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Line Sizing N2 Generator Package: Doc. No.

This document discusses line sizing for an EDL nitrogen generator package using pressure swing adsorption technology. It includes tables analyzing the fluid flow and pressure drop through various pipe sizes for different flow rates and operating capacities. Attachments provide additional process simulations. The document is revised to address comments from engineering reviews.

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135 views23 pages

Line Sizing N2 Generator Package: Doc. No.

This document discusses line sizing for an EDL nitrogen generator package using pressure swing adsorption technology. It includes tables analyzing the fluid flow and pressure drop through various pipe sizes for different flow rates and operating capacities. Attachments provide additional process simulations. The document is revised to address comments from engineering reviews.

Uploaded by

Anonymous DHPrXHxh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 23

PT.

PARKER HANNIFIN INDONESIA

PT. PUSTEK E&T

EDL N2 GENERATOR PACKAGE PSA TECHNOLOGY

LINE SIZING N2 GENERATOR PACKAGE


DOC. NO. :

2 5/28/2019 Issued for Bidding MARD AF TS HM RK


1 5/14/2019 Issued for Approval MARD AF TS HM RK
0 5/7/2019 Issued for Review MARD AF TS HM RK
PREP'D CHK'D APP'D APP'D APP'D
REV DATE DESCRIPTION
PT. PUSTEK E&T PT. EHK
LINE SIZING EDL N2 GENERATOR
Date : 26-Jun-2019
PACKAGE
EDL N2 GENERATOR PACKAGE
Rev : 2 Page : 2 of 18
PSA

TABULATION OF REVISION SHEET


REVISON REVISON
Sheet Remarks Sheet Remarks
0
1
2
3
4
5

ATTACHMENT
LINE SIZING EDL N2 GENERATOR
Date : 26-Jun-2019
PACKAGE
EDL N2 GENERATOR PACKAGE
Rev : 2 Page : 3 of 18
PSA

RECORD OF REVISION

Rev. Section Page Company's Comment Implemented Explanation


Code (Y/N)
LINE SIZING EDL N2 GENERATOR
Date : 26-Jun-2019
PACKAGE
EDL N2 GENERATOR PACKAGE
Rev : 2 Page : 4 of 18
PSA

TABLE OF CONTENTS
Page No.
Cover 1
Tabulation of Revision Sheet 2
Record of Revision 3
Table of Contents 4
Line Sizing EDL N2 Generator Package 5
Line Sizing Muaro Jambi 2 (Capacity 20%) 6
Line Sizing Muaro Jambi 1 (Capacity 100%) 7
Line Sizing Muaro Jambi 2 (Capacity 100%) 8
Line Sizing Muaro Jambi 1 (Capacity 300%) 9
Line Sizing Muaro Jambi 2 (Capacity 300%) 10
Line Sizing Muaro Jambi 1 (Design Capacity) 11
Line Sizing Muaro Jambi 2 (Design Capacity) 12
Fluid Flow Analysis 1 (Operating Capacity) 13
Fluid Flow Analysis 2 (Operating Capacity) 14
Fluid Flow Analysis 1 (Design Capacity) 15
Fluid Flow Analysis 2 (Design Capacity) 16
Attachment 1 (Process Simulation) 17
Attachment 2 (Process Simulation) 18
Date : 26-Jun-2019 LINE SIZING EDL N2 GEN

Rev : 2 EDL N2 GENERATOR


LINE SIZING EDL N2 GE
PACKAGE
Capacity : 0.78 MMSCFD

Criteria
Operating Gas
ρv² Max vel
Condition Comp Mol Specif Densit Flowra
Line Viscos Ratio
factor, Weig c y, te,
Number Pressur ity, cp Cp/Cv lb/ft.s
Temp Z ht Gravity lb/cuft MMSC fps
e FD 2
F psig
4"-N2-42003-1A 122 145 0.996 28.7105 1.002 0.737 0.019 1.08 1.417 5000 60
3"-N2-42004-1A 122 145 0.996 28.71 1.002 0.738 0.019 1.08 1.417 5000 60
3"-N2-42005-1A 122 130 0.996 28.71 1.002 0.738 0.019 1.08 1.494 5000 60
3"-N2-42006-1A 122 130 0.996 28.81 1.002 0.74 0.019 0.3365 1.494 5000 60
3"-N2-42007-1A 122 130 0.996 28.81 1.002 0.74 0.019 0.3365 1.494 5000 60
3"-N2-42008-1A 122 130 0.996 28.81 1.002 0.74 0.019 0.3365 1.494 5000 60
3"-N2-42009-1A ? ? 0.914 18.77 0.7022246 ? 0.0118 0.78 1.439 5000 60
3"-N2-42010-1A ? ? 0.914 18.77 0.7022246 ? 0.0118 0.78 1.439 5000 60
3"-N2-42011-1A ? ? 0.914 18.77 0.7022246 ? 0.0118 0.78 1.439 5000 60
2"-N2-42013-1A 121 145 0.997 28.02 0.7022246 0.719 0.019 0.78 1.439 5000 60
2"-N2-42016-1A 121 145 0.914 28.02 0.9685 0.719 0.019 0.78 1.439 5000 60
2"-N2-42017-1A 121 145 0.914 28.02 0.9685 0.719 0.019 0.78 1.439 5000 60
2"-N2-42018-1A 121 105 0.914 28.01 0.9685 0.718 0.019 0.78 1.439 5000 60
1.5"-N2-42012-1A ? 145 0.914 18.77 0.7022246 ? 0.0118 0.78 1.439 5000 60
1.5"-N2-42015-1A ? 145 0.914 18.77 0.7022246 ? 0.0118 0.78 1.439 5000 60
G EDL N2 GENERATOR PACKAGE

GENERATOR PACKAGE PSA Page : 5 of 18


G EDL N2 GENERATOR

iteria Velocity
Nomi
Max. ΔP Inside Wall ρv² Pressure dro
nal Pipe Moody
diame thick Fluid Sound Reynold
Diam Sched friction
psi/100f eter, ter, ness, Number
ule factor
t inch inch lb/ft.s2 psi/100ft
inch
fps fps
1.5 4 40 4.026 0.474 14.5113 OK - 155.1948 OK 281036.71 0.0171145153 0.08643957
1.5 3 40 3.068 0.432 24.9886 OK - 460.829 OK 369292.38 0.0173458727 0.34090726
1.5 3 40 3.068 0.432 27.579 OK - 561.3226 OK 407574.24 0.0172267091 0.37366188
1.5 3 40 3.068 0.432 8.59289 OK - 54.63998 OK 127333.71 0.0192627329 0.04056178
1.5 3 40 3.068 0.432 8.59289 OK - 54.63998 OK 127333.71 0.0192627329 0.04056178
1.5 3 40 3.068 0.432 8.59289 OK - 54.63998 OK 127333.71 0.0192627329 0.04056178
1.5 3 40 3.068 0.432 ### ### - #VALUE! ### #VALUE! #VALUE! #VALUE!
1.5 3 40 3.068 0.432 ### ### - #VALUE! ### #VALUE! #VALUE! #VALUE!
1.5 3 40 3.068 0.432 ### ### - #VALUE! ### #VALUE! #VALUE! #VALUE!
1.5 2 40 2.067 0.308 39.7312 OK - 1134.988 OK 385405.2 0.018441514 0.95378308
1.5 2 40 2.067 0.308 36.4236 OK - 953.8795 OK 353320.31 0.0185324999 1.21188572
1.5 2 40 2.067 0.308 36.4236 OK - 953.8795 OK 353320.31 0.0185324999 1.21188572
1.5 2 40 2.067 0.308 48.5952 OK - 1695.55 OK 470733.3 0.0182534557 1.59251497
1.5 1:05 40 1.61 0.29 ### ### - #VALUE! ### #VALUE! #VALUE! #VALUE!
1.5 1.5 40 1.61 0.29 ### ### - #VALUE! ### #VALUE! #VALUE! #VALUE!
5 of 18

Pressure drop

psi/100ft

OK
OK
OK
OK
OK
OK
#VALUE!
#VALUE!
#VALUE!
OK
OK
OK
NOT OK
#VALUE!
#VALUE!
Date : 26-Jun-2019 LINE SIZING EDL N2 GENERATOR PACKAGE

Rev : 2 EDL N2 GENERATOR PACKAGE PSA Page :

FLUID FLOW ANALYSIS (OPERATING CAPACITY)


Operating Condition (Talang Banjar)
Flowrate : 0.5 MMSCFD

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig


Branch to CV Rajawali Alam Semesta

1 200 2200
2 400 2400
3 600 2600
4 800 2800
5 1000 3000
6 1200 3200
7 1400 3400
8 1600 3600
9 1800 3800
10 2000 4000

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig


Branch to PT Djambi Waras

1 575 6325
2 1150 6900
3 1725 7475
4 2300 8050
5 2875 8625
6 3450 9200
7 4025 9775
8 4600 10350
9 5175 10925
10 5750 11500

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig

1 625 6875
Branch to Citra Raya City

2 1250 7500
3 1875 8125
4 2500 8750
5 3125 9375
6 3750 10000
7 4375 10625
8 5000 11250
9 5625 11875
10 6250 12500

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig


naldo Residence
Branch to Ronaldo Residence 1 500 5500
2 1000 6000
3 1500 6500
4 2000 7000
5 2500 7500
6 3000 8000
7 3500 8500
8 4000 9000
9 4500 9500
10 5000 10000
Page : 13 of 18

Velocity, ft/s

Velocity, ft/s

Velocity, ft/s

Velocity, ft/s
Date : 26-Jun-2019 LINE SIZING EDL N2 GENERATOR PACKAGE

Rev : 2 EDL N2 GENERATOR PACKAGE PSA Page :

FLUID FLOW ANALYSIS (DESIGN CAPACITY)


Design Condition (Talang Banjar)
Flowrate : 5.0 MMSCFD

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig


Branch to CV Rajawali Alam Semesta

1 200 2200
2 400 2400
3 600 2600
4 800 2800
5 1000 3000
6 1200 3200
7 1400 3400
8 1600 3600
9 1800 3800
10 2000 4000

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig


Branch to PT Djambi Waras

1 575 6325
2 1150 6900
3 1725 7475
4 2300 8050
5 2875 8625
6 3450 9200
7 4025 9775
8 4600 10350
9 5175 10925
10 5750 11500

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig

1 625 6875
Branch to Citra Raya City

2 1250 7500
3 1875 8125
4 2500 8750
5 3125 9375
6 3750 10000
7 4375 10625
8 5000 11250
9 5625 11875
10 6250 12500

No Distance, m Pressure, psig Velocity, ft/s Distance, m Pressure, psig


naldo Residence
Branch to Ronaldo Residence 1 500 5500
2 1000 6000
3 1500 6500
4 2000 7000
5 2500 7500
6 3000 8000
7 3500 8500
8 4000 9000
9 4500 9500
10 5000 10000
Page : 13 of 18

Velocity, ft/s

Velocity, ft/s

Velocity, ft/s

Velocity, ft/s
Date : 26-Jun-2019 LINE SIZING EDL N2 GENERATOR PACKAGE

Rev : 2 EDL N2 GENERATOR PACKAGE PSA Page :

ATTACHMENT 2 (PROCESS SIMULATION)

PROCESS SIMULATION (DWSIM)

Process Flow Diagram

Input Parameter Output Parameter

Input data Pipeline Hydraulic Profile


Table

Graph
Page : 18 of 18

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