Manual
Manual
System Description
Bypass Switch
       Reserve AC input
                                                                                             Static Switch
                                 Reserve C.B.
             Rectifier C.B.
                                                          Battery SW.
                                                                                                                           AC O/P
                                              DC Filter
                                                                                                             O/P Breaker
      AC Input            I/P     Rectifier                                        O/P Tr.
                                     Capacitor                           IGBT
                                                                        Inverter
                                                          Battery
 The UPS system consists of a rectifier, battery bank, inverter, static switch, circuit
 breaker, monitoring, and indicators.
 Normal Operation:
      In normal operational conditions, the UPS receives AC power and consequently
      transforms to DC power through rectifier for charging battery and supplying inverter.
      The inverter transforms DC power to stable and clean AC power for the various
      loads.
      When the utility AC power is absent, the battery will instantly provide DC power to
      inverter for continuous operation. Hence, the UPS output will not be interrupted for
      insuring normal operation of the load.
                                                                    1
   Maintenance Bypass mode:
      During maintenance, turning off the inverter and all circuit breakers except the
      maintenance bypass switch keeps continuously power supply to the load. Risk will
      not exist in UPS for making sure safety of service personnel.
                                              Note !
    If only single mains power is available, please utilize the same power source for
                                reserve AC input and rectifier input.
The above diagrams are the foresight drawing and side-view drawing of the UPS profile
frame-work. Regarding dimensions and weights information is detail listed in Section 1.8.
                                          2
1.3    Rectifier
Rectifier 2
The rectifier transforms AC power to DC power and supplies to inverter, battery charger.
Its input is protected by circuit breaker and current sensor that can protect input from over
current. It also has the function of steady current charging (current limit is adjustable). The
large capacity models can have option for 2 sets of rectifier (12 pulse rectifier) to reduce
the harmonics of input current.
Another function of the rectifier is to charge the battery and the charge voltage can set in
floating mode or boost mode. If the battery is discharged under 2 volts per cell and AC
utility restores, the rectifier automatically goes into the boost mode and supplies sufficient
current to charge the battery for the purpose of extending battery life and insuring the
battery in a full charged condition.(The time of boost charge is adjustable).
To prevent the disturbance surges and inrush current of the input AC power source, the
rectifier is soft started and DC bus voltage is set up over a time period of 20 seconds.
                                               3
1.4    Inverter
        B+
                   Fuse
                                                                                 To Static Switch
                  DC Cap.      IGBT                               AC Capacitor
                              Inverter                            輸出電容
        B-                                      O/P Tr.
The purpose of the inverter is to convert the DC output of the rectifier or battery into AC
power for accommodating different loads under all conditions. The inverter consists of
IGBT transistors with full bridge circuit which is under control by sinusoidal pulse-width
modulation (SPWM).
The frequency of the inverter is maintained in a phase locked condition with the reserve
input frequency as long as the reserve input frequency is with in a predetermined
tolerance of nominal. If the frequency of utility power is beyond the predetermined
tolerance, logical control circuit will lock phase using the crystal oscillating frequency.
The inverter has the protection of short circuit, over load and over temperature. The
acceptable DC input range is between 300 and 400 Vdc, and the inverter output is
connected to static switch.
                                         4
1.5    Static Switch and Maintenance Bypass Switch
                                                                               AC O/P
                              Reserve C.B.
                                                                  O/P C.B.
       AC I/P
                              AC/DC/AC
                              Converter
             Rectifier C.B.
Static Switch
The static switch consists of SCR, and its function is to transmit the inverter AC output to
external load.
When following conditions occur: 1.UPS shutdown due to DC low voltage, 2.Over
temperature or fuse failure, 3.Inverter output over the permitted tolerance, 4.Inverter
malfunction, 5.Inverter serious overload, the load will automatically transfer to the
reserved AC source. When the over load condition is disappear, the static switch will
again turn back the load to inverter. When reserved AC source voltage or frequency is
over the permitted tolerance, the static switch will not transfer the load to reserved AC
source.
When the UPS needs to be maintained, service personnel can consequently operate the
UPS in bypass mode. The internal circuit is completely isolated from AC supply, and
protects service personnel from electric shock.
                                              5
1.6    Control panel
1 25 6 7 8 10 11 12 13 14
                                                                        15
                     9
Front Panel
 Explanation:
 1.    Bypass LED (red)--When LED lighted, the bypass switch is turn on.
 2.    Reserved AC source LED (green)--When LED lighted, UPS is supplied by the
       reserved AC source.
 3.    Rectifier LED (green)--When LED lighted, the rectifier is in operation。
 4.    Battery LED (red)--When LED lighted, the main power is failure, and output power
       is sustained by the battery bank.
 5.    Inverter LED (green)--When LED lighted, the inverter is in operation.
 6.    Reserved AC power LED (Yellow)--When LED lighted, the load is supplied power
       by reserved AC source through the static switch.
 7.    Inverter AC power LED (green)--When LED lighted, the load is supplied power by
       inverter through the static switch.
 8.    AC output LED (green)--When UPS is in normal output status, LED will be lighted.
 9.    Inverter control button--Press “ON” and “ ”in synchronization for turning on the
       inverter. Press “OFF” and “ ”in synchronization for turning off the inverter.
 10.   LCD display--Its used for message display.
 11.   Inverter LED (green)--When LED lighted, the load is supplied power by inverter.
  12. Reserve AC LED (yellow)--When LED lighted, the load is supplied power by
                                         6
                      reverse AC source.
13. Warning LED (yellow)--When LED lighted, one of the following condition is
                      happen. The inverter will still operate, and the load is supplied power by inverter.
                                                          Rectifier I/P abnormal                                              Battery low
                                                          Battery ground fault                                                Inverter overload
                                                          Reserve power failure                                               Utility frequency abnormal
14. Emergency conditions (red)-- When LED lighted, one of the following conditions is
    happen, the load will switch to reserve AC source instantly.
                                                          Rectifier high DC voltage                                           Over temperature / Fuse fail
                                                          Battery low stop                                                    Inverter abnormal
15. “SELECT” key and “ENTER” key--Used to select and set LCD display function.
                                                                                                                                                  FUSE
  RES FREQ ABNORNAL
RECT HI DC STOP
INV OVERLOAD
                                                                                                                                                  /
                                            LOAD ON RES
LOAD LEVEL
                                                                                                                                                  OVERTEMP
                                                            INV FAULT
INV ON
FAIL
                                                                                          7
1.7      LCD Display
BYPASS
OUTPUT
MAINS
          MAINS
                                                MAINS
BYPASS BYPASS
MAINS
                                    8
  3. Measurement Display
(1) I/P,O/P Voltage & I/P Frequency (2) O/P Load, O/P Current & Battery Voltage
     AC:INPUT       OUTPUT
     RS: 380V, 380V
     ST: 380V, 380V
     RT: 380V, 380V
              : 50Hz
***The load percentage is the ratio of load to UPS rated power output (power factor
   P.F.=0.8). If output P.F.≥0.8, the load percentage will be judged by rated KW value. If
   output P.F.<0.8, the load percentage will be judged by rated KVA value. Please see the
   following chart.
   Therefore, according to the load percentage on LCD display, users can determine the
   moderate load.
                                          9
4. LCD display when UPS in abnormal condition
     BATTERY
     GROUND FAULT!
   Please check
   battery wiring
   & any battery
   fluid leakage.
                                10
5. Auxiliary Screen—Using “SELECT” & “ENTER” key to chose the following
  function.
                         VIEW DATA Log
                        MEASURE       Screen
                        DEMO UPS Screen
                        START UP Step
                        SHUTDOWN Step
                        INVERTER : (OFF)
                        INVERTER : ( ON)
                        ALARM IS : (OFF)
                        UPS I. D. : ( 31)
                        LANGUAGE: (ENG)
6. Function Setting
   (1) Function key:
       a. Press SEL key: Used for selecting [Auxiliary Display].
       b. Press ENT key: To enter [Auxiliary Display] function. Press SEL key for
          setting the detail, and press again ENT key to complete the setting.
        c. Press ENT key twice: To change [Auxiliary Display] selecting direction.
   (2) View data log: UPS historical records are displayed as follows:
                             INTELLIGENT
                             U.P.S. DATA LOG
                                       11
(5) Start-up step: According to UPS status automatically indicates the start-up
   procedure step by step. The LCD display as follows:
             SYSTEM START UP
             PROCEDURE
(6) Shutdown step: According to UPS status automatically indicates the shutdown
   procedure step by step. The LCD display are as follows:
             SYSTEM SHUTDOWN
             PROCEDURE
           1. Press INV. OFF & (CTRL) button simultaneous
           2. Close BYPASS MCB
           3. Open BATTERY FUSE
               ISOLATOR
           4. Open RECTIFIER MCB
           5. Open RESERVE MCB
           6. Open OUTPUT MCB
           7. Wait 5 mins DC discharge
           8. Open BYPASS MCB
                                   12
                         1.8 Technical Specification
                                              DELTA 3∅ GES T-series UPS Technical data
                         Power rating KVA ( P.F.=0.8)                        10       15      20       30      40        50       60     80
                         Nominal voltage                           V                                     220/380 (*)
                         Voltage range                             %                                      ±20
  Input
                         Nominal frequency                         Hz                                     50 / 60
                         Frequency range                           %                                      ±5
                         Nominal current                           A         20       29       39      58       77       96      116     154
                         Maximum input current                     A         28       41       55      82      109      136      163     218
                         Nominal voltage                           V                                    220/380 (*)
                         Phase                                                                           3∅4W+G
                         Nominal voltage adjustment range           %                                      ±10
                         Waveform                                                                         Sinusoid
  Output
                         LCD display                                 UPS abnormal display: inverter over-current shutdown, inverter overload,
                                                                                              rectifier high DC voltage stop, low battery stop,
                                                                                              over-temperature, fuse fail, and battery ground
                                                                                              fault.
                                                                     Input voltage and frequency, output voltage, current, and frequency,
                                                                      battery voltage and current, and load level self-diagnosis wisely.
                         Monitor                                     Multi-unit monitor, graphic display, and history data statistics.
 Remote
                                                                              13
                                              DELTA 3∅ GES T-series UPS Technical data
                         Power rating KVA ( P.F.=0.8)                                    100             120                 150        160
                         Nominal voltage                           V                                           220/380 (*)
                         Voltage range                             %                                              ±20
 Input
                         Nominal frequency                         Hz                                            50 / 60
                         Frequency range                           %                                               ±5
                         Nominal current                           A                     193             231           289               308
                         Maximum input current                     A                     272             326           408               435
                         Nominal voltage                           V                                       220/380 (*)
                         Phase                                                                             3∅4W+G
                         Nominal voltage adjustment range          %                                            ±10
 Output
                         Waveform                                                                            Sinusoid
                         T.H.D. (with linear load)                 %                                            ≦3
                         Voltage regulation:
                              —static                              %                                               ±1
                              —dynamic                             %                                               ±5
                         Nominal frequency                         Hz                                            50 / 60
                         Frequency regulation:
                              —with internal oscillator            %                                           ±0.01
                              —with mains synchronize              %                                             ±1
 Indication Alarm
                                                                                 14
                                             DELTA 3∅ GES T-series UPS Technical data
                        Power rating KVA ( P.F.=0.8)                        10          15           20         30           40           50
                        Nominal voltage                            V                                   220/380 (*)
                        Voltage range                              %                                    ±20
 Input
                        Nominal frequency                          Hz                                   50 / 60
                        Frequency range                            %                                    ±5
                        Nominal current                            A        20          29           39         58            77          96
                        Maximum input current                      A        28          41           55         82           109         136
                        Nominal voltage                            V                                      220 (*)
                        Phase                                      V                                    1∅2W+G
                        Nominal voltage adjustment range           %                                     ±10
                        Waveform                                                                        Sinusoid
 Output
                        LED status indication                       UPS status indication: AC mains normal, reserve source normal,
                                                                                           rectifier, inverter, static switch, and battery status
 Indication
                                                                                           indication.
                        LCD display                                 UPS abnormal display: inverter over-current shutdown, inverter
                                                                                           overload, rectifier high DC voltage stop, low
                                                                                           battery stop, over-temperature, fuse fail, and
                                                                                           battery ground fault.
                                                                    Input voltage and frequency, output voltage, current, and frequency,
                                                                     battery voltage and current, and load level self-diagnosis wisely.
 Static switch Remote
                        INVERTER efficiency                        %        88       90             91        92            93        94
                        INVERTER overload                                   ≦ 110% : 15 min         ≦125%: 10 min          ≦150% : 60 sec
                        Maximum power dissipated                  KW       1.30    1.63            1.98      2.67          3.16      3.96
                        Audible noise ( at a distance of 1.5m )   dBA                                   ≦60
                        Ambient temperature                        ℃                                    0~40
                        Relative humidity ( no condensate)         %                                     90
 Complete
                        Dimensions:
                            —width                                mm        600         600        600            600       600        800
                            —depth                                mm        800         800         800           800       800         800
                            —height                               mm       1700        1700        1700          1700      1700        1700
                        Weight                                    kg        460         350        390            450       500        630
                                                                             15
2.    Instructions for Installation
 For decreasing the dangerous due to accident, following rules should be observed.
      1. Walls, ceiling, floors as well as everything surrounding or near the UPS should
         be preferably constructed of noncombustible materials. The room should be
         equipped with a portable fire extinguisher.
      2. Litter or trash of any sort should not be allowed to accumulate in or around the
         UPS system. The floor area surrounding the UPS should be kept clean so that
         metallic powder and filings are not sucked into the unit thus causing a short circuit
         and damage to the system.
      3. Access to the UPS room should be limited to a minimum number of operation
         and maintenance personnel only. The doors should be kept locked and the keys
         should be controlled to authorized personnel only.
      4. All personnel who operate or maintain the UPS system should be proficient in
         normal and emergency operational procedures. New personnel should be trained
         and tested prior to operating the equipment.
                                          16
2.2     Electrical Connections
R S T N N R S T B+ B- G
           R      S         T   N      N       L        L    B+      B-      G
** Connection of extra reserve AC power source:
      Please take off wires on AC input terminals that connect to reserve input circuit breaker,
      and connect the reserve AC power source to reserve input circuit breaker.
 3. UPS systematic circuit breakers are aligned from left to right by the following order:
        (1) AC input circuit breaker
        (2) Rectifier input circuit breaker
        (3) Reserve input circuit breaker
        (4) UPS output circuit breaker
        (5) Manual bypass circuit breaker
        Note: In some UPS unit, the AC input circuit breaker is not installed depending on
                the input voltage type.
                                                17
        4. Following is the table correlating UPS rating capacity to input power requirements,
           output cables and battery cables. If the wire length is too long and cause the voltage
           drop too large, please according to the allowable voltage drop to chose adequate
           wire cables.
             I/P      O/P      I/P      I/P     RES     RES      O/P      O/P     BAT.   BAT.
RATED
          VOLTAGE VOLTAGE     C.B.    CABLE     C.B.   CABLE     C.B.    CABLE   CABLE   FUSE
 VA
             (V)      (V)      (A)    (mm²)     (A)    (mm²)     (A)     (mm²)   (mm²)    (A)
          120/208   120/208    50
                                                40       14       40      14
          127/220   127/220    40
 10K      220/380   220/380             14                                         14     30
          230/400   230/400    40               20       8        20       8
          240/415   240/415
          120/208   120/208
                               75       22      50       14       50      14
          127/220   127/220
 15K      220/380   220/380                                                        22     50
          230/400   230/400    40       14      30       8        30       8
          240/415   240/415
          120/208   120/208   100
                                        22      75       22       75      22
          127/220   127/220    75
 20K      220/380   220/380    50                                                  22     60
          230/400   230/400    40       14      40       14       40      14
          240/415   240/415
          120/208   120/208
                              125       30      100      30      100      30
          127/220   127/220
 30K      220/380   220/380
          230/400   230/400    75       22      75       22       75      22       30     100
          240/415   240/415
          120/208   120/208   175       50
                                                150      50      150      50
          127/220   127/220   150       38
 40K      220/380   220/380                                                        38     120
          230/400   230/400   100       22      75       22       75      22
          240/415   240/415
          120/208   120/208   225       80
                                                175      60      175      60
 50K      127/220   127/220   200       60
          220/380   220/380                                                        50     160
                              125       30
          230/400   230/400                     100      30      100      30
                                              18
                        O/P     I/P     I/P     RES       RES     O/P                BAT.    BAT.
  RATED I/P VOLTAGE                                                      O/P CABLE
                      VOLTAGE   C.B.   CABLE    C.B.      CABLE   C.B.               CABLE   FUSE
   VA       (V)                                                           (mm²)
                        (V)     (A)    (mm²)        (A)   (mm²)   (A)                (mm²)   (A)
          120/208     120/208   250    100
                                                200        60     200       60
          127/220     127/220   225     80
   60K    220/380     220/380   150     38                                            60     200
          230/400     230/400   125     30      125        38     125       38
          240/415     240/415
          120/208     120/208   350    150
                                                300        125    300      125
          127/220     127/220   300    125
   80K    220/380     220/380                                                         80     250
          230/400     230/400   175     50      150        60     150       60
          240/415     240/415
          120/208     120/208   500    250      350        150    350      150
          127/220     127/220   400    200
  100K    220/380     220/380                                                        100     300
                                225     80
          230/400     230/400                   200        80     200       80
          240/415     240/415   200     60
          120/208     120/208
                                500    250      400        200    400      200
          127/220     127/220
  120K    220/380     220/380   300    125                                           125     350
          230/400     230/400                   225        100    225      100
                                250     80
          240/415     240/415
          120/208     120/208   700    400
                                                500        250    500      250
          127/220     127/220   600    325
  150K
          220/380     220/380                                                        200     450
                                350    150
          230/400     230/400                   300        125    300      125
240/415 240/415
Note: Output neutral cable should double the size of phase cable for non-linear load.
                                               19
2.3   Check UPS and Battery Cabinet
      The UPS system had been carefully checked both electrical and mechanical
      characteristics in detail prior to shipment from the factory. The system should be in
      proper conditions upon receipt. A thorough visual/mechanical inspection of the
      system should be performed to determine if any physical damage was caused
      during transit. Confirm all plug-connectors are properly.
AC INPUT
UPS2
                                                                                To
                                                                               LOAD
                                        20
3.    Operation
                                          21
 Note: It must nerver turn on “manual bypass” circuit breaker when the
       inverter is turned on. It will damage the UPS owing to utility power
       parallel with inverter output.
                                          22
4.   Maintenance
 To increase system reliability, please according to the following notice do the cyclical
 maintenance:
 1. Blowers or fans, mounted in the top of the system, should be checked for proper
    operation at monthly intervals. Improper blower operation can cause a rise in
     system operating temperature resulting in an over temperature shutdown.
 2. Cable connections to circuit breakers and other terminals should be checked for
     discoloration produced by overheating also at monthly intervals.
 3. Every 6 Months a qualified service engineer should check the machines electronic
     settings and take any appropriate action to ensure the long term reliability of the
     UPS.
                                         23
5.    Options
            RS485
                                                                      /CTRL
 TO UPS
                                                                  SEL/FUNC
                                       LCD
                                                                  ENT/EXIT
TO AC SOURCE
  When the remote monitor communicates with the UPS, you can see not only more than
  one UPS test data and status, but also can set inverter and alarm ON / OFF. LCD
  display is the same as UPS synchronously, but with more three keys.
      Silence/Control (   /CTRL) key: When UPS status is abnormal, pressing this key
                                       will turn off alarm.
      Select/Function (SEL/FUNC) key: Press for selecting control item.
      Enter/Exit (ENT/EXIT) key: Press for entering or setting on communication.
      You can monitor and control three sets of UPS by using only one remote monitor.
OR
 The user can use four sets dry contact for indicating status or driving the alarm device,
 which are synchronized with four LEDs located on the left side of the front panel. Their
 statuses are described as follows:
                                         24
       1. INV (load on inverter): The inverter is in operating condition.
       2. RES (load on reserve AC source): The load is supplied by reserve AC source.
       3. WARNING: Indicate the rectifier input voltage abnormal, battery low stop,
                        reserve AC source abnormal, battery low, battery ground fault, or
                        inverter overload.
       4. FAULT: Indicate the rectifier high dc voltage, over temperature / fuse failure, or
                   inverter short circuit.
                                                     RS-485
                                  RS-485                         RS232
                                                    RS-232
                                                    Adapter               PC
  If the exclusive software---UPSentry for GES T-series is installed, you can monitor 31
  sets UPS status at the same time on one PC with inverter/horns remote control,
  password setting, automatic detection and warning, malfunction data statistics, real
  time monitoring (input / output voltage, current and frequency etc.), and file
  transmission.
25