] Adjust the right rear eccentric screw from the lower
[] Adjust the miter base so that it is parallel to the blade
see To Check Miter Base Parallelism. side of the miter table so that maximum play exists
between the slide and miter base.
[] Retighten the left front screw (N).
[] Push left rear of miter table snugly against miter base
[] Clamp the rear miter locking clamps (M). as shown by the arrow (S) in figure 42 and secure.
[] Retighten the two rear screws (L). [] Place a framing square firmly against the miter fence,
with the other side against the blade.
[] Adjust left rear screw from underneath miter table until
miter fence and blade are square with each other.
REX
WASHER
_._ NITER
TABLE
SLIDES
N
Fig. 4O
I
ECCENTRIC LIPOF
BASE
SCREW
Fig. 41
32
[] Tightenhexnutsecurely. QUICK
STOP
[] Adjustrightrearscrewfromunderneath mitertableto
removeexcessiveplay.
[] Tightenhexnutsecurely.
[] Recheckyoursetupscarefully. Alsomakesureall
screws,hexnuts,etc.,havebeentightenedsecurely.
[] If slidingmitertableassemblyis stillnotsquarewith
theblade,repeatthe aboveprocedures as needed.
[] Makesurethatslidesremainsquareto miterbase ECCENTRIC
edgeto prevent"cocking"whichwillresultin SCREW
excessiveplayinmitertable.
Fig. 43
TO USE THE MITER GAUGE
See Figure 44.
Fig. 42 The miter gauge provides greater accuracy in angled cuts.
For very close tolerances, test cuts are recommended.
TO ADJUST QUICK STOP
Change the location of the miter gauge groove from the left
See Figure 43.
side of the saw blade to the right side of the saw blade by
The quick stop is preset at the factory to stop the miter moving the accessory table.
fence at exactly zero degrees. However, when sliding mi- When making a 90 ° cross cut, you can use either miter gauge
ter table adjustments are made, these adjustments may groove. When making a beveled cross cut (the blade tilted
cause the quick stop to need adjusting. Check quick stop in relation to the table) the miter gauge should be located in
with miter scale set at zero degrees. If adjustments are the groove on the right so that the blade is tilted away from
needed, proceed with the following steps: the miter gauge and your hands.
[] Loosen the eccentric screw holding the quick stop. The miter gauge can be turned 60 ° to the right or left.
[] Place the quick stop against the miter fence with miter [] Loosen the lock knob.
scale set at zero degrees. [] With the miter gauge in the miter gauge groove, rotate
[] Adjust eccentric screw until it holds quick stop the gauge until the desired angle is reached on the
securely against miter fence. scale.
[] Retighten hex nut, securing eccentric screw and quick [] Retighten the lock knob.
stop. LOCK
[] Check your work. If the quick stop is not at zero KNOB
degrees, repeat above steps.
MITER
GAUGE
Fig. 44
33
A WARNING: To reduce the risk of injury, always
[] Loosen the rip fence by lifting the locking handle.
[] Set the rip fence gently against the blade tip edge.
make sure the rip fence is parallel to the blade
before beginning any operation. [] Loosen the screw on the scale indicator and align with
the middle 0 mark as shown.
TO USE THE RIP FENCE [] Tighten the screw and check the dimension and the rip
See Figure 45. fence.
Always set the rip fence on the accessory table for added
SPREADER/
support of the workpiece.
RIVING KNIFE RiP
[] Place the clamp bracket on the rear of the rip fence in FENCE
the top groove on the rear rail and pull slightly toward
the front of the unit. BLADE
[] Lower the front end of the rip fence onto the guide
surfaces on top of the front rail.
[] Push the locking handle down to align and secure the
fence.
NOTE: The rip fence must be secure when the locking
lever is engaged.
Check for a smooth gliding action. If adjustments are
needed, see To Check the Alignment of the Rip Fence
to the Blade in the Adjustment section of this manual.
[] Make two or three test cuts on scrap wood. If the cuts
are not true, repeat the process.
LOCKING
HANDLE RiP FENCE
\ FARLEFT
SCALE
0 MARK SCALE
INDICATOR
Fig. 46
For making wide panel rip cuts on the right side of the
blade, set the rails to the far left 0 mark on the scale
CLAMP
BRACKET extending the rip scale measurement up to 33 in.
Fig. 45
For making wide panel rip cuts on the left side of the
TO SET THE RIP FENCE SCALE INDICATOR TO blade, set the rails to the far right 0 mark.
THE BLADE [] Unplug the saw.
See Figure 46. [] Loosen the front and rear rail clamps under the rails.
Use the indicator on the rip fence to position the fence [] Move the rails to the desired 0 mark.
along the scale on the front rail. Begin with the blade at a
[] Lock the rail clamps to secure the rails to the saw.
zero angle (straight up).
NOTE: The anti-kickback pawls and blade guard assem-
bly must be removed to perform this adjustment. Reinstall
the blade guard assembly when the adjustment is com-
plete.
[] Unplug the saw.
34
MAKING CUTS
This table saw can perform a variety of cuts that are not all
mentioned in this manual. DO NOT attempt to make any SWITCH
cuts not covered here unless you are thoroughly familiar oN t
with the proper procedures and necessary accessories.
Your local library has many books on table saw usage and
specialized woodworking procedures for your reference.
The blade provided with the saw is a high-quality combi-
nation blade suitable for ripping and cross cut operations.
Carefully check all setups and rotate the blade one full
revolution to assure proper clearance before connect-
ing saw to power source. Stand slightly to the side of the
blade path to reduce the chance of injury should kickback
Occur. SWITCHKEY
\
,_k WARNING: Do not use blades rated less than the
speed of this tool. Failure to heed this warning could
result in personal injury.
35
MAKING A RiP CUT MAKING A MITER CUT
See Figure 49. See Figure 50.
A WARNING: Make sure the blade guard assembly is WARNING: Make sure the blade guard assembly
installed and working properly to avoid serious pos- is installed and working properly to avoid possible
sible injury. serious injury.
[] Set the blade to the correct depth for the workpiece. [] Remove the rip fence.
[] Position the rip fence the desired distance from the [] Set the blade to the correct depth for the workpiece.
blade for the cut and securely lock the handle. [] Set the miter gauge (or miter fence) to the desired
[] When ripping a long workpiece, place a support the angle and tighten the lock knob.
same height as the table surface behind the saw for [] Make sure the wood is clear of the blade before turning
the cut work. on the saw.
[] Make sure the wood is clear of the blade before turning [] Turn the saw on.
on the saw.
[] Let the blade build up to full speed before moving the
[] Turn the saw on.
workpiece into the blade.
[] Position the workpiece flat on the table with the edge [] Hold the workpiece firmly with both hands on the miter
flush against the rip fence. Let the blade build up to full gauge (or miter fence) and feed the workpiece into the
speed before feeding the workpiece into the blade. blade.
[] Once the blade has made contact with the workpiece, NOTE: The hand closest to the blade should be placed
use the hand closest to the rip fence to guide it. on the miter gauge lock knob (or the miter fence
Make sure the edge of the workpiece remains in solid adjusting clamp knob) and the hand farthest from the
contact with both the rip fence and the surface of the blade should be placed on the workpiece.
table. If ripping a narrow piece, use a push stick and/
[] When the cut is made, turn the saw off. Wait for the
or push blocks to move the piece through the cut and
blade to come to a complete stop before removing the
past the blade.
workpiece.
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the MITER CUT
workpiece.
BLADE
RiP CUT
RiP
FENCE
BLADE
MITER FEN
ANGLED
HEIGHT/BEVEL
ADJUSTING
HANDWHEEL
Fig. 50
Fig. 49
36
MAKING A BEVEL CROSS CUT BEVELCROSSCUT
See Figures 51 - 52.
BLADE
A WARNING: Make sure the blade guard assembly
ANGLED
37
[] Positiontheworkpieceflatonthetablewiththeedge [] Adjust the bevel angle to the desired setting.
flushagainstthe ripfence.Letthe bladebuildupto full [] Lock the bevel locking lever.
speedbeforefeedingtheworkpieceintotheblade. [] Set the blade to the correct depth for the workpiece.
[] Oncethebladehasmadecontactwiththeworkpiece, [] Set the miter gauge (or miter fence) to the desired
usethehandclosestto theripfenceto guideit. angle and tighten the lock knob.
Makesurethe edgeoftheworkpieceremainsinsolid
contactwithboththe ripfenceandthesurfaceofthe [] Make sure the wood is clear of the blade before turning
table.If rippinga narrowpiece,usea pushstickand/ on the saw.
or pushblocksto movethepiecethroughthecutand [] Turn the saw on.
pastthe blade. [] Let the blade build up to full speed before moving the
[] Whenthe cutis made,turnthesawoff.Waitforthe workpiece into the blade.
bladeto cometo a completestopbeforeremoving the [] Hold the workpiece firmly with both hands on the miter
workpiece. gauge (or miter fence) and feed the workpiece into the
BEVELRiP CUT blade.
NOTE: The hand closest to the blade should be placed
BLADE on the miter gauge lock knob (or the miter fence
RiP ANGLED adjusting clamp knob) and the hand farthest from the
blade should be placed on the workpiece.
FENCE
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the
workpiece.
COMPOUND(BEVEL)MITER CUT
PLACERIGHT
HAND ON MITER
FENCEHERE
SCALE
Fig. 53
38
MAKING A LARGE PANEL CUT MAKING A NON-THROUGH CUT
See Figure 55. See Figure 56.
Make sure the saw is properly secured to a work surface Non-through cuts (made with a standard 10 in. blade) can
to avoid tipping from the weight of a large panel. be made with the grain (ripping) or across the grain (cross
cut). The use of a non-through cut is essential to cutting
,_ WARNING: Make sure the blade guard assembly
grooves.
is installed and working properly to avoid possible
This is the only type cut that is made without the blade
serious injury.
guard assembly installed. Make sure the blade guard as-
A sembly is reinstalled upon completion of this type of cut.
WARNING: Never make freehand cuts (cuts
Read the appropriate section which describes the type of
without the miter gauge, miter fence, or rip fence).
cut in addition to this section on non-through cuts. For ex-
Unguided workpieces can result in serious injury.
ample, if your non-through cut is a straight cross cut, read
[] Place a support the same height as the top of the saw and understand the section on straight cross cuts before
table behind the saw for the cut work. Add supports to proceeding.
the sides as needed.
WARNING: When making a non-through or dado
[] Depending on the side of the saw blade the panel is
cut on, move the rails left or right as needed. cuts, the blade is covered by the workpiece during
most of the cut. Be alert to the exposed blade at
[] Depending on the shape of the panel, use the rip fence
the start and finish of every cut to reduce the risk of
or miter gauge (or miter fence), if the panel is too large
personal injury.
to use either the rip fence or the miter gauge (or miter
fence), it is too large for this saw.
[] Make sure the wood does not touch the blade before ,mL WARNING: Never feed wood with your hands when
you turn on the saw. making any non-through cut such as rabbets. To
[] Turn the saw on. avoid personal injury, always use push blocks, push
sticks, and featherboards.
[] Position the workpiece flat on the table with the edge
flush against the rip fence. Let the blade build up to full [] Unplug the saw.
speed before feeding the workpiece into the blade.
[] Remove the blade guard and anti-kickback pawls.
[] Use a push stick to move the piece through the cut
[] Place spreader / riving knife in "down" position.
and past the blade.
[] Unlock the bevel locking lever.
[] When the cut is made, turn the saw off. Wait for the
blade to come to a complete stop before removing the [] Adjust the bevel angle to 0°
workpiece. [] Lock the bevel locking lever.
LARGEPANELCUT [] Set the blade to the correct depth for the workpiece.
[] Depending on the shape and size of the wood, use
RIP FENCE either the rip fence, miter gauge, or miter fence.
[] Plug the saw into the power source and turn the saw
on.
Fig. 55
39
NON-THROUGH CUT [] Reinstall the blade nut.
NOTE: The blade washer may be used provided the
arbor shaft extends slightly beyond the arbor nut.
GUARD PUSH
BLADE
REMOVED __ STICK [] Make sure the blade nut is fully engaged and the arbor
extends past a securely tightened blade nut.
[] Place release lever in locked position.
[] Install the dado throat plate and rotate the blade by
hand to make sure it turns freely then lower the blade.
[] Depending on the shape and size of the wood, use
either the rip fence, miter gauge, or miter fence.
[] Turn the saw on.
NOTE: Make sure the wood does not touch the blade
before you turn on the saw. Let the blade build up to
full speed before feeding the workpiece into the blade.
[] Position the workpiece flat on the table with the edge
flush against the rip fence, miter gauge, or miter fence
and hold firmly against the saw table.
[] Use a push block or push stick to move the wood
through the cut past the blade. Never push a small
piece of wood into the blade with your hand, always
Fig. 56
use a push stick. The use of push blocks, push sticks,
MAKING A DADO CUT and featherboards are necessary when making non-
See Figure 57. through cuts.
An optional dado throat plate is required for this procedure. [] When the cut is made, turn the saw off. Wait for the
All blades and dado sets must not be rated less than the blade to come to a complete stop before removing the
speed of this tool. This saw is designed for 13/16 in. dado workpiece.
cuts. With the purchase of an optional dado throat plate (part Once all dado cuts are completed:
number 089110122059), it can be used with a 6 in. stack [] Unplug your saw.
dado (up to width of 13/16 in.). Do not use an adjustable
[] Reinstall the spreader/riving knife in the "up" position
dado or molding cutters on this saw.
then install the blade guard and anti-kickback pawls.
NOTE: This saw cannot be used to make a bevel dado cut.
DADOCUT
A WARNING: Always put all spacers in proper loca-
tion when changing back to saw blade. Failure to do
so can result in possible injury and damage to the
tool.
41
iNSTALLT-NUTS FROMBEAROF HiP FENCE TO iNSTALL POST, GUARD/DUST COVER WITH
PIVOT ASSEMBLY
See Figure 61.
The guard/dust cover must be used in all routing opera-
T-NUT tions.
[] Place the spacer on the threaded end of the post and
thread the post into the remaining T-nut.
[] Tighten the post securely with an adjustable wrench on
the flats on the top of the post.
[] Place the guard/dust cover with pivot assembly on the
post.
[] The assembly will slide up and down on the post as
needed. Secure at the desired location by tightening
the knob nut attached to the carriage bolt.
GUARD/DUSTCOVERWITH
PIVOTASSEMBLY
Fig. 60
KNOB CARRIAGEBOLT
TO INSTALL GUIDE FENCE BRACKETS
See Figure 61. NUT NOT SHOWN),_
[] To install the guide fence brackets, align each bracket FLATS ON ®
with two of the T-nuts on top of the rip fence.
NOTE: Use the front two T-nuts and the back two KNOB POST_
T-nuts leaving the one in the middle empty. BOLTS POST----------_ !
RIP FENCE
Fig. 61
42
TO INSTALLROUTER [] Select the correct size throat plate for the size of the
See Figure 62, router bit. Align the tab on the throat plate with the
slot in the router extension and snap in place. Make
[] Unplug the router.
sure the throat plate is firmly seated below the table
[] Place your router upside down on a workbench. surface. Recheck the router bit to make sure it will not
[] Remove the subbase screws and the subbase from strike the throat plate.
your router. FINAL PREPARATION FOR OPERATION
NOTE: The subbase is mounted permanently on some See Figure 63,
routers and should not be removed. [] Adjust the guard/dust cover so that it will not come in
[] Select the screws needed for your particular router. For contact with the workpiece or cutter during a cutting
consumer routers, use the 10-32 x 3/4 in. screws. For operation.
commercial routers, use the 5/16-18 screws. [] Direction of feed of the workpiece is from right to left
or from the back of the saw toward the front with the
[] Position router upside down under the router extension
bit located in the fence opening.
table. The router label should be facing the front of the
table.
[] Align the holes in the table with the holes in your router.
Feed the screws through the table and into the router.
[] Tighten all screws with a screwdriver.
THROAT Fig. 63
PLATE
[] Direction of feed must always be so that the workpiece
is being thrust against the sharp edges of the rotating
bit.
[] The workpiece must always be tight against the guide
fence, unless a ball-bearing piloted bit is being used.
The infeed fence should be adjusted to support the
uncut workpiece while the outfeed fence should be
adjusted properly to support the workpiece after
the cut passes the router bit, compensating for the
Fig. 62 removed stock.
,A
TO INSTALL BIT AND THROAT PLATE WARNING: The direction of feed for the workpiece
The router throat plates are included to assure no more is always against the sharp edges of the bit and
than 1/4 in. clearance between the cutter and the opening against the rotation of the cutter. Failure to heed this
in the throat plate. Use the correct throat plate. Do not use warning is likely to result in serious personal injury.
a router bit smaller than 1/4 in. or larger than 2 in.
A
[] To install the router bit, follow the instructions in the WARNING: Do not use the guide fence with ball-
operator's manual that came with your router. bearing piloted bits. Failure to heed this warning can
result in serious personal injury.
_, CAUTION: Make sure the router bit will not strike
the accessory table or any metal surface.
43
BLADE BLADE LARGE SMALL
WARNING:Beforeperforming anyadjustment, WASHER WASHERSPACER
makesurethetool is unpluggedfromthe power \
supplyandtheswitchis inthe offposition.Failure
to heed this warning could result in serious personal
injury.
\ \
\
\
The table saw has been adjusted at the factory for making
very accurate cuts. However, some of the components
BLADE ARBOR
might have been jarred out of alignment during shipping. NUT SHAFT
Also, over a period of time, readjustment will probably BLADE
become necessary due to wear.
To avoid unnecessary set-ups and adjustments, a good
practice is to check your setups carefully with a framing
square and make practice cuts in scrap wood before mak-
ing finish cuts in good workpieces. Do not start any ad-
justments until you have checked with a square and made
test cuts to be sure adjustments are needed.
BLADE
©
Fig. 64 Fig. 66
44
TO SET THE BEVEL INDICATOR AND BEVEL [] If the blade is not an exact 45 °, loosen the lock nut
STOPS AT 0 ° AND 45 ° (SQUARING THE BLADE) on the 45 ° bolt inside the cabinet, position the blade,
See Figure 67. adjust the bolt, then retighten lock nut.
The angle settings of the saw have been set at the factory [] Make a test cut.
and, unless damaged in shipping, should not require set-
TO ADJUST THE MITER GAUGE
ting during assembly. After extensive use, they may need
to be checked. See Figure 68.
You can set the miter gauge at 0 ° and plus or minus 45 °
[] Unplug the saw.
with the miter gauge stop pin and adjustable stop screws.
[] Raise the blade.
NOTE: The miter gauge provides close accuracy in angled
If the blade is not perfectly vertical (0°): cuts. For very close tolerances, test cuts are recommend-
[] Loosen the lock nut on the 0 ° bolt inside the cabinet, ed.
position the blade, adjust the bolt, then retighten lock
[] Loosen lock knob and pull out on stop pin to rotate
nut. See Figure 67, insert. If the bevel indicator is not
miter gauge base past stop screws.
at zero, adjust it with the two screws above the slot,
beside the height/bevel adjusting handwheel. [] Loosen the lock nut of the 0° stop screw at the stop
pin with a adjustable wrench.
[] Turn the height/bevel adjusting handwheel until the
bottom of the blade has moved completely to the left [] Place a 90 ° square against the miter gauge rod and the
side of the slot. Lock the angle by pushing the bevel miter gauge base.
locking lever to the left. [] If the rod is not square, loosen the knob, adjust the
rod, and tighten the knob.
[] Adjust the 0° stop screw until it rests against the stop
pin.
[] Adjust the plus and minus 45 ° stop screws using a 45 °
triangle and the steps above.
LOCK
MITER KNOB
GAUGEBASE
STOP
PIN
MITER
GAUGEROD
LOCK
NUT
BEVEL
INDICATOR
Fig. 67
45
TO CHECK THE ALIGNMENT OF THE RIP FENCE TO ADJUST THE BEVEL LOCKING LEVER
TO THE BLADE See Figure 70.
See Figure 69. The bevel locking lever may work loose and require
[] Unplug the saw. adjusting. To adjust:
[] Raise the locking handle to permit the rip fence to be [] Unplug the saw.
moved. [] Push the lever full left to the locked position.
[] Remove the screw on the height/bevel adjusting
handwheel. You will need the 3/16 in. hex key for this
CLAMP procedure.
[] Remove the height/bevel adjusting handwheel and
cam. Pull out the cam.
\ [] Remove the set screw on the bevel locking lever.
[] Remove the bevel locking lever from hex nut.
BLADE [] Relocate bevel locking lever on the hex nut.
[] Replace set screw and tighten securely.
RIP FENCE
[] Replace the cam so that the lobe is against the tab.
Make sure the cam is seated in the lever.
[] Reassemble the height/bevel adjusting handwheel to
the shaft and cam. Check whether the lever is now in
the desired position. Tighten screw securely.
HEIGHT/BEVELADJUSTING
HANDWHEEL
SCREWS
SOCKET
HEADSCREW SET
SCREW
LOCKING
HANDLE
Fig. 69
46
TO AL(GN THE MITER LOCKING CLAMPS RAIL HOLDER
NUT
See Figure 71.
The miter locking clamps are preset at the factory but may
RAiL
require adjusting after extended use or if damage occurs
CLAMP
in shipping.
[] Unplug the saw.
[] Loosen the set screw behind each locking clamp. WASHER
[] Loosen the screw on top of each locking clamp.
[] Lift the locking clamp to the up position.
[] Push the clamp forward tight against the front rail to
bring the clamp into alignment.
[] When the clamps are correctly positioned, retighten
the screws and the set screws. HEX
MOUNTING
[] Push both front and rear miter locking clamps down to
BOLT
secure the sliding miter table. Fig. 72
SCREW TO ADJUST THE ACCESSORY TABLE
See Figure 73.
After extended use, the accessory table may work loose
SET causing the accessory table to be loose on the rails. Fol-
SCREW low the steps below, when adjustments are required:
[] Unplug the saw.
[] Remove the hex nut on the lever using a 3/8 in. nut
FRONT driver.
RAIL [] Remove the backup plate and spring plate. Rotate the
spring plate 180 ° and reinstall on the handle shaft.
[] Reassemble all parts and tighten hex nut securely.
NOTE: The spring plate offers two ends for use before
requiring replacement.
LOCKING
CLAMP ACCESSORY
TABLE
,_ _ CAP
Fig. 71 Q _ SCREW
47
A WARNING: When servicing, use only identical
LOCKER BRACKET ASSEMBLY
See Figure 74.
replacement parts. Use of any other parts can create
a hazard or cause product damage. [] Add dry lube between both bevel gears, the backup
washers, and the locker bracket.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
LOCKER
commercial solvents and may be damaged by their use. BRACKET
Use clean cloths to remove dirt, dust, oil, grease, etc. BACKUP
WASHER
A WARNING: Do not at any time let brake fluids, Fig. 74
gasoline, petroleum-based products, penetrating
oils, etc., come in contact with plastic parts. Chemi- TILT/ELEVATING MECHANISM
cals can damage, weaken, or destroy plastic which See Figure 75,
may result in serious personal injury. [] Add dry lube between the handle shaft and the bore of
the clamping bolt.
[] Periodically check all clamps, nuts, bolts, and screws
for tightness and condition. Make sure the throat plate [] Add dry lube between the face of the clamping bolt
is in good condition and in position. and the face of the handle shaft.
[] Check the blade guard assembly. [] Add dry lube on the inner surfaces of the bevel locking
lever which contacts the cam.
[] To maintain the table surfaces, fence, and rails,
periodically apply paste wax to them and buff to
provide smooth functioning. CLAMPING
[] Protect the blade by cleaning out sawdust from • CAM
>j/0.o
BOLT
underneath the table and in the blade teeth. Use a SURFACE
resin solvent on the blade teeth.
[] Clean plastic parts only with a soft damp cloth. DO
/ __ / / HANDWHEEL
NOT use any aerosol or petroleum solvents. HANDLE _)._ ,,._. / ADAPTOR
LUBRICATION
This saw has been lubricated at the factory prior to ship-
ment. Following extended use, you should inspect and
lubricate the following areas to assure smooth operation.
Recommended Lubricants: Dry Silicone or Teflon
Lubricant BEVEL SPRING '_"_
LOCKING _"7"_
LEVER ,/
HEIGHT/BEVEL
ADJUSTING HAND-
WHEEL
Fig. 75
48
, PROBLEM CAUSE SOLUTION 1
Rip fence does not move Rip fence not mounted correctly. Remount the rip fence.
smoothly.
Rails are dirty or sticky. Clean and wax rails.
Rip fence does not lock at Clamp screw is out of adjustment. Adjust clamp screw clockwise.
rear.
Riving knife is misaligned. Adjust the riving knife with shims provided.
49
I PROBLEM CAUSE SOLUTION i
Wood edges away from rip Rip fence is misaligned. Check and adjust the rip fence.
fence when ripping. Blade not properly sharpened or Resharpen or set blade.
set.
Sliding miter table assembly Miter base or slides improperly See page 30 for adjustments to sliding
does not move smoothly, adjusted, miter table assembly.
Saw does not make accurate 90 Positive stops inside cabinet need Adjust positive stops.
or 45 degree cuts. adjusting (Bevel Cuts).
Miter gauge is misaligned (Miter Adjust the miter gauge.
Cuts).
Blade adjusting handle is hard Gears or Screw Post inside Clean the gears or screw post.
to turn. cabinet are clogged with saw
dust.
Saw does not start. Motor cord or wall cord is not Plug in motor cord or wall cord.
plugged in.
Circuit fuse is blown. Replace circuit fuse.
Blade makes poor cuts. Blade is dull or dirty. Clean, sharpen, or replace blade.
Blade is wrong type for cut being Replace with correct type.
made.
Blade is mounted backwards. Remount blade.
Motor labors in rip cut. Blade not proper for rip cut. Change blade; rip blade typically has fewer
teeth.
5O
_, CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on aordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
For Miter Table Assembly, For Height/BevelAdjustmentRandwheel, For Rip Fence Assembly, For Leg Stand Assembly,
Refer To Figure B Refer To Figure D Refer To Figure C Refer To Figure G
ForMiter Gauge,
Refer To Figure F
125
44
107
18 26
68
2O
110 105
81
111
3O
112 78 67
113
115
FIGUREA 101
51
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
52
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 _,
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
53
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on aordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
}
/
16
34
FIGUREB
54
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
2 410011717 Bolt (5/16-18 x 3-1/4 in., Hex Hd.) ................................ 1 20 410171702 Screw (1/4-28 x 10 mm, Pan Hd.) ................................. 8
3 0181010210 Miter Fence Holder ....................................................... 1 21 411072704 Lock Nut (5/32 in.) ......................................................... 2
4 412011051 Washer (8 x 16 x 1.5t) ................................................... 1 22 412012006 Washer (4 x 9 x 0.8t) ..................................................... 2
5 0181010209 Adjusting Clamp Knob .................................................. 1 23 0181010501 Quick Stop .................................................................... 2
10 0181010207 Locator Pin .................................................................... 1 28 410079012 Set Screw (3/16-24 x 1/4 in.) ....................................... 4
11 411071708 Lock Nut (3/16 in.) ......................................................... 4 29 0181010308 Holder Plate .................................................................. 4
12 412041703 Lock Washer (3/16 in.) ................................................. 4 30 414011026 Roll Pin (6.35 x 31.75 mm) ............................................ 4
13 0181010203 Slide (Upper) ................................................................. 4 31 0181010205 Miter Locking Clamp ..................................................... 4
14 0181010204 Slide (Lower) ................................................................. 4 32 0181011301 O-Ring ........................................................................... 4
16 410171708 Screw (3/16-24 x 1/2 in., Pan Hd.) ................................ 1 34 089110103131 Accessory Table Assembly ........................................... 1
17 412011062 Washer (5.5 x 12.5 x 1.5t) ............................................. 1 35 089110122701 Miter Fence Assembly .................................................. 1
18 0181010306 Miter Slide Lock ............................................................ 1 36 089110122046 End Cap (Right) ............................................................. 1
55
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on aordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
28
17
,18
L
21
22
24
?
25
FIGUREC
56
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 _,
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
57
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 _,
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
2
3
4
5
["" 8
0
FIGURED
KEY PART
NO. NUMBER DESCRIPTION QTY
58
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
4 2
3
9
FIGUREE
KEY PART
NO. NUMBER DESCRIPTION QTY
59
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on aordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
11
13
FIGUREF
6O
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
KEY PART
NO. NUMBER DESCRI PTION QTY
61
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on aordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
]
/
7 6
16
===J
1__ _.-.--_ 13
17
FIGUREG
62
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
KEY PART
NO. NUMBER DESCRIPTION QTY
1 644A06070 Guide Fence w/Guide Block (Left) ................................................................................................ 1
14
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number win SAW or when
be found on aordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
3 21
33 34
5 35
13 42
43
41
i J
44
45
FIGUREH "%
64
_. CRAFTSMAN 10 in. TABLE SAW - MODEL NO. 315.218291 ._
I regarding
The model your TABLE
number will SAW or when
be found on a ordering repair parts.
label attached to the side panel of the cabinet. Always mention the model number in all correspondence
J
/
1 410171706 Screw (10-24 x 1/2 in.) ................................................. 2 26 0131010918 Adjusting Spring ........................................................... 2
2 412011020 Washer (5.2 x 14 x lt) ................................................... 2 27 0131010232 Adjusting Ring .............................................................. 2
3 0161010201 Feet Plug (34 x 8.4 x 14) ............................................... 2 28 410031719 Carriage Bolt (5/8-11 x 63.9 mm) ................................. 2
4 0182010317-126 Upper Support Plate .................................................... 1 29 411071705 Lock Nut (5/16 in.) ........................................................ 4
5 410031717 Carriage Bolt (5/16 x 80 mm) ....................................... 8 30 0182010316-126 Down Support Plate ..................................................... 1
6 0182010307-126 Right Leg Frame (30 mm) ............................................. 1 31 0182010310-126 Leg Support (30 mm) .................................................... 2
7 410031718 Carriage Bolt (5/16 x 42 mm) ....................................... 4 32 0182010312-126 Rear Connecting Tube (30 mm) .................................... 1
8 411171703 Wing Nut (3/8 in.) .......................................................... 4 33 0182010801 Wheel Screw (5/16 in.) .................................................. 2
9 411061704 Lock Nut (3/8 in.) .......................................................... 2 34 412011088 Washer (13 x 32 x 1.5t) ................................................. 4
10 0182010305 Plug .............................................................................. 2 35 0182010217-130 Wheel (8 in.) .................................................................. 2
11 0182011301 Leg Frame Foot Plug (Right) ........................................ 2 36 410151714 Screw (1/4 x 45 mm, Hex Soc. Hd.) ............................. 4
12 0182010802 Foot Plug Screw (3/8 x 85 mm) .................................... 2 37 412011003 Washer (6.5 x 16 x 2t) ................................................... 8
13 0131010816 Hex Screw (5/16-18 x 55 mm) ...................................... 2 38 0000110812 Lock Nut (1/4-20) ......................................................... 4
14 0182010215 Leg Frame End Cap ................................................... 14 39 0182010308-126 Center Leg Frame (Right) ............................................. 1
15 0182010311-126 Front Connecting Tube ................................................. 1 40 0182010306-126 Left Leg Frame ............................................................. 1
16 0182010313 Tooth Plate ................................................................... 4 41 0000120915 Lock Washer (5/16 in.) .................................................. 2
17 411071705 Lock Nut (5/16 in.) ...................................................... 20 42 412011067 Washer (8 x 18 x 1.5t) ................................................... 2
18 0182010209 Connecting Ring ........................................................... 8 43 089110122907 Leg Stand Warning Label ............................................. 2
19 0182010309-82 Leg Frame Handle ........................................................ 2 44 0182010320-126 Right Short Leg ............................................................ 1
20 0182011302 Handle Cover ................................................................ 2 45 0182010319 Square Nut ................................................................... 2
21 410151019 Hex Socket Screw (M8 x 50 mm) ................................. 2 46 412011116 Washer (D8.2 x 23 x 3t) ................................................ 1
22 0182010314 Pedal ............................................................................ 1 47 0182010321 Latch ............................................................................. 1
23 0182010901 Pedal Spring ................................................................. 1 48 412011080 Washer (8.25 x 21.9 x 1.5t) ........................................... 1
24 411071006 Lock Nut (M8) ............................................................... 2 49 410151021 Hex Socket Screw (M6 x 15 mm) ................................. 1
25 411071001 Lock Nut (M6) ............................................................... 1 988000067 Operator's Manual
65