Cfa Compact Manual en
Cfa Compact Manual en
Dustrésa
the Compact Dust Collector
CFA-110
CFA-H215C
CFA-H215T
CFA-H220
CFA-H240
Introduction
Thank you for choosing our Dustrésa dust collector in the CFA series from among so many similar products
on the market.
Showa Denki, as a dedicated manufacturer of blowers and dust collectors, has supplied innovative products
developed by making the best use of its flow and rotary machine expertise. Compact, yet featuring high
performance and low energy consumption, your Dustrésa will serve you for long safe and sound as long as
you follow the instructions in this manual.
It is recommended that you keep the manual on hand for quick reference.
This manual contains all necessary information from installation to operation about the following varieties of
Dustrésa:
The symbols and headwords found in this manual respectively have the following meaning:
Chapter 6 Warranty - 16 -
Chapter 1 Cautions for safety
Warning
Any Dustrésa must not suck the following things:
Do not operate the Dustrésa with its maintenance door opened because it could be closed by
negative pressure inside catching your fingers and/or the motor overloaded.
Do not ride on the Dustrésa because it could be deformed or you could fall.
This dust collector cannot suction metal powder particles such as aluminum, magnesium or
titanium dust; grain powder particles such as flour or starch dust; flammable powder dust particles
such as wood flour, resin powder particles or carbon dust; or flammable gases. A powder dusts
explosion due to static electricity may occur inside the dust collector. When handling these powder
dust particles, be sure to use a dust explosion proof model.
The design service life of this product is eight years except excluding its consumable parts. When
the product is used for an extended period exceeding the design service life, the risk of failure or
malfunction increases.
-1-
Caution
The Dustrésa should not suck the following things which can cause it a failure:
Hot gas
The gas heated to 40°C or more would deteriorate the insulation of electric components inside
the dust collector.
Highly abrasive powder dust particles such as glass powder particles or polishing agents
Holes may be opened in the filter cloth by abrasion, causing powder dust particles to leak.
Furthermore, holes may also be opened in the duct or main unit.
For models with a built-in motor protection device (refer to applicable model), if the motor stops
due to overheating caused by an overload, turn of the power immediately. The motor is designed to
automatically restart when the motor cools down, which is dangerous. Make sure the cause of the
motor overload solved, confirm the motor has cooled down and switch the power on again to start it
up.
Applicable model: CFA-110 (Custom-made products may vary depending on the specifications.)
Handle powder dust particles collected by the dust collector correctly according to the national or
local governmental regulations in the same manner as disposal parts such as old filter cloths to
which powder dust particles are adhered, except when reusing them.
In addition, when disposing of a dust collector that is no longer used, remove powder dust particles
adhered to the main unit and recycle the unit as metal waste. Handle other parts to which powder
dust particles are adhered according to the relevant laws.
This dust collector operates based on the assumption that the particle diameter of the target dust is
5 µm or more with the standard filter cloth and 1 µm or more with the optional high performance
filter cloth. The dust amount is 1 g or less for an air volume of 1 m3/min. If the dust collector
suctions powder dust particles exceeding this range, dust leakage, increase in filter cloth pressure
loss, or clogging may occur.
-2-
Chapter 2 Outline of the dust collector
This dust collector is use for separate and collect the airborne dust during processing or powder handling.
It is not designed to feed a large amount of powder in a short period. Dust removal also cannot be performed
during operation. If the collecting efficiency drops due to clogging, stop operation, and perform the dust
removal operation. Continuous operation is not possible.
Configuration
The dust-containing air sucked from the inlet port is dispersed and led to the filter cloth that purifies the air.
The purified air goes through the blower and released from the outlet in the machine roof into the atmosphere.
The dust caught on the filter cloth is shaken off with a shaker operated by a handle. The dust is collected in
the dust pan that is easily taken out from the front door.
Components
Switch
Filter cloth
Handhold Filter-cloth
retaining disc
Air inlet
Inlet cover
Shaker handle
(option) Dust pan
Caster
CFA-110
-3-
Air
排気 outlet
口
Filter-cloth
Power metal
ろ 布 止fixer
め金具
switch
スイッチ
シェーキング
Shakerハhandle
ンドル
Air吸inlet
込 口port
Inlet
吸 込cover
フタ
Dust
ダスト pan
パン
Front
正面 door
扉
Caster
キ ャスター
CFA-H215C/T, H220
Air outlet
排気口
Ring
吊りボルトbolt
Crank
クランク
Shaker Filter
シェーキング
handle cloth
ろ布
Front door ハンドル
正面扉
Air
吸込口inlet port
Inlet吸込フタ
cover
Dust pan
ダストパン
Caster
キャスター
CFA-H240
-4-
Chapter 3 Installation
Upon receiving the product, please examine its nameplate to see if the type, voltage and frequency indicated
on it conform with those of the ordered product. Also, check up the accessories for conformity.
In case of any damage to the product caused during transportation or a shortage of parts, please immediately
contact the relevant retailer or a nearby branch or sales office of Showa Denki.
Please dispose of any unneeded packing materials properly according to local ordinances.
30
0
40
0 0
70
Unit: mm
-5-
Installation
Although the dust collector, equipped with casters, can be readily moved, apply stoppers so it
may not move during operation. Avoid using the collector on a slope. When necessary, move
it slowly on a flat floor.
When lifting the CFA-H215C/T or H220, hold the handle on the sides, by two or more
persons.
Ensure an enough space (twice or more as its air outlet diameter) around the dust collector so
it may display adequate suction power with its air outlet not blocked. Place nothing on the
machine.
Electrical wiring
Only qualified persons should work on the electrical wiring of the dust collector pursuant to
the Electrical Equipment Technical Standards and the Internal Wiring Regulations.
Make sure of the machine’s power supply as per its nameplate and use what is specified
therein. Operating the machine on a different power supply could be very dangerous causing
an operation failure.
Use an appropriate fuse (breaker) for the power supply that conforms with the start-up
current.
CFA-H220(50Hz) does inverter control inside. Please do not be connected to other inverter
output.
Be sure to earth the power supply connection.
Mo d e l 100V 50Hz 100V 60Hz 200V 50Hz 200V 60Hz 220V 60Hz
Single-phase Single-phase 3-phase 3-phase 3-phase
CFA-H215C 6A 7.8A
-6-
Hood and connection of the duct
The suction air velocity (capture velocity) at the capture point specified in the dust regulations
depends on the type of hood. It also depends on the type of dust and the dispersal conditions,
it is necessary to design the hood so that an appropriate air velocity can be obtained. The air
velocity in the duct should be such that dust does not remain in the duct.
The duct joints should be tightly sealed so no air may be sucked or leaked through them.
In case a flexible duct is used, it should not be bent too sharp or unnecessarily sagged so it
may keep a high suction power.
The air inlet port is on the right flank of the collector, viewed from its front door, in the
ex-factory configuration. It can be changed to the left flank and the port and the inlet cover
may thus be interchangeable.
Standard inlet diameter
CFA-110
CFA-H220 CFA-H240
CFA-H215C/T
φ75 mm φ97 mm φ148 mm
Trial operation
Before a trial run of the dust collector, make sure:
• that the power supply cable, earth cable, insulation and voltage have been arranged as
specified;
• that there is no air leak at duct joints or no remaining material, bolt, nut or tool left behind in
the duct, and
• that the maintenance door and the dust pan are securely closed.
With the above points confirmed, turn on the power switch and turn it off quick and observe
the motor cooling fan through the air outlet on the ceiling. If it turns clockwise, it is alright. If it
turns counter-clockwise, then turn off the power supply and change the connections of 2
cables of the 3 power supply cables. (Excluding single-phase models)
Chapter 4 Operation
Routine operation
Operation procedures: [1] Make sure that the front door is closed.
[2] Turn on the power switch to start operation.
Since continuous operation of the dust collector would blind the filter cloth and cause the
suction power to drop, stop operating the machine and go through the shaking-off and
discharge steps.
During operation, the shaking-off and discharge procedures are disabled.
Discharge of dust should be performed at the end of the day’s operation. During this
procedure, be sure to wear protective goggles and gloves and a dustproof mask.
-7-
How shake off the dust
CFA-110 CFA-H215C/T, H220, H240
Detach and clean the filter cloth. While holding the collector body by hand, pull the
If equipped with an optional shake-off device, turn shaker handle about 3 times. After use, return the
its handle to shake off the dust. handle to its original position so it may not sag.
Caution
When operating the power switch, press it quick and securely.
Insufficient switch operation could induce a machine failure due to heating and damage
caused to the machine.
Although, in case of fine dust, a small amount can leak from the dust collector at its start, this
phenomenon will disappear when dust deposits on the filter cloth overall. If, however, the
leakage continues, replace the cloth with the optional high-performance type.
Since continuous operation of the machine would weaken its suction power due to the blinding
of the filter cloth, stop the machine and Please perform operation to shake off.
The dust pan, fixed in position with spring, can somewhat hitches on its casing when drawn in
or out. When returning the pan into position, push it in until it clicks fixed (except CFA-110).
Clean the pan before it accommodates too much dust.
It is not possible to shake off or discharge dust during operation.
When the day's operation is over, dispose of the dust. Wear protective glasses, a dust mask,
and gloves when disposing of dust.
The filter cloth’s life is one to two years on the average, which, however, depends on the
machine’s operation time and dust attributes and concentration. Replace the cloth with a new
one if the shake-off procedure fails to recover the suction power.
Although the filter cloth may not be damaged by usual operation, stop the machine operation
and replace the cloth with a new one if it is damaged. Using a damaged filter cloth could not
only allow dust to be released into the atmosphere but damage the built-in blower as well.
Handle powder dust particles collected by the dust collector correctly according to the
national or local governmental regulations in the same manner as disposal parts such as old
replaced filter cloths, except when reusing them.
-8-
Chapter 5 Maintenance
Be sure to maintain the dust collector at regular intervals. This is important to prevent the
machine’s failure or accident and keep it serving you for many years to come. During the
maintenance work, always turn off the power supply to the machine and when replacing the filter
cloth use protective goggles and gloves and a dustproof mask. Perform maintenance and
inspections following the occupational safety regulations of your country.
Motor load current Once a day Read the control panel ammeter, etc.
Exhaust air ↑ Dust must not leak.
Blower vibrations ↑ No vibrations or noise
Shaker ↑ No noise or operation error
Filter cloth application Once a month Cloth must not come off, loosen or damage.
Piping ↑ No bolt coming off or loosened or no worn-off packing
Ducting ↑ No dust deposits or clogs
Electrical wirings ↑ No poor insulation or loosened terminal
Inside of the machine One a year Clean the components of adhered dust.
The machine and its casing ↑ No corrosion or gap
-9-
Replacing the filter cloth Knob
Snap lock
Wing nut
Rope
retaining Crank
screw
Dust pan
Rope
(2) Draw out the filter cloth to this side and take it (2) Unlock the snap locks located on both upper
out. sides of the filter case and pull out the case to
this side.
Filter case
- 10 -
(3) Insert a new filter cloth in the direction as shown (3) Loosen off the M6 nuts that fix the filter cloth and
in the figure below, make sure that the cloth is remove the cloth.
inserted in the back groove and push it into
position completely.
‘Topside’
marking
(4) Pull up this side of the filter cloth and secure it in (4) Attach a new cloth, with the ‘Topside’ marking
position with metal fixers as it was. facing up, and assemble the whole thing
reversely to the procedures mentioned above.
Adjust the rope’s tension (See next page).
(1) Loosen the 2 rope-retaining wing bolts and make the shaker handle closely contact the machine body.
CFA-H215C/T, CFA-H220 (Remove the filter cloth.) CFA-H240
Rope
(2) While pulling the rope end, turn the rope retainer by 2 to 3 cm in the arrow-marked direction.
- 11 -
(3) While pulling the rope, fasten the rope-retaining wing bolt.
Note: There can be a little air leak from the rope-pierced portions when the rope tension is regulated, which,
however, may not affect the machine’s performance.
In case the rope is broken or severely worn out, replace it with a new one.
Starter rope
Rope for replacement φ4 mm × 50–60 cm
(nylon solid braided)
- 12 -
Troubleshooting
Blown dust leakage • Broken filter cloth • Replace the filter cloth.
• Filter cloth mounting error • Remount the filter cloth.
• Packing worn off • Replace the packing with a new one.
• Dust particles too fine • Replace the filter cloth with a higher-performance
version.
Filter cloth blinding • Filter cloth’s life • Replace the cloth with a new one.
• Adverse dust attributes • Effective measures should be taken separately.
•Too much quantity of dust •Please install pretreatment device like cyclone,
sedimentation box etc.
•Because of too high filtering •Control suction amount by using damper etc.
speed, dust enters into the
meshes of filters and cannot
be removed by dust removing
system.
- 13 -
Specifications
Note: The noise levels were measured at 1 m from the machine’s front, which may vary depending on the
environment and condition in which to use the machine.
Model Motor Airflow rate Static Filtration Dust container Noise level Mass
kW m3/min pressure area capacity dB(A) kg
kPa m2 L
0.8
(50 Hz)
CFA-110 0.2 4 0.8 3.1 64 25
1.18
(60 Hz)
4 2.10
47 (50 Hz)
CFA-H215C 0.4 5 1.76 1.5 6.9 64
44 (60 Hz)
6 1.37
4 2.20
49 (50 Hz)
CFA-H215T 0.4 5 1.86 1.5 6.9 64
47 (60 Hz)
6 1.47
6 2.45
CFA-H220 0.75 8 2.15 2 6.9 65 59
10 1.72
12 2.65
CFA-H240 1.5 16 2.45 4 16.9 68 135
20 2.06
- 14 -
Outside dimensions (mm) CFA-H215C/T, CFA-H220
(The numeric values in brackets □ show the dimensions of the H220)
- 15 -
Chapter 6 Warranty
Scope of warranty
In the case of any malfunction and/or breakage/damage that occurs under normal conditions (under
our Instruction Manual) within the warranty period, exchange and/or repair will be performed by our
company free of charge based on the contents of this provision.
Warranty period
One (1) year from the date of delivery of the product.
Even during the warranty period, only charged service is provided in principle, if any of the
following applies:
• Failure or damage due to incorrect use that is not compliant with these Operating Instructions, labels
attached to the body, or other instructions, and/or unauthorized repair or modification
• Failure or damage due to transportation, dropping, etc. after the purchase
• Failure or damage due to fire, earthquake, storm, flood, lightening or other natural disasters,
environmental factors such as salt damage and public pollution, abnormal voltage, use of a power
supply (voltage or frequency) other than that specified, or the like
• Failure or damage due to repair or modification (including punching, etc. in the product) not
conducted by our company
• Failure or damage due to the use of parts other than those designated by our company
• Trouble when I absorbed the dust except the meeting and the damage
• The trouble that damage of the filter cloth and the packing that happened by having absorbed a
sharp material depends on and the damage
• Discoloration, scratching, natural consumption of consumable parts or other defects due to use or
deterioration over time
• Failure or damage caused by neglecting the maintenance and inspection described in the Operating
Instructions
• Expendable supplies including the filter cloth and packing
※[Notices]
(1) The descriptions in these Operating Instructions are subject to change without prior notification in
the future.
(2) We have made all possible efforts to prepare these Operating Instructions. However, if you have
any questions about them or find any inquiries, errors, omissions, etc., please contact our nearest
branch or sales office.
(3) If the power supply frequency changes due to a change in the location where the blower is used, it
may not be used as it is. We will consider a measure in each case where it is required. In such a
case, please contact our nearest branch or sales office.
(4) At the time of inquiry, please describe the product type and the manufacturing number indicated on
the product nameplate.
- 16 -
Notes :We are not responsible for any accident or breakdown caused by different/wrong use from this
manual, and improper repair or remodeling.