Martin Insertable Dust Collector: Operator Manual
Martin Insertable Dust Collector: Operator Manual
MARTIN ® Insertable
Dust Collector
OPERATOR MANUAL
MARTIN ENGINEERING
One Martin Place
Neponset, IL 61234-9766 USA
800-544-2947 or 309-593-2384
Fax: 309-594-2432
Insertable
OPERATOR’S MANUAL
Dust Collector
Important
Martin Engineering hereby disclaims any liability for injuries or damage resulting from use or application
of this product contrary to instructions and specifications contained herein. Martin Engineering’s liability
shall be limited to repair or replacement of product shown to be defective.
Observe all safety rules given herein along with owner and Government standards and regulations. Know
and understand lockout/tagout procedures as defined by American National Standards Institute (ANSI)
z244.1-1982, American National Standard for Personnel Protection - Lockout/Tagout of Energy Sources -
Minimum Safety Requirements and Occupational Safety and Health Administration (OSHA) Federal
Register, Part IV, 29 CFR Part 1910, Control of Hazardous Energy Source (Lockout/Tagout); Final Rule.
! DANGER
Danger: Immediate hazards that will result in severe personal injury or death.
! WARNING
Warning: Hazards or unsafe practices that could result in personal injury.
! CAUTION
Caution: Hazards or unsafe practices that could result in product or property damages.
IMPORTANT
Important: Instructions that must be followed to ensure proper installation/operation of equipment.
NOTE
Note: General statements to assist the reader.
Table of Contents
Table of Contents
Section Page
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Location requirements for transfer point installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Materials required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Before Installing Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installing Dust Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General The MARTIN® Insertable Dust Collector is an automatic, reverse air dust
filter designed to remove dust from the air in conveyor transfer points, silo
vents, bucket elevators, and screens. The unit is made up of a group of filter
elements mounted on a sealed frame. The elements are fitted side-by-side in
an individual sealing arrangement that effectively separates the dirty (inlet)
side of the filter from the clean (outlet) side. The elements are always
removed for maintenance from the clean side of the filter.
This manual provides instructions for locating and installing the Insertable
Dust Collector at a conveyor transfer point or silo. For instructions on
installing units on bucket elevators or screens, call Martin Engineering or a
representative. Information on unit components, assembly, electrical
requirements, operation, maintenance, and troubleshooting can be found in
the Dalamatic® Insertable Dust Filter User Manual supplied with your unit.
Location To ensure the Dust Collector’s maximum effectiveness, make sure the transfer
requirements for point is properly sealed and designed with dust control in mind, as follows:
transfer point • Chute length: For standard materials or belt speeds up to 250 fpm
installations (1.3 m/s), the transfer point chute length should equal 2 ft per 100 fpm
(210 mm per 0.5 m/s) of belt speed. For very dusty materials or belt speeds
of 300 fpm (1.5 m/s) and higher, the chute length should equal 3 ft per
100 fpm (914 mm per 0.5 m/s) of belt speed. When in doubt, make the chute
longer.
• Chute height: For standard materials or belt speeds up to 250 fpm
(1.3 m/s), the chute wall should be at least 12 in. (305 mm) high. For very
dusty materials or belt speeds of 300 fpm (1.5 m/s) and higher, it should be
at least 24 in. (610 mm) high.
• Distance from load zone: Locate Dust Collector as far from actual load
zone as possible, and 1/3 of the belt width back from the chute exit point.
For best results, install a dust curtain at the exit of the chute. For information
on transfer point wear liners and sealing systems, call Martin Engineering or a
representative.
Safety All safety rules defined in the above documents and all owner/employer safety
rules must be strictly followed when working on this equipment.
Materials required In addition to standard hand tools, a hoist is required to install this equipment.
IMPORTANT
The delivery service is responsible for damage occurring in
transit. Martin Engineering CANNOT enter claims for
damages. Contact your transportation agent for more
information.
! WARNING
Before installing equipment, turn off and lock out/tag out
energy source to conveyor and conveyor accessories.
4. Turn off and lock out/tag out energy source according to ANSI standards
(see “References”).
! WARNING
If equipment will be installed in an enclosed area, gas level or
dust content must be tested before using a cutting torch or
welding. Using a cutting torch or welding in an area with gas
or dust may cause an explosion.
5. If using a cutting torch or welding, test atmosphere for gas level or dust
content. Cover conveyor belt with fire retardant cover.
! WARNING
For explosion-proof Dust Collector units, properly ground
unit to earth by connecting a ground wire to the earthing boss
on the unit. Failure to properly ground the unit can result in
a static electricity explosion, damage to equipment, and severe
injury or death.
3. For explosion-proof units with XXXXX-EP part numbers, properly
connect a ground wire to the unit’s earthing boss (located on the unit next
to the symbol shown below) to prevent static electricity buildup. Use the
brass screw provided to connect the ground wire to the unit.
Installation
Dust Collector Horizontal Upstand Vertical Upstand
Martin DCE Weight Martin Weight Martin Weight
Part No.* Model No. lb (kg) Part No. lb (kg) Part No. lb (kg)
35238 DLM V4/7-F1 353 (160) 35338-H 310 (141) 35338-V 160 (73)
35239 DLM V6/10-F1 375 (170) 35339-H 350 (159) 35339-V 240 (109)
35240 DLM V7/7-F1 496 (225) 35340-H 380 (172) 35340-V 245 (111)
35241 DLM V7/7-K3 518 (235) 35340-H 380 (172) 35340-V 245 (111)
35242 DLM V8/7-F1 463 (210) 35341-H 410 (186) 35341-V 270 (122)
35243 DLM V8/7-K3 551 (250) 35341-H 410 (186) 35341-V 270 (122)
35244 DLM V9/15-F1 397 (180) 35342-H 455 (206) 35342-V 325 (147)
35245 DLM V9/15-K3 419 (190) 35342-H 455 (206) 35342-V 325 (147)
35246 DLM V10/10-F1 540 (245) 35343-H 425 (193) 35343-V 310 (141)
35247 DLM V10/10-K3 562 (255) 35343-H 425 (193) 35343-V 310 (141)
35248 DLM V12/10-F1 595 (270) 35344-H 465 (211) 35344-V 350 (159)
35249 DLM V12/10-K3 595 (270) 35344-H 465 (211) 35344-V 350 (159)
35250 DLM V12/10-K5 617 (280) 35344-H 465 (211) 35344-V 350 (159)
35251 DLM V14/7-K3 816 (370) 35345-H 510 (231) 35345-V 330 (150)
35252 DLM V14/7-K5 838 (380) 35345-H 510 (231) 35345-V 330 (150)
35253 DLM V15/15-K3 606 (275) 35346-H 540 (245) 35346-V 425 (193)
35254 DLM V15/15-K5 628 (285) 35346-H 540 (245) 35346-V 425 (193)
35255 DLM V18/15-K3 650 (295) 35347-H 600 (272) 35347-V 470 (213)
35256 DLM V18/15-K5 672 (305) 35347-H 600 (272) 35347-V 470 (213)
35257 DLM V18/15-F6 705 (320) 35347-H 600 (272) 35347-V 470 (213)
35258 DLM V20/10-K3 893 (405) 35348-H 575 (261) 35348-V 420 (191)
35259 DLM V20/10-K5 915 (415) 35348-H 575 (261) 35348-V 420 (191)
35260 DLM V20/10-F6 948 (430) 35348-H 575 (261) 35348-V 420 (191)
35261 DLM V21/7-K3 1091 (495) 35349-H 625 (284) 35349-V 430 (195)
35262 DLM V21/7-K5 1113 (505) 35349-H 625 (284) 35349-V 430 (195)
35263 DLM V21/7-F6 1146 (520) 35349-H 625 (284) 35349-V 430 (195)
35264 DLM V30/10-K5 1213 (550) 35350-H 730 (331) 35350-V 550 (249)
35265 DLM V30/10-F6 1246 (565) 35350-H 730 (331) 35350-V 550 (249)
35266 DLM V30/10-F10 1301 (590) 35350-H 730 (331) 35350-V 550 (249)
35267 DLM V30/15-K5 1025 (465) 35351-H 720 (327) 35351-V 590 (267)
35268 DLM V30/15-F6 1058 (480) 35351-H 720 (327) 35351-V 590 (267)
35269 DLM V30/15-F10 1113 (505) 35351-H 720 (327) 35351-V 590 (267)
35270 DLM V45/15-F6 1378 (625) 35352-H 910 (413) 35352-V 760 (345)
35271 DLM V45/15-F10 1433 (650) 35352-H 910 (413) 35352-V 760 (345)
35272 DLM V45/15-K11 1444 (655) 35352-H 910 (413) 35352-V 760 (345)
35273 DLM V60/15-F6 1962 (890) 35353-H 950 (431) 35353-V 790 (358)
35274 DLM V60/15-F10 1962 (890) 35353-H 950 (431) 35353-V 790 (358)
35275 DLM V60/15-K11 1962 (890) 35353-H 950 (431) 35353-V 790 (358)
*Standard unit. Add -EP to part number for explosion-proof unit.
A M max.
D max.
B
E F
K* G N
F
J*
A
A
D N
T* B R
P
C max.
V* 2.00
(51)
G
F L**
H
K**
I *Qty. of bolt holes at 5-29/32-in. (150-mm) centers
J **Qty of bolt holes at 6-in. (152-mm) centers
Installation
ref. V4/7 V6/10 V7/7 V8/7 V9/15 V10/10 V12/10 V14/7
A 23-1/8 (587) 23-1/8 (587) 38-7/8 (987) 23-1/8 (587) 23-1/8 (587) 38-7/8 (987) 23-1/8 (587) 38-7/8 (987)
B 20-1/8 (511) 20-1/8 (511) 20-1/8 (511) 40-13/16 (1037) 20-1/8 (511) 20-1/8 (511) 40-13/16 (1037) 40-13/16 (1037)
C 48-1/8 (1222) 48-1/8 (1222) 48-1/8 (1222) 70-13/16 (1799) 48-1/8 (1222) 48-1/8 (1222) 70-13/16 (1799) 70-13/16 (1799)
D 14 (356) 14 (356) 14 (356) 24-1/2 (622) 14 (356) 14 (356) 24-1/2 (622) 24-1/2 (622)
E 29-1/2 (749) 29-1/2 (749) 45-1/4 (1149) 29-1/2 (749) 29-1/2 (749) 45-1/4 (1149) 29-1/2 (749) 49-1/4 (1251)
F 35-1/2 (902) 45-1/2 (1156) 35-1/2 (902) 35-1/2 (902) 65 (1651) 45-1/2 (1156) 45-1/2 (1156) 35-1/2 (902)
G 38 (965) 48 (1219) 38 (965) 38 (965) 67-1/2 (1715) 48 (1219) 48 (1219) 38 (965)
H 39-1/2 (1003) 37-1/2 (953) 39-1/2 (1003) 39-1/2 (1003) 69 (1753) 37-1/2 (953) 37-1/2 (953) 39-1/2 (1003)
I 32 (813) 32 (813) 47-3/4 (1213) 32 (813) 32 (813) 47-3/4 (1213) 32 (813) 51-3/4 (1314)
J 33-1/2 (851) 33-1/2 (851) 49-1/4 (1251) 33-1/2 (851) 33-1/2 (851) 49-1/4 (1251) 33-1/2 (851) 53-1/4 (1353)
K 4 4 7 4 4 7 4 8
L 6 7 6 6 10 7 7 6
M 32-1/4 (819) 32-1/4 (819) 34 (864) 35-3/4 (908) 32-1/4 (819) 34 (864) 35-3/4 (908) 35-3/4 (908)
N 12-1/4 (311) 12-1/4 (311) 12-1/4 (311) 22-5/8 (575) 12-1/4 (311) 12-1/4 (311) 22-5/8 (575) 22-5/8 (575)
P 42-1/8 (1070) 42-1/8 (1070) 42-1/8 (1070) 42-1/8 (1070) 64 (1626) 42-1/8 (1070) 64 (1626) 64 (1626)
Q 25-5/8 (651) 25-5/8 (651) 41-3/8 (1051) 25-5/8 (651) 25-5/8 (651) 41-3/8 (1051) 25-5/8 (651) 41-3/8 (1051)
R 22-5/8 (575) 22-5/8 (575) 22-5/8 (575) 42-5/16 (567) 22-5/8 (575) 42-5/16 (567) 42-5/16 (567) 22-5/8 (575)
T 3 3 3 7 3 3 2 7
V 3 3 6 3 3 6 3 6
A B A
D E G
C
F J K
D E
G B G
A B A
D E G
C
F J K
D E
G B G
Figure 3. Aperture and Mounting Flange Dimensions for Dust Collector Units*
(part 1 of 4)
*All bolt holes are 15/32-in. dia. for 3/8-in. set screws, at 5-29/32-in. (150-mm) centers, and symmetrical
about centerline.
F J K
D E G
G L
Models V7/7, V10/10, and V15/15 H
A B A
D E G
C
F J K
D E
G L G
H
Models V21/7, V30/10, and V45/15
Figure 3. Aperture and Mounting Flange Dimensions for Dust Collector Units*
(part 2 of 4)
*All bolt holes are 15/32-in. dia. for 3/8-in. set screws, at 5-29/32-in. (150-mm) centers, and symmetrical
about centerline.
A B A
E G
D E
C
F J K
D E
G L G
A B A
E E
D E C G
F J K
D E
G L G
Models V60/15
Figure 3. Aperture and Mounting Flange Dimensions for Dust Collector Units*
(part 3 of 4)
*All bolt holes are 15/32-in. dia. for 3/8-in. set screws, at 5-29/32-in. (150-mm) centers, and symmetrical
about centerline.
IMPORTANT
Read entire section before beginning work.
! WARNING
Dust Collector may produce loud noise when mounted on
structure. See OSHA 1910.95 for guidelines. If required,
wear ear protection to avoid impairment or loss of hearing.
1. If Dust Collector produces loud noise according to OSHA 1910.95, wear
ear protection.
! WARNING
Failure to remove tools from installation area and conveyor
belt before turning on energy source can cause serious injury
to personnel and damage to belt.
2. Remove all tools and fire retardant cover from installation area and
conveyor belt.
! DANGER
Do not touch or go near conveyor belt or conveyor accessories
when conveyor belt is running. Body or clothing can get
caught and pull body into conveyor belt, causing severe injury
or death.
3. Turn on conveyor belt.
4. Operate and maintain Dust Collector according to Dalamatic® Insertable
Dust Filter User Manual supplied with your unit.