E.
Durga Prasad
E-Mail: maha.dp2009@gmail.com
Contact: 09449876892; 09441770679
| Maintenance Management| Project Management|
Industry Preference: Cement
Location Preference: South India
Profile Summary
Experience in driving operational excellence using the process improvement, operations management, CBM and
innovation; thrives in deadline-driven environments with excellent team-building skills
Eexhibited leadership in bringing something new to organizations through continuous improvement &
streamlining of processes
Championed organization values & vision by formulating strategic plans in compliance with all external regulations,
standards, internal policies and procedures
Certified Internal Auditor for ISO – 9001, 14001, 18001 & ISO-50001 EnMs
Management System offering over 10 years of successful career distinguished by Core Competencies
commendable performance in Maintenance Operations
Championed organization values & vision by formulating strategic plans in compliance Operations &
with all external regulations, standards, internal policies and procedures Maintenance
Excellent track record of spearheading end-to-end project management, inclusive of
planning, executing, monitoring, controlling, value engineering, capital expenditure Condition Monitoring
management, waste reductions, cost control and safety
An enterprising leader skilled in repositioning projects to achieve excellence; possess Project Management
the unique quality of managing high-pressure environments with ease and open mind.
Equipment Maintenance
Organizational Experience
Process Improvement
May’13 with Vasavadatta Cements (Birla Shakti Cement), Gulbarga (DT), Karnataka
as Dy. Manager Cost Optimization
Key Result Areas: Safety Management
Conducting maintenance of Line-4 Kiln, Coal Mill & Cooler, Compressors, Blowers &
Pollution control equipments.
Contributing in improvement of health & efficiency of equipment by implementing planned schedules of equipment
Indenting & maintaining required spares for smooth operation of plant.
Developing alternative parties for reduction in spares cost consumption, to implement various Kaizens/ modifications
for life enhancement of spares.
Maintaining lubrication rooms, oil health and life extension of all hydraulic systems by regular oil sample analysis, Oil
centrifuging as per the reports, ELC and so on
Managing Kiln & Coal Mill-4 Key Performance Indicators (KPI’s), Overall Equipment Efficiency (OEE) and Annual
Operating Plan (AOP)
Participating in TPM activities and member in KK Pillar
Following safety acts and condition to avoid accidents
Ensuring that periodic & preventive maintenance are appropriately scheduled, accomplished and emergency
troubleshooting & maintenance support readily available
Managing maintenance goal setting, activity scheduling and work allocation to ensure measurable goals, proper
workload distribution, goal satisfaction & effective staff management
Monitoring & improving maintenance processes & personnel performance to achieve enhanced levels of efficiency
Leading a team of fitters/staff to erect & upgrade equipment, preventive maintenance, troubleshooting & repair of
equipment; ensuring documentation for maintenance related items
Highlights:
Reduced downtime by 25% through measures such as adherence and modification in maintenance schedules through
root cause analysis and also design changes and also by adopting condition monitoring activities.
Executed plant expansion / modification / up-gradation projects such as up-gradation of bed ash feeding system,
feeding of AFR through HOT Disc, Dip tube modifications, Cooler up-gradation, MFR rearrangements, Lime stone
feeding system ( Under Progress) & ETC
Escalated Overall Operating Efficiency (OEE) by 10% through measures such as implementing Kaizens, Conducting
Failure Mode & Effectively Analysis (FMEA), Why-Why analysis.
Recognised for increasing in-plant capability by 25% with Pet coke usage through Air blaster rearrangements, MFR
modifications, modification in Coal mill classifier and Cooler water spray capacity up gradation.
Previous Experience
Dec’08-Apr’13 with M/s India Cements Ltd., Vishnupuram
Growth Path:
Dec’08-Apr’13 Sr. Asst. Manager (Mechanical)
Dec’06-Dec’08 Graduate Engineering Trainee (Mechanical)
Key Result Area
Title: Erection, Commissioning & Maintenance of Kiln Feed & De-Dusting System of 3000 TPD Cement Plant and
Electronic Packers, Truck and Wagon Loaders
Responsibilities:
Prepared erection schedule and execution of work as per the scheduled time with safety of men & equipments
Steered erection, testing and commissioning of the following equipment
o Material handling equipments like VP Pump, Bucket Elevators, Air slides and Belt Conveyors
o Feeding hoppers with supporting structure
o Electronic Packers, Truck Loaders and Wagon Loaders with feeding belt conveyors
o Heavy ducts with supporting structure
o Erection and commissioning of girth gear and chair pads for kilns
o Girth gear reversal for cement mills
Academic Details
B.Tech. (Mechanical Engineering) from J.N.T. University, Hyderabad in 2006
Diploma (Mechanical Engineering) from State Board of Technical Education & Training, Hyderabad in 2002
Professional Affiliations
Completed First Aid Certificate with power medicine conducted by St. Johns Ambulance, Hyderabad
Received certificate from IIPM in the field of Vibration Technology
Personal Details
Date of Birth: 10th July 1984
Languages Known:
Present Address: C/O. Vasavadatta Cement, Quarter: D-41/A, Laxminarayana Nagar, Sedam, Gulbarga Distt.-
585222 Karnataka
