Extraction Arm: Installation and Operation Manual
Extraction Arm: Installation and Operation Manual
This manual is property of the owner. Leave with the collector when set-up and start-up are complete. Donaldson Company reserves the
right to change design and specifications without prior notice.
Illustrations are for reference only as actual product may vary.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Contents
Description.................................................................................1 Standard Equipment.................................................................6
Purpose and Intended Use .....................................................2 Bench Mount Arm Assembly..............................................6
Operation....................................................................................2 Overhead Mount Arm Assembly ........................................7
Structure and Function............................................................3 Electrical Connection...........................................................8
Inspection on Arrival................................................................3 Hood Light and Switch Installation....................................9
Installation Codes and Procedures.......................................3 Preliminary Start-Up Check..................................................10
Installation.................................................................................4 Maintenance Information......................................................11
Foundations or Support Framing........................................4 Operational Checklist.........................................................11
Site Selection ........................................................................4 Arm Adjustment...................................................................12
Ex-Arm Bolt Hole Pattern.....................................................5 Optional Equipment................................................................13
Electrical Wiring....................................................................5 Overhead Mount Installation.............................................13
Bench Mount Installation..................................................14
Blower and Motor Installation..........................................14
Troubleshooting.......................................................................15
Service Notes..........................................................................18
Data Sheet
Customer Name________________________________________________________________________
Address______________________________________________________________________________
_____________________________________________________________________________________
Filter Type_____________________________________________________________________________
Accessories___________________________________________________________________________
Other_________________________________________________________________________________
i
Donaldson Company, Inc.
Description
The Extraction Arm (Ex-Arm) is designed to carry The Ex-Arm is available with the following options (see
airborne contamination away from the operator’s Optional equipment section for more details):
breathing zone. The Ex-Arm can operate with collectors,
• Optional Hood with light: A hood with a
single extraction fans and the main duct system where
halogen spotlight is offered for easier
other extraction arms can be connected.
visibility of the work space.
With its self-supporting features, the Ex-Arm is designed
• Optional Mounting Brackets: Wall mounting brackets
to maneuver easily allowing the inlet to be positioned
are offered to allow the Ex-Arm to be mounted to an
accurately over the desired operation zone. Additionally,
optional blower and motor.
its special design allows maximum angle adjustment
of the hood to guarantee the best extraction position
possible without compromising the operator’s field of
view and movement capabilities.
Ex-Arms are available in 6 or 8-in. Reference the table
below.
1
Extraction Arm, 6 and 8-in
Normal Operation
arm extension
hood
8 - 12-in
dirty air flow clearance
2
Donaldson Company, Inc.
3
Extraction Arm, 6 and 8-in
Use proper equipment and adopt This equipment can be located on a foundation or
all safety precautions needed for structural framing. It can also be suspended or hung
servicing equipment. from overhead supports. The supports must be adequate
Electrical service or maintenance work must to carry the live load of the collector and installed to
be performed by a qualified electrician and reduce sway or vibration to the collector.
comply with all applicable national and local Provide clearance from heat sources and avoid any
codes. interference with utilities when selecting the location.
Turn power off and lock out electrical Reference the Rating and Specification Information.
power sources before performing service or
maintenance work. Two people may be required to
Do not install in classified hazardous install the Ex-Arm to the blower
atmospheres without an enclosure rated for and motor or mounting brackets.
the application.
Site selection must account for
wind, seismic zone, and other
load conditions when selecting the location for
collectors.
Codes may regulate acceptable locations for
installing dust collectors. Consult with the
appropriate authorities having jurisdiction to
ensure compliance with all national and local
codes regarding dust collector installation.
Equipment must be anchored in a manner
consistent with local code requirements.
Anchors must be sufficient to support dead,
live, seismic, and other anticipated loads.
Consult a qualified engineer for final selection
of anchorage.
4
Donaldson Company, Inc.
The following bolt hole patterns by arm diameter will Electrical installation, service,
assist in the assembly of the Ex-Arm. or maintenance work must
be performed by a qualified electrician and
comply with all applicable national and local
codes.
Turn power off and lock out electrical
power sources before performing service or
maintenance work.
M6x20 bolt
(.25 diameter) Do not install in classified hazardous
in atmospheres without an enclosure rated for
6.3- 6 bolt
7.6 pattern the application.
-in
All electrical wiring and connections, including electrical
grounding, should be made in accordance with the
National Electric Code (NFPA No. 70-latest edition).
Check local ordinances for additional requirements that
6-in Ex-Arm apply.
The appropriate wiring schematic and electrical rating
must be used. See collector’s rating plate for required
voltage.
An electric disconnect switch having adequate amp
M6x20 bolt
(.25 diameter)
capacity shall be installed in accordance with Part IX,
-in 8 bolt Article 430 of the National Electrical Code (NFPA No.
7.9 70-latest edition). Check collector’s rating plate for
pattern
9.7
-in voltage and amperage ratings.
Refer to the wiring diagram for the number of wires
required for main power wiring and remote wiring.
8-in Ex-Arm
5
Extraction Arm, 6 and 8-in
Standard Equipment
Bench Mount Arm Assembly
1. Remove Ex-Arm extraction arm from packaging and 6. Bolt the hood joint to the hood (see Detail B). If
place on even surface. hood is equipped with a light, follow Hood Light
and Switch Installation instructions in Optional
2. Expand the arm segments at a 45° angle.
Equipment section.
3. Tucking in loose fabric at end of the flex hose, slip
7. Connect the lower pipe hose to the hood (following
flex hose over the swivel and secure with hose
step 4).
clamp.
8. The Ex-Arm is ready to be mounted on wall bracket
4. Bolt end of gas spring to the plate of the upper joint
or collector.
(see Detail A).
5. Connect mid joint hose to upper pipe and lower pipe
(following step 4).
hose
see Detail C
lower pipe
upper pipe
mid joint
Detail C
lower pipe
brace hose
see Detail A
hexagonal hood joint
protection nut washer
side plates gas spring bolt
spring
of joint rod washer nut
nut hood
Detail A Detail B
1. Remove Ex-Arm extraction arm from packaging and 6. Connect mid joint hose to upper pipe and lower pipe
place on even surface. (following step 5).
2. Expand the arm segments at a 45° angle. 7. Bolt the hood joint to the hood (see Detail C). If
3. Attach the swivel and support to the plate of the hood is equipped with a light, follow Hood Light
upper joint (see Detail A). and Switch Installation instructions in Optional
Equipment section.
4. Tucking in the loose fabric at the end of the flex
hose, slip flex hose over the swivel and secure with 8. Connect the lower pipe hose to the hood (following
hose clamp. step 5).
5. Bolt end of the gas spring to the plate of the upper 9. The Ex-Arm is ready to be mounted on a wall bracket
joint (see Detail B). or collector.
see Detail D
lower pipe
upper pipe
mid joint
Detail D
see Detail B
hexagonal nut hexagonal hood joint
protection nut washer
spring bolt
washer side plates gas spring spring
support of joint rod nut
plates washer
of the nut hood
joint
7
Extraction Arm, 6 and 8-in
Electrical Connection
Electrical installation, service 3. Install conduit and wire from the power source to
or maintenance work during the extraction arm.
installation must be performed by a qualified
4. Using the below wiring diagram or referencing the
electrician and comply with all applicable
electrical control box, make wiring connections to
national and local codes.
the blower motor and the light and switch cable.
Turn power off and lock out electrical power
5. In grounded systems, connect neutral to control
sources before performing installation, service,
box to L2 in the electrical control box. See Single
or maintenance work.
Phase Wiring, Three-Phase Wiring, and Control Box
Do not install in classified hazardous Component Layout.
atmospheres without an enclosure rated for
the application.
DISC
DISC 1FU
1FU L1
L1 1M 10.L
2FU
1M 10.L L2 1M
2FU 1M 10.L
L2 1M 208/230/380/460/575 3FU
1M 10.L L3 Blower
110/220/60 1M 10.L
Blower Motor
GROUND 208/230/380/460/575
Motor
1M
ICR 10.L 3A 120/60/1
110/220 VAC
1M
ICR 10.L
120 VAC
12 VAC
ICR
10A
12 VAC
10A
BLACK
WHITE
RED
BLACK
WHITE
Halogen Lamp
RED
SWI 12 VAC/75 W
Halogen Lamp
SWI 12 VAC/75 W
Wiring by Donaldson
Wiring by Donaldson
Wiring by Others
Wiring by Others
Single Phase Typical Wiring Diagram Three Phase Typical Wiring Diagram
8
Donaldson Company, Inc.
transformer
220/440-120 VAC w/fuse
208-120 VAC
transformer 575-120 VAC
120-12 VAC 380/440-120 VAC w/fuse
10 amp fuse
heated motor
overload protection
9
Extraction Arm, 6 and 8-in
10
Donaldson Company, Inc.
Maintenance Information
Instruct all personnel on safe use and maintenance General Maintenance
procedures.
• Lubricate the swivel every 3 months with solid
Use proper equipment and adopt grease (lubrication nipple in the swivel flange).
all safety precautions needed for • Periodically sprinkle the hood with anti-splatter fluid
servicing equipment. to prevent welding chippings from gluing to hood.
Use appropriate access equipment and • Review entire Ex-Arm annually for wear.
procedures. Note the standard collector is not
equipped with access platforms unless noted
on the specification drawings.
Electrical service or maintenance work must
be performed by a qualified electrician and
comply with all applicable national and local
codes.
Turn power off and lock out electrical
power sources before performing service or
maintenance work.
Do not install in classified hazardous
atmospheres without an enclosure rated for
the application.
Operational Checklist
11
Extraction Arm, 6 and 8-in
Arm Adjustment
The Ex-Arm extraction arms will The frictional brakes can be adjusted by increasing
not pose any safety concerns or reducing the tension of the nuts on the frictional
if correctly mounted to the wall or another elements. Tighten the nuts to increase the frictional
building element. movement and release the nuts to reduce the tension
Follow proper installation guidelines in this using a 17 or 13 mm wrench where appropriate.
manual. Improper installation could cause The friction brake adjustment must be performed as
detachment and/or serious personal injury and/ mentioned above to ensure arm stability and self-
or property damage. Leave the extraction arm supporting. Proper adjustment keeps the arm stable
in the last operational position or in the folded and prevents excessive resistance during arm position
position. changes.
The Ex-Arm is designed for safe and reliable operation Adjust tension in locations shown below.
without continuous servicing and special handling.
The adjustment of the Ex-Arm is done by regulating the
frictional brakes. The frictional brakes placed in each
joint give balance and self-supporting properties and
easy handling during operation.
tension nuts
(arm adjustment)
Arm Adjustment
12
Donaldson Company, Inc.
Optional Equipment
The optional wall mounting brackets allow the extraction 2. Connect the Ex-Arm assembly to the bottom part of
arm to be mounted to an optional blower and motor or the wall bracket using supplied hardware.
directly to ductwork (duct outlet required).
3. Fasten duct connector (if required) to the top of the
Overhead Mount Installation wall bracket hardware)
Failure to mount the wall bracket 4. Ground the arm by connecting the points of contact
correctly can result in arm with copper-strand wire with a suitable cross-
assembly collapse, personal injury or property sectional area. Attach to the equipment to ensure
damage. electrical continuity.
Anchor bolts must be sized to support loads up Failure to ground the arm
to 500 lbs. properly can result in electrical
shock. Install a proper ground to ensure
Use appropriate lifting equipment and adopt personal safety
all safety precautions needed for moving and
handling the equipment. Electrical service or maintenance work must be
performed by a qualified electrician and comply
A forklift is recommended for unloading, with all applicable national and local codes.
assembly, and installation of the extraction
arm. Turn power off and lock out electrical
Location must be clear of all obstructions, such power sources before performing service or
as utility lines or roof overhang. maintenance work.
1. Leveling the wall bracket with the floor, fasten the Do not install in classified hazardous
wall bracket using customer-supplied anchor bolts. atmospheres without an enclosure rated for
Anchor bolts must be sized to support loads up to the application.
500-lb.
wall bracket
13
Extraction Arm, 6 and 8-in
1. Fasten adapter ring to the collector using the 5. Apply sealant onto the blower housing’s motor mount
hardware provided. surface.
2. Attach arm to adapter ring using hardware provided. 6. Attach the motor mount plate to the motor and fasten
using four 3/8-16 x 3/4-in bolts and lock washers.
3. If hood is equipped with a light, follow Hood Light
Torque to 20 ft/lbs.
and Switch Installation instructions.
7. Position the blower wheel on the motor shaft.
Blower and Motor Installation
8. Position the blower wheel so there is 1/16-in
1. Place the blower adapter on the wall bracket. clearance between the blower wheel and the blower
inlet ring located inside the blower housing.
2. Position the blower adapter ring on the opposite side
of the wall bracket. 9. Insert the key into the blower wheel and motor shaft
key slot. Tighten the two setscrews to secure the
3. Align the bolt patterns of the blower adapter and
blower wheel to the motor shaft.
the wall bracket to the adapter ring weld nuts and
secure using four 5/16-18 x 1-in bolts. 10. Install the motor, blower wheel, and motor mount
plate assembly on the blower housing by aligning
4. Position the blower housing on the top of the blower
the bolt patterns. Fasten using eight, 1/4-20 x 3/4-in
adapter using four 5/16-18 x 1-in bolts, lock washers,
screws.
and hex nuts.
blower adapter
5/16-in nut
standard bracket
mounting surface
14
Donaldson Company, Inc.
Troubleshooting
Problem Probable Cause Remedy
Extraction arm is falling Improperly adjusted frictional Increase the tension upon frictional discs of the
(out of position) brake brake in the joint by tightening the adjustment nuts.
Drop in the air suction Improper impeller rotation of the Change the phase connection sequence (3-phase
rate at the increased extraction fan motor).
noise level
Fan blower and motor do Electrical supply circuit down Check the electrical supply circuit for proper output
not start voltage or fuse, circuit breaker fault.
Fuses have blown in the control Carefully disconnect the electrical power to the
box Ex-Arm. Remove the electrical control box cover to
access fuse(s) on the control panel. With a volt ohm
meter, check for blown fuses in the electrical control
box and disconnect. If fuses are blown, replace fuse
or fuses. See Electrical Connection section.
Failed transformer for 1 phase Using a volt ohm meter check the input voltage on
system terminals H1 and H4, (it should be 120 volts AC.) Next
check output voltage on X1 and X2 terminals, (it
should be 12 volts AC). If there is no output voltage,
replace the transformer. See Electrical Connection
section and the Replacement Parts List.
Failed transformer for 3 phase Using a volt ohm meter check the input voltage on
system terminals H1 and H4 on the primary transformer
feedlines. Look at the voltage rating on the
transformer that is rated for the input voltage. Check
that the proper shorting bars or jumper wires have
been installed per input voltage requirements. Next
check the fuse on the X1 terminal, and if it is blown
out, replace with a MDX 3 amp fuse. Then check the
output voltage on X1 and X2 terminals (it should be
120 volts AC). If there is no output voltage, replace
the transformer. See Electrical Connection section.
Relay 12 volt AC failure With the Ex-Arm hood switch on, check with a
volt ohm meter for 12 volts AC input to the relay.
Next check for 120 volts AC input and output on
the relay socket terminals. If there is no voltage
output, replace the 12 volt AC relay. See Electrical
Connection section and the Replacement Parts List.
Heater motor overload With the Ex-Arm hood switch on, check with a
protection failure volt ohm meter for voltage inputs and outputs on
contactor through the heater terminals. Be sure
before testing that the heater thermal protection has
cooled to reset. If there is no voltage output, replace
the heater overload relay. See Electrical Connection
section and the Replacement Parts List.
15
Extraction Arm, 6 and 8-in
16
Donaldson Company, Inc.
Troubleshooting
Problem Probable Cause Remedy
Insufficient airflow at Flexible ducting is torn or Check the flexible ducting and replace any damaged
hood collapsed, or the rigid ducting is parts. Check the rigid ducting on the Ex-Arm or
broken or collapsed exhaust ducting (if applied) for cracks or collapsed
section(s). See the Replacement Parts List.
To much ducting, elbows Consult with your local Donaldson representative.
applied to the exhaust of the
Ex-Arm
Friction joints not adjusted Adjust tension nuts on arm per Arm Adjustment
properly(too loose or tight) or section.
are damaged
Ex-Arm light does not Light bulb burned out or there See Service section and the Replacement Parts List.
light are loose wire connections
Note: Do not touch the halogen light bulb when
performing service work, as it will significantly
shorten the bulb life.
17
Extraction Arm, 6 and 8-in
Service Notes
Date Service Performed Notes
18
Donaldson Company, Inc.
Service Notes
Date Service Performed Notes
19
The Donaldson Torit Warranty
Donaldson warrants to the original purchaser that the major structural components of the goods will be free
from defects in materials and workmanship for ten (10) years from the date of shipment, if properly installed,
maintained and operated under normal conditions. Donaldson warrants all other Donaldson built components
and accessories including Donaldson Airlocks, TBI Fans, TRB Fans, Fume Collector products and Donaldson built
Afterfilters for twelve (12) months from date of shipment. Donaldson warrants Donaldson built filter elements to
be free from defects in materials and workmanship for eighteen (18) months from date of shipment. Donaldson
does not warrant against damages due to corrosion, abrasion, normal wear and tear, product modification,
or product misapplication. Donaldson also makes no warranty whatsoever as to any goods manufactured or
supplied by others including electric motors, fans and control components. After Donaldson has been given
adequate opportunity to remedy any defects in material or workmanship, Donaldson retains the sole option to
accept return of the goods, with freight paid by the purchaser, and to refund the purchase price for the goods
after confirming the goods are returned undamaged and in usable condition. Such a refund will be in the full
extent of Donaldson’s liability. Donaldson shall not be liable for any other costs, expenses or damages whether
direct, indirect, special, incidental, consequential or otherwise. The terms of this warranty may be modified
only by a special warranty document signed by a Director, General Manager or Vice President of Donaldson.
To ensure proper operational performance of the equipment, use only genuine Donaldson replacement parts.
THERE EXIST NO OTHER REPRESENTATIONS, WARRANTIES OR GUARANTEES EXCEPT AS STATED IN THIS
PARAGRAPH AND ALL OTHER WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, WHETHER EXPRESS OR IMPLIED ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED.
Donaldson Company, Inc. is the leading designer and manufacturer of dust, mist, and fume collection
equipment used to control industrial-air pollutants. Our equipment is designed to help reduce
occupational hazards, lengthen machine life, reduce in-plant maintenance requirements, and
improve product quality.