Installation Instructions

Original Instructions

PowerFlex 750-Series AC Drives

Catalog Numbers 20F, 20G, 21G
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
 Table of Contents

Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation Instructions in Other Languages . . . . . . . . . . . . . . . . . . . . 10
Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation and Service Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Line to Load Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 1
Read the General Precautions Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Class 1 Light-emitting Diode Product. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Waste Electrical and Electronic Equipment. . . . . . . . . . . . . . . . . . . . . . 16

Chapter 2
Prepare for Installation Wall Mount Frames 1…7 Drive Rating Cross-references. . . . . . . . . . 20
Floor Mount Frames 8…10 Drive Rating Cross-references . . . . . . . . 23
CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
General Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation Requirements Related to EN 61800-5-1 and
the Low Voltage Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installation Requirements Related to EN 61800-3 and
the EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Access Panels, Covers, and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Wall Mount Frames 1…7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
All Mounting Styles and Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 3
Lift and Mount the Drive Drive Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Recommended Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Attach Lifting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Enclosure Code F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Enclosure Code N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Enclosure Code G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Open Type Drive (Removed from Cabinet) . . . . . . . . . . . . . . . . . 45
Enclosure Codes B and L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Enclosure Codes J, K, and Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 3

Table of Contents

Release Floor Mount Drive Cabinet from Shipping Skid. . . . . . . . . . 48

Remove Drive Cabinet Lifting Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Install IP20, NEMA/UL Type 1 Debris Screen, or
Optional Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Install IP54, NEMA 12 Cabinet Blower Assembly and
Exhaust Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Install Floor Mount Drive with Cabinet Options Bay and
Wiring Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Position the Drive Cabinets and Cabinet Options Bay. . . . . . . . 51
Position the Wiring Bay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Join the Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Approximate Dimensions – Wall Mount Frames 1…7 and
Floor Mount Frames 8…10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Approximate Dimensions – Floor Mount Drives with
Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Release Drive Assembly from Cabinet. . . . . . . . . . . . . . . . . . . . . . . . . . 126
Fiber-optic Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Disconnect Drive Control Pod Wiring Connections . . . . . . . . . . . . 129
Disconnect Wire Connections – No Drive Control Pod . . . . . . . . 131
Disconnect Control and Power Wire Harnesses . . . . . . . . . . . . . . . . 133
AC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Disconnect DC Bus Fuse Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . 133
AC Input Drives Floor Mount Frames 9 and Larger . . . . . . . . . 133
Common DC Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Release Cabinet Options Assembly from Cabinet . . . . . . . . . . . . . . . 135
Prepare the Roll-out Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Adjust Roll-out Cart Height Using Threaded Studs
and Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Adjust Roll-out Cart Height Using Spacers . . . . . . . . . . . . . . . . . 140
Adjust Roll-out Cart Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Remove Drive Assembly or Cabinet Options Assembly. . . . . . . . . . 146
Drive Assembly – Floor Mount Frames 8…10. . . . . . . . . . . . . . . 149
Cabinet Options Assembly – Floor Mount Frames 9
and 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Remove DC Back Bus Guard – Common DC Input Drives . . . . . 152
Reinstall Drive Assembly or Cabinet Options Assembly . . . . . . . . . 153

Chapter 4
Power Wiring Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Recommended Grounding Scheme . . . . . . . . . . . . . . . . . . . . . . . . 155
Shield Termination – SHLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
RFI Filter Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Power Cable Types Acceptable for 200…600 Volt Installations. . . 157
Wire Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Terminal Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Three-phase Terminal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

4 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Table of Contents

Wall Mount Frames 1…7 AC Input Power Terminals . . . . . . . . . . . 161

Wall Mount Frames 5…7 Common DC Input Terminal
Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Wall Mount Frames 5…7 Common DC Input Power
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Floor Mount Frames 8…10 Bus Bar Locations . . . . . . . . . . . . . . . . . . 166
Floor Mount Cabinet Options Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Floor Mount Frames 8…10 Power Wiring Options . . . . . . . . . . . . . 171
Floor Mount Frames 8…10 Power Terminal L-brackets . . . . . . . . . 172
Additional Power Terminal L-Brackets. . . . . . . . . . . . . . . . . . . . . 172
Recommended Motor Cable Spacing – Floor Mount Frames 8
and Larger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Fuse and Circuit Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Short Circuit Current Ratings – Floor Mount Drives with
Cabinet Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Input Contactor Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Output Contactor Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Applying and Removing Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Drives with Cabinet Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Power Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Terminal Blocks and Other Cabinet Parts . . . . . . . . . . . . . . . . . . 204
Transformer Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Power Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Input Power Circuit Breakers and Disconnect Switches . . . . . . . . . 206
Cabinet Options Bay Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
MOV, AC EMI Capacitor, and Common Mode Capacitor
Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Wall Mount Frames 2…5 Power Jumper Screw Removal
and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
Wall Mount Frames 1, 6, and 7 Power Jumper Wire
Removal and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
Floor Mount Frames 8…10 Drive Assembly Jumper
Removal and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

Chapter 5
I/O Wiring I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Access Drive Control Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
PowerFlex 753 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
PowerFlex 755 Main Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Wall Mount Frames 1…7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

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Table of Contents

Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
PowerFlex 755 Fiber-optic Interface Board . . . . . . . . . . . . . . . . . . . . . 246
AC Input Drive Control and Power Terminal Block . . . . . . . . . . . . 247
Shunt Trip Contact Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
Common DC Input Drive Control and Power Terminal
Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
DC Precharge Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
Cabinet Door Interlock and Door Switch . . . . . . . . . . . . . . . . . . 249
120V Output Wiring for Drive Control . . . . . . . . . . . . . . . . . . . . 250
Control Transformer Connections – Common DC Input
Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
Uninterruptible Power Supply Connections – Common DC
Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
120/240V AC Power Supply Connections – Common DC
Input Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
PowerFlex 753 Main Control Board I/O Wiring Examples . . . . . . 255
Drive Device Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Option Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
11-Series I/O Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
11-Series I/O with ATEX Option Module . . . . . . . . . . . . . . . . . 262
11-Series I/O Option Module Wiring Examples . . . . . . . . . . . . . . . . 263
22-Series I/O Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
22-Series I/O Option Module Wiring Examples . . . . . . . . . . . . . . . . 273
Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Important Safe Torque Off Option Module Installation
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
Integrated Safety - Safe Torque Off Option Module. . . . . . . . . . . . . 279
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Power Supply Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Important Safe Speed Monitor Option Module Installation
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Auxiliary Power Supply Option Module . . . . . . . . . . . . . . . . . . . . . . . 283
DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
Dual-port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . 287
PROFIBUS Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
20-COMM Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Frame 1 Drives Installation Recommendations. . . . . . . . . . . . . . 290
Frame 2 and Larger Drives Installation Recommendations . . . 290
Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . 291
Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . 293
Wiring Examples – Single Incremental Encoder Option
Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294

6 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Table of Contents

Wiring Example – Dual Incremental Encoder Option

Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
Universal Feedback Option Module – Only
PowerFlex 755 Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Motor Feedback Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
Control Pod Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Floor Mount Frames 8…10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
Control Wiring – Early Frame 8 Drives with Cabinet Options. . . 311
Control Wiring – Current Frame 8 Drives with Cabinet
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313
Control Wiring – Frame 9 and 10 Drives with Cabinet
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
Enclosure Options – Floor Mount Frames 8…10. . . . . . . . . . . . . . . . 316
NEMA/UL Type 1 Enclosure – 2500 MCC Style Cabinet . . 316
NEMA Type 12 Enclosure – 2500 MCC Style Cabinet. . . . . . 316

Chapter 6
Integrated Motion Drives Configure Option Modules for Integrated Motion . . . . . . . . . . . . . . 317
Supporting Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 7

Table of Contents

Notes:

8 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Preface

Summary of Changes This manual contains new and updated information as indicated in the
following table.

Topic Page
Added Code B – 240V AC (208V AC)/ 325V DC (281V DC) to the Voltage Rating section of 17
the catalog number explanation table
Added normal duty ratings for 208V, 60 Hz Input and 240V, 60 Hz Input to the catalog 17
number explanation table
Added a drive rating cross-reference table for 208V and 240V drives 20
Changed the title of the table to reflect the addition of 208V and 240V drives 28
Added information about 208V and 240V drives to the Drive Rating column of the table 41
Added information about 208V and 240V drives to the Input Device Requirements table 177
Added a table of 208V AC and 281V DC input protection devices 179
Added a table of 240V AC and 325V DC input protection devices 181

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 9

Preface

This document explains the basic steps for mechanical installation and for
connecting incoming power, the motor, and basic I/O to the PowerFlex® 750-
Series Adjustable Frequency AC drive.

IMPORTANT This information is intended for qualified installers of adjustable frequency

AC drives.

See Additional Resources on page 14 for a list of Rockwell Automation

publications that provide detailed drive information from wiring and
grounding recommendations, to troubleshooting and repair.

Installation Instructions in The PowerFlex 750-Series AC drive installation instructions are also available
in these languages.
Other Languages
English This instruction sheet is available in multiple languages at
http://rockwellautomation.com/literature. Select publication language and type “750-IN001“ in
the search field.
Deutsch Diese Anleitung steht in mehreren Sprachen unter
http://rockwellautomation.com/literature zur Verfügung. Wählen Sie Ihre Sprache aus, und geben
Sie „750-IN001“ in das Suchfeld ein.
Français Ces instructions sont disponibles dans différentes langues à l’adresse suivante:
http://rockwellautomation.com/literature. Sélectionner la langue puis taper « 750-IN001 » dans
le champ de recherche.
Italiano La presente scheda d’istruzione è disponibile in varie lingue sul sito
http://rockwellautomation.com/literature. Selezionare la lingua desiderata e digitare “750-
IN001“ nel campo di ricerca.
Español Puede encontrar esta hoja de instrucciones en varios idiomas en
http://rockwellautomation.com/literature. Selecione el idioma de publicación y escriba “750-
IN001“ en el campo de búsqueda.
Português Esta folha de instruções está disponível em várias línguas em
http://rockwellautomation.com/literature. Seleccione a língua de publicação e entre com “750-
IN001“ no espaço de busca.
中文 从以下网页可以获得本说明书的多种语言的版本 :
( 简体 ) http://rockwellautomation.com/literature 。
请选择出版物的语言 , 并在搜索栏输入 “750-IN001” 印。
日本 本説明書シートの多言語版は Web サイト
http://rockwellautomation.com/literature
にて入手できます。出版言語を選択し、検索フィールドに 「750-IN001」と
タイプしてください。
한국의 설치 지침은 여러 언어로 사용할 수 있습니다 http://
rockwellautomation.com/literature.
검색 필드에 출판 언어와 형식 ‘ 750 – IN001’ 를 선택하십시오 .
Русский Данное руководство на других языках можно найти по адресу
http://rockwellautomation.com/literature. Выберите язык и введите в окно поиска «750-
IN001».
中文 以下網頁提供本說明書的多國語言版本：
（繁體） http://rockwellautomation.com/literature. 請選擇出版語言，並於搜尋
欄鍵入 “750-IN001” 即可。
Český Tato stránka s pokyny je k dispozici ve více jazykových verzích na adrese
http://rockwellautomation.com/literature. Zvolte jazyk publikace a do vstupního pole pro
vyhledávání zadejte „750-IN001“.
Polski Niniejsza instrukcja dostępna jest w wielu językach na stronie
http://rockwellautomation.com/literature. Wybrać język publikacji, w polu wyszukiwania
wpisać “750-IN001”.

10 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Preface

Commonly Used Tools Installation and Service Tools

IMPORTANT Do not let tools or hardware components fall into open drive assemblies. Do
not energize the drive unless all tools and hardware components have been
removed from the drive assemblies and enclosure.

Use these tools to install the drive.

Tool Description Details

ESD-protected place of work Work surface, Floor cover, seat, and ground connections
ESD-protective clothing Wrist wrap, shoes, overall clothing (coat)
Multimeter Digital multimeter, capable of AC and DC voltage, continuity, resistance,
capacitance measurements, and forward diode bias tests. Fluke model 87 III
or equivalent.
Allen socket wrench 4 mm, 5 mm
Allen-socket wrench extension 254 mm (10 in.)
Flat-nose screwdriver 5 mm (0.19 in.), 6.4 mm (0.25 in.), 9.5 mm (0.375 in.), #1, #2
Hexalobular screw driver/bit #15, #20, #25, #40, #45
Hexagonal socket wrench 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm
Combination wrench 10 mm, 17 mm
Phillips screw driver/bit #2, 492-C
Pozidriv #2, M3 x 7
Torque wrench 1...12 N•m (8.8…106 lb•in)
Torque wrench 6...50 N•m (53…443 lb•in)
Roll-out cart 20-750-CART1-F8
IMPORTANT: The roll-out cart is required to remove Frame 8 and larger
drive assemblies from the enclosure.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 11

Preface

Line to Load Installation This section provides direction for how and where to find information from
line to load on the successful installation and implementation of PowerFlex
Guidelines 750-Series drives.

Topic PowerFlex 750-Series Drives

AC supply source Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
GND publication DRIVES-IN001
See Chapter 2 – System Configurations.

Input power Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
conditioning publication DRIVES-IN001
See Chapter 2 – AC Line Impedance.
1321 Power Conditioning Products Technical Data, publication 1321-TD001
See this publication for line reactors and isolation transformers.

Input fusing and PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
circuit breakers See Fuse and Circuit Breaker Ratings on page 177.

Input power wire and Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
cable publication DRIVES-IN001
See Chapter 1 – Input Power Cables.
EMC filters PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
See Installation Requirements Related to EN 61800-3 and the EMC Directive on page 26.
Electrical interference Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 6 – How Electromechanical Switches Cause Transient Interference.
Grounding Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 3 – Grounding.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
See Grounding Requirements on page 155.

12 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Preface

Topic PowerFlex 750-Series Drives

Jumpers PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
See Drive Power Jumper Configuration on page 221.
Mounting PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
considerations See Minimum Clearances on page 38 and Mounting Considerations on page 39.
PE R S T Environment Industry Installation Guidelines for Pulse-width Modulated (PWM) AC Drives Application Technique, publication
DRIVES-AT003
GND (L1) (L2) (L3)
See this publication for information for different enclosure systems and environmental/location considerations
(to help protect against environmental contaminants), and power and grounding considerations.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
See Environmental Specifications on page 39.
Control and signal Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
cabling publication DRIVES-IN001
See Chapter 4 – Wire Routing.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
See I/O Wiring on page 231.

PowerFlex 750-Series Drive

PE (T1) (T2) (T3)

GND U V W

Output power cabling Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 1 – Motor Cables.
Output devices Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 6 – Shielded or Armored Power Cable.
1321 Power Conditioning Products Technical Data, publication 1321-TD001
See this publication for load reactors, RWRs, and common mode chokes/cores.
1204 Terminator Instructions, publication 1204-IN002
See this publication for motor terminators.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001
See Output Contactor Precaution on page 203.
Cable length Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 5 – Length Restrictions for Motor Protection.
Encoder Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Chapter 1 – Analog Signal and Encoder Cable.

Motor Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions,
publication DRIVES-IN001
See Appendix A – Overview.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 13

Preface

Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.

Resource Description
PowerFlex 750-Series AC Drives Programming Manual, Provides detailed information on:
publication 750-PM001 • I/O, control, and feedback options
• Parameters and programming
• Faults, alarms, and troubleshooting
PowerFlex 750-Series AC Drives Technical Data, Provides detailed information on:
publication 750-TD001 • Drive specifications
• Option specifications
• Fuse and circuit breaker ratings
PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface Provides detailed information on HIM components,
Module) User Manual, publication 20HIM-UM001 operation, features.
PowerFlex 750-Series AC Drives Hardware Service Provides detailed information on:
Manual – Frame 8 and Larger, publication 750-TG001 • Preventive maintenance
• Component testing
• Hardware replacement procedures
PowerFlex 755 Drive Embedded EtherNet/IP Adapter These publications provide detailed information on how
User Manual, publication 750COM-UM001 to configure, use, and troubleshoot PowerFlex
750-Series communication option modules and
PowerFlex 750-Series Drive DeviceNet Option Module adapters.
User Manual, publication 750COM-UM002
PowerFlex 7-Class Network Communication Adapter
User Manuals, publications 750COM-UMxxx
PowerFlex 750-Series Safe Torque Off User Manual, These publications provide detailed information on how
publication 750-UM002 to install, configure, and operate the 750-Series safety
option modules.
Safe Speed Monitor Option Module for PowerFlex
750-Series AC Drives Safety Reference Manual,
publication 750-RM001
Wiring and Grounding Guidelines for Pulse-width Provides basic information to properly wire and ground
Modulated (PWM) AC Drives, publication DRIVES-IN001 PWM AC drives.
PowerFlex AC Drives in Common Bus Configurations, Provides basic information to properly wire and ground
publication DRIVES-AT002 PWM AC drives with a common bus.
Safety Guidelines for the Application, Installation, and Provides general guidelines for the application,
Maintenance of Solid-State Control, publication SGI-1.1 installation, and maintenance of solid-state control.
Product Certifications website, http:// Provides declarations of conformity, certificates, and
www.rockwellautomation.com/global/certification/ other certification details.
overview.page

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.
To order paper copies of technical documentation, contact your local
Allen-Bradley distributor or Rockwell Automation sales representative.

14 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Chapter 1

Read the General Precautions

Qualified Personnel
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery can plan or implement the installation,
start-up, and subsequent maintenance of the system. Failure to comply can
result in personal injury and/or equipment damage.

Personal Safety
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged completely before servicing.
Frames 1…7: Measure the DC bus voltage at the power terminal block by
measuring between the +DC and -DC terminals (see Figure 95 and Figure 14 for
location) or between the +DC and -DC test point sockets, if equipped. Also
measure between the +DC terminal or test point and the chassis, and between
the -DC terminal or testpoint and the chassis. The voltage must be zero for all
three measurements.
Frames 8…10: Measure the DC bus voltage at the DC+ and DC- TESTPOINT
sockets on the front of the power module (see Figure 98 for location).
ATTENTION: Hazard of personal injury or equipment damage exists when
using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI™ or SCANport™
host products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in this
manner.
ATTENTION: The drive start/stop/enable control circuitry includes solid-state
components. If hazards due to accidental contact with moving machinery or
unintentional flow of liquid, gas, or solids exist, an additional hardwired stop
circuit can be required to remove the AC line to the drive. An auxiliary braking
method can be required.
ATTENTION: Hazard of personal injury or equipment damage due to
unexpected machine operation exists if the drive is configured to
automatically issue a Start or Run command. Do not use these functions
without considering applicable local, national, and international codes,
standards, regulations, or industry guidelines.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 15

Chapter 1 Read the General Precautions

Product Safety
ATTENTION: An incorrectly applied or installed drive can result in component
damage or a reduction in product life. Wiring or application errors such as an
under-size motor, incorrect or inadequate AC supply, a corrosive environment,
or excessive surrounding air temperatures can result in malfunction of the
system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when you install, test,
service, or repair this assembly. Component damage can result if ESD control
procedures are not followed. If you are not familiar with static control
procedures, see an applicable ESD protection handbook.
ATTENTION: If you configure an analog input for 0…20 mA operation and
drive it from a voltage source, you can cause component damage. Verify
proper configuration before you apply any input signals.

Class 1 Light-emitting Diode

Product ATTENTION: Hazard of permanent eye damage exists when using optical
transmission equipment. This product emits intense light and invisible
radiation. Do not look into module ports or fiber-optic cable connectors.

Waste Electrical and

Electronic Equipment At the end of its life, this equipment should be collected separately from any
unsorted municipal waste.

16 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Chapter 2
Prepare for Installation
Catalog Number Explanation.
1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A O N N N N N LD - P3 - P11…

a b c d e f1…f6 g h i Positions 14…18 are not used.
a e f2
Drive Voltage Rating ND Rating
Code Type Frames Code Voltage 240V, 60 Hz Input
20F PowerFlex® 753 1…7 B 240V AC (208V AC) (1)/ 325V DC ( 281V DC) (1) Frame
20G PowerFlex 755 1…10 C 400V AC/540V DC Enclosure Code
Code Amps Hp
21G PowerFlex 755 Drive with Options 8…10 B, J, K, P,
D 480V AC/650V DC F G N R
L, T W, Y
b E 600V AC/810V DC 2P2 2.2 0.5
F 690V AC/932V DC (not UL Listed) 4P2 4.2 1
Future Use
(1) Drive must be programmed to obtain low (208V AC) voltage 6P8 6.8 2 – – – 1
c rating. 9P6 9.6 3
015 15.3 5
Input Type
f1 2P2 2.2 0.5
Code Description Frames
ND Rating 4P2 4.2 1
AC Input with Precharge, 1…5
1 6P8 6.8 2
includes DC Terminals 8…10 208V (1), 60 Hz Input 2 2 2
4 DC Input with Precharge 5…10 9P6 9.6 3
Frame
A AC Input with Precharge, no DC Terminals 6…8 (1) 015 15.3 5
Enclosure Code
Code Amps kW 022 22 7.5
(1) The DC Bus Bar kit (20-750-DCBB1-Fx) is available for Frames B, J, K, P,
F G N R 028 28 10
6…7 AC input drives th at require DC bus terminals. L, T W, Y – 3 3 3 –
042 42 15
2P2 2.5 0.37
054 54 20 4 4 4
d 4P2 4.8 0.75 070 70 25 5 –
Enclosure 6P8 7.8 1.5 – – 1 5 5
080 80 30
Code Description Frames 9P6 11 2.2 104 104 40
R IP20, NEMA/UL Type Open, Frame 1 1
015 15.3 4 130 130 50 6
F (1) Flange (NEMA/UL Type 4X/12 back) 2…5 (1)
2P2 2.5 0.37 154 154 60 6
G IP54, NEMA/UL Type 12 2…7
4P2 4.8 0.75 192 192 75
N(2) IP20/IP00, NEMA/UL Type Open 2…7
6P8 7.8 1.5 260 260 100
IP20, NEMA/UL Type 1, 2 2 2 312 312 125 7
B (3) 600 mm (23.6 in.) Deep, 8…10 9P6 11 2.2 (1)
Standard Cabinet Color (RAL 7032) 360 360 150 7
015 17.5 4
IP54, UL Type 12, 477 477 200 –
022 22 5.5
J(3) 800 mm (31.5 in.) Deep, 8…10 (1) For Frames 6 and 7, a user-installed flange kit (20-750-FLNG4-
Standard Cabinet Color (RAL 7032) 028 32.2 7.5 Fx) is available to convert a Code N drive that provides a NEMA/
– 3 3 3 –
IP54, NEMA 12, 042 43 11 UL Type 4X/12 back.
2500 MCC Style Cabinet and Options w/MCC
K(3) 8…10 054 60 15 4 4 4
Power Bus, 800 mm (31.5 in.) Deep,
Standard Cabinet Color (RAL 7032) 070 78.2 18.2 5 –
5 5
IP20, NEMA/UL Type 1, 080 92 22
L (3) 800 mm (31.5 in.) Deep, 8…10 104 120 30
Standard Cabinet Color (RAL 7032)
130 150 37 6
IP20, NEMA/UL Type 1, (2)
2500 MCC Style Cabinet and Options w/MCC 154 177 45 6
P(3) 8…10
Power Bus, 800 mm (31.5 in.) Deep, 192 221 55
Standard Cabinet Color (RAL 7032) 260 260 66
IP20, NEMA/UL Type 1, 312 359 90 7
2500 MCC Style Cabinet and Options w/MCC
W (3) 8…10 360 414 110 (2)
7
Power Bus, 800 mm (31.5 in.) Deep,
CenterLine 2100 Gray (ASA49) 477 477 132
IP54, NEMA 12,
(1) Drive must be programmed to obtain low (208VAC) voltage
2500 MCC Style Cabinet and Options w/MCC
Y (3) 8…10 rating.
Power Bus, 800 mm (31.5 in.) Deep,
(2) For Frames 6 and 7, a user-installed flange kit (20-750-FLNG4-
CenterLine 2100 Gray (ASA49)
Fx) is available to convert a Code N drive that provides a NEMA/
T IP00, UL Open Type without Control POD 8…10 UL Type 4X/12 back.
(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)
is available to convert a Code N drive that provides a NEMA/UL
Type 4X/12 back.
(2) Frames 2…5 are IP20, Frames 6…7 are IP00.
(3) Available as a drive with options (21G).

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 17

Chapter 2 Prepare for Installation

Catalog Number Explanation (continued).

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A O N N N N N LD - P3 - P11…

a b c d e f1…f6 g h i Positions 14…18 are not used.
f3 f4 f5
ND Rating ND Rating ND Rating
400V, 50 Hz Input 480V, 60 Hz Input 600V, 60 Hz Input
Frame Frame Frame
Enclosure Code Enclosure Code Enclosure Code
Code Amps kW Code Amps Hp Code Amps Hp
B, J, K, P, B, J, K, P, B, J, K, P,
F G N R F G N R F G N R
L, T W, Y L, T W, Y L, T W, Y
2P1 2.1 0.75 2P1 2.1 1 1P7 1.7 1
3P5 3.5 1.5 3P4 3.4 2 2P7 2.7 2
5P0 5.0 2.2 5P0 5.0 3
1 1 3P9 3.9 3
8P7 8.7 4 2 2 2 8P0 8.0 5 2 2 2 3 3 3
6P1 6.1 5
011 11.5 5.5 011 11 7.5
015 15.4 7.5 014 14 10 9P0 9 7.5
022 22 11 022 22 15 011 11 10
030 30 15 027 27 20 012(1) 12 10 – 6 6
037 37 18.5 3 3 3 034 34 25 3 3 3 017 17 15 3 3 3
043 43 22 040 40 30 018(1) 18 15 – 6 6
060 60 30 – 4 – 052 52 40 – 4 –
4 4 4 4 022 22 20 3 3 3
072 72 37 065 65 50
5 5 023(1) 23 20
085 85 45 077 77 60 – 6 6
5 5 5 5 024(1) 24 20
104 104 55 096 96 75
140 140 75 125 125 100 027 27 25 4 4 4
6 6
170 170 90 156 156 125 028(1) 28 25 – 6 6
6 6 – –
205 205 110 186 186 150 032 32 30 4 4 4
(1) (1)
260 260 132 248 248 200
033(1) 33 30 – 6 6
302 302 160 302 302 250
7 7 041 41 40 5 5 5
367 367 200 7 361 361 300 7
456 456 250 415 415 350 042(1) 42 40 – 6 6
(2) – (2) – 052 52 50 5 – 5
460 460 250 8 – – – 8 430 430 350 8 – – – 8
477 477 270 – (1) – 7 – 477 477 400 – (1) – 7 – 053(1) 53 50
540 540 315 485 485 400 063 63 60
567 567 315 545 545 450 –
077 77 75
650 650 355 8 8(2) 617 617 500 8 8(2) 6 6
099 99 100
750 750 400 710 710 600 (2)
125 125 125
770 770 400 740 740 650
910 910 500 800 800 700 144 144 150
1K0 1040 560 – – – 960 960 800 – – – 192 192 200
1K1 1090 630 (2) 1K0 1045 900 (2) 242 242 250 7 7
9 9 9 9
1K2 1175 710 1K2 1135 1000 289 289 300
1K4 1465 800 1K3 1365 1100
295 295 300
1K5 1480 850 1K4 1420 1250
355 355 350
1K6 1590 900 1K5 1525 1350
10 10 (2) 10 10(2) 395 395 400
2K1 2150 1250 2K0 2070 1750 8 8 (3)
435 435 450
(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx) (1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)
is available to convert a Code N drive that provides a NEMA/UL is available to convert a Code N drive that provides a NEMA/UL 460 460 500
Type 4X/12 back. Type 4X/12 back. 510 510 500
(2) Available as a drive with options (21G). (2) Available as a drive with options (21G).
595 595 600
– – –
630 630 700
760 760 800
9 9 (3)
825 825 900
900 900 950
980 980 1000
1K1 1110 1100
10 10 (3)
1K4 1430 1400
(1) Required for uncontrolled common DC bus applications. Optional
for all AC applications.
(2) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)
is available to convert a Code N drive that provides a NEMA/UL
Type 4X/12 back.
(3) Available as a drive with options (21G).

18 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Prepare for Installation Chapter 2

Catalog Number Explanation (continued).

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18

20G 1 A N D 248 A A O N N N N N LD - P3 - P11…

a b c d e f1…f6 g h i Positions 14…18 are not used.
f6 i
ND Rating Door Mounted HIM (Frames 8…10)
690V, 50 Hz Input (not UL Listed) Code Operator Interface
Frame 0 No Door Mounted HIM
Enclosure Code 2 Enhanced LCD, Full Numeric, IP20
Code Amps kW
B, J, K, P, 4 Enhanced LCD, Full Numeric, IP66 NEMA Type 4X/12
F G N R
L, T W, Y
012 12 7.5 PowerFlex 755 w/Options (21G)
015 15 11 Required Selections
020 20 15
Code Option Frames Type
023 23 18.5
LD Light Duty
030 30 22 System Overload
ND Normal Duty 8…10
034 34 30 Duty Cycle (1)
HD Heavy Duty
046 46 37 6 6
Input Thermal- magnetic
050 50 45 P3 8…10
– – Circuit Breaker Power
061 61 55 Disconnect (1)
Input Non-Fused Molded
082 82 75 P5 8 Only
Case Disconnect Switch
098 98 90 (1) P14 Wiring Only Bay 8…10 Wiring Only Bay
119 119 110
(1) Only one option of this type can be selected.
142 142 132
171 171 160
212 212 200 7 7
PowerFlex 755 w/Options (21G)
263 263 250
– Additional Selections
265 265 250 Code Option Frames Type
330 330 315 P11 Input Contactor
8 Only Contactors (1)(2)
370 370 355 P12 Output Contactor
8 8 (2)
415 415 400 L1 3% Input Reactor
8…9
460 460 450 L2 3% Output Reactor
Reactors (1)
500 500 500 L3 5% Input Reactor
8 Only
590 590 560 L4 5% Output Reactor
– –
650 650 630 P20 1200 A Bus
MCC Power Bus
710 710 710 P22 2000 A Bus 8…10
9 9 (2) Capacity (1)
765 765 750 P24 3000 A Bus
–
795 795 800 UPS Control Bus, DC
P30 8…10 UPS Control Bus
960 960 900 Input w/Precharge only
1K0 1040 1000 Auxiliary Transformer
10 10(2) X1 (500VA available), IP20 8 Only(3) Auxiliary Power
1K4 1400 1400
Cabinet Only
(1) For Frames 6…7, a user installed flange kit (20-750-FLNG4-Fx)
(1) Only one option of this type can be selected.
is available to convert a Code N drive that provides a NEMA/UL
(2) Contactor options are not available for systems with MCC power
Type 4X/12 back.
bus.
(2) Available as a drive with options (21G).
(3) Standard on all other cabinet configurations.

g
Filtering and CM Cap Configuration
Code Filtering Default CM Cap Connection
A Yes Jumper Removed
J Yes Jumper Installed

h
Dynamic Braking (1)
Code Internal Resistor (2) Internal Transistor (3)
A No Yes
N No No
(1) Not available on Frames 8…10, specify Code ‘N’.
(2) Frames 1…2 only. Internal Resistor kits (20-750-DB1-Dx) sold
separately.
(3) Standard on Frames 1…5, optional on 6…7.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 19

Chapter 2 Prepare for Installation

Wall Mount Frames 1…7 Reference the drive nameplate with Table 1, Table 2, or Table 3 to determine
the drive rating for your wall mount drive.
Drive Rating Cross-references
Table 1 - Drive Rating Cross-reference for 208V and 240V Drives

2 1
Drive Code Input Voltage and Normal Duty Amp Rating Enclosure Code
208V/240V AC F G N R
1 2
20F or 20G B2P2
Nameplate 1: Specifications and Custom Catalog Number 20F or 20G B4P2
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
20F or 20G B6P8 1
Cat No. 20G11 N D 011 AA0NNNNN Series: A 2 2 2
UL Open Type/IP20 - without Debris Hood and Conduit Plate
UL Type 1 - only with Debris Hood and Conduit Plate 20F or 20G B9P6
400V Class 480V Class
Power ND (HD) 5.5 HP (4 HP) 7.5 HP (5 HP) 20F or 20G B015
Input: 3 Phase, 47-63Hz
AC Voltage Range 342-440 432-528
Amps ND (HD) xxx xxx xxx xxx 20F or 20G B022
Output: 3 Phase, 0-400 Hz
AC Voltage Range 0-400 0-460 20F or 20G B028
Base Frequency (default) 50 Hz 60 Hz 3 3 3
Continuous Amps ND (HD) xxx xxx xxx xxx 20F or 20G B042
60Sec Ovld Amps ND (HD) xxx xxx xxx xxx

Wall Mount Frame

3 Sec Ovld Amps ND (HD) xxx xxx xxx xxx
20F or 20G B054 4 4 4
Mfd. in 2016 on Jan. 19 Original Firmware: x.xxx 20F or 20G B070 5
5 5
Made in the U.S.A. Fac1C Serial Number: xxxxxxxx
20F or 20G B080
20F or 20G B104
N223
–
20F or 20G B130 6
Drive Nameplate 1, Wall Mount Frames 1…7 6
20F or 20G B154 6
(Kit)
20F or 20G B192
20F or 20G B260
20F or 20G B312 7
7
20F or 20G B360 7
(Kit)
20F or 20G B477 –

20 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Prepare for Installation Chapter 2

Table 2 - Drive Rating Cross-reference for 400V and 480V Drives

2 1
Drive Code Input Voltage and Normal Duty Amp Rating Enclosure Code
400V AC 480V AC F G N R
1 2
20F or 20G C2P1 D2P1
Nameplate 1: Specifications and Custom Catalog Number 20F or 20G C3P5 D3P4
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
20F or 20G C5P0 D5P0
Cat No. 20G11 N D 011 AA0NNNNN Series: A 1
UL Open Type/IP20 - without Debris Hood and Conduit Plate
UL Type 1 - only with Debris Hood and Conduit Plate 20F or 20G C8P7 D8P0 2 2 2
400V Class 480V Class
Power ND (HD) 5.5 HP (4 HP) 7.5 HP (5 HP) 20F or 20G C011 D011
Input: 3 Phase, 47-63Hz
AC Voltage Range 342-440 432-528
Amps ND (HD) xxx xxx xxx xxx 20F or 20G C015 D014
Output: 3 Phase, 0-400 Hz
AC Voltage Range 0-400 0-460 20F or 20G C022 D022
Base Frequency (default) 50 Hz 60 Hz
Continuous Amps ND (HD) xxx xxx xxx xxx 20F or 20G C030 D027
60Sec Ovld Amps ND (HD) xxx xxx xxx xxx
3 Sec Ovld Amps ND (HD) xxx xxx xxx xxx
20F or 20G C037 D034 3 3 3
Mfd. in 2016 on Jan. 19 Original Firmware: x.xxx

Wall Mount Frame

20F or 20G C043 D040
Made in the U.S.A. Fac1C Serial Number: xxxxxxxx
20F or 20G C060 D052 4
4 4
20F or 20G C072 D065
N223
5
20F or 20G C085 D077
5 5
Drive Nameplate 1, Wall Mount Frames 1…7 20F or 20G C104 D096
–
20F or 20G C140 D125
6
20F or 20G C170 D156 6 6
20F or 20G C205 D186 (Kit)

20F or 20G C260 D248

20F or 20G C302 D302
7
20F or 20G C367 D361 7 7
20F or 20G C456 D415 (Kit)

20F or 20G C477 D477 –

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 21

Chapter 2 Prepare for Installation

Table 3 - Drive Rating Cross-reference for 600V and 690V Wall Mount Drives

1 2 2 1
Drive Code Input Voltage and Normal Duty Amp Rating Enclosure Code
Nameplate 1: Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
600V AC 690V AC F G N R
for equivalent base catalog number and separate options
Cat No. 20G11 N D 011 AA0NNNNN Series: A 20F or 20G E1P7 –
UL Open Type/IP20 - without Debris Hood and Conduit Plate
UL Type 1 - only with Debris Hood and Conduit Plate
400V Class 480V Class 20F or 20G E2P7
Power ND (HD) 5.5 HP (4 HP) 7.5 HP (5 HP)
Input: 3 Phase, 47-63Hz 20F or 20G E3P9
AC Voltage Range 342-440 432-528 3 3 3
Amps ND (HD) xxx xxx xxx xxx 20F or 20G E6P1
Output: 3 Phase, 0-400 Hz
AC Voltage Range 0-400 0-460 20F or 20G E9P0
Base Frequency (default) 50 Hz 60 Hz
Continuous Amps ND (HD) xxx xxx xxx xxx
60Sec Ovld Amps ND (HD) xxx xxx xxx xxx 20F or 20G E011
3 Sec Ovld Amps ND (HD) xxx xxx xxx xxx
20F or 20G E012 F012 6 6 6
Mfd. in 2016 on Jan. 19 Original Firmware: x.xxx (Kit)
Made in the U.S.A. Fac1C Serial Number: xxxxxxxx 20F or 20G E017 – 3 3 3
20F or 20G E018 F015 6 6 6
(Kit)
N223
20F or 20G E022 – 3 3 3
Drive Nameplate 1, Wall Mount Frames 1…7
20F or 20G E023 F020 6 6 6
20F or 20G E024 F023 (Kit)

20F or 20G E027 – 4 4 4

Wall Mount Frame

20F or 20G E028 F030 6 6 6
(Kit) –
20F or 20G E032 – 4 4 4
20F or 20G E033 F034 6 6 6
(Kit)
20F or 20G E041 – 5 5 5
20F or 20G E042 F046 6 6 6
(Kit)
20F or 20G E052 – 5 – 5
20F or 20G E053 F050
20F or 20G E063 F061
20F or 20G E077 F082 6 6 6
20F or 20G E099 F098 (Kit)

20F or 20G E125 F119

20F or 20G E144 F142
20F or 20G E192 F171
7
20F or 20G E242 F212 7 7
(Kit)
20F or 20G E289 F263

22 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Prepare for Installation Chapter 2

Floor Mount Frames 8…10 Reference the drive nameplate with Table 4 to determine the drive rating for
your floor mount drive.
Drive Rating Cross-references
Table 4 - Drive Rating Cross-reference for 400V, 480V, 600V, and 690V Floor Mount Drives

1 2 2 1
Input Voltage and Normal Duty Amp Rating Enclosure Code
Drive Code
Nameplate 1: Specifications and Custom Catalog Number
representing options installed at factory. W,
See Nameplate 2 (Located behind HIM) 400V AC 480V AC 600V AC 690V AC B L, J P, K
for equivalent base catalog number and separate options Y
Cat No: 20G1A B D 430 JN0NNNNN
UL Type 1 / IP20 in 600 mm deep cabinet Series: B 20G or 21G C460 D430 E295 F265
CM Cap Jumpers Installed
400V Class 480V Class
Power LD/ND/HD 315/250/200 (kW) 400/350/300 (HP) 20G or 21G C540 D485 E355 F330
Input: 3-Phase, 47-63 Hz
AC Voltage Range 360-440 432-528 20G or 21G C567 D545 E395 F370
Amps LD/ND/HD xxxx/xxxx/xxxx xxxx/xxxx/xxxx 8 8 8 8
Output: 3-Phase, 0-400 Hz 20G or 21G C650 D617 E435 F415
AC Voltage Range 0-400 0-460
Base Freq. (default) 50 Hz 60 Hz
Cont. Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx 20G or 21G C750 D710 E460 F460
60S OL Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx

Floor Mount Frame

3S OL Amps LD/ND/HD /xxx/xxx /xxx/xxx 20G or 21G C770 D740 E510 F500
Auxillary Input Power: 120V//240V AC, 50/60Hz, 8.3A/4.2A, 1kVA
MFD DATE: 2010/08/20 Original Firmware: x.xxx 20G or 21G C910 D800 E595 F590
Product of U.S.A. FAC 1100 Serial Number: xxxxxxxx 20G or 21G C1K0 D960 E630 F650
20G or 21G C1K1 D1K0 E760 F710
9 9 9 9
N223 20G or 21G C1K2 D1K2 E825 F765

Drive Nameplate 1, Floor Mount Frames 8…10 20G or 21G C1K4 D1K3 E900 F795
20G or 21G C1K5 D1K4 E980 F960
20G or 21G C1K6 D1K5 E1K1 F1K0
10 10 10 10
20G or 21G C2K1 D2K0 E1K4 F1K4

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 23

Chapter 2 Prepare for Installation

CE Conformity Compliance with the Low Voltage Directive and Electromagnetic

Compatibility Directive has been demonstrated using harmonized European
Norm (EN) standards, which are referenced by the Official Journal of the
European Union. PowerFlex 750-Series drives comply with the EN standards
that are listed in this section when installed according to these installation
instructions.

EU Declarations of Conformity are available online at:

http://www.rockwellautomation.com/global/certification/overview.page

Low Voltage Directive

EN 61800-5-1 Adjustable speed electrical power drive systems –Part 5-1:

Safety requirements – Electrical, thermal and energy.

EMC Directive

EN 61800-3 Adjustable speed electrical power drive systems – Part 3: EMC

product standard including specific test methods.

General Considerations

This section lists additional items to consider to meet CE conformity:

• For EU compliance, drives must satisfy installation requirements that
are related to both EN 61800-5-1 and EN 61800-3 provided in this
document.
• PowerFlex 750-Series AC Drives comply with the EMC requirements of
EN 61800-3 when installed according to good EMC practices and the
instructions that are provided in this document. However, many factors
can influence the EMC compliance of an entire machine or installation,
and compliance of the drive itself does not mean compliance of all
applications.
• PowerFlex 750-Series drives are not intended to be used on public low-
voltage networks that supply domestic premises. Without additional
mitigation, radio frequency interference is expected if used on such a
network. The installer is responsible to take measures such as
supplementary line filters and enclosures to help prevent interference,
and the installation requirements of this document.

ATTENTION: NEMA/UL Open Type and flange mount drives must be

installed in a supplementary enclosure, or be equipped with a NEMA
Type 1 Kit to be CE-compliant regarding protection against electrical
shock.

24 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Prepare for Installation Chapter 2

• Requirements for supplementary mitigation that is related to specific

high-frequency emission limits are provided in Table 5 on page 28.
• PowerFlex 750-Series drives generate harmonic current emissions on the
AC supply system. When operated on a public low-voltage network it is
the responsibility of the installer or user to verify that applicable
requirements of the distribution network operator have been met.
Consultation with the network operator and Rockwell Automation can
be necessary.

ATTENTION: PowerFlex 750-Series drives produce DC current in the

protective earthing conductor that can reduce the ability of RCDs
(residual current-operated protective devices) or RCMs (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection from direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.

Installation Requirements Related to EN 61800-5-1 and the Low

Voltage Directive
This section lists installation requirements that are related to EN 61800-5-1
and the Low Voltage Directive.

Frame 1 Drives

Voltage classes up to 480V PowerFlex 750-Series Frame 1 drives can only be

used on a ‘center grounded’ supply system for altitudes up to and including
2000 m (6562 ft).

Frame 2 and Larger Drives

Voltage classes up to 690V, PowerFlex 750-Series Frame 2 and larger drives, are
compliant with the CE LV Directive when used on a ‘corner-earthed’ supply
system, and all other common supply systems, for altitudes up to and including
2000 m (6562 ft).

When used at altitudes above 2000 m (6562 ft) up to a maximum of 4800 m

(15,748 ft), PowerFlex 750-Series drives of voltage classes up to 480V cannot
be powered from a ‘corner-earthed’ supply system to maintain compliance with
the CE LV Directive. Altitude derating curves are provided in the PowerFlex
750-Series AC Drives Technical Data, publication 750-TD001.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 25

Chapter 2 Prepare for Installation

All Drive Frames

Drives that are provided in the IP54, NEMA/UL Type 12 enclosure are
compliant with the CE LV Directive when installed in pollution degree 1…4
environments. All other enclosure types must be installed in a pollution degree
1 or 2 environment to be compliant with the CE LV Directive.

Characteristics of the different pollution degree ratings are provided in the

PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001.

PowerFlex 750-Series drives produce leakage current in the protective earthing

conductor that exceeds 3.5 mA AC and/or 10 mA DC. The minimum size of
the protective earthing (grounding) conductor that is used in the application
must comply with local safety regulations for high-protective earthing
conductor current equipment.

ATTENTION: PowerFlex 750-Series drives produce DC current in the

protective earthing conductor which can reduce the ability of RCDs
(residual current-operated protective devices) or RCMs (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection from direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.

Installation Requirements Related to EN 61800-3 and the EMC

Directive

This section lists installation requirements that are related to EN 61800-3 and
the EMC Directive:
• The drive must be earthed (grounded) as described in Power Wiring on
page 155.
• Output power wiring to the motor must use cable with a braided shield
that provides 75% or greater coverage, or the cables must be housed in
metal conduit, or equivalent shielding must be provided. Continuous
shielding must be provided from the drive enclosure to the motor
enclosure. Both ends of the motor cable shield (or conduit) must
terminate with a low-impedance connection to earth.

Wall Mount Drive Frames 1…7: At the drive end of the motor cable,
either
– The cable shield must be clamped to a properly installed ‘EMC plate’
for the drive. Kit catalog number 20-750-EMCx-Fx (where Fx is the
frame size of the drive). See PowerFlex 750-Series EMC Plate and
Core(s) – Frames 1…7, publication 750-IN006, for details.
or

26 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Prepare for Installation Chapter 2

– The cable shield or conduit must terminate in a shielded connector

that is installed in a conduit plate or conduit box that is provided in
the “NEMA Type 1 Kit” for the drive. Kit catalog number 20-750-
NEMA1-Fx (where x is the frame size of the drive). See PowerFlex
750-Series NEMA/UL Type 1 Kits – Frames 1…7, publication 750-
IN008, for details.

Floor Mount Drive Frames 8 and larger: At the drive end of the motor
cable, terminate the shield at the PE grounding bar (see Floor Mount
Frames 8…10 Bus Bar Locations on page 166).
• At the motor end, the motor cable shield or conduit must terminate in a
shielded connector that must be properly installed in an earthed motor
wiring box that is attached to the motor. The motor wiring box cover
must be installed and earthed.
• All control (I/O) and signal wiring to the drive must use cable with a
braided shield that provides 75% or greater coverage, or the cables must
be housed in metal conduit, or equivalent shielding must be provided.
When shielded cable is used, the cable shield is terminated with a low-
impedance connection to earth at only one end of the cable, preferably
the end where the receiver is located. When the cable shield is
terminated at the drive end, it can be terminated by using a shielded
connector with a conduit plate or conduit box, or the shield can be
clamped to an ‘EMC plate’.
• Motor cables must be separated from control and signal wiring wherever
possible.
• Maximum motor-cable length must not exceed the maximum length
that is shown in Table 5 on page 28 for compliance with radio-
frequency emission limits for the specific standard and installation
environment.
• EMC cores must be applied to input power and motor cables for some
models of the PowerFlex 750-Series drives as indicated in Table 5 on
page 28.
• The drive must be powered from an earthed supply system such as a TN
or TT system and the PE-A and PE-B jumpers in the drive must be
installed (see Drive Power Jumper Configuration on page 221).
• IP00 and NEMA/UL Open Type Frame 8 and higher frames must be
installed in suitable supplementary EMC enclosures to achieve
compliance with EN 61800-3.

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Chapter 2 Prepare for Installation

Table 5 - PowerFlex 750-Series 208V/240V and 400V/480V Input Drives RF Emission Compliance
and Installation Requirements
Standard and Limits
Drive Frame EN 61800-3 Category C1 EN 61800-3 Category C2 EN 61800-3 Category C3 EN 61800-3 Category C3
Catalog Number EN 61000-6-3 EN 61000-6-4 (I ≤ 100 A) I > 100 A
CISPR11 Group 1 Class B CISPR11 Group 1 Class A CISPR11 Group 1 Class A
(Input Power ≤ 20 kVA) (Input Power > 20 kVA)
Wall Mount Frame 1 N/A 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
20F11xx2P1…20F11xx015 each wire looped once around an input each wire looped once around an input
20G11xx2P1…20G11xx015 core. (1) (2) core. (1)
Wall Mount Frame 2 150 m (492.1 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
20F11xx2P1…20F11xx022 Schaffner FN3258-30-nn filter. input core. (1) input core. (1)
20G11xx2P1…20G11xx022 Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of Schaffner FN3258-30-nn filter. Schaffner FN3258-30-nn filter.
radiated emissions.
Wall Mount Frame 3 150 m (492.1 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
20F11xx028…20F11xx043 Schaffner FN3258-55-nn filter. input core. (1) input core. (1)
20G11xx028…20G11xx043 Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of Schaffner FN3258-55-nn filter. Schaffner FN3258-55-nn filter.
radiated emissions.
Wall Mount Frame 4 150 m (492.1 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
20F11xx054…20F11xx072 Schaffner FN3258-75-nn filter. input and output cores.(1) input and output cores. (1)
20G11xx054…20G11xx072 Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of Schaffner FN3258-75-nn filter. Schaffner FN3258-75-nn filter.
radiated emissions.
Wall Mount Frame 5 150 m (492.1 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with
20F11xx070…20F11xx104 Schaffner FN3258-130-nn filter. input and output cores. (1) input and output cores. (1) input and output cores. (1)
20G11xx070…20G11xx104 Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of Schaffner FN3258-130-nn filter. Schaffner FN3258-130-nn filter. Schaffner FN3258-130-nn filter.
radiated emissions.
Wall Mount Frame 6 150 m (492.1 ft) cable limit with 100 m (328.1 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with no 30 m (98.4 ft) motor cable limit with no
20F11xx80…20F11xx260 22-RFD323 filter. Schaffner FN3359-320-nn filter. filter. (3) filter. (3)
20G11xx80…20G11xx260 Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 100 m (328.1 ft) motor cable limit with 100 m (328.1 ft) motor cable limit with
required to provide attenuation of 22-RFD323 filter. Schaffner FN3359-320-nn filter. Schaffner FN3359-320-nn filter.
radiated emissions. Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of 22-RFD323 filter. 22-RFD323 filter.
radiated emissions.
Wall Mount Frame 7 150 m (492.1 ft) cable limit with 150 m (492.1 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with no 30 m (98.4 ft) motor cable limit with no
20F11xx248…20F11xx477 22-RFD480 filter. Schaffner FN3359-600-nn filter. filter. (3) filter. (3)
20G11xx248…20G11xx477 Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of 22-RFD480 filter. Schaffner FN3359-600-nn filter. Schaffner FN3359-600-nn filter.
radiated emissions. Supplementary EMC enclosure is 150 m (492.1 ft) motor cable limit with 150 m (492.1 ft) motor cable limit with
required to provide attenuation of 22-RFD480 filter. 22-RFD480 filter.
radiated emissions.
Floor Mount Frame 8 – AC Input Compliance possible with Compliance possible with 30 m (98.4 ft) motor cable limit (3) with 30 m (98.4 ft) motor cable limit (3) with
20G1Axx460…20G1Axx770 supplementary mitigation supplementary mitigation output core. (4) output core. (4)
21G1Axx460…21G1Axx770 (consult factory) (consult factory)
Floor Mount Frame 9 – AC Input Compliance possible with Compliance possible with 30 m (98.4 ft) motor cable limit (3) with 30 m (98.4 ft) motor cable limit (3) with
20G11xx910…20G11xx1K5 supplementary mitigation supplementary mitigation output core(4) and input core. output core(4) and input core.
21G11xx910…21G11xx1K5 (consult factory) (consult factory)
Floor Mount Frame 10 – AC Compliance possible with Compliance possible with 30 m (98.4 ft) motor cable limit (3) with 30 m (98.4 ft) motor cable limit (3) with
Input supplementary mitigation supplementary mitigation output core(4) and input core. With door output core(4) and input core. With door
20G11xx1K6…20G11xx2K1 (consult factory) (consult factory) shielding kit installed.(5) shielding kit installed.(5)
21G11xx1K6…21G11xx2K1
Floor Mount Frames 8…9 – Compliance possible with Compliance possible with 30 m (98.4 ft) motor cable limit (3) with 30 m (98.4 ft) motor cable limit (3) with
Common DC Input supplementary mitigation supplementary mitigation output core(4) and input core.(6) output core(4) and input core.(6)
20G14xx460…20G14xx1K5 (consult factory) (consult factory)
21G14xx460…21G14xx1K5
Floor Mount Frame 10 – Compliance possible with Compliance possible with 30 m (98.4 ft) motor cable limit (3) with 30 m (98.4 ft) motor cable limit (3) with
Common DC Input supplementary mitigation supplementary mitigation output core(4) and input core.(6) With output core(4) and input core. With door
20G14xx1K6…20G14xx2K1 (consult factory) (consult factory) door shielding kit installed.(5) shielding kit installed.(5)
21G14xx1K6…21G14xx2K1
More Stringent Limits Less Stringent Limits
(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC1-nn and 20-750-EMC2-nn.
(2) To meet the C2 rating with a Dual Encoder module installed, Frame 1 drives must be installed in a supplementary EMC enclosure to attenuate radiated emissions.
(3) Intended to be powered from an industrial power network that is supplied by a dedicated power transformer or generator and not from LV power lines that supply other customers.
(4) EMC kit number 20-750-EMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive.
(5) Door-shielding kit number 20-750-EMCDK1-F10. Kit contains shield brackets for three doors.
(6) EMC kit number 20-750-CBPEMCCM1-F8. Kit contains one core. Each drive assembly requires one EMC kit. Order one kit for a Frame 8 drive, two kits for a Frame 9 drive, three kits for a Frame 10 drive.

28 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Prepare for Installation Chapter 2

Table 6 - PowerFlex 750-Series 600V/690V Input Drives RF Emission Compliance and

Installation Requirements
Standard and Limits
Drive Frame EN 61800-3 Category C1 EN 61800-3 Category C2 EN 61800-3 Category C3 EN 61800-3 Category C3
Catalog Number EN 61000-6-3 EN 61000-6-4 (I ≤ 100 A) I > 100 A
CISPR11 Group 1 Class B CISPR11 Group 1 Class A CISPR11 Group 1 Class A
(Input Power ≤ 20 kVA) (Input Power > 20 kVA)
Wall Mount Frame 3: 600V (3 Hp 50 m (164 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
and higher.) Schaffner FN258HV-42-33 filter. one input and one output core.(1) one input and one output core.(1)
20F11xE3P9…20F11xE022 Supplementary EMC enclosure is
20G11xE3P9…20G11xE022 required to provide attenuation of
radiated emissions.
Wall Mount Frame 4: 600V 50 m (164 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
20F11xE027…20F11xE032 Schaffner FN258HV-55-34 filter. one input and one output core.(1) one input and one output core.(1)
20G11xE027…20G11xE032 Supplementary EMC enclosure is
required to provide attenuation of
radiated emissions.
Wall Mount Frame 5: 600V 50 m (164 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with N/A
20F11xE041…20F11xE052 Schaffner FN258HV-100-35 filter. one input and one output core.(1) one input and one output core.(1)
20G11xE041…20G11xE052 Supplementary EMC enclosure is
required to provide attenuation of
radiated emissions.
Wall Mount Frame 6: 600V/690V 50 m (164 ft) cable limit with 50 m (164 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with
20F11xx012…20F11xx144 Schaffner FN258HV-100-35 filter (up Schaffner FN258HV-100-35 filter (up one input and one output core.(1) one input and one output core.(1)
20G11xx012…20G11xx144 to 90 kW drives) or FN3359HV-250-28 to 90 kW drives) or FN3359HV-250-28
filter (110 kW and larger drives). filter (110 kW and larger drives).
Supplementary EMC enclosure is Supplementary EMC enclosure is
required to provide attenuation of required to provide attenuation of
radiated emissions. radiated emissions.
Frame 7: 600V/690V 50 m (164 ft) cable limit with 50 m (164 ft) cable limit with 30 m (98.4 ft) motor cable limit with 30 m (98.4 ft) motor cable limit with
20F11xx192…20F11xx289 Schaffner FN3359HV-400-99 filter. Schaffner FN3359HV-400-99 filter. one input and one output core.(1) one input and one output core.(1)
20G11xx192…20G11xx289 Supplementary EMC enclosure is Supplementary EMC enclosure is
required to provide attenuation of required to provide attenuation of
radiated emissions. radiated emissions.
More Stringent Limits Less Stringent Limits
(1) Rating-specific EMC cores are part of EMC kit numbers 20-750-EMC3-nn and 20-750-EMC4-nn.

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Chapter 2 Prepare for Installation

Access Panels, Covers, and This section provides descriptions for how to remove and replace access panels,
covers, and doors on different drive sizes and enclosures.
Doors
Figure 1 - Enclosure Code R (IP20, NEMA/UL Open Type) Wall Mount, Frame 1

Figure 2 - Enclosure Code N (IP20, NEMA/UL Open Type) Wall Mount, Frames 2…5

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 Prepare for Installation Chapter 2

Figure 3 - Enclosure Code G (IP54, NEMA/UL Type 12) Wall Mount, Frames 2…5

2x:
M4 X 0.7

To remove or replace the cover, use these tools and torque:

• Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in)
• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular
• Recommended hex socket = 7 mm

Figure 4 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount, Frames 6 and 7

90°

To remove or replace the cover, use this tool:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

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Chapter 2 Prepare for Installation

Figure 5 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount, Frames 6 and 7 Access Door

To open or secure the access door, use this tool:

• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular

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 Prepare for Installation Chapter 2

Figure 6 - Floor Mount Frames 8 and Larger Cabinet Access Door (all enclosure types)

90°

To open or secure the access door, use this tool:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

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Chapter 2 Prepare for Installation

Figure 7 - Floor Mount Drive-assembly Access Panels – All Enclosure Types (IP20, NEMA/UL Type
1 shown)

3
1
4
2

No. Description
1 Left front converter cover with side shield (AC input drives)
2 Right front converter cover (no control pod)
3 Left front converter cover with side shield (common DC input drives)
4 Right front converter cover (with control pod)
5 Inverter front cover with side shield (common DC input drives)

To remove or replace the covers, use this tool and torque:

• Recommended torque = 2.8 N•m (25.0 lb•in)
• Recommended screwdriver = 6.4 mm (0.25 in.) flat or T25 Hexalobular

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 Prepare for Installation Chapter 2

Figure 8 - Floor Mount Cabinet Options Bay Access Door

Floor Mount Frame 8 – IP20, NEMA/UL Type 1 Floor Mount Frame 9 – IP54, NEMA 12

To open or secure the access door, use this tool:

• Recommended screwdriver = 9.5 mm (0.375 in.) flat

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Chapter 2 Prepare for Installation

Figure 9 - Full Cabinet Options Bay Guard – Floor Mount Frame 8

To remove the full bay guard, loosen the ten M5 screws. You do not need to
remove these screws.

To remove or replace the full bay guard, use this tool and torque:
• Recommended torque = 2.8 N•m (25.0 lb•in)
• Recommended driver = 8 mm Hexagonal socket

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 Prepare for Installation Chapter 2

Figure 10 - Full Cabinet Options Bay Guard Floor Mount Frame 9

To remove the full bay guard, loosen the ten M5 screws. You do not need to
remove these screws. It is not necessary to remove the guard to roll out the
cabinet options assembly or to install input power cabling.

To remove or replace the full bay guard, use this tool and torque:
• Recommended torque = 2.8 N•m (25.0 lb•in)
• Recommended driver = 8 mm Hexagonal socket

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Chapter 2 Prepare for Installation

Minimum Clearances Specified vertical clearance requirements (indicated in Figure 11 and

Figure 12) are intended to be from the drive to the closest object that can
restrict airflow through the drive heat sink and chassis. The drive must be
mounted in a vertical orientation as shown and must make full contact with the
mounting surface. Do not use standoffs or spacers. In addition, inlet air
temperature must not exceed the product specification.

Figure 11 - Minimum Mounting Clearances – Wall Mount, Frames 1…7

76.2 mm (3.0 in.)

76.2 mm (3.0 in.) Airflow through the drive

must not be impeded.

Figure 12 - Minimum Mounting Clearances – Floor Mount Drive Cabinets

IP20, NEMA/UL Type 1 IP20, NEMA/UL Type 1 IP54, NEMA 12
with Optional Exhaust Hood

182 mm (7.2 in.)

860 mm
(33.9 in.)

20-750-CART1-F8

Airflow through the drive must not be impeded.

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 Prepare for Installation Chapter 2

Mounting Considerations This section provides guidelines for mounting the drives.

Wall Mount Frames 1…7

For wall mount Frames 1…7, follow these guidelines:
• Mount the drive upright on a flat, vertical, and level surface.
• Verify that the drive is in full contact with the mounting surface as
depicted in Figure 11.

Floor Mount Frames 8…10

For floor mount Frames 8…10, follow these guidelines:

• Install the drive upright on a flat and level surface.
• Verify that the drive cabinet is square, vertical, and stable.
• Verify that the filter and debris screens are installed.

All Mounting Styles and Frames

For all drives, follow these guidelines:

• Protect the cooling fan by avoiding dust or metallic particles.
• Do not expose to a corrosive atmosphere.
• Protect from moisture and direct sunlight (unless rated for outdoor use).

Environmental Specifications Maximum surrounding air temperature

IP20, NEMA/UL Open Type 0…50 °C (32…122 °F) Wall mount Frames 1…5, all ratings
IP00, NEMA/UL Open Type 0…50 °C (32…122 °F) Wall mount Frames 6 and 7, 12…456 A ratings
0…40 °C (32…104 °F) Wall mount Frame 7, 477 A ratings
IP20, NEMA/UL Type 1 (with hood) 0…40 °C (32…104 °F) Wall mount Frames 1…5, all ratings
IP20, NEMA/UL Type 1 (with label) 0…40 °C (32…104 °F) Wall mount Frames 6…7, all ratings
IP20, NEMA/UL Type 1 (MCC cabinet) 0…40 °C (32…104 °F) Floor mount Frames 8…10, all ratings
IP54, NEMA 12 (MCC cabinet) 0…40 °C (32…104 °F) Floor mount Frames 8…10, all ratings
Flange mount
Front
IP20, NEMA/UL Open Type 0…50 °C (32…122 °F) Wall mount Frames 2…5, all ratings
IP00, NEMA/UL Open Type 0…50 °C (32…122 °F) Wall mount Frames 6 and 7, 12…456 A ratings
0…40 °C (32…104 °F) Wall mount Frame 7, 477 A ratings
Back/Heat sink
IP66, NEMA/UL Type 4X 0…40 °C (32…104 °F) Wall mount Frames 2…7, all ratings
Stand-alone/Wall mount
IP54, NEMA/UL Type 12 0…40 °C (32…104 °F) Wall mount Frames 2…7, all ratings
Storage temperature (all drives) -40…+70 °C (-40…+158 °F)
Atmosphere IMPORTANT: Do not install the drive in an area where the ambient
atmosphere contains volatile or corrosive gas, vapors, or dust. If the drive is
not going to be immediately installed, it must be stored in an area where it
is not exposed to a corrosive atmosphere.

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Chapter 2 Prepare for Installation

Notes:

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 Chapter 3

Lift and Mount the Drive

Drive Weights All lifting equipment and components (hooks, bolts, lifts, slings, chains, and so
on) must be properly sized and rated to safely lift and hold the weight of the
drive.

ATTENTION: To guard against possible personal injury and/or equipment

damage, follow these guidelines:
• Inspect all lifting hardware for proper attachment before you lift the drive.
• Do not allow any part of the drive or lift mechanism to contact electrically
charged conductors or components.
• Do not subject the drive to high rates of acceleration or deceleration while
transporting to the mounting location or when lifting.
• Do not allow personnel or their limbs directly underneath the drive when it is
being lifted and mounted.

Table 7 - Approximate Drive Weights – Wall Mount Frames 1…7 and Floor Mount Frames
8…10

Drive Frame Drive Rating Enclosure Code/Weight, kg (lb)

Size kW (208V, 400V, 690V)(1) Hp (240V, 480V, 600V)(1) F G N R
Standard AC input 1 0.37…7.5 0.5…10 6 (13)
(20F, 20G) and common 2 0.37…11 0.5…15 8 (17) 8 (17) 8 (17)
DC input
3 7.5…22 0.5…30 12 (26) 12 (26) 12 (26)
4 15…37 20…50 14 (30) 14 (30) 14 (30)
5 18.5…55 25…70 20 (45) 20 (45) 20 (45)
6 5.5…75 7.5…100 37 (82) 89 (197) 37 (82)
45…132 50…200 38 (84) 91 (200) 39 (85)
7 132…200 150…300 69 (152) 135 (297) 79 (174)
200…270 300…400 96 (212) 162 (357) 106 (234)
B, L P, W J K, Y
Standard AC input 8 250…400 350…650 623 (1374) 1145 (2525) 644 (1419) 1166 (2570)
(20G) 9 500…850 700…1250 1246 (2748) 2290 (5051) 1287 (2838) 2332 (5141)
10 900…1250 1350…1750 1869 (4122) 3435 (7576) 1931 (4257) 3498 (7711)
Common DC 8 250…400 350…650 566 (1248) 1088 (2400) 586 (1293) 1109 (2445)
input 9 500…850 700…1250 1132 (2497) 2176 (4799) 1173 (2587) 2218 (4889)
10 900…1250 1350…1750 1698 (3745) 3264 (7199) 1760 (3880) 3327 (7334)
With AC input 8 250…400 350…650 1145 (2525) 1675 (3694) 1166 (2570) 1696 (3739)
options 9 500…850 700…1250 1730 (3815) 2820 (6219) 1771 (3905) 2862 (6309)
(21G)
10 900…1250 1350…1750 2315 (5106) 3965 (8745) 2377 (5241) 4028 (8880)
(1) Only frame 1…7 available for 208V, 240V input drives.

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Chapter 3 Lift and Mount the Drive

Table 8 - Maximum Component Weights – Floor Mount Frames 8…10

Component Weight, kg (lb)
AC Input Common DC Input
Converter/DC input with precharge 64 (140) 64 (140)
Inverter 222 (490) 165 (363)
Drive assembly (Open, IP00) 286 (630) 229 (504)
Cabinet options assembly with circuit breaker and reactor 296 (653) –

Recommended Mounting Use the recommended hardware to mount the drives.

Hardware Frame Size Fastener Size Notes
1
2
3 M6 (#10 or #12)
Wall mount 4
5
6 M6 (#12)
7 M8 (5/16 in.)
8
Floor mount 9 M12 (1/2 in.) Property class 8.8 (min)
10

IMPORTANT Mounting hardware is included with enclosure type F (flange mount) drives.
To meet the enclosure rating, you must use the hardware that is included
with the flange mount drives.

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 Lift and Mount the Drive Chapter 3

Attach Lifting Hardware This section provides guidelines on how to attach the lifting hardware.

Figure 13 - Rigging Geometry

<45°
>1/2 A

<45°
>1/2 A

Enclosure Code F

Follow these guidelines for drives with enclosure code F.

Figure 14 - Wall Mount Frame 6 Lifting Points – Two Places

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Chapter 3 Lift and Mount the Drive

Figure 15 - Wall Mount Frame 7 Lifting Points – Four Places

Enclosure Code N

Follow these guidelines for drives with enclosure code N.

Figure 16 - Wall Mount Frame 6 Lifting Points – Six Places

Figure 17 - Wall Mount Frame 7 Lifting Points – Eight Places

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 Lift and Mount the Drive Chapter 3

Enclosure Code G

Follow these guidelines for drives with enclosure code G.

Figure 18 - Wall Mount Frames 6 and 7 Lifting Points – Four Places

Open Type Drive (Removed from Cabinet)

Follow these guidelines for drives that are removed from the cabinet.

Figure 19 - Floor Mount Drive Assembly – IP00, NEMA/UL Type Open Drive Lifting Points – Two
Places

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Chapter 3 Lift and Mount the Drive

Enclosure Codes B and L

Follow these guidelines for drives with enclosure code B and L.

Figure 20 - Floor Mount Frame 8 Lifting Points – Two Places

Figure 21 - Floor Mount Frames 9 and 10 Lifting Points – Two Places

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 Lift and Mount the Drive Chapter 3

Enclosure Codes J, K, and Y

Follow these guidelines for drives with enclosure code J, H, and Y.

Figure 22 - Floor Mount Frame 9 with Cabinet Options Bay Lift Points – Two Places

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Chapter 3 Lift and Mount the Drive

Release Floor Mount Drive Remove the bolts that fasten a vertically oriented drive cabinet to the shipping
skid, and lift.
Cabinet from Shipping Skid

<45°
>1/2 A

<45°
>1/2 A

M10 x 25 17 mm

Remove the shipping crate that encloses a horizontally oriented drive cabinet
on the shipping skid, and lift.

IMPORTANT For drives that are equipped with the MCC bus option, with codes P20, P22,
and P24 in the catalog string, do not ship them horizontally.

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 Lift and Mount the Drive Chapter 3

Remove Drive Cabinet Lifting After the drive cabinet is in its final position, remove the lifting angle.
Angle

M12
67.8 N•m (600 lb•in) 18 mm

Floor Mount Frame 8

Floor Mount Frame 9

Floor Mount Frame 10

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Chapter 3 Lift and Mount the Drive

Install IP20, NEMA/UL Type 1 IP20, NEMA/UL Type 1 drives are equipped with a top mounted debris
screen. An optional exhaust hood is also available as a kit (catalog number
Debris Screen, or Optional 20-750-HOOD1-F8).
Exhaust Hood
1. Install the supplied debris screen over the exhaust vent.
(Or install the optional exhaust hood with the grill that faces the front of
the drive.)
2. Secure with the four screws provided.

T25

4.0 N•m (35 lb•in)

Debris Screen (Supplied) Exhaust Hood (Optional Kit)

Install IP54, NEMA 12 Cabinet IP54, NEMA 12 drives are equipped with top a mounted blower assembly and
exhaust hood.
Blower Assembly and
Exhaust Hood 1. Install the cabinet blower assembly. Note the required power
connection.
2. Secure with the ten screws provided.
3. Install the exhaust hood with the grill that faces the front of the drive.
4. Secure with the four screws provided.

T25

4.0 N•m (35 lb•in)

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 Lift and Mount the Drive Chapter 3

Install Floor Mount Drive Frame 9 drives that are configured with both the cabinet options bay and
wiring bay ship in two sections. This section describes how to join the wiring
with Cabinet Options Bay bay to the cabinet options bay.
and Wiring Bay
Remove the external wrapping and bus bar cover. Locate the hardware that is
used to join the cabinets (hardware is shipped with the wiring bay).

Description Quantity Description Quantity

M8 x 16 mm cabinet joining screw 20 M10 nut with washer 12
M10 x 45 mm carriage bolt 12 M6 x 40 mm bolts 4
Bus bar clamp plate 12 M6 flange nuts 4

Position the Drive Cabinets and Cabinet Options Bay

To position the drive cabinet and options bay, follow these steps.

1. Release the factory-assembled drive cabinets and cabinet options bay

from the shipping skid.

Drive Cabinets

Cabinet Options Bay

M8 x 16 13 mm

IP54, NEMA 12 Enclosure Rating Shown

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Chapter 3 Lift and Mount the Drive

2. Attach lifting hardware to the drive assembly.

Follow lifting instructions and precautions that start on page 41.
3. Locate the factory-assembled drive cabinets and cabinet options bay in
its final position.
4. Remove and discard the seven M8 sealing screws from the right side of
the cabinet options bay.

M8

13 mm

IP54, NEMA 12 Enclosure Rating Shown

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 Lift and Mount the Drive Chapter 3

Position the Wiring Bay

To position the wiring bay, follow these steps.

1. Remove and discard the screws that hold the protective panel against the
left side of the wiring bay.

M6 x 13

10 mm

IP54, NEMA 12 Enclosure Rating Shown

2. Remove and discard the protective panel.

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Chapter 3 Lift and Mount the Drive

3. Remove and discard the wiring bay inner panels that cover the ends of
the bus bars.

Wiring Bay

M6 x 25

T30

4. Release the wiring bay from the shipping skid.

The shipping angles on the left side of the cabinet can be left in place to
assist with alignment in step 6 on page 55. Remove the shipping angles
after cabinets are aligned and joined.

M8 x 16

3/8 in.
13 mm

9/16 in.

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 Lift and Mount the Drive Chapter 3

5. Align the wiring bay with cabinet options bay.

6. Bring the cabinets together.
The bus bar couplers extend from the cabinet options cabinet and align
with the bus bars in the wiring bay.

Align the Bus Bar

Couplers with the
Bus Bars in the
Wiring Bay.

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Chapter 3 Lift and Mount the Drive

Join the Cabinets

To join the cabinets, follow these steps.

1. Pass the M8 x 16 mm hex-head thread-forming screws from inside the

wiring bay through the clearance holes.
2. Engage the screws with the holes in the cabinet options bay.
Make sure that the cabinets are level and aligned and pushed tightly
together.
3. Lightly tighten the screws in a uniform pattern.

IMPORTANT Do not use hardware to draw cabinets together.

4. Torque the screws as shown here.

600 800
(23.6) (31.5)

1.3 N•m 1.3 N•m 1.3 N•m 1.3 N•m

(100 lb•in) 1.3 N•m (100 lb•in) (100 lb•in) 1.3 N•m 1.3 N•m (100 lb•in)
1.3 N•m
(100 lb•in) (100 lb•in) (100 lb•in) (100 lb•in)

1.3 N•m 1.3 N•m

(100 lb•in) (100 lb•in)

1.3 N•m 9.0 N•m 1.3 N•m 9.0 N•m

(100 lb•in) (80 lb•in) (100 lb•in) (80 lb•in)

9.0 N•m 9.0 N•m

(80 lb•in) (80 lb•in)

1.3 N•m 9.0 N•m 1.3 N•m 9.0 N•m

(100 lb•in) (80 lb•in) (100 lb•in) (80 lb•in)

1.3 N•m 1.3 N•m

(100 lb•in) (100 lb•in)

1.3 N•m 1.3 N•m 1.3 N•m 1.3 N•m

(100 lb•in) (100 lb•in) (100 lb•in) (100 lb•in)
1.3 N•m 1.3 N•m
(100 lb•in) (100 lb•in)

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 Lift and Mount the Drive Chapter 3

5. To access the channel notches, remove the left-most L-bracket from each
of the six wiring bay bus bars.

17 mm

6. Insert the 12 carriage bolt assemblies into the 12 wiring bay bus bar
channels.
7. Slide the carriage bolt assemblies into the bus bar couplers on the left
and tighten.

M10 x 1.5
38.0 N•m (336 lb•in)

17 mm

IMPORTANT Verify that clamp fits squarely in the bus

bar channel.

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Chapter 3 Lift and Mount the Drive

8. To secure the upper and lower PE bus bars to the cabinet bracket, use the
M6 x 40 bolts and flange nuts.

M6-40
7.3 N•m (65 lb•in)

10 mm

9. Reinstall the L-brackets that were removed in step 5.

See pages 172…176 for torque requirements and addition L-bracket and
wiring details.

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 Lift and Mount the Drive Chapter 3

Approximate Dimensions – See Table 9 for an index of dimension drawings for wall mount and floor
mount drives.
Wall Mount Frames 1…7 and
Floor Mount Frames 8…10 Table 9 - Dimension Drawing Index
Frame Description Page
1 IP20, NEMA/UL Open Type 60
2 IP20, NEMA/UL Open Type 60
IP54, NEMA/UL Type 12 61
IP54, NEMA/UL Type 12, bottom access 63
Flange mount 64
3 IP20, NEMA/UL Open Type 60
IP54, NEMA/UL Type 12 61
IP54, NEMA/UL Type 12, bottom access 63
Flange mount 65
4 IP20, NEMA/UL Open Type 60
IP54, NEMA/UL Type 12 61
IP54, NEMA/UL Type 12, bottom access 63
Flange mount 66
5 IP20, NEMA/UL Open Type 60
IP54, NEMA/UL Type 12 61
IP54, NEMA/UL Type 12, bottom access 63
Flange mount 67
1…5 NEMA/UL Type 1 Kit 68
1…5 NEMA/UL Type 1, bottom access 69
1…5 EMC plate kit 70
6 IP00, NEMA/UL Open Type 71
IP54, NEMA/UL Type 12 72
Flange mount 73
NEMA/UL Type 1 Kit 74
7 IP00, NEMA/UL Open Type 71
IP54, NEMA/UL Type 12 75
Flange mount 76
NEMA/UL Type 1 Kit 77
8 IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep 78
IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep 79
IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) Deep 80
9 IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep 81
IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep 82
IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep 83

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Chapter 3 Lift and Mount the Drive

Table 9 - Dimension Drawing Index (Continued)

10 IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep 84
IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep, bottom access 85
IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep 86
IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep, bottom access 87
IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep 88
IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep, bottom access 89

See page 90 for dimensions of drives with cabinet options.

Figure 23 - IP20, NEMA/UL Open Type, Wall Mount Frames 1…5 (Frame 2 Shown)
A C
D

6.4 (0.25)

14.3 (0.56)

B
F

Dimensions are in millimeters and (inches).

Weights are in kilograms and (pounds).

Frame A B C D E F Weight, kg (lb)

1 110.0 400.5 211.0 68.0 82.0 390.4 6.0
(4.33) (15.77) (8.31) (2.68) (3.23) (15.37) (12.75)
2 134.5 424.2 212.0 100.0 100.0 404.2 7.8
(5.30) (16.70) (8.35) (3.94) (3.94) (15.91) (17.2)
3 190.0 454.0 212.0 158.0 158.0 435.0 11.8
(7.48) (17.87) (8.35) (6.22) (6.22) (17.13) (26.1)
4 222.0 474.0 212.0 194.0 202.0 455.0 13.6
(8.74) (18.66) (8.35) (7.64) (7.95) (17.91) (30.0)
5 270.0 550.0 212.0 238.0 238.0 531.0 20.4
(10.63) (21.65) (8.35) (9.37) (9.37) (20.91) (45.0)

M6 (#10 or #12) mounting hardware recommended.

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 Lift and Mount the Drive Chapter 3

Figure 24 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5 (Frame 2 Shown)

A
D C
6.4 (0.25)

14.3 (0.56)

B
E

Dimensions are in millimeters and (inches).

Weights are in kilograms and (pounds).

Frame A B C D E Weight, kg (lb)

2 215.3 (8.48) 543.2 (21.39) 222.2 (8.75) 100.0 (3.94) 528.2 (20.80) 7.8 (17.2)
3 268.0 (10.55) 551.0 (21.69) 220.1 (8.67) 158.0 (6.22) 533.0 (20.98) 11.8 (26.1)
4 300.0 (11.81) 571.0 (22.48) 220.1 (8.67) 194.0 (7.64) 553.0 (21.77) 13.6 (30.0)
5 348.0 (13.70) 647.0 (25.47) 220.1 (8.67) 238.0 (9.37) 629.0 (24.76) 20.4 (45.0)

M6 (#10 or #12) mounting hardware recommended.

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Chapter 3 Lift and Mount the Drive

Figure 25 - P54, NEMA/UL Type 12, Wall Mount Frames 2…5 Human Interface Module Access
2

No. Description
1 Flexible panel that is molded into the IP54, NEMA/UL Type 12 cover.
2 Human interface module, catalog number 20-HIM-A6, under cover in control pod cradle.

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 Lift and Mount the Drive Chapter 3

Figure 26 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5, Bottom Access

88.1 (3.47) 135.8 (5.35)

85.7 (3.37) 123.3 (4.85)
65.1 (2.56) 92.8 (3.65)
44.5 (1.75) 62.3 (2.45) 3x: Ø22.2
2x: Ø22.0
42.1 (1.66) (Ø0.87) 49.8 (1.96) (Ø0.87)

2x: Ø43.7
(Ø1.72)
3x: Ø29.0
(Ø1.14)

179.4 183.5
(7.06) 146.4 (7.22)
(5.76) 109.4 136.5
(5.37)
(4.31)

Wall Mount Frame 2 Wall Mount Frame 3

165.8 (6.53) 212.8 (8.38)

140.8 (5.54) 172.8 (6.80)
108.8 (4.28) 132.8 (5.23)
76.8 (3.02) 3x: Ø22.2 92.8 (3.65) 3x: Ø22.2
51.8 (2.04) (Ø0.87) 52.8 (2.08) (Ø0.87)

2x: Ø43.7 2x: Ø50.0

(Ø1.72) (Ø1.97)

182.0 181.9
(7.17) (7.16)
136.5 141.9
(5.37) (5.59)

Wall Mount Frame 4 Wall Mount Frame 5

Dimensions are in millimeters and (inches).

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Chapter 3 Lift and Mount the Drive

Figure 27 - Flange Mount, Frame 2

206.2 212.0
(8.12) (8.35)

481.8
(18.97)

188.3 (7.41)
169.2 (6.66)
14x: Ø3.50
94.2 (3.71) (Ø0.138)
19.2 (0.76)

63.7
(2.51)
460.6
(18.13) 399.60 +1.80/-0.00
(15.7 +0.1/-0.0)
395.3
(15.56)

285.3
(11.23)
175.3
(6.90)

65.3
(2.57) 128.00 +1.80/-0.00 30.5
(5.0 +0.1/-0.0) (1.20)
30.2
(1.19)

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

64 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 28 - Flange Mount, Frame 3

260.0 212.0
(10.24) (8.35)

515.0
(20.28)

240.5 (9.47)
208.3 (8.20)
16x: Ø3.50
120.3 (4.74) (Ø0.138)
32.3 (1.27)

84.6
495.5 (3.33)
(19.51)

457.8
(18.02)

352.8 434.00 +1.80/-0.00

(13.89) (17.087 +0.070/-0.000)

247.8
(9.76)
142.8
(5.62) 4x: 5.00R
(0.197R)

37.8
(1.48) 179.00 +1.80/-0.00 30.75
(7.047 +0.070/-0.000) (1.211)
30.75
(1.211)

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 65

Chapter 3 Lift and Mount the Drive

Figure 29 - Flange Mount, Frame 4

292.0 211.9
(11.50) (8.34)

535.0
(21.06)

272.50 (10.728)
224.25 (8.829)
16x: Ø3.50
136.25 (5.364) (Ø0.138)
48.25 (1.900)

84.5
(3.33)
515.50
(20.295)

477.75
(18.809)
454.00 +1.80/-0.00
367.75 (17.874 +0.070/-0.000)
(14.478)

257.75
(10.148)
147.75
(5.817) 4x: 5.00R
(0.197R)

37.75
(1.486) 211.00 +1.80/-0.00 30.75
(8.307 +0.070/-0.000) (1.211)
30.75
(1.211)

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

66 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 30 - Flange Mount, Frame 5

340.0 211.9
(13.39) (8.34)

611.0
(24.06)

320.50 (12.618)
280.25 (11.033)
200.25 (7.884)
22x: Ø3.50
120.25 (4.734) (Ø0.138)
40.25 (1.585)

591.50
(23.287)

550.75
(21.683) 84.5
(3.33)

465.75
(18.337)

531.0 +1.8/-0.0
380.75 (20.91 +0.07/-0.00)
(14.990)

295.75
(11.644)

210.75
(8.297)

125.75 4x: 5.00R

(4.951) (0.197R)

40.75
(1.604) 30.25
259.0 +1.8/-0.0 (1.191)
(10.20 +0.07/-0.00)
30.75
(1.211)

Dimensions are in millimeters and (inches).

IMPORTANT Must use mounting hardware that is supplied to meet enclosure rating.

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Chapter 3 Lift and Mount the Drive

Figure 31 - NEMA/UL Type 1 Kit, Wall Mount Frames 1…5 (Frame 4 Shown)
A

D C

Dimensions are in millimeters and (inches).

Frame A B C D
1 215.4 (8.48) 458.8 (18.06) – –
2 222.2 (8.75) 497.1 (19.57) 117.7 (4.63) 38.0 (1.50)
3 223.1 (8.78) 530.1 (20.87) 154.7 (6.09) 38.0 (1.50)
4 222.7 (8.77) 564.4 (22.22) 154.7 (6.09) 40.0 (1.57)
5 222.7 (8.77) 665.4 (26.20) 155.0 (6.10) 55.0 (2.17)

IMPORTANT NEMA Type 1 kits (catalog number 20-750-NEMA1-Fx) do not change the
mounting dimensions in Figure 23 (where x is the frame size of the drive)

68 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 32 - NEMA/UL Type 1, Wall Mount Frames 1…5, Bottom Access

72.1 (2.84)
71.9 (2.83)
41.4 (1.63)
39.7 (1.56)
2x: Ø22.2
(Ø0.87)
2x: Ø29.0
(Ø1.14)
171.6
(6.76) 171.6
(6.76) 137.6
(5.42) 94.6
(3.72)

Wall Mount Frame 1

89.7 (3.53) 130.0 (5.12)

87.0 (3.43) 125.0 (4.92)
67.5 (2.66) 95.0 (3.74)
48.0 (1.89) 65.0 (2.56)
5x: Ø22.2 5x: Ø22.2
45.3 (1.78) (Ø0.87) 60.0 (2.36)
(Ø0.87)

2x: Ø43.7
2x: Ø29.0 (Ø1.72)
(Ø1.14)
168.7
171.6 (6.64)
(6.76) 137.6 156.7
(5.42) 94.6 (6.17)
(3.72) 118.7
(4.67)

Wall Mount Frame 2 Wall Mount Frame 3

158.8 (6.25) 201.0 (7.91)

144.8 (5.70) 180.0 (7.09)
110.8 (4.36) 135.0 (5.31)
76.8 (3.02) 5x: Ø22.2 90.0 (3.54) 5x: Ø22.2
62.8 (2.47) (Ø0.87) 69.0 (2.72) (Ø0.87)

2x: Ø43.7 2x: Ø50.0

187.0 (Ø1.72) 187.0 (Ø1.97)
(7.36) (7.36)
168.7 173.0
(6.64) (6.81)
118.7 123.0
(4.67) (4.84)

Wall Mount Frame 4 Wall Mount Frame 5

Dimensions are in millimeters and (inches).

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Chapter 3 Lift and Mount the Drive

Figure 33 - EMC Plate Kit, Wall Mount Frames 1…5 (Frame 4 Shown)
A

B
C

E D
F

Dimensions are in millimeters and (inches).

Frame A B C D E F
1 110.0 (4.33) 478.8 (18.85) 400.5 (15.77) 78.3 (3.08) 37.4 (1.47) 73.4 (2.89)
2 134.5 (5.30) 485.9 (19.13) 424.2 (16.70) 61.7 (2.43) 43.5 (1.71) 79.5 (3.13)
3 190.0 (7.48) 514.0 (20.24) 454.0 (17.87) 60.0 (2.36) 74.0 (2.91) 116.0 (4.57)
4 222.0 (8.74) 533.7 (21.01) 474.0 (18.66) 59.7 (2.35) 84.0 (3.31) 138.0 (5.43)
5 270.0 (10.63) 609.7 (24.00) 550.0 (21.65) 59.7 (2.35) 77.8 (3.06) 191.8 (7.55)

IMPORTANT EMC Kits (20-750-EMCx-Fx) do not change the mounting dimensions in

Figure 23. See the PowerFlex® 750-Series EMC Plate and Cores Installation
Instructions, publication 750-IN006, for detailed information on kit
installation.

70 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 34 - IP00, NEMA/UL Open Type, Wall Mount Frames 6 and 7 (Frame 6 Shown)

A C D 6.4 (0.25)

ø14.5 (0.57)
6
ø6.5 (0.26)

14.5 (0.57)

B 8.5 (0.33)
E G

ø16.0 (0.63)

7
ø8.5 (0.33)

F 25.0 (0.98)

Dimensions are in millimeters and (inches).

Frame A B C D E F G Weight
kg (lb)
6 308.0 665.5 346.4 283.0 623.0 254.0 609.0 38.6
(12.13) (26.20) (13.64) (11.14) (24.53) (10.00) (23.98) (85.0)
7 430.0 881.5 349.6 380.0 838.0 330.0 825.0 72.6…108.9
(16.93) (34.70) (13.76) (14.96) (32.99) (12.99) (32.48) (160.0…240.0)

Frame 6: M6 (#12) mounting hardware recommended.

Frame 7: M8 (5/16 in.) mounting hardware recommended.

IMPORTANT Always install mounting hardware in all four

corners of the mounting legs for stability.
Only install mounting hardware through the
top key holes to help make sure that the drive
is securely fastened to the mounting surface.
At the bottom of the mounting legs, either
the key holes or optional open mounting slots
can be used.

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Chapter 3 Lift and Mount the Drive

Figure 35 - IP54, NEMA/UL Type 12, Wall Mount Frame 6

609.4
(23.99)
558.8 464.7
(22.00) (18.30)

HIM

1298.3
(51.11)

1238.3
(48.75)

10.5 (0.41)

ø22.0 (0.87)

1058.1
(41.66)

IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to
meet enclosure rating.

Dimensions are in millimeters and (inches).

M10 (7/16 in.) mounting hardware recommended.

72 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 36 - Flange Mount, Frame 6

346.4
(13.64)
308.0 208.4
(12.13) (8.20)

665.5
(26.20)

284.0 (11.18)
258.0 (10.16)
225.5 (8.88)
193.0 (7.60)
91.0 (3.58)
58.5 (2.30)
26.0 (1.02) 24x: Ø6.4
(Ø0.25)

624.0
(24.57)

600.0
(23.62)

562.0 138.0
(22.13) (5.43)

462.0 561.0 +2.0/-1.5

(18.19) (22.09 +0.08/-0.06)

362.0
(14.25)

262.0
(10.31)

162.0
(6.38)

62.0
(2.44) 268.0 +2.0/-1.5 31.5
24.0 (10.60 +0.08/-0.06) (1.24)
(0.94) 8.0
(0.30)

Dimensions are in millimeters and (inches).

IMPORTANT Must use flange adapter kit (catalog number 20-750-FLNG4-F6) to meet
enclosure rating.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 73

Chapter 3 Lift and Mount the Drive

Figure 37 - NEMA/UL Type 1, Wall Mount Frame 6

308.0 346.7
(12.13) (13.65)

945.1
(37.21)

Dimensions are in millimeters and (inches).

IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F6) does not change the
mounting dimensions in Figure 34.

74 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 38 - IP54, NEMA/UL Type 12, Wall Mount Frame 7

609.6
(24.00)
558.8 464.8
(22.00) (18.30)

HIM

1614.0
(63.54)

1543.1
(60.75)

10.5 (0.41)

ø22.0 (0.87)

1058.4
(41.67)

IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to
meet enclosure rating.

Dimensions are in millimeters and (inches).

M10 (7/16 in.) mounting hardware recommended.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 75

Chapter 3 Lift and Mount the Drive

Figure 39 - Flange Mount, Frame 7

430.0 208.4
(16.93) (8.20)

875.0
(34.45)

138.0
(5.43)

403.00 (15.87)
352.63 (13.88)
251.88 (9.92) 32x: Ø7.0
(Ø0.28)
151.13 (5.95)
50.38 (1.98)

812.0
(31.97)

784.0
(30.87)

744.8
(29.32)
666.4
(26.24)
768.0
(30.24)
588.0
(23.15)
509.6
(20.06)
431.2
(16.98)
352.8
(13.89)
274.4
(10.80)
196.0
(7.72)
117.6
(4.63)

39.2
(1.54)
28.0 387.0 8.0
(1.10) (15.24) (0.31)
8.0
(0.31)

Dimensions are in millimeters and (inches).

IMPORTANT Must use flange adapter kit (catalog number 20-750-FLNG4-F7) to meet
enclosure rating.

76 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 40 - NEMA/UL Type 1, Wall Mount Frame 7

430.0
(16.93)
380.0
(14.96)

1271.0
(50.04)

1221.0
(48.07)

881.8
(34.72)

825.0
(32.48)

8.5 (0.33)

ø16.0 (0.63)

339.2 389.2
(13.35) (15.32)

20.5 389.0 561.0

(0.81) (15.31) (22.08)
430.0
(16.93)

Dimensions are in millimeters and (inches).

M8 (5/16 in.) mounting hardware recommended.

IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F7) does change the
mounting dimensions in Figure 34.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 77

Chapter 3 Lift and Mount the Drive

Figure 41 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B)
440
(17.3)
68
(2.7)
1

Top
76
(3.0)
2

127 600
(5.0) (23.6)
600 240
(23.6) (9.4)
3

76
(3.0)
1183
(46.6)
127
(5.0)
2

1 4
141 2453
(5.6) (96.6)
500
(19.7)
2300
(90.6)

Bottom 1464
(57.6)
ø18.0
(0.71)

542
(21.3)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)

5
Bottom

No. Description No. Description

1 Power wiring conduit plates. 4 Optional HIM.
2 Control wiring conduit plates. 5 Recommended three-hole anchoring.
3 Optional exhaust hood.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

78 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 42 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Codes L, P, W)
440
(17.3)

1 270
(10.6)
Top

76
(3.0)
2

127 800
(5.0) (31.5)
600 240
(23.6) (9.4)
3

76
(3.0)

1374 127 4
(54.1) (5.0)
2

292
1 (11.5)
5
2453
(96.6)
440 2300
(17.3) (90.6)
Bottom 1862
(73.3)
ø18.0
(0.71) 1464
(57.6)

742
(29.2)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
No. Description
1 Power wiring conduit plates. 6 Bottom
2 Control wiring conduit plates.
3 Optional exhaust hood.
4 Disconnect switch (SW2). Common DC input drives.
5 Optional HIM.
6 Recommended three-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 79

Chapter 3 Lift and Mount the Drive

Figure 43 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J)

Top

76
(3.0)
2

898
127 (35.4)
800
(5.0) (31.5)
600 240
(23.6) (9.4)

76
(3.0)

1374 127
(54.1) (5.0)
2

292
1 (11.5)
3
2477
(97.5)
440 2300
(17.3) (90.6)
Bottom 1464 547
(57.6) (21.5)
ø18.0
(0.71)

742 680
(29.2) (26.8)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)

No. Description
4 Bottom
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional HIM.
4 Recommended three-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

80 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 44 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B)
440 440
(17.3) (17.3)
68
(2.7)
1 1
Top

76
(3.0)
2 2

127 127 600

(5.0) (5.0) (23.6)
1200 240
(47.2) (9.4)
3

76 76
(3.0) (3.0)
1183
(46.6)
127
(5.0)
2 2

1 1 4
141 2453
(5.6) (96.6)
500 500
(19.7) (19.7)
2300
(90.6)
Bottom
1464
(57.6)
ø18.0
(0.71)

542
(21.3)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3) 5
900
(35.4)
1131 Bottom
(44.5)

No. Description No. Description

1 Power wiring conduit plates. 4 Optional HIM.
2 Control wiring conduit plates. 5 Recommended four-hole anchoring.
3 Optional exhaust hood.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

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Chapter 3 Lift and Mount the Drive

Figure 45 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9
(Enclosure Codes L, P, W)
440 440
(17.3) (17.3)

1 1 270
(10.6)

Top
76
(3.0)
2 2

800
127 127 (31.5)
(5.0) 1200 (5.0) 240
(47.2) (9.4)
3

76 76
(3.0) (3.0)

1374 127 4 4
(54.1) (5.0)
2 2

292
1 1 (11.5)
5
2453
(96.6)
440 440 2300
(17.3) (17.3) (90.6)
1862
Bottom (73.3)
ø18.0
(0.71) 1464
(57.6)

742
(29.2)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131 6
(44.5) Bottom

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional exhaust hood.
4 Disconnect switches (SW2). Common DC input drives.
5 Optional HIM.
6 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

82 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 46 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J)

Top
76
(3.0)
2 2

127 127 898

(5.0) (5.0) (35.4)
800
1200 (31.5)
240
(47.2) (9.4)

76 76
(3.0) (3.0)

1374 127
(54.1) (5.0)
2 2

1 292
1 (11.5)
2477
3
(97.5)
440 440 2300
(17.3) (17.3) (90.6)

1464 547
Bottom (57.6) (21.5)
ø18.0
(0.71)

742 680
(29.2) (26.8)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131
(44.5) 4
Bottom
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional HIM.
4 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

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Chapter 3 Lift and Mount the Drive

Figure 47 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code B)
440 440 440
(17.3) (17.3) (17.3)
68
(2.7)
1 1 1
Top
76
(3.0)
2 2 2

127 127 127

(5.0) (5.0) (5.0) 600
(23.6)
1800 240
(70.9) (9.4)
3 3

4
2453
(96.6)

2300
(90.6)

1464
(57.6)

5
Bottom

No. Description No. Description

1 Power wiring conduit plates. 4 Optional HIM.
2 Control wiring conduit plates. 5 Recommended seven-hole anchoring.
3 Optional exhaust hood.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

84 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 48 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access
(Enclosure Code B)

76 76 76
(3.0) (3.0) (3.0)
1183
(46.6)
127
(5.0)
2 2 2

1 1 1
141
(5.6)
500 500 500
(19.7) (19.7) (19.7)

ø18.0
(0.71)

542
(21.3)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131
(44.5)
1269
(50.0)
1500
(59.1)
1731
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

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Chapter 3 Lift and Mount the Drive

Figure 49 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10
(Enclosure Codes L, P, W)
440 440 440
(17.3) (17.3) (17.3)

1 1 1 270
(10.6)

Top
76
(3.0)
2 2 2

127 127 127 800

(5.0) (5.0) (5.0) (31.5)
1800 240
(70.9) (9.4)
3 3

4 4 4

5
2453
(96.6)
2300
(90.6)
1862
(73.3)
1464
(57.6)

No. Description
1 Power wiring conduit plates.
6
2 Control wiring conduit plates.
3 Optional exhaust hood. Bottom
4 Disconnect switches (SW2). Common DC
input drives.
5 Optional HIM.
6 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

86 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 50 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access
(Enclosure Codes L, P, W)

76 76 76
(3.0) (3.0) (3.0)

1374 127
(54.1) (5.0)
2 2 2

1 1 292
1 (11.5)

440 440 440

(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131
(44.5)
1269
(50.1)
1500
(59.1)
1731
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 87

Chapter 3 Lift and Mount the Drive

Figure 51 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code J)

Top
76
(3.0)
1 1 1

127 127 127 898

(5.0) (5.0) (5.0) (35.4)
800
1800 (31.5)
(70.9) 240
(9.4)

2477
2
(97.5)
2300
(90.6)

1464 547
(57.6) (21.5)

680
(26.8)

1 1 1
No. Description 3
1 Control wiring conduit plates. Bottom
2 Optional HIM. 4 4 4
3 Recommended seven-hole anchoring.
4 Power wiring conduit plates.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

88 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 52 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access
(Enclosure Code J)

76 76 76
(3.0) (3.0) (3.0)

1374 127
(54.1) (5.0)
2 2 2

1 292
1 1 (11.5)

440 440 440

(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131
(44.5)
1269
(50.1)
1500
(59.1)
1731
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 89

Chapter 3 Lift and Mount the Drive

Approximate Dimensions – See Table 10 for an index of dimension drawings for floor mount drives with
cabinet options.
Floor Mount Drives with
Cabinet Options
Table 10 - Dimension Drawing Index
Frame Description Page
8 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep 91
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep 92
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 600 mm (23.6 in.) deep 93
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 600 mm (23.6 in.) deep, bottom access 94
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 95
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 96
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep 97
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep, bottom access 98
IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 99
IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep, bottom access 100
IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 101
IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep, bottom access 102
IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep 103
IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay and cabinet options bay, 800 mm (31.5 in.) deep, bottom access 104
9 IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep 105
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep, bottom access 106
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep 107
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep, bottom access 108
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 600 mm (23.6 in.) deep 109
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 600 mm (23.6 in.) deep, bottom access 110
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 111
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep, bottom access 112
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 113
IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep, bottom access 114
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep 115
IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep, bottom access 116
IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep 117
IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay, 800 mm (31.5 in.) deep, bottom access 118
IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep 119
IP54, NEMA 12/UL Type 12, MCC style cabinet with wiring bay, 800 mm (31.5 in.) deep, bottom access 120
IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep 121
IP54, NEMA 12/UL Type 12, MCC style cabinet with cabinet options bay and wiring bay, 800 mm (31.5 in.) deep, bottom access 122

90 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 53 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Code B)
440 440
600 mm (23.6 in.) Deep Drive with Cabinet Options Bay (17.3) (17.3)
180
(7.1)
1
1
68
(2.7)
Top

2
76
(3.0)
127 600
(5.0) (23.6)
1200 240
(47.2) (9.4)

76 3
(3.0)

127 205
(5.0) (8.1)
2 1

1
141
(5.6)
500 440
(19.7) (17.3)
4
Bottom 2453
ø18.0 (96.6)
(0.71)

2300
(90.6) 1808
(71.2)
542
(21.3)
1464
(57.6)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)

5
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional exhaust hood. Bottom
4 Optional HIM.
5 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 91

Chapter 3 Lift and Mount the Drive

Figure 54 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Code B with P14)

600 mm (23.6 in.) Deep Drive with Wiring Bay 440

68 (17.3)
(2.7) 183
(7.2)
1
1

Top

2 1
76 183
(3.0) (7.2)
127 440 600
(5.0) (17.3) (23.6)
1200 240
(47.2) (9.4)
76
(3.0) 3

127
(5.0)
2
398
1 (15.7)
1
141
(5.6)
500 344
(19.7) (13.5)
460
(18.1)
4
Bottom 2453
ø18.0 (96.6)
(0.71)
2300
(90.6)

542
(21.3) 1464
(57.6)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131
(44.5)
5
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional exhaust hood. Bottom
4 Optional HIM.
5 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

92 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 55 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Code B)
600 mm (23.6 in.) Deep Drive with Wiring 440 440 440
Bay and Cabinet Options Bay 68 (17.3) (17.3) (17.3)
(2.7) 180
(7.1)
1 183
1 (7.2) 1
Top

1 183
2 (7.2)
76
(3.0) 600
127 (23.6)
(5.0) 240
1800 (9.4)
(70.9)
3

4
2453
(96.6)

2300
(90.6) 1808
(71.2)

1464
(57.6)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
5 Bottom
3 Optional exhaust hood.
4 Optional HIM.
5 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 93

Chapter 3 Lift and Mount the Drive

Figure 56 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Code B)
76
600 mm (23.6 in.) Deep Drive with Wiring (3.0)
Bay and Cabinet Options Bay
127 205
(5.0) (8.1)
2 1
1 398
(15.7)
1
141
(5.6)
500 344 440
(19.7) (13.5) (17.3)
460
(18.1)

ø18.0
(0.71)

542
(21.3)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

94 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 57 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with Cabinet Options Bay 440 440
(17.3) (17.3)

270 1 1 270
(10.6) (10.6)

Top

2
76
(3.0)
127 800
76 (5.0) (31.5)
(3.0) 1200 240
(47.2) (9.4)

127 200 3
(5.0) (7.9)
2 1

4
1
292
(11.5)
440 440
(17.3) (17.3)

Bottom ø18.0 5
(0.71) 2453
(96.6)

2300
(90.6) 1808
742 (71.2)
(29.2)
1464
(57.6)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
6

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional exhaust hood.
Bottom
4 Option bay disconnect switch.
5 Optional HIM.
6 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 95

Chapter 3 Lift and Mount the Drive

Figure 58 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with Wiring Bay 440 440
(17.3) (17.3)

268 1 1 266
(10.5) (10.5)

Top
266
1 (10.5)
2
78
(3.1) 800
127
76 (5.0) (31.5)
(3.0) 1200 240
(47.2) (9.4)

127 200 3
(5.0) (7.9)
2 1

1 1
270 267
(10.6) (10.6)
440 440
(17.3) (17.3)

Bottom ø18.0 4
(0.71) 2453
(96.6)

2300
(90.6)
742
(29.2)
1464
(57.6)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
5

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional exhaust hood.
4 Optional HIM. Bottom
5 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

96 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 59 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with 440 440 440
(17.3) (17.3) (17.3)
Wiring Bay and Cabinet Options Bay

268 1 1 1 259
(10.5) (10.2)

Top
1 1 259
(10.2)
2
78
(3.1)
127 800
(5.0) (31.5)
1800 240
(70.9) (9.4)
3

5
2453
(96.6)

2300
(90.6) 1808
(71.2)

1464
(57.6)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates. 6
3 Optional exhaust hood.
Bottom
4 Option bay disconnect switch.
5 Optional HIM.
6 Recommended six-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 97

Chapter 3 Lift and Mount the Drive

Figure 60 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with Wiring Bay and Cabinet Options 76
Bay (3.0)

127 200
(5.0) (7.9)
2 1 200 1
(7.9)

1 1 270
(10.6) 1
270 270
(10.6) (10.6)
440 440 440
(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

98 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 61 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J)
800 mm (31.5 in.) Deep Drive with Cabinet 480
(18.9)
Options Bay

Top

2 2
78
(3.1)
1030
127 127 (40.6)
(5.0) (5.0) 800
(31.5)
1200 244
(47.2) (9.6)

3 1703
(67.0)

2477
(97.5)
2300
(90.6) 556
(21.9)
1464
(57.6)

675
(26.6)
556
(21.9)

24
4 (1.0)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates. Bottom
3 Optional HIM.
4 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 99

Chapter 3 Lift and Mount the Drive

Figure 62 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Code J)
800 mm (31.5 in.) Deep Drive with Cabinet Options Bay 76 76
(3.0) (3.0)

127
(5.0)
2 2

1 1
270
(10.6)
440 440
(17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

100 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 63 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) with
P14
800 mm (31.5 in.) Deep Drive with Wiring Bay 480
(18.9)

1 310
(12.2)

Top
1 310
(12.2)
2
78
(3.1)
909
127 (35.8)
(5.0) 800
1200 (31.5)
244
(47.2) (9.6)

3
2477
(97.5)
2300
(90.6)

1464 556
(57.6) (21.9)

675
(26.6)
556
(21.9)

4 24
(1.0)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
Bottom
3 Optional HIM.
4 Recommended four-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 101

Chapter 3 Lift and Mount the Drive

Figure 64 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Code J) with P14
800 mm (31.5 in.) Deep Drive with Wiring Bay 76
(3.0)

127 200
(5.0) (7.9)
2 2

270
(10.6)
1 1
270
(10.6)
440 440
(17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

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 Lift and Mount the Drive Chapter 3

Figure 65 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J)
800 mm (31.5 in.) Deep Drive with 480 480
(18.9) (18.9)
Wiring Bay and Cabinet Options Bay

1 1 310
(12.2)

Top
1 310
(12.2)
2 2
78
(3.1)
1030
127 127 (40.6)
(5.0) (5.0) 800
1800 (31.5)
244
(70.9) (9.6)

3 1703
(67.0)

2477
(97.5)
2300 556
(90.6) (21.9)
1464
(57.6)

675
(26.6)
556
(21.9)

24
(1.0)

No. Description
1 Power wiring conduit plates.
4 2 Control wiring conduit plates.
Bottom 3 Optional HIM.
4 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

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Chapter 3 Lift and Mount the Drive

Figure 66 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access
(Enclosure Code J)
800 mm (31.5 in.) Deep Drive with Wiring 76
Bay and Cabinet Options Bay (3.0)

127 200
(5.0) (7.9)
2 2 200 2
(7.9)

1 1 270 1
(10.6)
270 270
(10.6) (10.6)
440 440 440
(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

104 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 67 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9
(Enclosure Code B with P14)
600 mm (23.6 in.) Deep Drive with Cabinet 440 440 440
Options Bay 68 (17.3) (17.3) (17.3)
(2.7) 180
1 (7.1)
1
1
Top

2 2
76
(3.0)
127 127
(5.0) (5.0) 600
(23.6)
1800 240
(70.9) (9.4)
3

4 5
2453
(96.6)

2300 6
(90.6)

1464
(57.6)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
7 Bottom
3 Optional exhaust hood.
4 Optional HIM.
5 Option bay disconnect switch access door.
6 Interlock override switch.
For instructions and precautions see the
Hardware Service Manual, 750-TG001.
7 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 105

Chapter 3 Lift and Mount the Drive

Figure 68 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code B with P14)
600 mm (23.6 in.) Deep Drive with Cabinet Options Bay 76 76
(3.0) (3.0)

127 205
(5.0) (8.1)
2 2 1

1 1
141
(5.6)
500 500 440
(19.7) (19.7) (17.3)

ø18.0
(0.71)

542
(21.3)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

106 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 69 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9
(Enclosure Code B with P14)
600 mm (23.6 in.) Deep Drive with Wiring Bay
440 440 440
(17.3) (17.3) (17.3)
68 183
(2.7) (7.2)
1 1
1
Top

2 2 1
76 183
(3.0) (7.2)
127 127 600
(5.0) (5.0) (23.6)
1800 240
(70.9) (9.4)
3

4
2453
(96.6)

2300
(90.6)

1464
(57.6)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates. Bottom
3 Optional exhaust hood. 5
4 Optional HIM.
5 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 107

Chapter 3 Lift and Mount the Drive

Figure 70 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code B with P14)
600 mm (23.6 in.) Deep Drive with Wiring Bay 76 76
(3.0) (3.0)

127
(5.0)
2 2
398
1 (15.7)
1 1
141
(5.6)
500 500 344
(19.7) (19.7) (13.5)
460
(18.1)
ø18.0
(0.71)

542
(21.3)

43
(1.7)
300 69
(11.8) (2.7)
531
(20.9)
669
(26.3)
900
(35.4)
1131
(44.5)
1269
(50.0)
1500
(59.1)
1731
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

108 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 71 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9
(Enclosure Code B)
440 440 440 440 600 mm (23.6 in.) Deep Drive with Cabinet
68 (17.3) (17.3) (17.3) (17.3) Options Bay and Wiring Bay
(2.7) 183
1 (7.2)
1 180
1 (7.1) 1
183 Top
(7.2)
2 2 1
76
(3.0)
127 127
(5.0) (5.0) 600
(23.6)
2400 240
(94.5) (9.4)
3

4 5
2453
(96.6)

2300 6
(90.6)

1464
(57.6)

7
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
Bottom 3 Optional exhaust hood.
4 Optional HIM.
5 Option bay disconnect switch access door.
6 Interlock override switch.
For instructions and precautions see the
Hardware Service Manual, 750-TG001.
7 Recommended nine-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 109

Chapter 3 Lift and Mount the Drive

Figure 72 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code B)
600 mm (23.6 in.) Deep Drive with Cabinet Options
Bay and Wiring Bay 76 76
(3.0) (3.0)

127
(5.0)
2 2 1 205
(8.1) 398
1 (15.7)
1 1
141
(5.6)
500 500 440 344
(19.7) (19.7) (17.3) (13.5)
460
(18.1)
ø18.0
(0.71)

542
(21.3)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
1869 (68.1)
2100 (73.6)
2331 (82.7)
(91.8)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

110 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 73 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with 440 440 440
Cabinet Options Bay (17.3) (17.3) (17.3)

270 1 1 1 270
(10.6) (10.6)

Top

2 2
76
(3.0)
127 127 800
(5.0) (5.0) (31.5)
1800 240
(70.9) (9.4)

4 5
2453
(96.6)

2300 6
(90.6)

1464
(57.6)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional exhaust hood.
4 Optional HIM. 7
5 Option bay disconnect switch access door.
6 Interlock override switch. Bottom
For instructions and precautions see the
Hardware Service Manual, 750-TG001.
7 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 111

Chapter 3 Lift and Mount the Drive

Figure 74 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with Cabinet Options Bay 76 76
(3.0) (3.0)

127 200
(5.0) (7.9)
2 2 1

1 1

292
(11.5)
440 440 440
(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

112 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 75 - NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9

(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with 440 440 440
(17.3) (17.3) (17.3)
Wiring Bay

268 1 1 1 266
(10.5) (10.5)

Top
266
1 (10.5)
2 2
78
(3.1)
127 127 800
(5.0) (5.0) (31.5)
1800 240
(70.9) (9.4)
3

4
2453
(96.6)

2300
(90.6)

1464
(57.6)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
5 Bottom
3 Optional exhaust hood.
4 Optional HIM.
5 Recommended six-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 113

Chapter 3 Lift and Mount the Drive

Figure 76 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with Wiring Bay 76 76
(3.0) (3.0)

127 200
(5.0) (7.9)
2 2 1

1 1 1
270 270
(10.6) (10.6)
440 440 440
(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

114 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 77 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9
(Enclosure Code L, P, W)
440 440 440 440 800 mm (31.5 in.) Deep Drive with Cabinet
(17.3) (17.3) (17.3) (17.3)
Options Bay and Wiring Bay

268 1 1 1 1 266
(10.5) (10.5)

Top
1 1 266
(10.5)
2 2
78
(3.1)
127 127 800
(5.0) (5.0) (31.5)
2400 240
(94.5) (9.4)
3

4 5
2453
(96.6)

2300 6
(90.6)

1464
(57.6)

7
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
Bottom 3 Optional exhaust hood.
4 Optional HIM.
5 Option bay disconnect switch access door.
6 Interlock override switch.
7 Recommended eight-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 115

Chapter 3 Lift and Mount the Drive

Figure 78 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code L, P, W)
800 mm (31.5 in.) Deep Drive with Cabinet Options 76 76
Bay and Wiring Bay (3.0) (3.0)

127 200
(5.0) (7.9)
2 2 1 1

1 1 1 1
141 270
(5.6) (10.6)
440 440 440 440
(17.3) (17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
1869 (68.1)
2100 (73.6)
2331 (82.7)
(91.8)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

116 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 79 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J)
480
(18.9) 800 mm (31.5 in.) Deep Drive with Cabinet Options
Bay

1 310
(12.2)

Top

2 2 2
78
(3.1)

127 127 127

(5.0) (5.0) (5.0) 800
1800 (31.5)
244
(70.9) (9.6)

3 4
2477
(97.5)
2300
(90.6) 5
1464 556
(57.6) (21.9)

675
(26.6)
556
(21.9)

24
(1.0)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
6 3 Optional HIM.
Bottom 4 Option bay disconnect switch access door.
5 Interlock override switch.
For instructions and precautions see the
Hardware Service Manual, 750-TG001.
6 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 117

Chapter 3 Lift and Mount the Drive

Figure 80 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code J)
76 76 76
800 mm (31.5 in.) Deep Drive with (3.0) (3.0) (3.0)
Cabinet Options Bay

127
(5.0)
2 2 2

1 1 1
270
(10.6)
440 440 440
(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

118 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 81 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J)
With P14
800 mm (31.5 in.) Deep Drive with 480
(18.9)
Wiring Bay

1 310
(12.2)

Top
310
1 (12.2)
2 2
78
(3.1)
909
127 127 (35.8)
(5.0) (5.0) 800
1800 (31.5)
244
(70.9) (9.6)

3
2477
(97.5)
2300
(90.6)
1464 556
(57.6) (21.9)

675
(26.6)
556
(21.9)

24
(1.0)

4
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional HIM.
4 Recommended seven-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 119

Chapter 3 Lift and Mount the Drive

Figure 82 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code J)
800 mm (31.5 in.) Deep Drive with Wiring Bay 76 76
(3.0) (3.0)

127 200
(5.0) (7.9)
2 2 2

270
(10.6)

1 1 1
270
(10.6)
440 440 440
(17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2)

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
(68.1)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

120 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 83 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J)
480 480
(18.9) (18.9) 800 mm (31.5 in.) Deep Drive with Cabinet
Options Bay and Wiring Bay

1 1 310
(12.2)

Top
1 310
(12.2)
2 2 2
78
(3.1)

127 127 127

(5.0) (5.0) (5.0) 800
2400 (31.5)
244
(94.5) (9.6)

3 4
2477
(97.5)
2300
(90.6) 5
1464 556
(57.6) (21.9)

675
(26.6)
556
(21.9)

24
6 (1.0)
No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.
3 Optional HIM.
Bottom 4 Option bay disconnect switch access door.
5 Interlock override switch.
For instructions and precautions see the
Hardware Service Manual, 750-TG001.
6 Recommended eight-hole anchoring.

M12 (1/2 in.) Property Class 8.8 anchor hardware is recommended

to fasten the drive cabinet through its internal mounting angle to the
foundation. Anchor bolts can be pre-located and embedded in the
foundation before instillation.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 121

Chapter 3 Lift and Mount the Drive

Figure 84 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Codes K and Y)
IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access
(Enclosure Code J)
800 mm (31.5 in.) Deep Drive with Cabinet Options 76 76 76
Bay and Wiring Bay (3.0) (3.0) (3.0)

127 200
(5.0) (7.9)
2 2 2 2

270
(10.6)
1 1 1 1
270
(10.6)
440 440 440 440
(17.3) (17.3) (17.3) (17.3)

ø18.0
(0.71)

742
(29.2

43
300 69 (1.7)
(11.8) (2.7)
531
669 (20.9)
900 (26.3)
1131 (35.4)
(44.5)
1269
1500 (50.0)
1731 (59.1)
1869 (68.1)
2100 (73.6)
2331 (82.7)
(91.8)

No. Description
1 Power wiring conduit plates.
2 Control wiring conduit plates.

122 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 85 - Bus Bar Dimensions (AC Input)

PE

1854
(73.0) R / L1
S / L2
T / L3
1666
(65.6)

1501
(59.1)
DC Bus Connection Kit (Catalog
1336 DC+
(52.6) DC- Number 20-750-BUS1A-F8) Is
Required.
1171
(46.1)

1006
(39.6) U / T1
V / T2
W / T3
841
(33.1)

671
(26.4)

511
(20.1)
PE
369
(14.5)

125
(4.9)

Dimensions are in millimeters and (inches).

IMPORTANT To connect to the DC bus bars, a PowerFlex 750-Series DC bus connection kit
(catalog number 20-750-BUS1A-F8) is required.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 123

Chapter 3 Lift and Mount the Drive

Figure 86 - Bus Bar Dimensions (Common DC Input)

PE

Control Rail
1854
(73.0)

DC+
DC-

1171
(46.1) 1499
(59.0)
1006
(39.6) 1436
(57.0)
U / T1
841 V / T2
(33.1) W / T3
839
(33.0)
671
(26.4) UPS Rail (1)
776
PE (31.0)
511
(20.1)

369
(14.5)

125
(4.9)

(1) The UPS rail is only installed when the P30 UPS control bus option is selected.

Dimensions are in millimeters and (inches).

124 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Figure 87 - Bus Bar Dimensions (MCC Bus)

1301.8 1301.8
(51.25) (51.25)

1136.7 971.6
(44.75) (38.25)

971.6
(38.25)

AC Input Drive Common DC Input Drive

Dimensions are in millimeters and (inches).

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Chapter 3 Lift and Mount the Drive

Release Drive Assembly from To access the interior of the drive cabinet to complete installation and power
wiring connections, remove the drive assembly from the cabinet.
Cabinet
IMPORTANT Before removing the drive assembly, be sure that the cabinet is in its
intended installed position. Height adjustments to the roll-out cart cannot
be made while carrying a drive.

1. Open the cabinet door.

2. Remove the side shields (see number 4 in Figure 88).
3. Remove the bus bar connector bolts (see numbers 1, 2, and 3 in Figure
88).
4. Disconnect the two captive bolts that connect the converter chassis to
the exhaust vent (see number 5 in Figure 89).
5. Disconnect the four captive bolts that connect the converter chassis to
the cabinet frame (see number 6 in Figure 89).

IMPORTANT When removing both the inverter and converter drive sections from
the cabinet, do not disconnect the captive bolts that hold the two
sections together. The inverter-to-converter connector bolts are
labeled number 8 in Figure 89.

6. Disconnect the six captive bolts that connect the inverter chassis to the
cabinet frame (see number 7 in Figure 89).

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 Lift and Mount the Drive Chapter 3

Figure 88 - Side Shield and Bus Bar Connections

1
4 1 4

4 4

3 3

AC Input Drive Common DC Input Drive

No. Description Torque, N•m (lb•in) Recommended Tool

1 Converter input power connections. 22.6 (200) T45 hexalobular (Torx)
2 DC bus connections (if equipped).
3 Inverter output power connections.
4 Side shields 2.8 (25) T25 hexalobular (Torx)

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Chapter 3 Lift and Mount the Drive

Figure 89 - Drive-to-cabinet Connections

5 5 5
6

6 6

6
6
7 7

6
8 8
7
8

7 7

7 7

AC Input Drive Shown

No. Description Torque, N•m (lb•in) Recommended Tool

5 Converter-to-vent hood anchor bolts (two 11.3 (100) 5 mm hex key (Allen)
places).
6 Converter-to-cabinet anchor bolts (four places).
7 Inverter-to-cabinet anchor bolts (six places).
8 Inverter-to-converter connector bolts (two
places).

128 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

Fiber-optic Cables Follow these guidelines for fiber-optic cables.

IMPORTANT Fiber-optic cables have a minimum bend radius of 50 m (164 ft)m (2 in.). If
cables are over bent, damage will occur.

IMPORTANT For Frame 8 drives, the fiber-optic cables that are used to connect the fiber
interface board to both the converter (AC input)/DC precharge (DC input)
control board and the inverter power layer interface board must be the
same length. The provided cables are 560 mm (22 in.) long.

IMPORTANT For Frame 9 and larger drives, the fiber-optic cables that are used to connect
the fiber interface board to the power layer interface board must be the
same length. The provided cables are 2.8 m (110 in.) long.

Disconnect Drive Control Pod Frame 8 drives, with drive control pod installed, complete step 1 and step 2 of
this procedure.
Wiring Connections
Frame 9 and larger drives, with drive control pod installed, complete step 1
through step 7 of this section.

If the drive control pod is mounted remotely, skip this section.

1. Remove the right front cover.

T20 or F 6.4 mm (0.25 in.)

1.8 N•m (16.0 lb•in)
Floor Mount Frame 8 Shown

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Chapter 3 Lift and Mount the Drive

2. Disconnect the HIM cable (see number 1).

3. Disconnect the 24V wire harness from TB1 and P14 on the fiber
interface board (see number 2).
4. Disconnect any fiber-optic cables from the fiber interface board. This
step is not necessary on Frame 8 drives (see number 3).
5. Unlock the three cable supports along the left inside wall of the drive
control pod (see number 4).
6. Open the releasable cable tie at the top of the drive control pod (see
number 5).

TB1 2
P14
2

130 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Lift and Mount the Drive Chapter 3

7. Without bending the cables to a radius less than 50 mm (2 in.), lift the
24V wire harness and fiber-optic cables out of the drive control pod.
Support the cable bundle so it is out of the way of the drive assembly
when it is rolled out of the cabinet.

Disconnect Wire Connections This procedure applies to Frame 8 drives with a remotely mounted drive
control pod (up to 23 m [75 ft] away) and to the cabinets on the right side of
– No Drive Control Pod Frame 9 and larger drives.

1. Remove the right front cover.

T20 or F 6.4 mm (0.25 in.)

1.8 N•m (16.0 lb•in)
Floor Mount Frame 9 Shown

2. Disconnect the 24V wire harness from TB1 (see number 1).
3. Disconnect the fiber-optic cable from INV on the power layer interface
board (see number 2).

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Chapter 3 Lift and Mount the Drive

4. Open the three releasable cable ties along the right inside wall of the
drive control pod (see number 3).

TB1
1

5. Without bending the cables to a radius less than 50 mm (2 in.), lift the
24V wire harness and fiber-optic cable out of the drive control pod.
Support the cable bundle so it is out of the way of the drive assembly
when it is rolled out of the cabinet.

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 Lift and Mount the Drive Chapter 3

Disconnect Control and AC Input Drives

Power Wire Harnesses
1. Disconnect the cabinet fan/cabinet blower assembly wiring harness
from TB2-3 and TB2-4 (see number 1).
2. Disconnect the cabinet shunt trip harness (if used) from TB2-1 and
TB2-2 (see number 2).

Disconnect DC Bus Fuse Wire AC Input Drives Floor Mount Frames 9 and Larger
Harness
Disconnect the DC bus wiring harness from TB6 (see number 1).

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Chapter 3 Lift and Mount the Drive

Common DC Input Drives

1. Disconnect the cabinet fan /cabinet blower assembly harnesses from

TB2-5 and TB2-6 (see number 1).
2. Disconnect the 120/240V control power input harness from TB2-3 and
TB2-4 (see number 2).
3. Disconnect 120V UPS control power input (if used) from TB2-1 and
TB2-2 (see number 3).
4. Disconnect the digital I/O wiring (if used) from TB3 (see number 4).
5. Disconnect the door interlock wiring (if used) from TB4 (see number
5).
6. Disconnect the 120V UPS control power output wiring (if used) from
TB5 (see number 6).

3
2
1

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 Lift and Mount the Drive Chapter 3

Release Cabinet Options To access the interior of the cabinet options cabinet to complete installation
and power wiring connections, remove the cabinet options assembly from the
Assembly from Cabinet cabinet.

IMPORTANT Before removing the cabinet options assembly, be sure that the cabinet is in
its intended installed position. Height adjustments to the roll-out cart
cannot be made while carrying the assembly.

1. Open the cabinet door.

2. Disconnect the six captive bolts that connect the cabinet options
assembly to the cabinet frame (see number 1).

1 1
1

1 1

1 1

Cabinet Option Shown

No. Description Torque Recommended Tool

1 Cabinet options assembly-to-cabinet anchor bolts 11.3 N•m (100 lb•in) 5 mm hex key (Allen)
(six places).

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Chapter 3 Lift and Mount the Drive

3. Disconnect the wiring harnesses and bus connections (see numbers 2, 3,

4, and 5).

4 4

5
5

No. Description Torque Recommended Tool

2 Thermostat connection (plug). N/A N/A
3 AC input connections (12 places). 22.4 N•m (200 lb•in) T45 Hexalobular driver with 457 mm
(18-in.) extension
4 Terminal block connections (plugs). N/A N/A
5 Output reactor connections (12 places). 22.4 N•m (200 lb•in) T45 Hexalobular driver with 457 mm
(18-in.) extension

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Prepare the Roll-out Cart The roll-out cart, catalog number 20-750-CART1-F8, is required to remove
the drive assembly from Floor Mount Frame 8…10 drive cabinets.

Figure 90 - Roll-out Cart Dimensions

962.5
(37.9)

840.1
(33.1)

290.2
(11.4)
167.8
(6.6)

631.8
(24.9)

750.5
(29.5)

Dimensions are in millimeters and (inches).

Approximate weight: 27.2 kg (60 lb)
See page 140 for spacer height combinations.

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Chapter 3 Lift and Mount the Drive

The roll-out cart can be adjusted for both reach and height.

No. Description
1 Adjustment for curb offset/reach: 0…114 mm (0…4.5 in.)
2 Adjustable curb height: 0…182 mm (0…7.2 in.)

Figure 91 - Roll-out Cart Features

4 5

4
2 6
1

8
7

No. Description
1 Threaded studs and nuts allow precision height and level adjustments (four positions)
2 Bubble levels help with fine adjustment of the cart deck (three positions)
3 Handle
4 Retaining clips positively engage the cart with the drive cabinet (two positions)
5 Alignment track keeps the drive in the correct position
6 Cart deck
7 Cart chassis
8 Drive stop and capture screws

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Adjust Roll-out Cart Height Using Threaded Studs and Nuts

The height of the roll-out cart deck can be adjusted using the threaded leveling
studs and nuts:
• Maximum height = 155.5 mm (6.1 in.)
• Minimum height = 116 mm (4.6 in.)
• Adjustment range = 30 m (98.4 ft)m (1.2 in.) up, 9.5 mm (0.4 in.) down
from the factory setting of 125.5 mm (4.9 in.)

1. Loosen and back off the top nuts on the four threaded level studs (see
number 1).

1 2
M10 x 1.5

17 mm

125.5 +30.0/-9.5
(4.9 +1.2/-0.4)

2. Turn the bottom supporting nuts to raise or lower the cart deck (see
number 2). Turn the nut clockwise to lower the deck. Turn the nut
counter-clockwise to raise the deck.

Make uniform half-turn adjustments to each of the four threaded studs

in an alternating pattern to help prevent binding and maintain a level
orientation.

3 4

1 2

3. To verify that the deck is level, use the three bubble levels.
4. Tighten the top nuts.

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Adjust Roll-out Cart Height Using Spacers

The height of the roll-out cart deck can be adjusted using the I-beam spacers
provided.

1 2

No. Description
1 Four 38.1 mm (1.5 in.) spacers
2 Two 76.2 mm (3.0 in.) spacers

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Spacer Height Combinations

Each of the base heights that are shown here have an adjustment range of +30.0
mm (+1.2 in.) and -9.5 mm (-0.4 in.).

125.5
(4.9)

163.6
(6.4)

201.7
(7.9)

239.8
(9.4)

277.9
(10.9)

1. Remove the roll-out cart deck by removing the top nuts of the four
threaded level studs.

M10 x 1.5
17 mm

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Chapter 3 Lift and Mount the Drive

2. Lift the deck off the four threaded level studs.

3. Remove the bolts that secure the casters to chassis.

M6 x 1.0 10 mm

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4. Select the spacer or spacers required. Combine spacers using bolts

provided as needed.

M6 x 1.0
11.8 N•m (104 lb•in) 10 mm

5. Bolt the spacer or spacer assembly to the bottom of the cart chassis.

M6 x 1.0
11.8 N•m (104 lb•in) 10 mm

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Chapter 3 Lift and Mount the Drive

6. Bolt the cross beams to the bottom of the spacers.

M6 x 1.0
11.8 N•m (104 lb•in) 10 mm

7. Bolt the casters to the bottom spacer.

M6 x 1.0 10 mm
11.8 N•m (104 lb•in)

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 Lift and Mount the Drive Chapter 3

8. Determine reach required and install the deck in position A or position

B. See the next section for details.

M10 x 1.5
17 mm

Adjust Roll-out Cart Reach

See Figure 92 and Figure 93 to adjust the reach of the roll-out cart.

Figure 92 - Reach Position A

78
(3.1)

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Chapter 3 Lift and Mount the Drive

Figure 93 - Reach Position B

142
(5.6)

ATTENTION: A tip-over hazard exists. To guard against death, serious

personal injury, and/or equipment damage, verify the drive stop (see Figure
91) is in the same position as the corresponding threaded leveling studs. The
weight of the drive must be evenly distributed over the cart wheels.

Remove Drive Assembly or This section assumes that the steps in Release Drive Assembly from Cabinet or
Release Cabinet Options Assembly from Cabinet and Prepare the Roll-out
Cabinet Options Assembly Cart have been completed.

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1. Carefully push the prepared roll-out cart to the front of the drive
cabinet.

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Chapter 3 Lift and Mount the Drive

2. Use the alignment track to center the roll-out cart and engage the two
retaining clips.

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Drive Assembly – Floor Mount Frames 8…10

To pull the drive assembly on to the roll-out cart, slowly and smoothly pull the
handle above the fan intake.

ATTENTION: This drive has a high center of gravity and a tip-over hazard
exists. To guard against death, serious personal injury, and/or equipment
damage, do not subject the drive to high rates of acceleration or
deceleration while transporting. Do not push or pull above the points that
are indicated on the drive.

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Chapter 3 Lift and Mount the Drive

Cabinet Options Assembly – Floor Mount Frames 9 and 10

To pull the drive assembly on to the roll-out cart, slowly and smoothly pull the
handle.

See page 136 for information on related electrical connections.

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3. Engage and tighten the capture screws to lock the drive assembly or
cabinet options assembly to the Stop.

4. To roll the drive assembly or cabinet options assembly away from the
cabinet, release the retaining clips.

ATTENTION: The drive assembly and cabinet options assembly have a high
center of gravity and a tip-over hazard exists. To guard against death, serious
personal injury, and/or equipment damage, do not subject the drive
assembly or cabinet options assembly to high rates of acceleration or
deceleration while transporting. Do not push or pull above the points
indicated.

IMPORTANT Take precautions when using the roll-out cart to move the drive.
• Only use the roll-out cart to move the drive or cabinet options a short
distance to gain access to the cabinet interior.
• Do not attempt to move the drive or cabinet options on the roll-out cart
with the handle alone. The roll-out cart handle is designed for
positioning the empty cart.
• Only use the cart on a smooth and level surface.
• Verify that the path for the cart is clear of debris and obstacles.
• Avoid sloped and rough surfaces.
• Always move the drive or cabinet options slowly.

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Remove DC Back Bus Guard – To complete the power wiring connections in the common DC input drive
cabinet, remove the DC back bus guard to access the power terminals (see
Common DC Input Drives number 2).

7/16 in.
1 5.1 N•m (45 lb•in)

T45
5.1 N•m (45 lb•in)
2

3 7/16 in.
5.1 N•m (45 lb•in)

No. Description
1 120/240V control rail guard
2 DC back bus guard
3 120V interruptible power supply (UPS) rail guard

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Reinstall Drive Assembly or After cabinet installation and power wiring are complete, reinstall the drive
assembly or cabinet options assembly in the cabinet.
Cabinet Options Assembly
1. Align the roll-out cart and drive assembly or cabinet options with the
cabinet and lock into position according to the procedures described in
Remove Drive Assembly or Cabinet Options Assembly on page 146.
2. Disengage the capture screws and slowly push the drive assembly or
cabinet options assembly into the cabinet.
3. Secure the assembly-to-cabinet connections then the bus connections.
See Side Shield and Bus Bar Connections on page 127 for torque values.

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Notes:

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Power Wiring

Most start-up difficulties are the result of incorrect wiring. Verify that all
wiring is done as instructed. Read and understand all items in this chapter
before you begin the installation.

ATTENTION: The following information is a guide for proper installation.

Rockwell Automation does not assume responsibility for the compliance or
the noncompliance to any code, national, local or otherwise for the proper
installation of this drive or associated equipment. A hazard of personal injury
and/or equipment damage exists if codes are ignored during installation.

Grounding Requirements Ground impedance must conform to the requirements of national and local
industrial safety regulations and/or electrical codes. Periodically check the
integrity of all ground connections.

IMPORTANT The drive Safety Ground-PE must be connected to system ground.

Recommended Grounding Scheme

Use one point (PE only) grounding scheme. Some applications can require
alternate grounding schemes, see Wiring and Grounding Guidelines for Pulse-
width Modulated (PWM) AC Drives, publication DRIVES-IN001, for more
information. These applications include installations with long distances
between drives or drive line-ups, which could cause large potential differences
between the drive or line-up grounds.

For installations within a cabinet, use one safety ground point or ground bus
bar connected directly to building steel. All circuits including the AC input
ground conductor can be grounded independently and directly to this point/
bar.

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Chapter 4 Power Wiring

Figure 94 - Typical Grounding

R (L1) U (T1)
S (L2) V (T2)
T (L3) W (T3)

PE

SHLD

Shield Termination – SHLD

The shield terminal (see page 159) provides a grounding point for the motor
cable shield. It must be connected to an earth ground by a separate continuous
lead. Connect the motor cable shield to this terminal on the drive (drive end)
and the motor frame (motor end). Use a shield terminating or EMI clamp to
connect shield to this terminal.

RFI Filter Grounding

An optional RFI filter can result in relatively high ground leakage currents.
Therefore, the filter must only be used in installations with grounded AC
supply systems and be permanently installed and solidly grounded (bonded) to
the building power distribution ground. Be sure that the incoming supply
neutral is solidly connected (bonded) to the same building power distribution
ground. Do not use flexible cables for ground connections, and do not use any
form of plug or socket that would permit inadvertent disconnection. Some
local codes can require redundant ground connections. Periodically check the
integrity of all connections. See the instructions that are supplied with the
filter.

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Power Cable Types For detailed information on various cable types that are acceptable for drive
installations, see Wiring and Grounding Guidelines for Pulse-width
Acceptable for 200…600 Modulated (PWM) AC Drive, publication DRIVES-IN001.
Volt Installations
ATTENTION: National Codes and standards (NEC, BSI, and so forth) and local
codes outline provisions for safely installing electrical equipment.
Installation must comply with specifications regarding wire types, conductor
sizes, branch circuit protection, and disconnect devices. Failure to do so can
result in personal injury and/or equipment damage.

Wire Recommendations
Type Description Min Insulation Rating
Power (1)(2) Standard • Four tinned copper conductors with XLPE insulation. 600V,
• Copper braid/aluminum foil combination shield and 75 °C (167 °F)
tinned copper drain wire.
• PVC jacket.
(1) Separate control and signal wires from power wires by at least 0.3 meters (1 foot).
(2) The use of shielded wire for AC input power is not necessary, but is always recommended.

Motor Considerations Due to the operational characteristics of AC variable frequency drives, motors
with inverter grade insulation systems that are designed to meet or exceed
NEMA MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts are
recommended.

Follow all guidelines when using non-inverter grade motors to avoid premature
motor failures. See Wiring and Grounding Guidelines for Pulse-width
Modulated (PWM) AC Drives, publication DRIVES-IN001, for
recommendations.

Terminal Block Specifications Table 11 - Wall Mount Frames 1…5 Power Terminal Block

Frame Wire Size Range (1) (2) Strip Length Recommended Recommended Tools
mm (in.) Torque
Max Min N•m (lb•in)
mm2 (AWG) mm2 (AWG)
1
4.0 (10) 0.2 (24) 8.0 (0.31) 0.57 (5.0) #2 Pozidriv, M3 x 7
2
3 16.0 (6) 0.5 (20) 10.0 (0.39) 1.2 (10.6) #2 flat screwdriver
#2 Pozidriv
4 25.0 (3) 2.5 (14) 10.0 (0.39) 2.7 (24.0) 492-C Phillips
0.25 in. flat screwdriver
#2 Pozidriv
5 35.0 (1) 10.0 (8) 12.0 (0.5) 4.0 (35.0) 492-C Phillips
0.25 in. flat screwdriver
(1) Maximum/minimum wire sizes that the terminal block can accept. These sizes are not recommendations.
(2) Terminal blocks are designed to accept one wire.

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Chapter 4 Power Wiring

Table 12 - Wall Mount Frames 6 and 7 Power Terminal Block

Frame Maximum Lug Recommended Terminal Bolt Size Recommended Tool

Width (1) Torque
mm (in.) N•m (lb•in)
6 34.6 (1.36)
11.3 (100) M8 x 1.25 13 mm hex socket
7 43.5 (1.71)
(1) Customers supply the lugs.

Table 13 - Wall Mount Frames 1…7 PE Grounding Stud

Frame Recommended Torque Terminal Bolt/Screw Size Recommended Tool

N•m (lb•in)
1 1.36 (12) M4 T20 hexalobular (Torx)
#1 flat screwdriver
2 1.36 (12) M4 7 mm hex deep socket
3
4 3.4 (30) M6 10 mm hex deep socket
5
6
11.3 (100) M8 13 mm hex socket
7

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Three-phase Terminal This section shows the locations of the power block and termination points.
Locations Figure 95 - Wall Mount Frames 1…5 Power Terminal Block and Termination Point Locations

3
3 3
1
5

2
1 2 1
Wall Mount Frame 1 2
Wall Mount Frame 2
Wall Mount Frame 3

3 1

2 1
Wall Mount Frame 4

2
Wall Mount Frame 5

No. Name Description

1 Power terminal block R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3
2 PE grounding studs Terminating point to chassis ground for incoming AC line and
motor shields.
3 PE-A and PE-B MOV and CMC jumpers
4 Optional NEMA/UL Type 1 conduit Terminating point to chassis ground for incoming AC line, motor
box shields, and control wire shields.
5 Optional EMC plate Terminating point to chassis ground for incoming AC line, motor
shields, and control wire shields.

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Table 14 - Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations

4
1 2
Wall Mount Frame 6
5

2
400/480V drives shown. Wall Mount Frame 7

No. Name Description

1 Power terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3
2 PE grounding studs Terminating point to chassis ground for incoming AC line and
motor shield.
3 DC Bus and brake terminals +DC, -DC, BR1, BR2 (optional)
4 PE-A and PE-B MOV and CMC jumpers
5 DC+ and DC- Bus voltage test points

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Wall Mount Frames 1…7 AC Frame Power Terminal Blocks

Input Power Terminals 1
2

L1 L2 L3 BR BR + - T1 T2 T3
R S T 1 2 DC DC U V W
3

L1 L2 L3 BR BR + - T1 T2 T3
R S T 1 2 DC DC U V W
4

6 (1) (2)
When nuts are fully seated on the
Frame 6 power terminals, the stud
does not extend beyond the top
edge of the nut. Thread
engagement is sufficient for a
secure connection.

7 (1)

(1) DC Bus Terminals are optional on Frame 6 and 7 drives: catalog number position 5 or install kit number 20-750-DCBB1-F6
(Frame 6) or 20-750-DCBB1-F7 (Frame 7).
Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12.
See Catalog Number Explanation on page 17.
(2) If the use of two conductors is desired, an AC Terminal Extension Kit (20-750-ACTE-F6) is available for Frame 6 drives.

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Table 15 - Terminal Designations

Terminal Description Notes
+DC DC bus (+) DC input power or dynamic brake chopper
-DC DC bus (–) DC input power or dynamic brake chopper
BR1 DC brake (+) Dynamic brake resistor connection (+)
BR2 DC brake (–) Dynamic brake resistor connection (–)
U U (T1) Motor connections (1)
V V (T2)
W W (T3)
R R (L1) AC line input power
S S (L2)
T T (L3)
PE / PE ground Terminating point to chassis ground for incoming AC line and
motor shield.
(1) IMPORTANT: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you intend to
connect a motor that is not rated inverter grade, see Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC
Drives, publication DRIVES-IN001 for recommendations.

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Wall Mount Frames 5…7 Figure 96 - Wall Mount Frame 5 Common DC Input Power Terminal and Termination Point
Locations
Common DC Input Terminal
Locations 4

2 2

1
Wall Mount Frame 5

No. Name Description

1 Power terminal connections +DC, -DC, U/T1, V/T2, W/T3
2 PE grounding studs Terminating point to chassis ground for incoming DC line and
motor shields.
3 PE-B CMC jumper screw
4 Optional NEMA/UL Type 1 conduit Terminating point to chassis ground for incoming AC line, motor
box shields, and control wire shields.
5 Optional EMC plate Terminating point to chassis ground for incoming AC line, motor
shields, and control wire shields.

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Figure 97 - Wall Mount Frames 6 and 7 Common DC Input Power Terminal and Termination
Point Locations

2 3
Wall Mount Frame 6

5
1

2 3
Wall Mount Frame 7

No. Name Description

1 Power terminals +DC, -DC, U/T1, V/T2, W/T3
2 PE grounding studs Terminating point to chassis ground for incoming DC line and
motor shield.
3 DC Bus and brake terminals +DC, -DC, BR1, BR2
4 PE-B CMC jumper wire
5 DC+ and DC- Bus voltage test points

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Wall Mount Frames 5…7 Frame Power Terminal Blocks

Common DC Input Power 5
Terminals

6 (1)

7 (1)

(1) Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12.
See Catalog Number Explanation on page 17.
Table 16 - Common DC Input Terminal Designations
Terminal Description Notes
+DC DC bus (+) DC input power
-DC DC bus (–) DC input power
BR1 DC brake (+) Dynamic brake resistor connection (+)
BR2 DC brake (–) Dynamic brake resistor connection (–)
U U (T1) Motor connections (1)
V V (T2)
W W (T3)
PE / PE ground Terminating point to chassis ground for incoming DC line and
motor shield.
(1) IMPORTANT: Motors with NEMA MG1 Part 31.40.4.2 inverter grade insulation systems are recommended. If you intend to
connect a motor that is not rated inverter grade, see Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC
Drives, publication DRIVES-IN001 for recommendations.

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Floor Mount Frames 8…10 Figure 98 - Bus Bar Locations, AC Input Drives

Bus Bar Locations

1 PE

R / L1
2 S / L2
T / L3

3 DC+
DC–

U / T1
4 V / T2
W / T3

PE

Floor Mount Frame 8

No. Name Description

1 Power bus R/L1, S/L2, T/L3 (drive only.)
2 DC bus DC+, DC- (The DC bus is included with frame 9 and 10 drives. Frame 8 drives
require the field installed kit 20-750-BUS1A-F8.)
3 Power bus U/T1, V/T2, W/T3 (drive only or cabinet options bay without power output
options.)
4 PE grounding bar Terminating point to chassis ground for incoming AC line and motor shield.
5 DC+ and DC- Bus voltage test points

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Figure 99 - Bus Bar and AC Power Rail Locations, Common DC Input Floor Mount Drives

3 PE

Hot
4
Neutral

DC+
1 DC–

Hot
6
Neutral U / T1
2 V / T2
W / T3

3 PE

Frame 8

Table 17 - Floor Mount Frame 8 Common DC Input

No. Name Description
1 DC power bus DC+, DC-
2 Power bus U/T1, V/T2, W/T3
3 PE grounding bar Terminating point to chassis ground for incoming AC line and motor
shield.
4 Control rail 120V AC control power supply connections. Top rail is hot.
5 Control power circuit breaker 120V AC control power supply circuit breaker.
6 UPS rail 120V AC uninterruptible power supply (UPS) connections. Top rail is
hot.
The UPS rail is only installed when the P30 UPS control bus option is
selected.
7 DC+ and DC- Bus voltage test points

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Chapter 4 Power Wiring

Figure 100 - Bus Bar Locations, Floor Mount Frame 8 Option P14 Wiring Bay

3 PE

964
(38.0)

R / L1
1 S / L2
T / L3

L-brackets (2 per phase)

U / T1
2 V / T2
W / T3

936
(36.9)

3 PE

Table 18 - Floor Mount Frame 8 Wiring Bay

No. Name Description
1 Power bus R/L1, S/L2, T/L3
2 Power bus U/T1, V/T2, W/T3
3 PE grounding bar Terminating point to chassis ground for incoming AC line and motor
shield.

See Floor Mount Frames 8…10 Power Terminal L-brackets on page 172 for
information on how to make cable connections on extruded bus bars.

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 Power Wiring Chapter 4

Floor Mount Cabinet Options Figure 101 - Bus Bar Locations, Floor Mount Frame 9 Cabinet Options Bay (Cabinet Options
Assembly Removed)
Bay

3 PE

964
(38.0)

R / L1
1 S / L2
T / L3

L-brackets (4 per phase)

U / T1
2 V / T2
W / T3

936
(36.9)

3 PE

Table 19 - Floor Mount Frame 9 Cabinet Options Bay Bus Bars

No. Name Description
1 Power bus R/L1, S/L2, T/L3
2 Power bus U/T1, V/T2, W/T3
3 PE grounding bar Terminating point to chassis ground for incoming AC line and motor
shield.

See Floor Mount Frames 8…10 Power Terminal L-brackets on page 172 for
information on how to make cable connections on extruded bus bars.

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Chapter 4 Power Wiring

Figure 102 - Option P3 or P5 Disconnect Switch Wiring Clearance

452.6
(17.8)

500.8
(19.7)

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Floor Mount Frames 8…10 The following table describes the cabling options available for each Floor
Mount Frames 8…10 drive enclosure. See pages 78…122 for conduit plate
Power Wiring Options dimensions.
O X

Adequate Spacing Possible – Evaluation is Required Not Possible – Insufficient Spacing

Available conduit plates provide adequate Available conduit plates must be evaluated to Conduit plates are not available for the
spacing for typical cabling. determine if cabling fits. specified configuration.

Frame Enclosure Rating Enclosure Cabinet Layout Top Entry/ Top Entry/ Bottom Entry/ Bottom Entry/
Code Top Exit Bottom Exit Top Exit Bottom Exit
8 IP20, NEMA/UL Type 1 B 600 mm (23.6 in.) drive cabinet X X O
L, P, W 800 mm (31.5 in.) drive cabinet O O
B 600 mm (23.6 in.) drive with cabinet options bay X O
L, P, W 800 mm (31.5 in.) drive with cabinet options bay O
B 600 mm (23.6 in.) drive with wiring bay

L, P, W 800 mm (31.5 in.) drive with wiring bay

B 600 mm (23.6 in.) drive with cabinet options and wiring bays

L, P, W 800 mm (31.5 in.) drive with cabinet options bay and wiring bays

IP54, NEMA Type 12 J, K, Y 800 mm (31.5 in.) drive cabinet X X X

J, K, Y 800 mm (31.5 in.) drive with cabinet options bay X O O
J, K, Y 800 mm (31.5 in.) drive with wiring bay

J, K, Y 800 mm (31.5 in.) drive with cabinet options bay and wiring bays

9 IP20, NEMA/UL Type 1 B 600 mm (23.6 in.) drive cabinet O O O

L, P, W 800 mm (31.5 in.) drive cabinet

B 600 mm (23.6 in.) drive with cabinet options bay X

L, P, W 800 mm (31.5 in.) drive with cabinet options bay

B 600 mm (23.6 in.) drive with wiring bay

L, P, W 800 mm (31.5 in.) drive with wiring bay

B 600 mm (23.6 in.) drive with cabinet options and wiring bays

L, P, W 800 mm (31.5 in.) drive with cabinet options bay and wiring bays

IP54, NEMA Type 12 J, K, Y 800 mm (31.5 in.) drive cabinet X X X

J, K, Y 800 mm (31.5 in.) drive with cabinet options bay O O
J, K, Y 800 mm (31.5 in.) drive with wiring bay

J, K, Y 800 mm (31.5 in.) drive with cabinet options bay and wiring bays
10 IP20, NEMA/UL Type 1 B 600 mm (23.6 in.) drive cabinet O O O
L, P, W 800 mm (31.5 in.) drive cabinet O
IP54, NEMA Type 12 J, K, Y 800 mm (31.5 in.) drive cabinet X X X

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Chapter 4 Power Wiring

Floor Mount Frames 8…10 Frame 8 drives and larger uses movable L-bracket assemblies to connect AC
line input power, output to motor, and DC power to the extruded bus bars at
Power Terminal L-brackets the back of the cabinet. Wiring must be connected to the L-brackets with
customer-supplied lugs (either crimp or mechanical type) and customer-
supplied hardware. See Figure 104.

M10 x 1.5
38.0 N•m (336 lb•in)

17 mm

IMPORTANT Verify that clamp fits squarely in the bus

bar channel

Additional Power Terminal L-Brackets

Frame 8 and larger drives come equipped with two L-brackets per AC phase. If
an application requires additional L-brackets, kit number 20-750-LBRKT1 is
available. Each kit contains three L-brackets and mounting hardware.

Figure 103 - L-Bracket Approximate Dimensions

52.7
21.2 (2.25)
(0.83)

44.5
(1.75)
85.1
(3.35)

ø 14.0
(0.55)

Crimp terminals can be applied to cabling with the vendor-recommended

tooling. Torque mechanical terminals per vendor instructions. When using
mechanical terminals, which can be large, be sure to maintain adequate spacing
to adjacent wires, terminals, and other parts.

172 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Power Wiring Chapter 4

Figure 104 - Standard Barrel Lugs: Approximate Maximum Dimensions

ø 12.7 44.5
(0.5) (1.75)

31.8
(1.25)

127.0
(5.0)

Wires with appropriate terminals can be bolted to both sides of the L-brackets
if necessary. Frame 8 drives include two L-brackets per phase, up to four
conductors per phase. Terminals can be attached to the L-brackets using M12
or 0.5 in. diameter bolts, nuts, and washers. Bellville spring washers, or
equivalent, are recommended.

Figure 105 - Typical Lug Connection Options

Left side of L-bracket. Right side of L-bracket. Both sides of L-bracket.

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Chapter 4 Power Wiring

Recommended Motor Cable Frame 8 and larger drives typically require multiple conductors in parallel. The
installer determines the wire size, and number of conductors, based on drive
Spacing – Floor Mount rated current, local codes, operating conditions, and specific application needs.
Frames 8 and Larger When using multiple conductors per phase, symmetrical spacing of the input
and output power cabling over the span of the bus bar for each phase is
recommended.

When using multiple conductors per phase, wires must be arranged so that
each conduit, bundle, or cable contains equal numbers of conductors from all
three phases.

Figure 106 - Recommended Cable Spacing Example – Floor Mount Frame 9 without Cabinet
Options Bay

174 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Power Wiring Chapter 4

Figure 107 - Top and Bottom Entry Power Connection Example

AC Input

DC Input

AC Output

IMPORTANT Verify that all lug fasteners and L-brackets are properly torqued to 38.0 N•m
(336 lb•in). Torque down or remove any unused L-brackets.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 175

Chapter 4 Power Wiring

Figure 108 - Floor Mount Drives Cabinet Clearances

69 269
(2.7) (10.6)
102 102
(4.0) (4.0)
600 800
(23.6) (31.5)

Dimensions are in millimeters and (inches).

176 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Power Wiring Chapter 4

Fuse and Circuit Breaker The tables on the following pages provide recommended AC line input fuse
and circuit breaker information. See Fusing on page 178 and Circuit Breakers
Ratings on page 178 for UL and IEC requirements. Sizes are recommended based on
40 °C (104 °F) and the U.S. NEC. Other country, state, or local codes can
require different ratings. DC link fuse recommendations for DC input drives
are also provided. In addition, Frame 8 and larger drives include AC line fuses
(with blown fuse indicators) to provide drive short circuit protection.

Table 20 - Input Device Requirements

Frames Enclosure Enclosure Type Installation Type UL Certification Required UL Certification
Catalog Code Not Required
1 R IP20 Installed in a non-ventilated cabinet. All devices that are listed on pages179, 181, All devices that are listed
NEMA/UL Open Type 183, and 187 are acceptable. on pages 179…197 are
acceptable.
Installed outside of cabinet by using NEMA Only non-time delay fuses that arelisted on
Type 1 kit or in a ventilated cabinet. pages179, 181, 183, and 187, excluding
maximum value, are acceptable.
2…5 N IP20 Installed in a non-ventilated cabinet. Heat All devices that are listed on pages179, 181,
NEMA/UL Open Type sink is inside or outside of cabinet. 183, 187, and 191 are acceptable.
F Flange
N IP20 Installed outside of cabinet by using NEMA 208V AC/280V DC or 240V AC/325V DC drives:
NEMA/UL Open Type Type 1 kit or in a ventilated cabinet. Only non-time delay fuses listed on pages 179
F Flange and 181, excluding maximum value, are
acceptable.
400V AC/540V DC or 480V AC/650V DC drives:
Only non-time delay fuses that are listed on
pages 183 and 187, excluding maximum value,
are acceptable.
600V AC/810V DC drives:
Only non-time delay fuses that are listed on
page 191 are acceptable, with maximum value
of 40 A (Frame 3), 60 A (Frame 4) and 100 A
(Frame 5).
G IP54 Installed inside or outside of any cabinet. All devices that are listed on pages179, 181,
NEMA/UL Type 12 183, 187, and 191 are acceptable.
6 and 7 N IP00 Installed in any cabinet. 208V AC/280V DC or 240V AC/325V DC drives:
NEMA/UL Open Type Heat sink is inside or outside of cabinet. All devices listed on pages 179 and 181 are
acceptable.
Installed outside of cabinet by using NEMA
Type 1 kit. 400V AC/540V DC or 480V AC/650V DC drives:
All devices that are listed on pages 183 and 187
are acceptable.
600V AC/810V DC or 690V AC/932V DC drives:
Only time delay and non-time delay fuses that
are listed on pages 191, 192, and 195 are
acceptable.
G IP54 Installed inside or outside of any cabinet. All devices that are listed on pages 183, 187,
NEMA/UL Type 12 191, 192, and 195 are acceptable.
8…10 B, L, P, W IP20 Installed inside of any cabinet. All devices that are listed on pages 185, 186,
NEMA/UL Type 1 189, 190, 193, 194, 196, and 197 are
acceptable.
J, K, Y IP54 Installed inside of any cabinet. All devices that are listed on pages 185, 186,
NEMA 12 189, 190, 193, 194, 196, and 197 are
acceptable.

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Chapter 4 Power Wiring

Fusing

The recommended fuse types are listed in this section. If available current
ratings do not match the fuse type listed in the tables, choose the next higher
fuse rating.
• IEC – BS88 (British Standard) Parts 1 & 2, EN 60269-1, Parts 1 & 2 (1),
type gG or equivalent should be used.
• UL – UL Class CC, T, RK1, J, or L should be used.

Circuit Breakers

The ‘non-fuse’ listings in the following tables include inverse time circuit
breakers, instantaneous trip circuit breakers (motor circuit protectors), and
140M self-protected combination motor controllers. If one of these options is
chosen as the desired protection method, the following requirements apply:
• IEC – Both types of circuit breakers and 140M self-protected
combination motor controllers are acceptable for IEC installations.
• UL – Only inverse time circuit breakers and the specified 140M self-
protected combination motor controllers are acceptable for UL
installations.
• Drives without a 140M recommendation have not been tested in
combination with the drive.

140G circuit breakers, which are used in frame 8 and larger drives, are set by the
factory for the duty rating of the drive. The default switch settings for each
drive rating are listed in the PowerFlex® 750-Series AC Drives Frames 8 and
Larger Hardware Service Manual, Appendix C, publication 750-TG001.

(1) Typical designations include, but are not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG,
and GH.

178 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Table 21 - 208 Volt AC and 281 Volt DC Input Protection Devices – Wall Mount Frames 1…7
Applied Cont. Drive Sized for Normal Duty Drive Sized for Heavy Duty Input AC Input Protection Devices Input DC Input
Rating (1) Output Quantities Quantities Protection (14)
Amps
Cat. No. Output Cat. No. Output Continuous AC Dual Element Non-time Circuit Circuit Breaker, Motor Circuit 140M Type E Combination Motor Continuous Non-time
Overload Overload Input Time Delay Delay Fuse Breaker Dual Element Protector (8) Controller with Adjustable DC Input Delay Fuse
Amps Amps Fuse Max Size (6) Time Delay Fuse Current Range (9) (10)

(x = F or G) 1 min 3s (x = F or G) 1 min 3s kVA Amps Min (4) Max (5) Min (4) Max (5) Min Enclosure Cat. No. Min Enclosure Amps

Frame (2)
Volume (in.3) (7) Volume (in.3) (13)

208 Volt AC Input 281 Volt DC Input

0.37 kW 1 2.5 20x…B2P2 2.75 3.75 20x…B4P2 5.28 7.2 0.73 2.0 3 6 3 10 15 3840 3 M-xxx-B25(11) 7269 2.4 JKS-6
(11)
0.75 kW 1 4.8 20x…B4P2 5.28 7.2 20x…B6P8 8.58 11.7 1.4 3.9 6 10 6 15 20 3840 7 M-xxx-B63 7269 4.5 JKS-10

1.5 kW 1 7.8 20x…B6P8 8.58 11.7 20x…B9P6 12.1 16.5 2.5 7.0 10 15 10 25 30 3840 15 M-xxx-C10(11) 7269 8.2 HSJ-15

2.2 kW 1 11 20x…B9P6 12.1 16.5 20x…B015 16.83 22.95 3.6 9.9 15 20 15 35 40 3840 15 M-xxx-C16(11) 7269 11.6 HSJ-20

4 kW 1 15.3 20x…B015 16.83 22.95 20x…B022(3) 24.2 33 5.2 14.3 20 30 20 50 60 3840 20 M-xxx-C20(11) 7269 16.7 HSJ-30
(11)
0.37 kW 2 2.5 20x…B2P2 3.75 4.5 20x…B2P2 3.75 4.5 0.7 2.0 3 6 3 10 15 3840 3 M-xxx-B25 9086 2.4 JKS-6

0.75 kW 2 4.8 20x…B4P2 7.2 8.64 20x…B4P2 7.2 8.64 1.4 3.9 6 10 6 15 20 3840 7 M-xxx-B63(11) 9086 4.5 JKS-10

1.5 kW 2 7.8 20x…B6P8 11.7 14.04 20x…B6P8 11.7 14.04 2.5 7.0 10 15 10 25 30 3840 15 M-xxx-C10(11) 9086 8.2 HSJ-15

2.2 kW 2 11 20x…B9P6 16.5 19.8 20x…B9P6 16.5 19.8 3.6 9.9 15 20 15 35 40 3840 15 M-xxx-C16(11) 9086 11.6 HSJ-20

4 kW 2 17.5 20x…B015 19.25 26.25 20x…B022 24.2 33 5.9 16.4 20 35 20 60 70 3840 20 M-xxx-C20(11) 9086 19.1 HSJ-30

5.5 kW 2 22 20x…B022 24.2 33 20x…B028(3) 35.42 48.3 7.5 20.8 30 45 30 70 80 3840 30 M-xxx-C25(12) 9086 24.3 HSJ-45

7.5 kW 3 32.2 20x…B028 35.42 48.3 20x…B042 48.3 64.5 11.1 30.8 40 60 40 100 125 4800 50 M-F8E-C32 9086 36.0 HSJ-60

11 kW 3 43 20x…B042 47.3 64.5 20x…B054(3) 64.5 90 14.8 41.2 60 80 60 150 150 4800 60 M-F8E-C45 9086 48.1 HSJ-90
(3)
15 kW 4 60 20x…B054 66 90 20x…B070 90 117.3 20.7 57.4 80 125 80 200 225 4800 100 67.1 HSJ-100

18.5 kW 5 78.2 20x…B070 86.02 117.3 20x…B080 117.3 140.8 27.0 74.9 90 150 90 250 300 7200 100 87.5 HSJ-150

22 kW 5 92 20x…B080 101.2 138 20x…B104(3) 138 180 31.7 88.1 110 175 110 300 350 7200 150 102.9 HSJ-200

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

30 kW 6 120 20x…B104 132 180 20x…B130 180 225 42.4 117.6 150 250 150 400 350 150 137.4 HSJ-225

37 kW 6 150 20x…B130 165 225 20x…B154 225 270 52.9 147.0 200 300 200 500 450 250 171.7 HSJ-300

45 kW 6 177 20x…B154 194.7 265.5 20x…B192 265.5 331.5 62.5 173.4 225 350 225 600 500 250 202.6 HSJ-350

55 kW 6 221 20x…B192 243.1 331.5 20x…B260 331.5 390 78.0 216.5 300 400 300 650 600 400 253.0 HSJ-400

66 kW 6 260 20x…B260 286 390 20x…B312(3) 394.9 538.5 91.87 254.7 350 500 350 750 700 400 297.7 HSJ-400

90 kW 7 359 20x…B312 394.9 538.5 20x…B360 538.5 646.2 126.7 351.7 500 700 500 1000 1000 600 411.0 Bussman
470MM612

110 kW 7 414 20x…B360 455.4 621 146.1 405.6 600 800 600 1200 1200 600 474.0 Bussman
470MM613
Power Wiring

132 kW 7 477 20x…B477 524.7 715.5 168.4 467.3 600 900 600 1400 1200 600 546.1 Bussman
470MM613

179
Chapter 4
180
(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘C022’ drive can be used in Normal Duty mode on an 11 kW motor, or in Heavy-duty mode on a 7.5 kW motor. A ‘C015’ drive can be used in Heavy-duty mode on a 5.5 kW motor with
the same ratings as a ‘C011’. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current regarding
Chapter 4

Heavy-duty mode. See parameter 306 [Duty Rating].

(2) Enclosure codes F, N, and R only. See Frame/Rating Cross-reference in PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for frame sizes of other enclosure types.
(3) This drive is the next larger frame size.
(4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
Power Wiring

(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger
enclosure.
(8) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(9) For Bulletin 140M with adjustable current range, set the current trip to the minimum range that the device will not trip.
(10) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277V, and 600Y/347V AC Input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(11) Bulletin 140M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E).
(12) Bulletin 140M must be Frame D (D8E) or Frame F (F8E).
(13) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a larger
enclosure.
(14) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Table 22 - 240 Volt AC and 325 Volt DC Input Protection Devices – Wall Mount Frames 1…7
Applied Cont. Drive Sized for Normal Duty Drive Sized for Heavy Duty Input AC Input Protection Devices Input DC Input
Rating (1) Output Quantities Quantities Protection (14)
Amps
Cat. No. Output Cat. No. Output Continuous AC Dual Element Non-time Circuit Circuit Breaker, Motor 140M Type E Combination Motor Continuous Non-time
Overload Overload Input Time Delay Delay Fuse Breaker Dual Element Circuit Controller with Adjustable DC Input Delay Fuse
Amps Amps Fuse Max Size (6) Time Delay Fuse Protector(8) Current Range (9) (10)

(x = F or G) 1 min 3s (x = F or G) 1 min 3s kVA Amps Min (4) Max (5) Min (4) Max (5) Min Enclosure Cat. No. Min Enclosure Amps

Frame (2)
Volume (in.3)(7) Volume (in.3) (13)

240 Volt AC Input 325 Volt DC Input

0.5 Hp 1 2.2 20x…B2P2 2.42 3.3 20x…B4P2 4.62 6.3 0.71 1.7 3 6 3 10 15 3840 3 M-xxx-B25 (11) 7269 2.0 JKS-6
(11)
1 Hp 1 4.2 20x…B4P2 4.62 6.3 20x…B6P8 7.48 10.2 1.4 3.3 6 10 6 15 20 3840 7 M-xxx-B63 7269 3.8 JKS-10

2 Hp 1 6.8 20x…B6P8 7.48 10.2 20x…B9P6 10.56 14.4 2.4 5.9 10 15 10 25 30 3840 15 M-xxx-C10 (11) 7269 6.9 HSJ-15

3 Hp 1 9.6 20x…B9P6 10.56 14.4 20x…B015 16.83 22.95 3.4 8.3 15 20 15 35 40 3840 15 M-xxx-C16 (11) 7269 9.7 HSJ-20
(3)
5 Hp 1 15.3 20x…BO15 16.83 22.95 20x…B022 24.2 33 5.70 13.7 20 30 20 50 60 3840 20 M-xxx-C20 (11) 7269 16.0 HSJ-30
(11)
0.5 Hp 2 2.2 20x…B2P2 3.3 3.96 20x…B2P2 3.3 3.96 0.7 1.7 3 6 3 10 15 3840 3 M-xxx-B25 9086 2.0 JKS-6

1 Hp 2 4.2 20x…B4P2 6.3 7.56 20x…B4P2 6.3 7.56 1.4 3.3 6 10 6 15 20 3840 7 M-xxx-B63 (11) 9086 3.8 JKS-10

2 Hp 2 6.8 20x…B6P8 10.2 12.24 20x…B6P8 10.2 12.24 2.4 5.9 10 15 10 25 30 3840 15 M-xxx-C10 (11) 9086 6.9 HSJ-15

3 Hp 2 9.6 20x…B9P6 14.4 17.28 20x…B9P6 14.4 17.28 3.4 8.3 15 20 15 35 40 3840 15 M-xxx-C16 (11) 9086 9.7 HSJ-20

5 Hp 2 15.3 20x…BO15 16.83 22.95 20x…B022 24.2 33 5.7 13.7 20 30 20 50 70 3840 20 M-xxx-C20 (11) 9086 16.0 HSJ-30

7.5 Hp 2 22 20x…BO22 24.2 33 20x…B028(3) 33 42 8.3 19.9 30 45 30 70 80 3840 30 M-xxx-C25 (12) 9086 23.3 HSJ-45

10 Hp 3 28 20x…BO28 30.8 42 20x…B042 46.2 63 10.7 25.7 40 60 40 100 125 4800 50 M-F8E-C32 9086 30.0 HSJ-60

15 Hp 3 42 20x…BO42 46.2 63 20x…B054(3) 63 81 16.0 38.5 60 80 60 150 150 4800 60 M-F8E-C45 9086 45.0 HSJ-90
(3)
20 Hp 4 54 20x…BO54 59.4 81 20x…B070 81 105 20.6 49.5 80 100 80 175 225 4800 100 57.9 HSJ-100

25 Hp 5 70 20x…BO70 77 105 20x…BO80 105 126 26.7 64.2 90 150 90 225 300 7200 100 75.0 HSJ-150

30 Hp 5 80 20x…BO80 88 120 20x…B104(3) 120 156 30.5 73.4 100 175 100 300 350 7200 150 85.8 HSJ-200

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

40 Hp 6 104 20x…B104 114.4 156 20x…B130 156 195 40.6 97.6 150 200 150 350 350 150 114.1 HSJ-225

50 Hp 6 130 20x…B130 143 195 20x…B154 195 234 50.7 122.1 175 250 200 450 450 250 142.6 HSJ-300

60 Hp 6 154 20x…B154 169.4 231 20x…B192 231 288 60.1 144.6 225 300 225 500 500 250 169.0 HSJ-350

75 Hp 6 192 20x…B192 211.2 288 20x…B260 286 390 74.9 180.3 250 350 250 600 600 400 210.6 HSJ-400

100 Hp 6 260 20x…B260 286 390 20x…B312(3) 390 468 101.5 244.11 350 500 350 750 700 400 285.3 HSJ-400

125 Hp 7 312 20x…B312 343.2 468 20x…B360 468 561.6 121.8 292.9 400 600 400 900 1000 600 342.3 Bussman
470MM608

150 Hp 7 360 20x…B360 396 540 140.5 338.0 500 700 500 1000 1200 600 395.0 Bussman
470MM612
Power Wiring

200 Hp 7 477 20x…B477 524.7 715.5 186.2 447.8 600 900 600 1400 1200 600 523.3 Bussman
470MM613

181
Chapter 4
182
(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘C022’ drive can be used in Normal Duty mode on an 11 kW motor, or in Heavy-duty mode on a 7.5 kW motor. A ‘C015’ drive can be used in Heavy-duty mode on a 5.5 kW motor with
the same ratings as a ‘C011’. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current regarding
Chapter 4

Heavy-duty mode. See parameter 306 [Duty Rating].

(2) Enclosure codes F, N, and R only. See Frame/Rating Cross-reference in PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for frame sizes of other enclosure types.
(3) This drive is the next larger frame size.
(4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
Power Wiring

(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger
enclosure.
(8) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(9) For Bulletin 140M with adjustable current range, set the current trip to the minimum range that the device will not trip.
(10) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277V, and 600Y/347V AC Input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(11) Bulletin 140M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E).
(12) Bulletin 140M must be Frame D (D8E) or Frame F (F8E).
(13) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a
larger enclosure.
(14) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Table 23 - 400 Volt AC and 540 Volt DC Input Protection Devices – Wall Mount Frames 1…7
Applied Cont. Drive Sized for Normal Duty Drive Sized for Heavy Duty Input AC Input Protection Devices Input DC Input
Rating (1) Output Quantities Quantities Protection (14)
Amps
Cat. No. Output Cat. No. Output Continuous AC Dual Element Non-time Circuit Circuit Breaker, Motor Circuit 140M Type E Combination Motor Continuous Non-time
Overload Overload Input Time Delay Delay Fuse Breaker Dual Element Protector(8) Controller with Adjustable DC Input Delay Fuse
Amps Amps Fuse Max Size (6) Time Delay Fuse Current Range (9) (10)

(x = F or G) 1 min 3s (x = F or G) 1 min 3s kVA Amps Min (4) Max (5) Min (4) Max (5) Min Enclosure Cat. No. Min Enclosure Amps

Frame (2)
Volume (in.3)(7) Volume (in.3) (13)

400 Volt AC Input 540 Volt DC Input

0.37 kW 1 1.3 20x…C2P1 2.3 3.2 0.7 1.1 2 3 2 3 15 3840 3 M-xxx-B25(11) 7269 1.2 JKS-6
(11)
0.75 kW 1 2.1 20x…C2P1 2.3 3.2 20x…C3P5 3.9 5.3 1.2 1.7 2 3 2 3 15 3840 3 M-xxx-B25 7269 2.1 JKS-6

1.5 kW 1 3.5 20x…C3P5 3.9 5.3 20x…C5P0 5.5 7.5 1.9 2.8 6 6 6 6 15 3840 7 M-xxx-B40(11) 7269 3.7 JKS-8

2.2 kW 1 5 20x…C5P0 5.5 7.5 20x…C8P7 9.6 13.1 3.1 4.5 6 6 6 6 20 3840 7 M-xxx-B63(11) 7269 5.3 JKS-10

4.0 kW 1 8.7 20x…C8P7 9.6 13.1 20x…C011 13.1 17.3 5.4 7.8 10 15 10 15 30 3840 15 M-xxx-C10(11) 7269 9.3 HSJ15

5.5 kW 1 11.5 20x…C011 12.7 17.3 20x…C015 17.3 23.1 7.4 10.7 15 20 15 20 45 3840 15 M-xxx-C16(11) 7269 12.6 HSJ20

7.5 kW 1 15.4 20x…C015 16.9 23.1 10.1 14.6 20 25 20 25 60 3840 20 M-xxx-C20(11) 7269 17.0 HSJ25

0.75 kW 2 2.1 20x…C2P1 3.1 3.7 20x…C2P1 3.1 3.7 1.2 1.7 3 6 3 8 15 3840 3 M-xxx-B25(11) 9086 2.1 JKS-6

1.5 kW 2 3.5 20x…C3P5 5.2 6.3 20x…C3P5 5.2 6.3 1.9 2.8 6 7 6 12 15 3840 7 M-xxx-B40(11) 9086 3.7 JKS-8

2.2 kW 2 5 20x…C5P0 7.5 9.0 20x…C5P0 7.5 9.0 3.1 4.5 6 10 6 20 20 3840 7 M-xxx-B63(11) 9086 5.3 JKS-10

4.0 kW 2 8.7 20x…C8P7 13.0 15.6 20x…C8P7 13.0 15.6 5.4 7.8 10 17.5 10 30 30 3840 15 M-xxx-C10(11) 9086 9.3 HSJ15

20x…C011 17.2 20.7 20x…C011 17.2 20.7 7.4 10.7 15 25 15 45 45 3840 15 M-xxx-C16(11) 9086 12.6 HSJ20
5.5 kW 2 11.5
20x…C015 17.3 23.1 7.4 10.7 15 25 15 45 45 3840 15 M-xxx-C16(11) 9086 12.6 HSJ20
(11)
7.5 kW 2 15.4 20x…C015 16.9 23.1 20x…C022 24.2 33.0 10.1 14.6 20 30 20 60 60 3840 20 M-xxx-C20 9086 17.0 HSJ25

11 kW 2 22 20x…C022 24.2 33.0 20x…C030(3) 33.0 45.0 14.6 21.1 30 45 30 80 80 3840 30 M-xxx-C25(12) 9086 24.6 HSJ40

15 kW 3 30 20x…C030 33.0 45.0 20x…C037 45.0 55.5 19.9 28.7 40 60 40 120 100 4800 50 M-F8E-C32 9086 33.6 HSJ50

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

18.5 kW 3 37 20x…C037 40.7 55.5 20x…C043 55.5 66.6 24.5 35.4 45 80 45 125 110 4800 50 M-F8E-C45 9086 41.4 HSJ70

22 kW 3 43 20x…C043 47.3 64.5 20x…C060(3) 66.0 90.0 28.5 41.2 55 90 55 150 120 4800 60 48.1 HSJ90

30 kW 4 60 20x…C060 66.0 90.0 20x…C072 90.0 108.0 39.8 57.4 75 125 75 225 180 4800 100 67.1 HSJ100
(3)
37 kW 4 72 20x…C072 79.2 108.0 20x…C085 108.0 129.6 48.9 70.5 90 150 90 275 200 4800 100 82.4 HSJ125

45 kW 5 85 20x…C085 93.5 127.5 20x…C104 127.5 156.0 57.7 83.3 110 175 110 325 250 7200 150 97.3 HSJ150
(3)
55 kW 5 104 20x…C104 114.4 156.0 20x…C140 156.0 210.0 71.3 102.9 130 225 130 400 300 7200 150 120.2 HSJ175

75 kW 6 140 20x…C140 154.0 210.0 20x…C170 210.0 255.0 95.0 137.2 175 300 175 550 400 250 160.3 HSJ250

90 kW 6 170 20x…C170 187.0 255.0 20x…C205 255.0 307.5 115.4 166.5 225 375 225 600 500 250 194.6 HSJ350
Power Wiring

110 kW 6 205 20x…C205 225.5 307.5 20x…C260 307.5 390.0 139.1 200.8 275 450 275 600 600 400 234.7 HSJ350
(3)
132 kW 6 260 20x…C260 286.0 390.0 20x…C302 390.0 468.0 176.5 254.7 325 575 325 750 700 400 297.7 HSJ400

160 kW 7 302 20x…C302 332.2 453.0 20x…C367 453.0 550.5 205.0 295.9 400 675 400 900 900 600 345.7 Bussman
170M6608

183
Chapter 4
 Table 23 - 400 Volt AC and 540 Volt DC Input Protection Devices – Wall Mount Frames 1…7 (Continued)

184
Applied Cont. Drive Sized for Normal Duty Drive Sized for Heavy Duty Input AC Input Protection Devices Input DC Input
Chapter 4

Rating (1) Output Quantities Quantities Protection (14)

Amps
Cat. No. Output Cat. No. Output Continuous AC Dual Element Non-time Circuit Circuit Breaker, Motor Circuit 140M Type E Combination Motor Continuous Non-time
Overload Overload Input Time Delay Delay Fuse Breaker Dual Element Protector(8) Controller with Adjustable DC Input Delay Fuse
Amps Amps Fuse Max Size (6) Time Delay Fuse Current Range (9) (10)

(x = F or G) 1 min 3s (x = F or G) 1 min 3s kVA Amps Min (4) Max (5) Min (4) Max (5) Min Enclosure Cat. No. Min Enclosure Amps
Power Wiring

Frame (2)
Volume (in.3)(7) Volume (in.3) (13)

20x…C367 403.7 550.5 20x…C456 550.5 684.0 249.1 359.5 475 800 475 1000 1100 600 420.2 Bussman
170M6612
200 kW 7 367
20x…C477 550.5 684.0 249.1 359.5 475 800 475 1000 1100 600 420.2 Bussman
170M6612

250 kW 7 456 20x…C456 501.6 684.0 309.5 446.7 600 1000 600 1800 1300 600 522.0 Bussman
170M6613

270 kW 7 477 20x…C477 524 715.5 323.8 467.3 600 1000 600 1400 1400 600 546.0 Bussman
170M6613

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘C022’ drive can be used in Normal Duty mode on an 11 kW motor, or in Heavy-duty mode on a 7.5 kW motor. A ‘C015’ drive can be used in Heavy-duty mode on a 5.5 kW motor with the
same ratings as a ‘C011’. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current regarding
Heavy-duty mode. See parameter 306 [Duty Rating].
(2) Enclosure codes F, N, and R only. See Frame/Rating Cross-reference in PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for frame sizes of other enclosure types.
(3) This drive is the next larger frame size.
(4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger enclosure.
(8) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(9) For Bulletin 140M with adjustable current range, set the current trip to the minimum range that the device will not trip.
(10) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 480Y/277V and 600Y/347V AC Input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(11) Bulletin 140M must be frame C (C2E), frame D (D8E), or frame F (F8E).
(12) Bulletin 140M must be frame D (D8E) or frame F (F8E).
(13) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a larger
enclosure.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

(14) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing.
 Table 24 - 400 Volt AC and 540 Volt DC Input Protection Devices – Floor Mount Frames 8…10
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input DC Input
Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Quantities Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Non-Time Delay Fuse Circuit Motor Continuous DC Fuse Size
(170M) (2) (170M) Time Delay Fuse Breaker Circuit Input (170M) (8)
Max Protector (7)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (5) 1/Phase 2/Phase Max (5) Size (6)
Amps Amps

Frame
Min (4) Min (4) Min (4) Min (4)

400V AC Input 540V DC Input

200 kW 8 385 Heavy 20G…C460 578 693 380 1100 – 500 – 850 500 – 1100 1100 500 443 1600

250 kW 8 460 Normal 20G…C460 506 693 455 1100 – 600 – 1000 600 – 1300 1300 600 529 1600

456 Heavy 20G…C540 684 821 450 1100 – 600 – 1000 600 – 1300 1300 600 525 1600

472 Heavy 20G…C567 708 851 466 1100 – 600 – 1000 600 – 1400 1400 600 543 1600

315 kW 8 540 Light 20G…C460 594 – 534 1100 – 700 350 1200 700 350 1600 1600 700 621 1600

540 Normal 20G…C540 594 821 533 1100 – 700 350 1200 700 350 1600 1600 700 621 1600

540 Heavy 20G…C650 810 975 533 1100 – 700 – 1200 700 – 1600 1600 700 621 1600

315 kW 8 585 Light 20G…C540 644 – 578 1100 – 750 375 1300 750 375 1700 1700 800 673 1600

567 Normal 20G…C567 624 851 560 1100 – 750 375 1200 750 375 1700 1700 700 652 1600

585 Heavy 20G…C750 878 1125 577 1100 – 750 375 1300 750 375 1700 1700 800 673 1600

355 kW 8 612 Light 20G…C567 673 – 604 1100 – 800 400 1300 800 400 1800 1800 800 704 1600

650 Normal 20G…C650 715 975 640 1100 – 850 425 1400 850 425 1900 1900 800 748 1600

642 Heavy 20G…C770 963 1155 634 1100 – 800 400 1400 800 400 1900 1900 800 739 1600

400 kW 8 750 Light 20G…C650 825 – 739 1100 – 1000 500 1600 1000 500 2200 2200 1000 863 1600

750 Normal 20G…C750 825 1125 739 1100 – 1000 500 1600 1000 500 2200 2200 1000 863 1600

770 Normal 20G…C770 847 1155 758 1100 – 1000 500 1700 1000 500 2300 2300 1000 886 1600

450 kW 8 796 Light 20G…C750 876 – 784 1100 – 1000 500 1700 1000 500 2300 2300 1000 916 1600

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

832 Light 20G…C770 915 – 819 1100 – 1100 550 1800 1100 550 2400 2400 1200 957 1600

400 kW 9 750 Heavy 20G…C910 1125 1365 739 1100 1400 (3) 900 450 1700 900 450 2200 2200 900 863 1600 (3)
(3)
500 kW 9 880 Heavy 20G…C1K0 1320 1584 867 1100 1400 1100 550 2000 1100 550 2600 2600 1100 1013 1600 (3)

910 Heavy 20G…C1K1 1365 1638 896 1100 1400 (3) 1100 550 2000 1100 550 2700 2700 1100 1047 1600 (3)
(3)
910 Normal 20G…C910 1001 1365 896 1100 1400 1100 550 2000 1100 550 2700 2700 1100 1047 1600 (3)

560 kW 9 1040 Light 20G…C910 1144 – 1024 1100 1400 (3) 1300 650 2300 1300 650 3100 3100 1300 1197 1600 (3)

1040 Normal 20G…C1K0 1144 1584 1024 1100 1400 (3) 1300 650 2300 1300 650 3100 3100 1300 1197 1600 (3)

1040 Heavy 20G…C1K2 1560 1872 1024 1100 1400 (3) 1300 650 2300 1300 650 3100 3100 1300 1197 1600 (3)
Power Wiring

185
Chapter 4
 Table 24 - 400 Volt AC and 540 Volt DC Input Protection Devices – Floor Mount Frames 8…10 (Continued)

186
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input DC Input
Chapter 4

Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Quantities Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Non-Time Delay Fuse Circuit Motor Continuous DC Fuse Size
(170M) (2) (170M) Time Delay Fuse Breaker Circuit Input (170M) (8)
Max Protector (7)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (5) 1/Phase 2/Phase Max (5) Size (6)
Amps Amps

Frame
Min (4) Min (4) Min (4) Min (4)
Power Wiring

630 kW 9 1090 Light 20G…C1K0 1199 – 1073 1100 1400 (3) 1350 675 2400 1350 675 3200 3200 1350 1254 1600 (3)

1090 Normal 20G…C1K1 1199 1638 1073 1100 1400 (3) 1350 675 2400 1350 675 3200 3200 1350 1254 1600 (3)

1090 Heavy 20G…C1K4 1635 2198 1073 1100 1400 (3) 1350 675 2400 1350 675 3200 3200 1350 1254 1600 (3)

710 kW 9 1175 Light 20G…C1K1 1293 – 1157 1100 1400 (3) 1450 725 2600 1450 725 3500 3500 1450 1352 1600 (3)
(3)
1175 Normal 20G…C1K2 1293 1872 1157 1100 1400 1450 725 2600 1450 725 3500 3500 1450 1352 1600 (3)

1175 Heavy 20G…C1K5 1763 2220 1157 1100 1400 (3) 1450 725 2600 1450 725 3500 3500 1450 1352 1600 (3)
(3)
10 1325 Heavy 20G…C1K6 1988 2385 1305 1100 1400 1650 825 2900 1650 825 3900 3900 1650 1525 1600 (3)

800 kW 9 1465 Light 20G…C1K2 1612 – 1443 1100 1400 (3) 1800 900 3200 1800 900 4300 4300 1800 1686 1600 (3)

1465 Normal 20G…C1K4 1612 2198 1443 1100 1400 (3) 1800 900 3200 1800 900 4300 4300 1800 1686 1600 (3)

850 kW 9 1480 Light 20G…C1K4 1628 – 1457 1100 1400 (3) 1800 900 3300 1800 900 4400 4400 1800 1703 1600 (3)
(3)
1480 Normal 20G…C1K5 1628 2220 1457 1100 1400 1800 900 3300 1800 900 4400 4400 1800 1703 1600 (3)

900 kW 9 1600 Light 20G…C1K5 1760 – 1576 1100 1400 (3) 1950 975 3500 1950 975 4700 4700 1950 1841 1600 (3)
(3)
10 1590 Normal 20G…C1K6 1749 2385 1566 1100 1400 1950 975 3500 1950 975 4700 4700 1950 1830 1600 (3)

1000 kW 10 1715 Light 20G…C1K6 1887 2058 1689 1100 1400 (3) 2100 1050 3800 2100 1050 5100 5100 2100 1974 1600 (3)

1800 Heavy 20G…C2K1 2700 3240 1773 1100 1400 (3) 2200 1100 4000 2200 1100 5300 5300 2200 2071 1600 (3)

1250 kW 10 2150 Normal 20G…C2K1 2365 3240 2117 1100 1400 (3) 2650 1325 4800 2650 1325 6400 6400 2650 2474 1600 (3)
(3)
1400 kW 10 2330 Light 20G…C2K1 2563 2796 2294 1100 1400 2850 1425 5200 2850 1425 6900 6900 2850 2681 1600 (3)

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘C460’ drive can be used in Normal Duty mode on a 250 kW motor, in Heavy-duty mode on a 200 kW motor or in Light-duty mode on a 315 kW motor. The drive can be programmed

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy-duty mode. See parameter 306 [Duty
Rating]. See Specifications for an explanation of Duty Ratings.
(2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase.
(3) Each drive bay has one fuse per DC line.
(4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(8) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.
 Table 25 - 480 Volt AC and 650 Volt DC Input Protection Devices – Wall Mount Frames 1…7
Applied Cont. Drive Sized For Normal Duty Drive Sized For Heavy Duty Input AC Input Protection Devices Input DC Input
Rating (1) Output Quantities Quantities Protection (15)
Amps
Cat. No. Output Cat. No. Output Continuous AC Dual Element Non-Time Delay Circuit Circuit Breaker, Motor 140M Type E Combination Motor Continuous Non-Time
Overload Amps Overload Amps Input Time Delay Fuse Breaker Dual Element Circuit Controller with Adjustable DC Input Delay Fuse
Fuse Max Time Delay Fuse Protector(8) Current Range (9) (10)
Size (6)
(x = F or G) 1 min 3s (x = F or G) 1 min 3s kVA Amps Min(4) Max (5) Min (4) Max (5) Min Enclosure Cat. No. Min Enclosure Amps

Frame (2)
Volume (in.3)(7) Volume (in.3) (14)

480 Volt AC Input 650 Volt DC Input

0.5 Hp 1 1.1 20x…D2P1 2.3 3.2 0.7 0.9 2 3 2 3 15 3840 3 M-xxx-B25(11) 7269 1 JKS-6
(12)
1.0 Hp 1 2.1 20x…D2P1 2.3 3.2 20x…D3P4 3.7 5.1 1.3 1.6 2 3 2 3 15 3840 3 M-xxx-B25 7269 1.9 JKS-6

2.0 Hp 1 3.4 20x…D3P4 3.7 5.1 20x…D5P0 5.5 7.5 2.2 2.6 6 6 6 6 15 3840 7 M-xxx-B40(12) 7269 3.0 JKS-6

3.0 Hp 1 5 20x…D5P0 5.5 7.5 20x…D8P0 8.8 12.0 3.2 3.9 6 6 6 6 20 3840 7 M-xxx-B63(12) 7269 4.5 JKS-10

5.0 Hp 1 8 20x…D8P0 8.8 12.0 20x…D011 12.1 16.5 5.7 6.9 10 15 10 15 30 3840 15 M-xxx-C10(12) 7269 8.1 HSJ15

7.5 Hp 1 11 20x…D011 12.1 16.5 20x…D014 16.5 21.0 7.9 9.5 15 20 15 20 40 3840 15 M-xxx-C16(12) 7269 11.1 HSJ20

10 Hp 1 14 20x…D014 15.4 21.0 10.4 12.5 20 25 20 25 50 3840 20 M-xxx-C16(12) 7269 14.7 HSJ30

1.0 Hp 2 2.1 20x…D2P1 3.1 3.7 20x…D2P1 3.1 3.7 1.3 1.6 2 6 2 8 15 3840 3 M-xxx-B25(12) 9086 1.9 JKS-6

2.0 Hp 2 3.4 20x…D3P4 5.1 6.1 20x…D3P4 5.1 6.1 2.2 2.6 4 7 4 12 15 3840 7 M-xxx-B40(12) 9086 3.0 JKS-6

3.0 Hp 2 5 20x…D5P0 7.5 9.0 20x…D5P0 7.5 9.0 3.2 3.9 6 10 6 20 20 3840 7 M-xxx-B63(12) 9086 4.5 JKS-10

5.0 Hp 2 8 20x…D8P0 12.0 14.4 20x…D8P0 12.0 14.4 5.7 6.9 10 17.5 10 30 30 3840 15 M-xxx-C10(12) 9086 8.1 HSJ15

7.5 Hp 2 11 20x…D011 16.5 19.8 20x…D011 16.5 19.8 7.9 9.5 12 20 12 40 40 3840 15 M-xxx-C16(12) 9086 11.1 HSJ20

20x…D014 16.5 21.0 7.9 9.5 12 20 12 40 40 3840 15 M-xxx-C16(12) 9086 11.1 HSJ20
(12)
10 Hp 2 14 20x…D014 15.4 21.0 20x…D022 21.0 33.0 10.4 12.5 20 30 20 55 50 3840 20 M-xxx-C16 9086 14.7 HSJ30

15 Hp 2 22 20x…D022 24.2 33.0 20x…D027(3) 33.0 40.5 16.6 19.9 30 50 30 80 80 3840 30 M-xxx-C25(13) 9086 23.3 HSJ40

20 Hp 3 27 20x…D027 29.7 40.5 20x…D034 40.5 51.0 20.6 24.8 35 60 35 100 100 4800 50 M-F8E-C32 9086 28.9 HSJ50

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

25 Hp 3 34 20x…D034 37.4 51.0 20x…D040 51.0 61.2 25.9 31.2 45 75 45 125 100 4800 50 M-F8E-C45 9086 36.4 HSJ60

30 Hp 3 40 20x…D040 44.0 60.0 20x…D052(3) 60.0 78.0 30.5 36.7 50 90 50 150 120 4800 50 M-F8E-C45 9086 42.9 HSJ80

40 Hp 4 52 20x…D052 57.2 78.0 20x…D065 78.0 97.5 39.7 47.7 65 110 65 200 150 4800 70 55.7 HSJ90
(3)
50 Hp 4 65 20x…D065 71.5 97.5 20x…D077 97.5 117.0 49.6 59.6 90 125 90 250 175 4800 100 69.7 HSJ100

60 Hp 5 77 20x…D077 84.7 115.5 20x…D096 115.5 144.0 60.1 72.3 100 170 100 300 225 7200 100 84.5 HSJ150
(3)
75 Hp 5 96 20x…D096 105.6 144.0 20x…D125 144.0 187.5 74.9 90.1 125 200 125 375 275 7200 125 105.3 HSJ175

100 Hp 6 125 20x…D125 137.5 187.5 20x…D156 187.5 234.0 97.6 117.4 175 275 175 500 375 250 137.1 HSJ200

125 Hp 6 156 20x…D156 171.6 234.0 20x…D186 234.0 280.8 121.8 146.5 200 350 200 600 450 250 171.2 HSJ300
Power Wiring

150 Hp 6 186 20x…D186 204.6 279.0 20x…D248 279.0 372.0 145.2 174.6 250 400 250 600 550 250 204.1 HSJ400
(3)
200 Hp 6 248 20x…D248 272.8 372.0 20x…D302 372.0 453.0 193.6 232.8 325 550 325 700 700 400 272.1 HSJ400

250 Hp 7 302 20x…D302 332.2 453.0 20x…D361 453.0 543.6 235.7 283.5 400 675 400 900 900 600 331.3 Bussman
170M6608

187
Chapter 4
 Table 25 - 480 Volt AC and 650 Volt DC Input Protection Devices – Wall Mount Frames 1…7 (Continued)

188
Applied Cont. Drive Sized For Normal Duty Drive Sized For Heavy Duty Input AC Input Protection Devices Input DC Input
Chapter 4

Rating (1) Output Quantities Quantities Protection (15)

Amps
Cat. No. Output Cat. No. Output Continuous AC Dual Element Non-Time Delay Circuit Circuit Breaker, Motor 140M Type E Combination Motor Continuous Non-Time
Overload Amps Overload Amps Input Time Delay Fuse Breaker Dual Element Circuit Controller with Adjustable DC Input Delay Fuse
Fuse Max Time Delay Fuse Protector(8) Current Range (9) (10)
Size (6)
(x = F or G) 1 min 3s (x = F or G) 1 min 3s kVA Amps Min(4) Max (5) Min (4) Max (5) Min Enclosure Cat. No. Min Enclosure Amps
Power Wiring

Frame (2)
Volume (in.3)(7) Volume (in.3) (14)

20x…D361 397.1 541.5 20x…D415 541.5 649.8 281.8 338.9 475 800 475 1000 1000 600 396.1 Bussman
170M6612
300 Hp 7 361
20x…D477 541.5 649.8 281.8 338.9 475 800 475 1000 1000 600 396.1 Bussman
170M6612

350 Hp 7 415 20x…D415 456.5 622.5 323.9 389.6 525 900 525 1200 1200 600 455.3 Bussman
170M6612

400 Hp 7 477 20x…D477 524.7 715.5 372.3 447.8 600 1000 600 1400 1400 600 523.3 Bussman
170M6613

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘D022’ drive can be used in Normal Duty mode on a 15 Hp motor, or in Heavy-duty mode on a 10 Hp motor. A ‘D014’ drive can be used in Heavy-duty mode on a 7.5 Hp motor with the
same ratings as a ‘D011’. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current that is
compared to Heavy-duty mode. See parameter 306 [Duty Rating].
(2) Enclosure codes F, N, and R only. See Frame/Rating Cross-reference in PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001, for frame sizes of other enclosure types.
(3) This drive is the next larger frame size.
(4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger
enclosure.
(8) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(9) For Bulletin 140M with adjustable current range, set the current trip to the minimum range that the device will not trip.
(10) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 480Y/277V and 600Y/347V AC Input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(11) Bulletin 140M must be frame C (C2E), frame D (D8E), or frame F (F8E).
(12) Bulletin 140M must be frame C (C2E), frame D (D8E), or frame F (F8E).
(13) Bulletin 140M must be frame D (D8E) or frame F (F8E).

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

(14) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a larger
enclosure.
(15) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing.
 Table 26 - 480 Volt AC and 650 Volt DC Input Protection Devices – Floor Mount Frames 8…10
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input DC Input
Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Quantities Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Non-Time Delay Fuse Circuit Motor Circuit Continuous DC Fuse Size
(170M) (2) (170M) Time Delay Fuse Breaker Protector (7) Input (170M) (8)
Max Size (6)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (5) 1/Phase 2/Phase Max (5) Amps Amps

Frame
Min (4) Min (4) Min (4) Min (4)

480V AC Input 650V DC Input

300 Hp 8 370 Heavy 20G…D430 555 666 349 1100 – 450 – 800 450 – 1100 1100 450 407 1600
350 Hp 8 430 Normal 20G…D430 473 666 406 1100 – 550 – 900 550 – 1200 1200 550 473 1600

414 Heavy 20G…D485 621 745 391 1100 – 500 – 900 500 – 1200 1200 500 455 1600

454 Heavy 20G…D545 681 818 428 1100 – 550 – 1000 550 – 1300 1300 550 499 1600

400 Hp 8 485 Light 20G…D430 534 – 458 1100 – 600 – 1000 600 – 1400 1400 600 533 1600

485 Normal 20G…D485 534 745 458 1100 – 600 – 1000 600 – 1400 1400 600 533 1600

485 Heavy 20G…D617 728 926 458 1100 – 600 – 1000 600 – 1400 1400 600 533 1600

450 Hp 8 545 Light 20G…D485 600 – 514 1100 – 650 – 1200 650 – 1600 1600 650 599 1600

545 Normal 20G…D545 600 818 514 1100 – 650 – 1200 650 – 1600 1600 650 599 1600

545 Heavy 20G…D710 818 1065 514 1100 – 650 325 1200 650 325 1600 1600 650 599 1600

500 Hp 8 590 Light 20G…D545 649 – 557 1100 – 700 – 1300 700 – 1700 1700 700 649 1600

617 Normal 20G…D617 679 926 582 1100 – 750 325 1300 750 325 1800 1800 800 678 1600

617 Heavy 20G…D740 926 1110 582 1100 – 750 375 1300 750 375 2400 1800 800 678 1600

600 Hp 8 710 Light 20G…D617 781 – 670 1100 – 850 425 1500 850 425 2100 2100 900 781 1600

710 Normal 20G…D710 781 1065 670 1100 – 850 425 1500 850 425 2100 2100 900 781 1600

650 Hp 8 765 Light 20G…D710 842 – 722 1100 – 1000 500 1700 1000 500 2200 2200 1000 841 1600

740 Normal 20G…D740 814 1110 698 1100 – 900 450 1600 900 450 2200 2200 900 814 1600

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

700 Hp 8 800 Light 20G…D740 880 – 755 1100 – 1000 500 1800 1000 500 1800 2400 1000 880 1600

600 Hp 9 710 Heavy 20G…D800 1065 1278 670 1100 1400 (3) 850 425 1500 850 425 2000 2000 850 781 1600 (3)

700 Hp 9 795 Heavy 20G…D960 1193 1440 750 1100 1400 (3) 950 475 1700 950 475 2300 2300 950 874 1600 (3)

800 Normal 20G…D800 880 1278 755 1100 1400 (3) 950 475 1700 950 475 2300 2300 950 880 1600 (3)
(3)
750 Hp 9 800 Heavy 20G…D1K0 1200 1568 755 1100 1400 950 475 1700 950 475 2300 2300 950 880 1600 (3)

800 Hp 9 960 Light 20G…D800 1056 – 906 1100 1400 (3) 1150 575 2000 1150 575 2700 2700 1150 1055 1600 (3)

960 Normal 20G…D960 1056 1440 906 1100 1400 (3) 1150 575 2000 1150 575 2700 2700 1150 1055 1600 (3)

960 Heavy 20G…D1K2 1440 1728 906 1100 1400 (3) 1150 575 2000 1150 575 2700 2700 1150 1055 1600 (3)
Power Wiring

189
Chapter 4
 Table 26 - 480 Volt AC and 650 Volt DC Input Protection Devices – Floor Mount Frames 8…10 (Continued)

190
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input DC Input
Chapter 4

Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Quantities Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Non-Time Delay Fuse Circuit Motor Circuit Continuous DC Fuse Size
(170M) (2) (170M) Time Delay Fuse Breaker Protector (7) Input (170M) (8)
Max Size (6)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (5) 1/Phase 2/Phase Max (5) Amps Amps

Frame
Min (4) Min (4) Min (4) Min (4)
Power Wiring

900 Hp 9 1045 Light 20G…D960 1150 – 986 1100 1400 (3) 1250 625 2200 1250 625 3000 3000 1250 1149 1600 (3)

1045 Normal 20G…D1K0 1150 1568 986 1100 1400 (3) 1250 625 2200 1250 625 3000 3000 1250 1149 1600 (3)

1045 Heavy 20G…D1K3 1568 2048 986 1100 1400 (3) 1250 625 2200 1250 625 3000 3000 1250 1149 1600 (3)

1000 Hp 9 1135 Light 20G…D1K0 1249 – 1071 1100 1400 (3) 1350 675 2400 1350 675 3200 3200 1350 1248 1600 (3)
(3)
1135 Normal 20G…D1K2 1249 1728 1071 1100 1400 1350 675 2400 1350 675 3200 3200 1350 1248 1600 (3)

1135 Heavy 20G…D1K4 1703 2130 1071 1100 1400 (3) 1350 675 2400 1350 675 3200 3200 1350 1248 1600 (3)
(3)
1100 Hp 9 1365 Light 20G…D1K2 1502 – 1288 1100 1400 1600 800 2900 1600 800 3900 3900 1600 1501 1600 (3)

1365 Normal 20G…D1K3 1502 2048 1288 1100 1400 (3) 1600 800 2900 1600 800 3900 3900 1600 1501 1600 (3)

10 1270 Heavy 20G…D1K5 1905 2288 1199 1100 1400 (3) 1500 750 2700 1500 750 3600 3600 1500 1396 1600 (3)

1250 Hp 9 1420 Light 20G…D1K3 1562 – 1340 1100 1400 (3) 1700 850 3000 1700 850 4000 4000 1700 1561 1600 (3)
(3)
1420 Normal 20G…D1K4 1562 2130 1340 1100 1400 1700 850 3000 1700 850 4000 4000 1700 1561 1600 (3)

1350 Hp 9 1540 Light 20G…D1K4 1694 – 1453 1100 1400 (3) 1800 900 3300 1800 900 4400 4400 1800 1693 1600 (3)
(3)
10 1525 Normal 20G…D1K5 1678 2288 1439 1100 1400 1800 900 3200 1800 900 4300 4300 1800 1677 1600 (3)

1500 Hp 10 1655 Light 20G…D1K5 1821 1986 1562 1100 1400 (3) 1950 975 3500 1950 975 4700 4700 1950 1819 1600 (3)

1650 Hp 10 1730 Heavy 20G…D2K0 2595 3114 1633 1100 1400 (3) 2050 1025 3700 2050 1025 4900 4900 2050 1902 1600 (3)

1750 Hp 10 2070 Normal 20G…D2K0 2277 3114 1953 1100 1400 (3) 2450 1225 4400 2450 1225 5900 5900 2450 2276 1600 (3)
(3)
2000 Hp 10 2240 Light 20G…D2K0 2464 2688 2114 1100 1400 2650 1325 4800 2650 1325 6300 6300 2650 2463 1600 (3)

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘D430’ drive can be used in Normal Duty mode on a 350 Hp motor, in Heavy-duty mode on a 300 Hp motor or in Light-duty mode on a 400 Hp motor. The drive can be programmed for

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy-duty mode. See parameter 306 [Duty Rating].
See Specifications for an explanation of Duty Ratings.
(2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase.
(3) Each drive bay has one fuse per DC line.
(4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(7) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(8) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.
 Table 27 - 600 Volt AC and 810 Volt DC Input Protection Devices – Wall Mount Frames 3…7
Applied Cont. Drive Sized For Normal Duty Drive Sized For Heavy Duty Continuous AC Input Protection Devices Input DC Input
Rating (1) Output AC Input Quantities Protection (14)
Amps
Cat. No. Output Cat. No. Output Dual Element Non-Time Delay Circuit Circuit Breaker, Motor 140M Type E Combination Motor Continuous Non-Time
Overload Overload Amps Time Delay Fuse Fuse Breaker Dual Element Circuit Controller with Adjustable Current DC Input Delay Fuse
Amps Max Time Delay Protector (8) Range (9) (10)
Size (6) Fuse

(x = F or G) 1 min 3s (x = F or G) 1 min 3s Amps Min (2) Max (3) Min (2) Max (3) Min Enclosure Cat. No. Min Enclosure Amps

Frame
Volume (in.3)(7) Volume (in.3) (13)

600 Volt AC Input 810 Volt DC Input

(11)
0.5 Hp 3 0.9 20x…E1P7 1.4 2.6 0.8 1 2 1 3 3 4800 1 M-xxx-B16 9086 1.0 JKS-2

1 Hp 3 1.7 20x…E1P7 1.9 2.6 20x…E2P7 2.6 4.1 1.6 2 4 2 5 5 4800 2 M-xxx-B25(11) 9086 1.9 JKS-4
(11)
2 Hp 3 2.7 20x…E2P7 3.0 4.1 20x…E3P9 4.1 5.9 2.5 3 6 3 8 8 4800 3 M-xxx-B40 9086 3.0 JKS-5

3 Hp 3 3.9 20x…E3P9 4.3 5.9 20x…E6P1 5.9 9.2 3.7 5 8 5 11(4), 11(4), 4800 5 M-D8E-B63 9086 4.3 JKS-8
10(5) 20(5)

5 Hp 3 6.1 20x…E6P1 6.7 9.2 20x…E9PO 9.2 13.5 5.7 7 13 7 15 20 4800 10 M-D8E-B63 9086 6.7 HSJ10

7.5 Hp 3 9 20x…E9PO 9.9 13.5 20x…E011 13.5 16.5 8.4 11 19 11 25 30 4800 15 M-xxx-C10(12) 9086 9.9 HSJ15

10 Hp 3 11 20x…E011 12.1 16.5 20x…E017 16.5 25.5 10.3 13 23 13 30 40 4800 15 M-xxx-C16(12) 9086 12.0 HSJ20

15 Hp 3 17 20x…E017 18.7 25.5 20x…E022 25.5 33.0 16.0 20 36 20 50 50 4800 20 M-F8E-C20 9086 18.6 HSJ30

20 Hp 3 22 20x…E022 24.2 33.0 20.7 26 46 26 60 70 4800 30 M-F8E-C25 9086 24.1 HSJ40

4 22 20x…E027 33.0 40.5 20.7 26 46 26 60 70 4800 30 M-F8E-C25 9086 24.1 HSJ40

25 Hp 4 27 20x…E027 29.7 40.5 20x…E032 40.5 48.6 25.3 32 57 32 75 80 4800 35 M-F8E-C32 9086 29.6 HSJ50

30 Hp 4 32 20x…E032 35.2 48.0 30.0 38 68 38 90 100 4800 40 M-F8E-C32 9086 35.0 HSJ60

5 32 20x…E041 48.0 61.5 30.0 38 68 38 90 100 7200 40 M-F8E-C32 13630 35.0 HSJ60

40 Hp 5 41 20x…E041 45.1 61.5 20x…E052 61.5 78.0 38.5 48 87 48 115 120 7200 50 44.9 HSJ70

50 Hp 5 52 20x…E052 57.2 78.0 48.8 61 110 61 145 150 7200 65 56.9 HSJ90

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

7.5 Hp 6 9.1 20x…E012 13.7 18.0 8.5 11 19 11 25 30 15 M-xxx-C10(12) 14400 10.0 HSJ15

10 Hp 6 12 20x…E012 13.2 18.0 20x…E018 18.0 27.0 11.3 14 25 14 35 40 15 M-xxx-C16(12) 14400 13.1 HSJ20

15 Hp 6 18 20x…E018 19.8 27.0 20x…E023 27.0 34.5 16.9 21 38 21 50 60 25 M-F8E-C20 14400 19.7 HSJ30

20 Hp 6 23 20x…E023 25.3 34.5 20x…E028 34.5 42.0 21.6 27(4), 49(4), 27(4), 65 70 30 M-F8E-C25 14400 25.2 HSJ40
25(5) 50(5) 25(5)

6 24 20x…E024 26.4 36.0 22.5 28 51 28 70 70 30 M-F8E-C25 14400 26.3 HSJ40

6 22 20x…E024 33.0 39.6 20.7 26 46 26 60 70 30 M-F8E-C25 14400 24.1 HSJ40

25 Hp 6 28 20x…E028 30.8 42.0 20x…E033 42.0 50.4 26.3 35 60 35 80 80 35 M-F8E-C32 14400 30.7 HSJ50

30 Hp 6 33 20x…E033 36.3 49.5 20x…E042 49.5 63.0 31.0 40 70 40 95 100 40 M-F8E-C32 14400 36.1 HSJ60
Power Wiring

40 Hp 6 42 20x…E042 46.2 63.0 20x…E053 63.0 79.5 39.4 50 90 50 120 120 50 46.0 HSJ70

50 Hp 6 53(4), 20x…E053 58.3 79.5 20x…E063 78.0 94.5 49.8(4), 60 110 60 150(4), 150 65 58.0(4), HSJ90
52(5) 48.8(5) 145(5) 56.9(5)

191
Chapter 4
 Table 27 - 600 Volt AC and 810 Volt DC Input Protection Devices – Wall Mount Frames 3…7 (Continued)

192
Applied Cont. Drive Sized For Normal Duty Drive Sized For Heavy Duty Continuous AC Input Protection Devices Input DC Input
Chapter 4

Rating (1) Output AC Input Quantities Protection (14)

Amps
Cat. No. Output Cat. No. Output Dual Element Non-Time Delay Circuit Circuit Breaker, Motor 140M Type E Combination Motor Continuous Non-Time
Overload Overload Amps Time Delay Fuse Fuse Breaker Dual Element Circuit Controller with Adjustable Current DC Input Delay Fuse
Amps Max Time Delay Protector (8) Range (9) (10)
Size (6) Fuse
Power Wiring

(x = F or G) 1 min 3s (x = F or G) 1 min 3s Amps Min (2) Max (3) Min (2) Max (3) Min Enclosure Cat. No. Min Enclosure Amps

Frame
Volume (in.3)(7) Volume (in.3) (13)

60 Hp 6 63 20x…E063 69.3 94.5 20x…E077 94.5 115.5 59.1 75 135 75 175 180 75 69.0 HSJ110

75 Hp 6 77 20x…E077 84.7 115.5 20x…E099 115.5 148.5 72.3 90 165 90 215 220 95 84.3 HSJ150

100 Hp 6 99 20x…E099 108.9 148.5 20x…E125 148.5 187.5 92.9 115 210 115 280 280 120 108.4 HSJ175

125 Hp 6 125 20x…E125 137.5 187.5 20x…E144 187.5 225.0 117.4 145 265 145 350 360 150 136.8 HSJ225

150 Hp 6 144 20x…E144 158.4 216.0 135.2 170 300 170 400 400 170 157.6 HSJ250

7 144 20x…E192 216.0 288.0 135.2 170 305 170 405 410 170 157.6 HSJ250

200 Hp 7 192 20x…E192 211.2 288.0 20x…E242 288.0 363.0 180.3 225 405 225 540 550 230 210.2 HSJ350

250 Hp 7 242 20x…E242 266.2 363.0 20x…E289 363.0 435.6 227.2 285 510 285 680 690 285 264.9 HSJ400

300 Hp 7 289 20x…E289 317.9 433.5 271.3 340 600 340 800 800 340 316.4 HSJ500

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘E063’ drive can be used in Normal Duty mode on a 60 Hp motor, in Heavy-duty mode on a 50 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized
based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy-duty mode. See parameter 306 [Duty Rating]. See Specifications for an explanation of
Duty Ratings.
(2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(3) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(4) Normal duty.
(5) Heavy duty.
(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger
enclosure.
(8) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

(9) For Bulletin 140M with adjustable current range, set the current trip to the minimum range that the device will not trip.
(10) Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 480Y/277V and 600Y/347V AC Input. Not UL Listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(11) Bulletin 140M must be frame C (C2E), frame D (D8E), or frame F (F8E).
(12) Bulletin 140M must be frame D (D8E) or frame F (F8E).
(13) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a
larger enclosure.
(14) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann 170M and JKS fuses recommended for the DC bus fusing.
 Table 28 - 600 Volt AC and 810 Volt DC Input Protection Devices – Floor Mount Frames 8…10
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input DC Input
Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Quantities Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Motor Continuous DC Fuse Size
(170M) (2) (170M6648) Breaker Circuit Input (170M6253) (7)
Max Size (5) Protector (6)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (4) 1/Phase 2/Phase Max (4) Amps Amps

Frame
Min (3) Min (3) Min (3) Min (3)

600V AC Input 810V DC Input

250 Hp 8 272 Heavy 20G…E295 408 490 257 900 – 350 175 600 350 175 800 800 350 300 1000

300 Hp 8 295 Heavy 20G…E355 443 533 278 900 – 350 175 700 350 175 900 900 350 325 1000

295 Normal 20G…E295 325 490 278 900 – 400 200 700 400 200 1000 1000 400 325 1000

350 Hp 8 355 Light 20G…E295 391 – 335 900 – 450 225 800 450 225 1100 1100 450 391 1000

355 Normal 20G…E355 391 533 335 900 – 450 225 800 450 225 1100 1100 450 391 1000

329 Heavy 20G…E395 494 593 310 900 – 400 200 700 400 200 1000 1000 400 363 1000

355 Heavy 20G…E435 533 639 335 900 – 450 225 800 450 225 1100 1100 450 391 1000

400 Hp 8 395 Light 20G…E355 435 – 373 900 – 500 250 900 500 250 1200 1200 500 436 1000

395 Normal 20G…E395 435 593 373 900 – 500 250 900 500 250 1200 1200 500 436 1000

395 Heavy 20G…E460 593 711 373 900 – 500 250 900 500 250 1200 1200 500 436 1000

450 Hp 8 435 Light 20G…E395 479 – 411 900 – 550 275 1000 550 275 1300 1300 550 480 1000

435 Normal 20G…E435 479 639 411 900 – 500 250 900 500 250 1200 1200 500 480 1000

425 Heavy 20G…E510 638 765 401 900 – 550 275 1000 550 275 1300 1300 550 469 1000

500 Hp 8 460 Light 20G…E435 506 – 434 900 – 550 275 1000 550 275 1300 1300 550 507 1000

510 Light 20G…E460 561 – 481 900 – 650 325 1100 650 325 1500 1500 650 562 1000

460 Normal 20G…E460 506 711 434 900 – 550 275 1000 550 275 1300 1300 550 507 1000

510 Normal 20G…E510 561 765 481 900 – 650 325 1100 650 325 1500 1500 650 562 1000

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

550 Hp 8 545 Light 20G…E510 600 – 514 900 – 650 325 1200 650 325 1600 1600 650 601 1000

500 Hp 9 510 Heavy 20G…E595 765 918 481 900 1000 600 300 1100 600 300 1400 1400 600 562 1000

600 Hp 9 595 Heavy 20G…E630 893 1071 562 900 1000 700 350 1300 700 350 1700 1700 700 656 1000

595 Normal 20G…E595 655 918 562 900 1000 700 350 1300 700 350 1700 1700 700 656 1000

700 Hp 9 630 Heavy 20G…E760 945 1149 595 900 1000 750 375 1300 750 375 1800 1800 750 695 1000

630 Normal 20G…E630 693 1071 595 900 1000 750 375 1300 750 375 1800 1800 750 695 1000

595 Light 20G…E595 693 – 651 900 1000 800 400 1500 800 400 2000 2000 800 761 1000

750 Hp 9 700 Heavy 20G…E825 1050 1260 661 900 1000 850 425 1500 850 425 2000 2000 850 772 1000
Power Wiring

800 Hp 9 760 Heavy 20G…E900 1140 1368 717 900 1000 900 450 1600 900 450 2200 2200 900 838 1000

760 Normal 20G…E760 836 1140 717 900 1000 900 450 1600 900 450 2200 2200 900 838 1000

760 Light 20G…E630 836 – 717 900 1000 900 450 1600 900 450 2200 2200 900 838 1000

193
Chapter 4
 Table 28 - 600 Volt AC and 810 Volt DC Input Protection Devices – Floor Mount Frames 8…10 (Continued)

194
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input DC Input
Chapter 4

Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Quantities Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Motor Continuous DC Fuse Size
(170M) (2) (170M6648) Breaker Circuit Input (170M6253) (7)
Max Size (5) Protector (6)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (4) 1/Phase 2/Phase Max (4) Amps Amps

Frame
Min (3) Min (3) Min (3) Min (3)
Power Wiring

900 Hp 9 815 Heavy 20G…E980 1223 1470 769 900 1000 950 475 1700 950 475 2300 2300 950 899 1000

825 Normal 20G…E825 908 1260 779 900 1000 950 475 1800 950 475 2300 2300 950 910 1000

835 Light 20G…E760 919 – 788 900 1000 1000 500 1800 1000 500 2400 2400 1000 921 1000

950 Hp 9 900 Normal 20G…E900 990 1368 849 900 1000 1050 525 1900 1050 525 2500 2500 1050 993 1000

900 Light 20G…E825 990 – 849 900 1000 1050 525 1900 1050 525 2500 2500 1050 993 1000

1000 Hp 9 980 Normal 20G…E980 1078 1470 925 900 1000 1150 575 2100 1150 575 2800 2800 1150 1081 1000

980 Light 20G…E900 1078 – 925 900 1000 1150 575 2100 1150 575 2800 2800 1150 1081 1000

10 920 Heavy 20G…E1K1 1380 1665 868 900 1000 1100 550 2000 1100 550 2600 2600 1100 1015 1000

1100 Hp 9 1045 Light 20G…E980 1150 – 986 900 1000 1250 625 2200 1250 625 3000 3000 1250 1152 1000

10 1110 Normal 20G…E1K1 1221 1665 1048 900 1000 1300 650 2400 1300 650 3100 3100 3100 1224 1000

1200 Hp 10 1220 Light 20G…E1K1 1342 1464 1151 900 1000 1450 725 2600 1450 725 3500 3500 3500 1345 1000

1250 Hp 10 1190 Heavy 20G…E1K4 1785 2145 1123 900 1000 1400 700 2500 1400 700 3400 3400 3400 1312 1000

1400 Hp 10 1430 Normal 20G…E1K4 1573 2145 1350 900 1000 1700 850 3000 1700 850 4100 4100 4100 1577 1000

1500 Hp 10 1530 Light 20G…E1K4 1683 1836 1444 900 1000 1800 900 3200 1800 900 4300 4300 4300 1687 1000

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘E420’ drive can be used in Normal Duty mode on a 450 Hp motor, in Heavy-duty mode on a 350 Hp motor or in Light-duty mode on a 500 Hp motor. The drive can be programmed for
each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy-duty mode. See parameter 306 [Duty Rating].
See Specifications for an explanation of Duty Ratings.
(2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase.
(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

(5) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(6) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.
 Table 29 - 690 Volt AC and 932 Volt DC Input Protection Devices – Wall Mount Frames 6…7
Applied Cont. Drive Sized For Normal Duty Drive Sized For Heavy Duty Continuous AC Input Protection Devices Input DC Input
Rating (1) Output AC Input Quantities Protection
Amps
Cat. No. Output Overload Amps Cat. No. Output Overload Amps Dual Element Non-Time Delay Circuit Motor Continuous DC Non-Time Delay
Time Delay Fuse Fuse Breaker Max Circuit Input Fuse
Size (6) Protector (7)
(x = F or G) 1 min 3s (x = F or G) 1 min 3s Amps Min (2) Max (5) Min (2) Max (5) Amps

Frame
690 Volt AC Input 932 Volt DC Input

5.5 kW 6 9 20x…F011 13.5 18.0 8.4 11 19 11 25 30 15 9.9 HSJ15

7.5 kW 6 12 20x…F011 13.2 18.0 20x…F015 18.0 22.5 11.2 14 25 14 35 40 15 13.2 HSJ20

11 kW 6 15 20x…F015 16.5 22.5 20x…F020 22.5 30.0 14.1 18 32 18 40 50 20 16.5 HSJ25

15 kW 6 20 20x…F020 22.0 30.0 20x…F023 30.0 36.0 18.7 23 42 23 55 60 25 21.9 HSJ35

18.5 kW 6 23 20x…F023 25.3 34.5 20x…F030 34.5 45.0 21.6 27(3), 25(4) 48(3), 50(4) 27(3), 25(4) 65 70 30 25.2 HSJ40

22 kW 6 30 20x…F030 33.0 45.0 20x…F034 45.0 54.0 28.1 35 65 35 85 90 40 32.9 HSJ50

30 kW 6 34 20x…F034 37.4 51.0 20x…F046 51.0 69.0 31.9 40 70 40 95 100 40 37.3 HSJ60

37 kW 6 46 20x…F046 50.6 69.0 20x…F050 69.0 82.8 43.1 55 95 55 130 130 55 50.5 HSJ80

45 kW 6 50 20x…F050 55.0 75.0 20x…F061 75.0 91.5 46.9 60 105 60 140 150 60 54.8 HSJ90

55 kW 6 61 20x…F061 67.1 91.5 20x…F082 91.5 123.0 57.2 70 130 70 170 180 75 66.9 HSJ100

75 kW 6 82 20x…F082 90.2 123.0 20x…F098 123.0 147.6 76.8 95 175 95 230 240 100 89.9 HSJ150

90 kW 6 98 20x…F098 107.8 147.0 20x…F119 147.0 178.5 91.8 115 205 115 275 280 115 107.5 HSJ175

110 kW 6 119 20x…F119 130.9 178.5 20x…F142 178.5 214.2 111.5 140 250 140 335 340 140 130.5 HSJ200

132 kW 6 142 20x…F142 156.2 213.0 133.1 165 300 165 400 400 170 155.7 HSJ250

7 142 20x…F171 213.0 256.5 133.1 165 300 165 400 400 170 155.7 HSJ250

160 kW 7 171 20x…F171 188.1 256.5 20x…F212 256.5 318.0 160.2 200 360 200 480 490 205 187.5 HSJ300

200 kW 7 212 20x…F212 233.2 318.0 20x…F263 318.0 394.5 198.7 250 445 250 595 600 250 232.5 HSJ350

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

250 kW 7 263 20x…F263 289.3 394.5 246.5 310 555 310 740 740 310 288.4 HSJ500

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘F061’ drive can be used in Normal Duty mode on a55 kW motor, in Heavy-duty mode on a 45 kW motor. The drive can be programmed for each mode. Wiring and fuses can be sized
based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy-duty mode. See parameter 306 [Duty Rating]. See Specifications for an explanation of
Duty Ratings.
(2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(3) Normal duty.
(4) Heavy duty.
(5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(6) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(7) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
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 Table 30 - 690 Volt AC and 932 Volt DC Input Protection Devices – Floor Mount Frames 8…10

196
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input Quantities DC Input
Chapter 4

Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Time Delay Non-Time Delay Fuse Circuit Motor Continuous DC Fuse Size
(170M) (2) (170M6648) Fuse Breaker Circuit Input (170M6253) (7)
Max Size (5) Protector (6)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (4) 1/Phase 2/Phase Max (4) Amps Amps

Frame
Min (3) Min (3) Min (3) Min (3)
Power Wiring

690V AC Input 932V DC Input

200 kW 8 215 Heavy 20G…F265 323 375 203 900 – 250 125 500 250 125 600 600 250 237 1000

250 kW 8 265 Normal 20G…F265 292 375 250 900 – 300 150 600 300 150 800 800 300 292 1000

265 Heavy 20G…F330 398 473 250 900 – 300 150 600 300 150 800 800 300 292 1000

300 kW 8 308 Heavy 20G…F370 462 555 290 900 – 400 200 700 400 200 900 900 400 339 1000

315 kW 8 330 Light 20G…F265 363 – 311 900 – 400 200 700 400 200 900 900 400 363 1000

330 Normal 20G…F330 363 473 311 900 – 400 200 700 400 200 900 900 400 363 1000

355 kW 8 370 Light 20G…F330 407 – 349 900 – 450 225 800 450 225 1100 1100 450 407 1000

370 Normal 20G…F370 407 555 349 900 – 450 225 800 450 225 1100 1100 450 407 1000

370 Heavy 20G…F415 555 639 349 900 – 450 225 800 450 225 1100 1100 450 407 1000

375 kW 8 375 Heavy 20G…F460 563 675 353 900 – 450 225 800 450 225 1100 1100 450 413 1000

400 kW 8 410 Light 20G…F370 451 – 386 900 – 500 250 900 500 250 1200 1200 500 451 1000

415 Normal 20G…F415 457 639 391 900 – 500 250 900 500 250 1200 1200 500 457 1000

413 Heavy 20G…F500 620 750 389 900 – 500 250 900 500 250 1200 1200 500 454 1000

450 kW 8 460 Light 20G…F415 506 – 433 900 – 550 275 1000 550 275 1300 1300 550 506 1000

460 Normal 20G…F460 506 675 433 900 – 550 275 1000 550 275 1300 1300 550 506 1000

500 kW 8 500 Light 20G…F460 550 – 471 900 – 600 300 1100 600 300 1500 1500 600 550 1000

500 Normal 20G…F500 550 750 471 900 – 600 300 1100 600 300 1500 1500 600 550 1000

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

530 kW 8 530 Light 20G…F500 583 – 499 900 – 650 325 1200 650 325 1500 1500 650 583 1000

450 kW 9 460 Heavy 20G…F590 690 885 433 900 1000 550 275 1000 550 275 1300 1300 550 506 1000

500 kW 9 500 Heavy 20G…F650 750 975 471 900 1000 600 300 1100 600 300 1400 1400 600 550 1000

560 kW 9 590 Heavy 20G…F710 885 1065 556 900 1000 700 350 1300 700 350 1700 1700 700 649 1000

590 Normal 20G…F590 649 885 556 900 1000 700 350 1300 700 350 1700 1700 700 649 1000

630 kW 9 650 Heavy 20G…F765 975 1170 612 900 1000 750 375 1400 750 375 1800 1800 750 715 1000

650 Normal 20G…F650 715 975 612 900 1000 750 375 1400 750 375 1800 1800 750 715 1000

650 Light 20G…F590 715 – 612 900 1000 750 375 1400 750 375 1800 1800 750 715 1000

710 kW 9 750 Heavy 20G…F795 1125 1350 706 900 1000 900 450 1600 900 450 2100 2100 900 825 1000

710 Normal 20G…F710 781 1065 669 900 1000 900 450 1600 900 450 2100 2100 900 781 1000

710 Light 20G…F650 781 – 669 900 1000 900 450 1600 900 450 2100 2100 900 781 1000
 Table 30 - 690 Volt AC and 932 Volt DC Input Protection Devices – Floor Mount Frames 8…10 (Continued)
Applied Cont. Duty Cat. No. Output Overload Continuous AC Input DC Bay to Bay AC Input Protection Devices Recommended for Branch Circuit Protection Input Quantities DC Input
Rating (1) Output Amps AC Input Integral Integral (Does not apply to 21G Drives with Options) Integral
Amps Semiconductor Semiconductor Semiconductor
Fuse Size Fuse Size Dual Element Time Delay Non-Time Delay Fuse Circuit Motor Continuous DC Fuse Size
(170M) (2) (170M6648) Fuse Breaker Circuit Input (170M6253) (7)
Max Size (5) Protector (6)
1 min 3s Amps Amps Amps 1/Phase 2/Phase Max (4) 1/Phase 2/Phase Max (4) Amps Amps

Frame
Min (3) Min (3) Min (3) Min (3)

750 kW 9 765 Normal 20G…F765 842 1170 721 900 1000 900 450 1600 900 450 2200 2200 900 842 1000

800 kW 9 795 Heavy 20G…F960 1193 1440 749 900 1000 950 475 1700 950 475 2200 2200 950 875 1000

795 Normal 20G…F795 875 1350 749 900 1000 950 475 1700 950 475 2200 2200 950 875 1000

790 Light 20G…F710 869 – 744 900 1000 950 475 1700 950 475 2200 2200 950 869 1000

850 kW 9 860 Light 20G…F765 946 – 810 900 1000 1000 500 1800 1000 500 2400 2400 1000 946 1000

900 kW 9 960 Normal 20G…F960 1056 1440 904 900 1000 1150 575 2000 1150 575 2700 2700 1150 1056 1000

960 Light 20G…F795 1056 – 904 900 1000 1150 575 2000 1150 575 2700 2700 1150 1056 1000

10 865 Heavy 20G…F1K0 1298 1560 815 900 1000 1000 500 1800 1000 500 2400 2400 1000 952 1000

1000 kW 9 1020 Light 20G…F795 1122 – 904 900 1000 1200 600 2200 1200 600 2900 2900 1200 1056 1000

10 1040 Normal 20G…F1K0 1144 1560 980 900 1000 1250 625 2200 1250 625 2900 2900 1250 1144 1000

1100 kW 10 1150 Light 20G…F1K0 1265 1380 1083 900 1000 1350 675 2400 1350 675 3200 3200 1350 1265 1000

1120 kW 10 1160 Heavy 20G…F1K4 1740 2100 1093 900 1000 1350 675 2500 1350 675 3300 3300 1350 1276 1000

1400 kW 10 1400 Normal 20G…F1K4 1540 2100 1319 900 1000 1650 825 3000 1650 825 4000 4000 1650 1540 1000

1500 kW 10 1485 Light 20G…F1K4 1634 1782 1399 900 1000 1750 875 3100 1750 875 4200 4200 1750 1634 1000

(1) ‘Applied Rating’ refers to the motor that will be connected to the drive. For example, a ‘F400’ drive can be used in Normal Duty mode on a 400 kW motor, in Heavy-duty mode on a 355 kW motor or in Light-duty mode on a 450 kW motor. The drive can be programmed
for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy-duty mode. See parameter 306 [Duty
Rating]. See Specifications for an explanation of Duty Ratings.
(2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase.
(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

(5) Circuit Breaker – inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings that are shown are maximum.
(6) Recommended Motor circuit protector – Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system.
(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.
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Chapter 4 Power Wiring

Motor Overload Protection Class 10 motor overload protection according to NEC article 430 and motor
over-temperature protection according to NEC article 430.126 (A)(2). UL
508C File E59272.

Short Circuit Current Rating The maximum short circuit rating is 200,000 A RMS symmetrical (only 20F
and 20G drives).

The actual short circuit rating is determined by the AIC rating of the installed
fuse or circuit breaker. See page 198 for 21G drives.

Short Circuit Current Ratings Default ratings (no added protection) shown. A“•” indicates ratings that can
be achieved with additional protection.
– Floor Mount Drives with
Cabinet Options
Table 31 - Short Circuit Current Ratings – 400V AC Input
Drive Cat. No. Duty kW Short Circuit Current Rating (kA)
Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor
Only (P3) (1) (P3 with P11) (1) (P5) (2) (P5 with P11) (2)
21G…C460 LD 315 100 30 65 or 5 or
• 100 w/700…800 A Class L fuse • 30 w/700…1200 A Class L fuse
• 30 w/700…1200 A CB
ND 250 100 30 or 65 5 or
• 65 w/600 A Class J fuse • 65 w/600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
HD 200 100 5 or 65 5 or
• 100 w/500…600 A Class J fuse • 100 w/500…600 A Class J fuse
• 18 w/600…800 A Class L fuse • 18 w/600…800 A Class L fuse
• 18 w/500 A CB • 18 w/500 A CB
21G…C540 LD 315 100 30 65 or 5 or
• 100 w/750…800 A Class L fuse • 30 w/750…1300 A Class L fuse
• 30 w/800…1200 A CB
ND 315 100 30 65 or 5 or
• 100 w/700…800 A Class L fuse • 30 w/700…1200 A Class L fuse
• 30 w/700…1200 A CB
HD 250 100 30 or 65 5 or
• 65 w/600 A Class J fuse • 65 w/600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
21G…C567 LD 355 100 30 65 or 5 or
• 100 w/800 A Class L fuse • 30 w/800…1300 A Class L fuse
• 30 w/800…1200 A CB
ND 315 100 30 65 or 5 or
• 100 w/750…800 A Class L fuse • 30 w/750…1200 A Class L fuse
• 30 w/800…1200 A CB
HD 250 100 30 or 65 5 or
• 65 w/600 A Class J fuse • 65 w/600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
21G…C650 LD 400 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1000…1600 A Class L fuse
• 42 w/1000…1200 A CB
ND 355 100 42 65 or 5 or
• 100 w/850…1200 A Class L fuse • 42 w/850…1400 A Class L fuse
• 42w/900…1200 A CB
HD 315 100 30 65 or 5 or
• 100 w/700…800 A Class L fuse • 30 w/700…1200 A Class L fuse
• 30 w/700…1200 A CB

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Table 31 - Short Circuit Current Ratings – 400V AC Input (Continued)

Drive Cat. No. Duty kW Short Circuit Current Rating (kA)
Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor
Only (P3) (1) (P3 with P11) (1) (P5) (2) (P5 with P11) (2)
21G…C750 LD 450 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1000…1700 A Class L fuse
• 42 w/1000…1200 A CB
ND 400 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1000…1600 A Class L fuse
• 42 w/1000…1200 A CB
HD 315 100 30 65 or 5 or
• 100 w/700…800 A Class L fuse • 30 w/750…1300 A Class L fuse
• 30 w/800…1200 A CB
21G…C770 LD 450 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1100…1800 A Class L fuse
• 42 w/1100…1200 A CB
ND 400 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1000…1700 A Class L fuse
• 42 w/1000…1200 A CB
HD 355 100 42 65 or 5 or
• 100 w/700…800 A Class L fuse • 42 w/800…1400 A Class L fuse
• 42 w/800…1200 A CB
21G…C910 LD 560 100
ND 500 100
HD 400 100
21G…C1K0 LD 630 100
ND 560 100
HD 500 100
21G…C1K1 LD 710 100
ND 630 100
HD 500 100
These options are not used with these drive ratings.
21G…C1K2 LD 800 100
ND 710 100
HD 560 100
21G…C1K4 LD 850 100
ND 800 100
HD 630 100
21G…C1K5 LD 900 100
ND 850 100
HD 710 100
(1) These circuit breakers are considered branch circuit protection for the unit.
(2) No additional protection is provided with the P5 molded case switch option. Branch circuit protection is required based on NEC guidelines.

Table 32 - Short Circuit Current Ratings – 480V AC Input

Drive Cat. No. Duty Hp Short Circuit Current Rating (kA)
Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor
Only (P3) (1) (P3 with P11) (1) (P5) (2) (P5 with P11) (2)
21G…D430 LD 400 100 30 or 65 5 or
• 65 w/600 A Class J fuse • 65 w/600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
ND 350 100 30 or 65 30 or
• 65 w/550…600 A Class J fuse • 65 w/550…600 A Class J fuse
HD 300 100 5 or 65 5 or
• 100 w/450…600 A Class J fuse • 100 w/500…600 A Class J fuse
• 18 w/600…800 A Class L fuse • 18 w/600…800 A Class L fuse
• 18 w/500 A CB • 18 w/500 A CB
21G…D485 LD 450 100 30 65 or 5 or
• 100 w/800 A Class L fuse • 30 w/650…1200 A Class L fuse
• 30 w/700…1200 A CB
ND 400 100 30 or 65 5 or
• 65 w/600 A Class J fuse • 65 w/600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
HD 350 100 5 or 65 5 or
• 100 w/500…600 A Class J fuse • 100 w/500…600 A Class J fuse
• 18 w/600…900 A Class L fuse • 18 w/600…900 A Class L fuse

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Chapter 4 Power Wiring

Table 32 - Short Circuit Current Ratings – 480V AC Input (Continued)

Drive Cat. No. Duty Hp Short Circuit Current Rating (kA)
Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor
Only (P3) (1) (P3 with P11) (1) (P5) (2) (P5 with P11) (2)
21G…D545 LD 500 100 30 65 or 5 or
• 100 w/800 A Class L fuse • 30 w/700…1300 A Class L fuse
• 30 w/700…1200 A CB
ND 450 100 30 65 or 5 or
• 100 w/650…800 A Class L fuse • 30 w/650…1200 A Class L fuse
• 30 w/700…1200 A CB
HD 350 100 30 or 65 5 or
• 65 w/550…600 A Class J fuse • 65 w/550…600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
21G…D617 LD 600 100 42 65 or 5 or
• 100 w/850…1200 A Class L fuse • 42 w/850…1500 A Class L fuse
• 42 w/900…1200 A CB
ND 500 100 30 65 or 5 or
• 100 w/750…800 A Class L fuse • 30 w/750…1300 A Class L fuse
• 30 w/800…1200 A CB
HD 400 100 30 or 65 5 or
• 65 w/600 A Class J fuse • 65 w/600 A Class J fuse
• 30 w/600…1000 A Class L fuse
• 30 w/600…1200 A CB
21G…D710 LD 650 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1000…1700 A Class L fuse
• 42 w/1000…2000 A CB
ND 600 100 42 65 or 5 or
• 100 w/850…1200 A Class L fuse • 42 w/850…1500 A Class L fuse
• 42 w/900…1200 A CB
HD 450 100 30 65 or 5 or
• 100 w/650…800 A Class L fuse • 30 w/650…1200 A Class L fuse
• 30 w/700…1200 A CB
21G…D740 LD 700 100 42 65 or 5 or
• 100 w/1000…1200 A Class L fuse • 42 w/1000…1700 A Class L fuse
• 42 w/1000…2000 A CB
ND 650 100 42 65 or 5 or
• 100 w/900…1200 A Class L fuse • 42 w/900…1600 A Class L fuse
• 42 w/900…2000 A CB
HD 500 100 30 65 or 5 or
• 100 w/750…800 A Class L fuse • 30 w/750…1300 A Class L fuse
• 30 w/800…1200 A CB
21G…D800 LD 800 100
ND 700 100
HD 600 100
21G…D960 LD 900 100
ND 800 100
HD 700 100
21G…D1K0 LD 1000 100
ND 900 100
HD 750 100
These options are not used with these drive ratings.
21G…D1K2 LD 1100 100
ND 1000 100
HD 800 100
21G…D1K3 LD 1250 100
ND 1100 100
HD 900 100
21G…D1K4 LD 1350 100
ND 1250 100
HD 1000 100
(1) These circuit breakers are considered branch circuit protection for the unit.
(2) No additional protection is provided with the P5 molded case switch option. Branch circuit protection is required based on NEC guidelines.

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Table 33 - Short Circuit Current Ratings – 600V AC Input

Drive Cat. No. Duty Hp Short Circuit Current Rating (kA)
Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input
Only (P3) (1) (P3 with P11) (1) (P5) (2) Contactor
(P5 with P11) (2)
21G…E295 LD 350 50 • 18 w/601…700 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
ND 300 50 • 18 w/600 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
HD 250 50 • 18 w/600 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
21G…E355 LD 400 50 • 18 w/601…800 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
ND 350 50 • 18 w/601…700 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
HD 300 50 • 18 w/600 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
21G…E395 LD 450 50 • 30 w/601…900 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
ND 400 50 • 18 w/601…800 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
HD 350 50 • 18 w/601…700 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
21G…E435 LD 500 50 • 30 w/601…1000 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
ND 450 50 • 30 w/601…900 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
HD 350 50 • 18 w/601…700 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
21G…E460 LD 500 35 • 30 w/601…1000 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
ND 500 50 • 30 w/601…1000 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
HD 400 50 • 18 w/601…800 A Class L fuse 25 • 25 w/600 A Class J fuse
• 18 w/500 A CB
• 100 w/600 A Class J fuse
21G…E510 LD 550 35 • 30 w/601…1100 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1100 A CB
ND 500 35 • 30 w/601…1000 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
HD 450 50 • 30 w/601…900 A Class L fuse • 100 w/800 A max Class L fuse • 30 w/800 A Class L fuse
• 30 w/1000 A CB
21G…E595 LD 700 50
ND 600 50
HD 500 50
21G…E630 LD 800 50
ND 700 50 These options are not used with these drive ratings.
HD 600 50
21G…E760 LD 900 50
ND 800 50
HD 700 50
21G…E825 LD 950 50
ND 900 50
HD 750 50
21G…E900 LD 1000 65
ND 950 50 These options are not used with these drive ratings.
HD 800 50
21G…E980 LD 1100 65
ND 1000 65
HD 900 50

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Chapter 4 Power Wiring

(1) These circuit breakers are considered branch circuit protection for the unit if the tap is within 10 ft. of the breaker input.
(2) These devices are 21G, SCCR ratings with no additional protection provided. Branch circuit protection (fuse) is required based on NEC guidelines for options with P5.

Table 34 - Short Circuit Current Ratings – 690V AC Input

Drive Cat. No. Duty kW Short Circuit Current Rating (kA)
Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input
Only (P3) (P3 with P11) (P5) Contactor
(P5 with P11)
21G…F265 LD 315 30 SCCR rating for 690V input contactor not 25 SCCR rating for 690V input contactor not
ND 250 30 available at time of publication. 25 available at time of publication.
HD 200 30 25
21G…F330 LD 355 30 25
ND 315 30 25
HD 250 30 25
21G…F370 LD 400 30 25
ND 355 30 25
HD 300 30 25
21G…F415 LD 450 30 25
ND 400 30 25
HD 355 30 25
21G…F460 LD 500 25 25
ND 450 30 25
HD 375 30 25
21G…F500 LD 530 25 25
ND 500 25 25
HD 400 30 25
21G…F590 LD 630 35
ND 560 35
HD 450 35
21G…F650 LD 710 35
ND 630 35
HD 500 35
21G…F710 LD 800 35
ND 710 35
HD 560 35
These options are not used with these drive ratings.
21G…F765 LD 850 35
ND 750 35
HD 630 35
21G…F795 LD 900 35
ND 800 35
HD 710 35
21G…F960 LD 1000 35
ND 900 35
HD 800 35

Input Contactor Precautions ATTENTION: A contactor or other device that routinely disconnects and
reapplies the AC line to the drive to start and stop the motor can damage the
drive hardware. The drive is designed to use control input signals that start
and stop the motor. If an input device is used, operation must not exceed 1
cycle per minute or drive damage can occur.
ATTENTION: The drive start/stop/enable control circuitry includes solid-
state components. If hazards due to accidental contact with moving
machinery or unintentional flow of liquid, gas or solids exist, an additional
hardwired stop circuit can be required to remove the AC line to the drive. An
auxiliary braking method can be required.

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Output Contactor Precaution ATTENTION: To guard against drive damage when using output contactors,
the following information must be read and understood. One or more output
contactors can be installed between the drive and motors for disconnecting
or isolating certain motors/loads. If a contactor is opened while the drive is
operating, power is removed from the respective motor, but the drive
continues to produce voltage at the output terminals. In addition,
reconnecting a motor to an active drive (by closing the contactor) can
produce excessive current that can cause the drive to fault. If any of these
conditions are determined to be undesirable or unsafe, an auxiliary contact
on the output contactor can be wired to a drive digital input that is
programmed as “Enable.” This configuration causes the drive to execute a
coast-to-stop (cease output) whenever an output contactor is opened.

Bypass Contactor Precaution ATTENTION: An incorrectly applied or installed bypass system can result in
component damage or reduction in product life. The most common causes
are:
• Wiring AC line to drive output or control terminals.
• Improper bypass or output circuits that are not approved by Rockwell
Automation.
• Output circuits that do not connect directly to the motor.
Contact Rockwell Automation for assistance with application or wiring.

Applying and Removing

Power IMPORTANT Wait 1 minute before cycling power disconnect switches. This requirement
applies to both Off-to-On and On-to-Off transitions. Rapid switch cycling
can result in equipment damage.

Drives with Cabinet Options This section provides descriptions of the available cabinet options.

Power Disconnects

There are two cabinet options for power disconnects.

Option Code Applicable Description

Frame
Input Thermal P3 8…10 This option is for disconnecting drive power. All breakers include
Magnetic Circuit flange-style handle operators with interlocking doors that can use
Breaker padlocks.
Input Non-Fused P5 8 Only This option is for disconnecting drive power. All switches include
Molded Case flange-style handle operators with interlocking doors that can use
Disconnect padlocks.
Switch

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Contactors

There are two cabinet options for contactors.

Option Code Applicable Description

Frame
Input Contactor P11 8 Only An input contactor is provided. The contactor is controlled by
customer supplied 120V AC (480V and 600V input drives) or 230V AC
(400V and 690V input drives) remote contact closure logic or by the
X1 option if present. A terminal block for control is provided for
customer use, and is wired to 1 N.O. and 1 N.C. auxiliary contact on
the contactor. IMPORTANT: The P11 option “Alternate Contact
Circuit” is not intended to be used as a Start/Stop circuit.
Output Contactor P12 8 Only A contactor is provided between the drive output and the motor. The
contactor is controlled by customer supplied 120V AC (480V and 600V
input drives) or 230V AC (400V and 690V input drives) remote contact
closure logic or by the X1 option if present. A terminal block for
control is provided for customer use and is wired to 1 N.O. and 1 N.C.
auxiliary contact on the contactor.

Reactors

There are four cabinet options for reactors.

Option Code Applicable Description

Frame
3% Input Reactor L1 8 and 9 Provides a 3% open core drive input line reactor that mounts inside
the Cabinet Options Bay.
3% Output L2 8 and 9 Provides a 3% open core drive output load reactor that mounts inside
Reactor the Cabinet Options Bay.
5% Input Reactor L3 8 Only Provides a 5% open core drive input line reactor that mounts inside
the Cabinet Options Bay.
5% Output L4 8 Only Provides a 5% open core drive output load reactor that mounts inside
Reactor the Cabinet Options Bay.

Terminal Blocks and Other Cabinet Parts

There are cabinet options for terminal block and thermostat control.

Option Code Applicable Description

Frame
Control Terminal – 8 and 9 Provides contact for field wired hardware enable circuit (see
Block page 313 for more detail) and contactor control if ordered without
the X1 option. Frame 8 drives with cabinet options ship with a
hardware enable jumper on TB4. This jumper can be removed and
replaced with field wiring for hardware enable.
Thermostat – 8 and 9 Monitors cabinet options bay for temperature and wired to drive
hardware enable input. Disables the system when over temperature
is detected to help protect cabinet option components.
IMPORTANT: A ventilation fan failure in the cabinet options bay does
disable the drive unless an over temperature is detected by the
thermostat.

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Transformer Panel

There are cabinet options for fuses and thermostat.

Option Code Applicable Description

Frame
Fuses – 8 (only IP54 FU9, FU10 (690V AC) 690V AC, 6 A, IEC gl-gG
enclosures) FU9, FU10 (400, 480, 600V AC) 600V AC, 6 A, Class CC
9 (all enclosures) FU11 600V AC, 5 A, Class CC
FU12 (120V AC) 600V AC, 6 A, Class CC
FU12 (230V AC) 600V AC, 3 A, Class CC
FU13 (Frame 8 with P11 or P12 Only) 600V AC, 5 A, Class CC
Thermostat – 8 and 9 Thermostat is used in all option bays and enclosure types.

Power Wiring Schematic

This figure shows the power wiring.

POWERFLEX 755 POWER MODULE
INPUT INPUT INPUT OUTPUT OUTPUT OUTPUT
CIRCUIT CONTACTOR REACTOR EA1 CONTACTOR REACTOR TERMINAL
BREAKER (Frame 8 Only)
TB1 MOV/AC EMI CAP JPR TB1
L1 LI/R PE-A T1/U
CHASSIS
T1/T6
COMMON MODE CAP JPR
L2/S T2/V
INPUT
L2
SEE USER MANUAL
PE-B
T2/T4 M MOTOR

VOLTAGE,
3PH, L3 L3/T MOV/AC EMI X IN T3/W T3/T5
AC LINES SETTINGS CAP JUMPER OUT
AS SHIPPED COMMON MODE IN GND
PE-B CAP JUMPER X OUT PE
LINE-PE MTR-PE
J1 HARDWARE ENABLE
IN
CHASSIS X OUT
SETTINGS
AS SHIPPED J2 SAFETY ENABLE
X IN
Optional OUT
Devices EMBEDDED ETHERNET
J6 DPI TM
J12
PORT 1

9 HUNDREDS

9 TENS

9 ONES

EMBEDDED ETHERNET DPI

ADAPTER ROTARY J11 PORT 2
SWITCHES
AS SHIPPED
SETTINGS

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Input Power Circuit Breakers See page 23 for an explanation of where to locate drive ratings on the
nameplate.
and Disconnect Switches
Table 35 - 400V, 50 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options
kW Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
200 385 Heavy
460 Normal
140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
250 456 Heavy
472 Heavy
540 Light
315 540 Normal
540 Heavy
585 Light
315 567 Normal
585 Heavy
612 Light
140G-N-TLA43 (4) 4/0…500 MCM 43 (381)
355 650 Normal
642 Heavy
750 Light
400 750 Normal
770 Normal
796 Light
450
832 Light

Table 36 - 400V, 50 Hz Input – Code P5 Molded Case Disconnect Switch Options (only floor
mount Frame 8)
kW Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
200 385 Heavy
460 Normal
250 456 Heavy
472 Heavy
540 Light
315 540 Normal
540 Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
585 Light
315 567 Normal
585 Heavy
612 Light
355 650 Normal
642 Heavy
750 Light
400 750 Normal
770 Normal 140G-N-TLA43 (4) 4/0…500 MCM 43 (381)
796 Light
450
832 Light

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Table 37 - 480V, 60 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options

Hp Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
300 370 Heavy
430 Normal
140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
350 414 Heavy
454 Heavy
485 Light
400 485 Normal
485 Heavy
545 Light
450 545 Normal
545 Heavy
590 Light
140G-N-TLA43 (4) 4/0…500 MCM 43 (381)
500 617 Normal
617 Heavy
710 Light
600
710 Normal
765 Light
650
740 Normal
700 800 Light

Table 38 - 480V, 60 Hz Input – Code P5 Molded Case Disconnect Switch Options (only floor
mount Frame 8)
Hp Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
300 370 Heavy
430 Normal
350 414 Heavy
454 Heavy
485 Light
400 485 Normal
485 Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
545 Light
450 545 Normal
545 Heavy
590 Light
500 617 Normal
617 Heavy
710 Light
600
710 Normal
765 Light 140G-N-TLA43 (4) 4/0…500 MCM 43 (381)
650
740 Normal
700 800 Light

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Chapter 4 Power Wiring

Table 39 - 600V, 50 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options

Hp Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
250 272 Heavy
295 Heavy
300
295 Normal
329 Heavy
355 Heavy
350
355 Light
355 Normal
395 Heavy
400 395 Light
140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
395 Normal
425 Heavy
450 435 Light
435 Normal
460 Light
460 Normal
500
510 Light
510 Normal
550 545 Light

Table 40 - 600V, 50 Hz Input – Code P5 Molded Case Disconnect Switch Options (only floor
mount Frame 8)
Hp Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
250 272 Heavy
295 Heavy
300
295 Normal
329 Heavy
355 Heavy
350
355 Light
355 Normal
395 Heavy
400 395 Light
140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
395 Normal
425 Heavy
450 435 Light
435 Normal
460 Light
460 Normal
500
510 Light
510 Normal
550 545 Light

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Table 41 - 690V, 60 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options

kW Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
200 215 Heavy
265 Heavy
250
265 Normal
300 308 Heavy
330 Light
315
330 Normal
370 Heavy
355 370 Light
370 Normal
140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
375 375 Heavy
410 Light
400 413 Heavy
415 Normal
460 Light
450
460 Normal
500 Light
500
500 Normal
530 530 Light

Table 42 - 690V, 60 Hz Input – Code P5 Molded Case Disconnect Switch Options (only floor
mount Frame 8)
kW Amps Duty Line Side Terminal Terminal Size Recommended Torque
Lugs N•m (lb•in)
200 215 Heavy
265 Heavy
250
265 Normal
300 308 Heavy
330 Light
315
330 Light
370 Heavy
355 370 Light
370 Normal
140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
375 375 Heavy
410 Light
400 413 Heavy
415 Normal
460 Light
450
460 Normal
500 Light
500
500 Normal
530 530 Light

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Chapter 4 Power Wiring

Cabinet Options Bay This section describes the cabinet options bay accessories.
Accessories Figure 109 - Accessory Overview

3
4

Floor Mount Frame 8 Floor Mount Frame 9

No. Description Floor Mount Drive

Frame Size
1 Outlet blower (Frame 9) 9
2 Circuit breaker/molded case switch 8, 9
3 Input or output contactor (optional) 8
4 Transformer panel 9
5 Input or output reactor (optional) 8, 9
6 Reactor fan tray (included with reactor) 9

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Figure 110 - Option P3 or P5 Disconnect

P3 or P5

Drive

Motor

U / T1
V / T2
W / T3

Floor Mount Frame 8 Floor Mount Frame 9

No. Name Description

1 R/L1, S/L2, T/L3 Three-phase input power connection.
2 PE Three-phase input ground.
3 R/L1, S/L2, T/L3 Three-phase input power for frame 9 drives lands on the horizontal bus bars
behind the cabinet options rollout assembly. See page 174 and page 175.
4 U/T1, V/T2, W/T3 Motor connection that is made at drive power bus. See page 166.

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Chapter 4 Power Wiring

Figure 111 - Option P3 or P5 Disconnect and Option P11 Input Contactor

(only floor mount Frame 8)
1

P3 or P5

2
P11

Drive

Motor

U / T1
V / T2
W / T3

No. Name Description

1 R/L1, S/L2, T/L3 Three-phase input power connection.
2 PE Three-phase input ground.
3 U/T1, V/T2, W/T3 Motor connection that is made at drive power bus. See page 166.

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Figure 112 - Option P3 or P5 Disconnect, Option P11 Input Contactor, and Option L1 or L3 Input
Reactor (only floor mount Frame 8)
1

P3 or P5

2
P11

L1 or L3

Drive

Motor

U / T1
V / T2
W / T3

No. Name Description

1 R/L1, S/L2, T/L3 Three-phase input power connection.
2 PE Three-phase input ground.
3 U/T1, V/T2, W/T3 Motor connection that is made at drive power bus. See page 166.

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Chapter 4 Power Wiring

Figure 113 - Option P3 or P5 Disconnect, Option P11 Input Contactor, and Option L2 or L4
Output Reactor (only floor mount Frame 8)

P3 or P5

2 P11

Drive

L2 or L4

Output Terminal

Motor

ø15 (0.6)
4 Places
44.5
(1.75)

21.5
(0.85) 70.5 19.1
(2.80) (0.75)
3

No. Name Description Recommended Torque

N•m (lb•in)
1 R/L1, S/L2, T/L3 Three-phase input power connection. Factory installed
2 PE Three-phase input ground.
3 PE Three-phase motor ground. 38.0 (336)
4 U/T1, V/T2, W/T3 Motor connection.

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Figure 114 - Option P3 or P5 Disconnect, Option P12 Output Contactor, and Option L2 or L4
Output Reactor (only floor mount Frame 8)
1

P3 or P5

Drive

P12

L2 or L4

Output Terminal

Motor

ø15 (0.6)
4 Places
44.5
(1.75)

21.5
(0.85) 70.5 19.1
3 (2.80) (0.75)

No. Name Description Recommended Torque, N•m (lb•in)

1 R/L1, S/L2, T/L3 Three-phase input power connection. Factory installed
2 PE Three-phase input ground.
3 PE Three-phase motor ground. 38.0 (336)
4 U/T1, V/T2, W/T3 Motor connection.

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Chapter 4 Power Wiring

Figure 115 - Option P3 or P5 Disconnect and Option L1 or L3 Input Reactor

1

P3 or P5

2
3
L1 or L3

Drive

Motor

U / T1
V / T2
W / T3

4
Floor Mount Frame 8 Floor Mount Frame 9

No. Name Description

1 R/L1, S/L2, T/L3 Three-phase input power connection.
2 PE Three-phase input ground.
3 R/L1, S/L2, T/L3 Three-phase input power for frame 9 drives lands on the horizontal bus bars
behind the cabinet options rollout assembly. See page 174 and page 175.
4 U/T1, V/T2, W/T3 Motor connection that is made at drive power bus. See page 166.

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Figure 116 - Option P3 or P5 Disconnect and Option L2 or L4 Output Reactor

P3 or P5

2
5

Drive

L2 or L4

Output Terminal

Motor

U / T1
V / T2
ø15 (0.6) W / T3
4 Places
44.5 4
(1.75)

21.5
0.85) 70.5 19.1
(2.80) (0.75) Floor Mount Frame 8 Floor Mount Frame 9

No. Name Description Recommended Torque, N•m (lb•in)

1 R/L1, S/L2, T/L3 Three-phase input power connection. Factory installed
2 PE Three-phase input ground.
3 PE Three-phase motor ground. 38.0 (336)
4 U/T1, V/T2, W/T3 Motor connection.
5 R/L1, S/L2, T/L3 Three-phase input power for frame 9 drives lands on the horizontal bus bars behind
the cabinet options rollout assembly. See page 174 and page 175.

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Chapter 4 Power Wiring

Figure 117 - Option P3 or P5 Disconnect and Option P12 Output Contactor

(only floor mount Frame 8)

P3 or P5

Drive

P12

Motor

No. Name Description

1 R/L1, S/L2, T/L3 Three-phase input power connection.
2 PE Three-phase input ground.
3 PE Three-phase motor ground.
4 U/T1, V/T2, W/T3 Motor connection.

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 Power Wiring Chapter 4

Table 43 - 400V, 50 Hz Input – Code P12 Output Contactor Options (only floor mount Frame 8)
kW Amps Duty Contactor Cat. No. Recommended Torque
N•m (lb•in)
200 385 Heavy 100-D420EA11 17 (150)
460 Normal
250 456 Heavy
100-D630EA11
472 Heavy
540 Light
315 540 Normal 100-D860EA11
540 Heavy
585 Light
315 567 Normal 100-D630EA11
585 Heavy 68 (600)
612 Light
355 650 Normal 100-D860EA11
642 Heavy 100-D630EA11
750 Light
400 750 Normal
770 Normal 100-D860EA11
796 Light
450
832 Light

Table 44 - 480V, 60 Hz Input – Code P12 Output Contactor Options (only floor mount Frame 8)
kW Amps Duty Contactor Cat. No. Recommended Torque
N•m (lb•in)
300 370 Heavy 100-D420ED11 17 (150)
430 Normal 100-D630ED11 68 (600)
350 414 Heavy 100-D420ED11 17 (150)
454 Heavy
485 Light
400 485 Normal
485 Heavy
545 Light
100-D630ED11
450 545 Normal
68 (600)
545 Heavy
590 Light
500 617 Normal
617 Heavy
710 Light
600 100-D860ED11
710 Normal
765 Light
650
740 Normal 100-G1200KD12 60 (528)
700 800 Light

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Chapter 4 Power Wiring

Table 45 - 600V, 50 Hz Input – Code P12 Output Contactor Options (only floor mount Frame 8)
Hp Amps Duty Contactor Cat. No. Recommended Torque
N•m (lb•in)
250 272 Heavy
295 Heavy
300
295 Normal
329 Heavy
355 Heavy
350 100-D420ED11 17 (150)
355 Light
355 Normal
395 Heavy
400 395 Light
395 Normal
425 Heavy
450 435 Light
435 Normal
460 Light
100-D630ED11 68 (600)
460 Normal
500
510 Light
510 Normal
550 545 Light

Table 46 - 690V, 60 Hz Input – Code P12 Output Contactor Options (only floor mount Frame 8)
kW Amps Duty Contactor Cat. No. Recommended Torque
N•m (lb•in)
200 215 Heavy
265 Heavy
250
265 Normal
300 308 Heavy
330 Light
315
330 Normal
370 Heavy 100-D420EA11 17 (150)
355 370 Light
370 Normal
375 375 Heavy
410 Light
400 413 Heavy
415 Normal
460 Light
450
460 Normal
500 Light 100-D630EA11 68 (600)
500
500 Normal
530 530 Light

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 Power Wiring Chapter 4

Drive Power Jumper PowerFlex 750-Series drives contain protective MOVs and common mode
capacitors that are referenced to ground. To guard against drive damage and/or
Configuration operation problems, these devices must be properly configured according to
Table 49.

MOV, AC EMI Capacitor, and Common Mode Capacitor Circuits

Figure 118 - MOV and AC EMI Capacitor Phase to Ground (Wall Mount Frames 1…7)
R/L1
S/L2
T/L3
2 3 4 2 3 4

1 1

PE–A

Figure 119 - MOV and AC EMI Capacitor Phase to Ground (Floor Mount Frames 8…10) AC Input
Only
R/L1
S/L2
T/L3
2 3 4 2 3 4

1 1

PE–A1 PE–A2

Figure 120 - Common Mode Capacitors to Ground (All Frames)

DC+

PE–B
DC–

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged completely before servicing.
Frames 1…7: Measure the DC bus voltage at the power terminal block by
measuring between the +DC and -DC terminals (see Figure 95 and Figure 14 for
location) or between the +DC and -DC test point sockets if equipped. Also
measure between the +DC terminal or test point and the chassis, and between
the -DC terminal or testpoint and the chassis. The voltage must be zero for all
three measurements.
Frames 8…10: Measure the DC bus voltage at the DC+ and DC- TESTPOINT
sockets on the front of the power module (see Figure 98 for location).

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Chapter 4 Power Wiring

Wall Mount Frames 1…7

IMPORTANT PowerFlex 750-Series drives, Frames 1…7, leave the factory with jumpers
PE-A and PE-B in one of two possible configurations. Reconfigure these
jumpers based on the power source type available.

Table 47 - Power Jumper Default Configurations

Cat. No. Position 11 Jumper PE-A Jumper PE-B
(MOV/Input filter caps) (DC bus common mode caps)
A Connected Disconnected
J Connected Connected

Floor Mount Frames 8…10

IMPORTANT PowerFlex 750-Series drives, Frames 8…10, leave the factory with jumpers
PE-A1, PE-A2, and PE-B in one of two possible configurations. Reconfigure
these jumpers based on the power source type available.

Table 48 - Power Jumper Default Configurations

Cat. No. Position 11 Jumper PE-A1 Jumper PE-A2 Jumper PE-B
(MOV) (input filter caps) (DC bus common mode caps)
A Connected Connected Disconnected
J Connected Connected Connected

ATTENTION: Risk of equipment damage exists. The drive power source type
must be accurately determined. Jumpers PE-A, PE-A1, PE-A2, and PE-B must
be configured for the power source type according to the recommendations
in Table 49.

Table 49 - Recommended Power Jumper Configurations Wall Mount Frames 1…7

Power Source Type Jumper PE-A (1) (2) Jumper PE-B Benefits Of Correct
(MOV/input filter (DC bus common Configuration on Power Source
caps) mode caps) Type

Non-Solid Ground Disconnected Disconnected Helps avoid severe equipment

• AC fed ungrounded damage when ground fault occurs
• Impedance grounded
• B phase ground
• DC fed from an active
converter
Solid Ground Connected Connected • UL compliance
• AC fed solidly grounded • Reduced electrical noise
• DC fed from passive • Most stable operation
rectifier that has a solidly • EMC compliance
grounded AC source • Reduced voltage stress on
components and motor bearings
(1) When MOVs are disconnected, the power system must have its own transient protection to confirm known and controlled
voltages.
(2) Frame 5…7 common DC input drives do not have the PE-A jumper.

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 Power Wiring Chapter 4

Table 50 - Recommended Power Jumper Configurations Floor Mount Frames 8…10

Power Source Type Jumper PE-A1 Jumper PE-A2 Jumper PE-B Benefits Of Correct
(1)
(Input Filter (DC bus Configuration on
(MOV) Caps) common mode Power Source Type
caps)
Non-Solid Ground Disconnected Disconnected Disconnected Helps avoid severe
• AC fed ungrounded equipment damage when
• Impedance grounded ground fault occurs
• B phase ground
• DC fed from an active
converter
Solid Ground Connected Connected Connected • UL compliance
• AC fed solidly grounded • Reduced electrical
• DC fed from passive noise
rectifier that has a • Most stable operation
solidly grounded AC • EMC compliance
source • Reduced voltage stress
on components and
motor bearings
(1) When MOVs are disconnected, the power system must have its own transient protection to confirm known and controlled
voltages.

To connect or disconnect these devices, see the jumper locations that are shown
in the figures on pages Figure 122 on page 224 through Figure 127 on
page 229.

In addition, on an ungrounded distribution system where the line-to-ground

voltages on any phase could exceed 125% of the nominal line-to-line voltage,
an isolation transformer should be installed. See Wiring and Grounding
Guidelines for Pulse-width Modulated (PWM) AC Drives, publication
DRIVES-IN001, for more information on impedance grounded and
ungrounded systems.

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Chapter 4 Power Wiring

Wall Mount Frames 2…5 Power Jumper Screw Removal and

Storage
Wall/Flange Mount Frames 2…5 use jumper screws to complete an electrical
connection when installed. Install or remove jumper screws according to the
recommendations in Table 49.

ATTENTION: Hazard of equipment damage exists if jumpers are not properly

disconnected. For Frames 2…5, completely remove the jumper screw from
the circuit board.

When power jumper screws are not used, they are stored on the left interior
chassis wall as shown.

Figure 121 - Typical Wall Mount Frames 2…5 Jumper Screw Storage Location (Frame 4 shown)

When screws are installed, use this torque and tool:

• Recommended torque = 1.36 N•m (12.0 lb•in) ±0.14 N•m (1.2 lb•in)
• Recommended screwdriver = 6.4 mm (0.25 in.) flat or
T15 Hexalobular

Figure 122 - Typical Wall Mount Frames 2…5 Jumper Screw Installation Locations (Frame 4
shown)

Connected Disconnected

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 Power Wiring Chapter 4

Wall Mount Frames 1, 6, and 7 Power Jumper Wire Removal and

Storage
Wall/Flange Mount Frames 1, 6, and 7 use jumper wires to complete an
electrical connection when installed. Install or remove jumper wires according
to the recommendations in Table 49.

ATTENTION: Hazard of equipment damage exists if jumpers are not properly

disconnected. For Frames 1, 6, and 7, secure the disconnected jumper wire to
the insulated position provided.

Figure 123 - Wall Mount Frame 1 Jumper Wire Locations

Connected

Disconnected

PE-B

Disconnected

PE-A

Connected

When jumper wires are connected, the spade connector should be pressed
firmly onto the sheet metal tab.

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Chapter 4 Power Wiring

Figure 124 - Wall Mount Frame 6 Jumper Wire Locations

Connected Disconnected

Common Mode

PE-B PE-B

E4 E4

MOV

When jumper wires are connected, use this torque and tools:
• Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in)
• Recommended hex socket = 7 mm
• Recommended screwdriver = T20 Hexalobular

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 Power Wiring Chapter 4

Figure 125 - Wall Mount Frame 7 Jumper Wire Locations

Connected Disconnected

Common Mode

MOV

When jumper wires are connected, use this torque and tools:
• Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in)
• Recommended hex socket = 7 mm
• Recommended screwdriver = T20 Hexalobular

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Chapter 4 Power Wiring

Floor Mount Frames 8…10 Drive Assembly Jumper Removal and

Storage
Frame 8…10 drive assemblies use jumper plugs to complete an electrical
connection when installed. Install or remove jumper plugs according to the
recommendations in Table 50.

ATTENTION: Hazard of equipment damage exists if jumpers are not properly

disconnected or are set differently between drive assemblies. For Frame
8…10 drive assemblies, secure the disconnected jumper plug in the socket
that is provided and verify that all drive assemblies are configured the same.

Figure 126 - Frames 8…10 Drive Assembly PE-B Common Mode Jumper Location
AC Input Drive Shown

Connected

J3
Disconnected

J4

For removal and installation of the inverter power control board tray, use this
torque and tool:
• Recommended torque = 1.86 N•m (16.0 lb•in)
• Recommended screwdriver = T20 Hexalobular

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 Power Wiring Chapter 4

Figure 127 - Drive Assembly PE-A1 MOV and PE-A2 Input Filter Caps Jumper Location

Connected Disconnected

Connected Disconnected

PE-A1 and GND positions on early production drives.

When the PE-A1 jumper wire is connected, use this torque and tool:
• Recommended torque = 1.8 N•m (16.0 lb•in)
• Recommended screwdriver = T20 Hexalobular

IMPORTANT PE-A1 and PE-A2 jumper are only used by three-phase input drive
assemblies and are not applicable to common DC input drives assemblies.

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Chapter 4 Power Wiring

Notes:

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 Chapter 5

I/O Wiring

Important points to remember about I/O wiring:

• Always use copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Separate control and signal wires from power wires by at least 0.3 meters
(1 foot).
• For CE compliance, 115V digital input wiring must be shielded or must
not exceed 30 m (98.4 ft) in length.
• To maintain electrical safety for all user-accessible low voltage circuits
(SELV and PELV circuits) for I/O terminals that are designated for 24V
or lower voltage, follow these guides:
– Do not connect to a circuit of higher voltage.
– Do not connect to a circuit that is not adequately insulated from
dangerous voltages with double or reinforced insulation within other
connected equipment or wiring.
• To provide electrical safety for user-accessible low voltage I/O circuits
that are referenced to earth (PELV circuits) and that can be touched
simultaneously, provide a common earth reference for all equipment
that is connected to the drive.

IMPORTANT I/O terminals that are labeled ‘(–)’ or ‘Common’ are not referenced to earth
ground and are designed to reduce common mode interference. Grounding
these terminals can cause signal noise.

ATTENTION: Hazard of personal injury or equipment damage exists when

using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.

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Chapter 5 I/O Wiring

I/O Terminal Blocks This section provides specifications for the I/O terminal blocks.

Table 51 - Main Control Board I/O Terminal Block Specifications

Name Wire Size Range Torque Strip

mm2 (AWG) N•m (lb•in) Length
mm (in.)
Max Min Max Recommended
753 Control Module TB1, TB2, and TB3 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
755 Control Module TB1 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)

Table 52 - Option Module I/O Terminal Block Specifications

Name Wire Size Range Torque Strip

mm2 (AWG) N•m (lb•in) Length
mm (in.)
Max Min Max Recommended
22-Series I/O Modules TB1 with 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
Screw Terminals
22-Series I/O Modules TB2 with 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 3.5) 7 (0.28)
Screw Terminals
11-Series I/O Module TB1 with 2.5 (14) 0.13 (26) N/A 10 (0.39)
Tension Clamp Terminals
11-Series I/O Module TB2 with 4.0 (12) 0.25 (24) N/A 10 (0.39)
Tension Clamp Terminals
Safe Torque Off (1) 0.8 (18) 0.3 28) N/A 10 (0.39)
(cat. no. 20-750-S)
Integrated Safety - Safe Torque Off (1) 0.8 (18) 0.3 28) N/A 10 (0.39)
(cat. no. 20-750-S3)
Single Incremental Encoder 0.8 (18) 0.3 (28) N/A 10 (0.39)
Safe Speed Monitor TB1 and TB2 (1) 2.5 (14) 0.25 (24) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
Dual Incremental Encoder 0.8 (18) 0.3 (28) N/A 10 (0.39)
755 Universal Feedback Module 0.8 (18) 0.3 (28) N/A 10 (0.39)
Auxiliary Power Supply TB1 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
(1) Shielded cable that is required.

Table 53 - Three-phase Drive Assembly I/O Terminal Block and Connector Specifications

Name Wire Size Range Torque Strip

mm2 (AWG) N•m (lb•in) Length

Max Min Max Recommended

Converter TB1 and TB2 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 (3.5) 7 (0.28)
Fiber Interface PCB Connector P13 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 (3.5) 7 (0.28)
Fiber Interface PCB Connector P14 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)

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Table 54 - Common DC Input Drive Assembly I/O Terminal Block and Connector Specifications

Name Wire Size Range Torque Strip

mm2 (AWG) N•m (lb•in) Length

Max Min Max Recommended

Common DC input TB1…TB5 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 (3.5) 7 (0.28)
Fiber Interface PCB Connector P13 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 (3.5) 7 (0.28)
Fiber Interface PCB Connector P14 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)

Table 55 - I/O Wire Recommendations

Type Wire Types Description Min Insulation
Rating
Signal (1) (2) (3) Standard analog I/O – 0.750 mm2 (18AWG), twisted-pair, 100% shield with 300V,
drain. 75…90 °C
(167…194 °F)
Remote pot – 0.750 mm2 (18AWG), 3 conductor, shielded.
Encoder/ Combined 0.196 mm2 (24AWG)
Pulse I/O Individually shielded pairs.
<30 m (98.4 ft)
Encoder/ Signal 0.196 mm2 (24AWG)
Pulse I/O Individually shielded pairs.
30…152 m
(100…500 ft) Power 0.750 mm2 (18AWG) in.dividually shielded pairs
Combined 0.330 mm2 (22AWG), power is 0.500 mm2 (20AWG)
individually shielded pairs.
Encoder/ Signal 0.196 mm2 (24AWG)
Pulse I/O Individually shielded pairs.
152…259 m
(500…850 ft) Power 0.750 mm2 (18AWG) individually shielded pairs.
Combined 0.750 mm2 (18AWG) individually shielded pairs.
Digital I/O Shielded Multi-conductor shielded cable 0.750 mm2 (18AWG), 3 conductor, shielded. 300V,
Safety Inputs 60 °C (140 °F)
Homing Inputs
(1)(2)(3)(4)

Digital I/O Unshielded – Per US NEC or applicable national or local code.

Homing Inputs (1)(2)(3)
(1) Separate control and signal wires from power wires by at least 0.3 meters (1 foot).
(2) If the wires are short and contained within a cabinet that has no sensitive circuits. The use of shielded wire is not necessary, but is always recommended.
(3) I/O terminals that are labeled “(–)” or “Common” are not referenced to Earth Ground and are designed to reduce common mode interference. Grounding these terminals can cause signal noise.
(4) Safety option modules 20-750-S and 20-750-S1 require shielded cable.

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Access Drive Control Pod To access the drive control pod, follow the steps for the frame size of your drive.

1. Remove the drive cover.

For wall mount Frames 1…5, follow these steps.

a. Squeeze locking tabs and pull out bottom of cover.
b. Pull cover down and away from the chassis.

For wall mount Frames 6…7, follow these steps.

a. Loosen door screws.
b. Gently pry the door open to remove.

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For floor mount Frames 8…10, follow these steps.

a. Remove top screws.
b. Loosen bottom screws.
c. Remove the right front cover.

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2. For wall mount Frame 1, follow these steps.

a. Lift the chassis cover.
b. Loosen the retention screw.
c. Use a screwdriver to release the chassis cover locking tabs.
d. Lift the chassis cover until the latch engages.

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For wall mount Frames 2…7, follow these steps.

a. Lift the Human Interface Module (HIM) cradle.
b. Loosen the retention screw.
c. Lift the cradle until the latch engages.

For floor mount Frames 8…10, follow these steps.

a. Loosen the retention screw.
b. Lift the cradle until the latch engages.

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PowerFlex 753 Main Control This section provides details for the PowerFlex® 753 main control board.
Board
1
2

3
4
SK-R1-MCB1-PF753
5
6
7

10

Table 56 - PowerFlex 753 Main Control Board Details

No. Name Description
1 HIM connector DPI™ port 1 (HIM cradle) connection.
2 Fan connector Power supply for internal cooling fan (Frames 2 and 3).
3 Battery receptacle User installed CR1220 lithium coin cell battery provides power to
the real-time clock (optional, not supplied). Preserves the real-
time clock setting in the event power to the drive is lost or cycled.
4 ENABLE jumper Hardware enable jumper. TB3 becomes an Enable when this
jumper is removed.
5 SAFETY jumper Safety enable jumper. Removed when safety option is installed.
6 Jumper J4 input mode Analog input mode jumper. Selects voltage mode or current
mode.
7 TB1 I/O terminal block.
8 DPI port 2 Cable connection for handheld and remote HIM options.
9 TB3 Digital input terminal block. See Important at Table 60.
10 TB2 Relay terminal block.

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Table 57 - J4 Input Mode Jumper

Jumper Position Voltage Mode Current Mode

31 31
J4 J4
42 42

Table 58 - TB1 Terminal Designations

Terminal Name Description Related
Parameter
Ao0– Analog out 0 (–) Bipolar, ±10V(1), 11 bit and sign, 2 kΩ 270
min load.
Ao0+ Analog out 0 (+) 4…20 mA (1), 11 bit and sign, 400 Ω
Ao0-
max load.
Ao0+
10VC
+10V 10VC 10V common For (+) 10V references.
Ai0-
Ai0+ 2 kΩ min.
Ptc-
Ptc+
+10V +10V reference
To0
24VC
+24V Ai0– Analog input 0 (–) Isolated(2), bipolar, differential, 11 bit 255
Di C
Di 1 and sign.
Di 2
Ai0+ Analog input 0 (+) Voltage Mode:(3) ±10V at 88 kΩ input
impedance.
Current Mode:(3) 0…20 mA at 93 Ω
input impedance
Ptc– Motor PTC (–) Motor protection device 250
(Positive Temperature Coefficient). (4)
Ptc+ Motor PTC (+)
T0 Transistor output 0 Open drain output, 48V DC, 250 m (164
ft) A max load.
24VC 24V common Drive supplied logic input power.
150 m (492.1 ft) A max
+24V +24V DC
Di C Digital input common 24V DC (30V DC max) – Opto isolated 220
High state: 20…24V DC
Di 1 Digital input 1
Low state: 0…5V DC
Di 2 Digital input 2
(1) Mode is selected only by parameter.
(2) Differential Isolation – External source must be maintained at less than 160V regarding PE. Input provides high common mode
immunity.
(3) Mode is selected by jumper J4.
(4) See HW Input PTC on page 256 for PTC data.

IMPORTANT 753 Main Control Board I/O TB1 wiring examples begin on page 255.

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Table 59 - TB2 Terminal Designations

Fixed I/O Terminal Name Description Rating Related
Parameter
R0NC Relay 0 N.C. Output Relay 0 240V AC, 24V DC, 2 A 285
normally closed max 286
R0NC
contact Only resistive 291
R0C

R0NO
R0C Relay 0 Common Output Relay 0 292
common
R0NO Relay 0 N.O. Output Relay 0 240V AC, 24V DC, 2 A
normally open max
contact General-purpose
(inductive)/resistive

Table 60 - TB3 Terminal Designations

Power Block Terminal Name Description Related
Parameter
Di 0dc Digital input 0 Connections for digital input 0 when 220
Di 0dc 24V DC (30V DC max) signal is DC power.
Di C
Di 0ac High state: 20…24V DC
Low state: 0…5V DC
Di C Digital input common Digital input common
Di 0ac Digital input 0 Connections for digital input 0 when
120V AC (132V AC max) signal is AC power.
High state: 100…132V AC
Low state: 0…30V AC

IMPORTANT This terminal becomes a hardware enable when the ENABLE jumper is removed.

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PowerFlex 755 Main Control This section provides details for the PowerFlex 755 main control board.
Board
Wall Mount Frames 1…7
This section provides details for the PowerFlex 755 main control board, frames
1…7.

1
2

4 SK-R1-MCB1-PF755

5
6

7
8

Table 61 - PowerFlex 755 Main Control Board Details

No. Name Description
1 HIM connector DPI port 1 (HIM Cradle) connection.
2 Fan connector Power supply for internal cooling fan (Frames 2 and 3).
3 Battery receptacle User installed CR1220 lithium coin cell battery provides power to
the real-time clock (optional, not supplied).
Preserves the real-time clock setting in the event power to the
drive is lost or cycled.
4 DPI port 2 Cable connection for handheld and remote HIM options.
5 Embedded EtherNet/IP(1) address Rotary switches for setting lowest octet of EtherNet address
selectors (forces address to 192.168.1.xxx). See the PowerFlex 750-Series
AC Drives Programming Manual, publication 750-PM001, for
instructions on setting the IP address.
6 Embedded EtherNet/IP(1) connector Network cable connection.
7 SAFETY jumper Safety enable jumper. Removed when safety option is installed.
8 ENABLE jumper Hardware enable jumper. TB1 becomes an Enable when this
jumper is removed.
9 TB1 I/O terminal block.
(1) See the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.

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Table 62 - TB1 I/O Terminal Designations

Fixed I/O Terminal Name Description
Di 0ac Digital input 0 Connections for AC power supply.
Di 0ac
120V AC (132V AC max) High state: 100…132V AC
Di C
Low state: 0…30V AC
Di 0dc
Di C Digital input common Digital input common
+24V

24VC
Di 0dc Digital input 0 Connections for DC power supply.
24V DC (30V DC max) High state: 20…24V DC
Low state: 0…5V DC
+24V +24V power (50 m [164 ft] A max) Connections for drive supplied 24V power.
24VC 24V common

Floor Mount Frames 8…10

This section provides details for the PowerFlex 755 main control board, frames
8…10.

1
2

4 SK-R1-MCB1-F8

5
6

Table 63 - Control Board Details

No. Name Description
1 HIM connector DPI port 1 (HIM Cradle) connection.
2 Fan connector Power supply for internal cooling fan.
3 Battery receptacle User installed CR1220 lithium coin cell battery provides power to
the real-time clock (optional, not supplied).
Preserves the real-time clock setting in the event power to the
drive is lost or cycled.
4 DPI port 2 Cable connection for handheld and remote HIM options.

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No. Name Description

5 ENABLE jumper Hardware enable jumper. Removed when a hardware enable
configuration is used.
6 Embedded EtherNet/IP(1) address Rotary switches for setting lowest octet of EtherNet address
selectors (forces address to 192.168.1.xxx). See the PowerFlex 750-Series
AC Drives Programming Manual, publication 750-PM001, for
instructions on setting the IP address.
7 Embedded EtherNet/IP(1) connector Network cable connection.
8 TB1 I/O terminal block.
(1) See the PowerFlex 755 Drive Embedded EtherNet/IP Adapter User Manual, publication 750COM-UM001.

Table 64 - TB1 I/O Terminal Designations

Fixed I/O Terminal Name Description
Di 0ac Digital input 0 Connections for AC power supply.
120V AC (132V AC max) High state: 100…132V AC
Di 0ac

Di C
Low state: 0…30V AC
Di 0dc
Di C Digital input common Digital input common
+24V

24VC
Di 0dc Digital input 0 Connections for DC power supply.
24V DC (30V DC max) High state: 20…24V DC
Low state: 0…5V DC
+24V +24V power Connections for drive supplied 24V power. 150 m
(492.1 ft) A max
24VC 24V common

Hardware Enable Circuitry Each main control board has one digital input, digital input 0, which can be
used as a general-purpose programmable input. Or you can remove a jumper to
configure as a dedicated hardware enable, which is unaffected by parameter
settings.
• PowerFlex 753 – digital input 0 is found on TB3
• PowerFlex 755 – digital input 0 is found on TB1

To configure digital input 0 as a dedicated hardware enable, follow these steps.

1. Access the control pod as described beginning on page 234.

2. Locate and remove ENABLE jumper on the Main Control Board (see
the figure for your drive):
• PowerFlex 753 – ENABLE Jumper Location, Figure 128
• PowerFlex 755 – ENABLE Jumper Location (Wall Mount Frames
1…7), Figure 129
• PowerFlex 755 – ENABLE Jumper Location (Floor Mount Frames
8…10), Figure 130

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Figure 128 - PowerFlex 753 – ENABLE Jumper Location

Figure 129 - PowerFlex 755 – ENABLE Jumper Location (Wall Mount Frames 1…7)

Figure 130 - PowerFlex 755 – ENABLE Jumper Location (Floor Mount Frames 8…10)

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Safety Enable Circuitry The drive ships with the safety jumper (SAFETY) installed. This jumper must
be removed when using the Safe Torque Off or Safe Speed Monitoring safety
options.

IMPORTANT Failure to remove the jumper when using either safety option causes the
drive to fault when a start command is issued.

To remove the SAFETY jumper, follow these steps.

1. Access the control pod as described beginning on page 234.

2. Locate and remove SAFETY jumper on the main control board (see the
figure for your drive).

Figure 131 - PowerFlex 753 – SAFETY Jumper Location

Figure 132 - PowerFlex 755 – SAFETY Jumper Location (Only Wall Mount Frames 1…7)

IMPORTANT Floor Mount Frame 8 drives and larger do not have a SAFETY jumper.

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PowerFlex 755 Fiber-optic This section provides details for the PowerFlex 755 fiber-optic interface board.
Interface Board Figure 133 - Floor Mount Frames 8…10

SK-R1-FIB1-F8

P1 P2 P3

Table 65 - Fiber-optic Interface Board Details

No. Name Description

1 Main control board connector 98-pin main control board interface connection.
2 P13 Connections for user-supplied 24V power.
Powers control circuits when main power is removed.
3 P14 Connections for internal drive-supplied 24V power. Connection is
factory-wired and must not be modified.
Powers control circuits when main power is connected.
4 Inverter connections Fiber-optic ports: P1 = INV1, P2 = INV2, P3 = INV3, P4 = INV4,
P5 = INV5

Table 66 - P13 Terminal Designations

Power Block Terminal Name Description

AP+ AP+ +24V auxiliary power Connections for customer supplied power supply:
AP– 24V DC ±10%, 5 A, PELV (protective extra low
Sh AP– Auxiliary power common voltage) or SELV (safety extra low voltage)
Sh Shield Terminating point for wire shields.
P13

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Table 67 - P14 Terminal Designations

Power Block Terminal Name Description

1 1 +24V power Connections for drive supplied power.

2
2 Power common

AC Input Drive Control and This section provides details for the AC input drive control and power
terminal block.
Power Terminal Block
Figure 134 - Floor Mount Frames 8…10

AC Input Drive Control Panel

Table 68 - TB2 Terminal Designations

Fixed I/O Terminal Name Description Rating Related

Parameter
1 SHUNT TRIP Output Relay common 125V AC, 10 A max, 16 On port
COMMON 1250VA Only 11
1 resistive
2 2 SHUNT TRIP NO Output Relay normally
3 open contact.
4
3 FAN 240VAC OUT Connections for cooling 240V AC, 50/60 Hz,
NEUTRAL fans. 1.4 A, 336VA
4 FAN 240VAC OUT
HOT

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Shunt Trip Contact Operation

A ground fault occurs when the input ground current exceeds the threshold set
in P16 [Gnd Cur Flt Lvl] On port 11 for five line cycles.

Common DC Input Drive This section provides details for the common DC input drive control and
power terminal block.
Control and Power Terminal
Blocks Figure 135 - Floor Mount Frames 8…10

TB5 – See Table 72

TB4 – See Table 71

TB3 – See Table 70

TB2 – See Table 69

Common DC Input Drive Control Panel

Table 69 - TB2 Terminal Designations

Fixed I/O Terminal Name Description Rating

1 UPS 120V AC IN NEUTRAL Connections for N/A
uninterruptible power
1 2 UPS 120V AC IN HOT supply (UPS).(1)
2
3 3 CONTROL 120/240VAC IN Connections for control N/A
4 NEUTRAL power supply.(2)
5
6 4 CONTROL 120/240VAC IN HOT
5 FAN 240VAC OUT NEUTRAL Connections for cooling 240V AC, 50/60
fans. Hz, 1.4 A, 336VA
6 FAN 240VAC OUT HOT
(1) See Uninterruptible Power Supply Connections – Common DC Input Drives on page 253.
(2) See 120/240V AC Power Supply Connections – Common DC Input Drives on page 254.

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DC Precharge Board

The DC precharge board provides sensing of bus voltage, monitoring of bus

fuses and control over all precharge hardware.

Table 70 - TB3 Terminal Designations

Fixed I/O Terminal Name Description

1 I/O 24V Drive supplied 24V DC I/O power.
2 I/O 24V COMMON
3 EXT. PRCHRG CLOSE/OPEN INPUT+ External precharge close/open input.
1
2 4 EXT. PRCHRG CLOSE/OPEN INPUT-
3
4 5 EXT. PRCHRG INHIBIT INPUT+ External precharge inhibit input.
5
6
7 6 EXT. PRCHRG INHIBIT INPUT-
8
9 7 RESET FAULTS INPUT + Reset faults input.
10
11 8 RESET FAULTS INPUT -
12
13 9 PRECHARGE COMPLETE NO Precharge complete normally open
input
10 PRECHARGE COMPLETE COM
11 FAULT OUT NC Normally closed contact output.
Normally open contact output.
12 FAULT OUT NO
13 FAULT OUT COM
Factory Jumper Settings: IMPORTANT: Do not remove the factory-installed jumpers.
• TB3-1 and TB3-3
• TB3-1 and TB3-5
• TB3-2 and TB3-4
• TB3-2 and TB3-6

Cabinet Door Interlock and Door Switch

The common DC input drive supports the installation of a door interlock

solenoid and door switch.

Table 71 - TB4 Terminal Designations

Fixed I/O Terminal Name Description

1 DOOR SWITCH CLOSED Normally open door switch.
Door switch input connection.
1
2 Remove TB4-1 to TB4-2 jumper to wire switch.
3
4 2 I/O 24V Drive supplied 24V DC power.
Door switch supply or power connection.
3 240V AC NEUTRAL Solenoid neutral connection.
4 240V AC HOT DOOR INTERLOCK Drive supplied 240V AC power.
SOLENOID Solenoid hot connection.

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Disconnect Switch (SW2) Operation

SW2 Is On Door Closed Door Open

Solenoid and door switch Alarm is indicated.
circuits are energized.

See Figure 42 - on
page 79 for location.

120V Output Wiring for Drive Control

The common DC input drive provides limited 120V control power for use
with the drive control pod option modules. For terminal block wiring
specifications, see Table 54 on page 233.

Table 72 - TB5 Terminal Designations

Fixed I/O Terminal Name Description Rating

1 UPS 120V AC OUT HOT Jumper combinations 120V AC, 50/60 Hz,
select the source of the 0.4 A, 48VA
2 120V AC HOT 120V AC output for
1 Fusing: 1 A, 600V,
2 drive control. See
3 CONTROL 120V AC OUT HOT Table 73 on page 251. Class CC, Time Delay
3
4 4 UPS 120V AC OUT NEUTRAL
5
6 5 120V AC NEUTRAL
7
8 6 CONTROL 120V AC OUT NEUTRAL
7 120V AC OUT NEUTRAL Drive supplied 120V AC
output for drive control.
8 120V AC OUT HOT

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Table 73 - TB5 Jumper Settings

120V AC from Control Transformer
Factory Jumper Settings: 1
• TB5-2 and TB5-3 2
• TB5-5 and TB5-6 3
2 4
1A
3 5
6
Neutral 7
5 120V AC Output 8
Hot
6 TB5
N 120 240 T1
1KVA
1
2
Neutral 3 8
120V AC Input
Hot 4
5 SW2 7
6
TB2

120V AC from User Supplied UPS

User Jumper Settings: 1
• TB5-1 and TB5-2 2
• TB5-4 and TB5-5 1 3
2 4
1A
5
6
4 Neutral 7
5 120V AC Output 8
Hot
TB5
Neutral 1
120V AC UPS Input 6
Hot 2
3 SW2
4
5
6
TB2

ATTENTION: Hazard of personal injury or equipment damage exists if

jumpers are incorrectly set. Verify that the jumpers are set for the correct
control scheme before energizing the circuit.

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Control Transformer The common DC input drive control transformer is factory set to 120V AC
input. A 240V AC input setting is also available by changing primary wire
Connections – Common DC connections.
Input Drives
Figure 136 - Control Transformer Voltage Settings – Floor Mount Frames 8…10

P2
1.8 N•m (16 lb•in)

120V Tap 240V Tap

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Uninterruptible Power The user-supplied 120V AC UPS is connected to the lower 120V rail in the
back of the common DC input drive cabinet. The UPS rail is only installed
Supply Connections – when the P30 UPS Control Bus option is selected. The rail is connected to
Common DC Input Drives TB2-1 and TB2-2 on the common DC input drive control panel. To use 120V
AC UPS power, configure the TB5 jumpers as shown in Table 73 on page 251.

ATTENTION: To avoid an electric shock hazard when servicing the drive, a

means for lockout/tagout of an external 120V uninterruptible power supply
must be provided. Or the circuit breaker SW5 must be locked and tagged.
Lockout/tagout of the common bus precharge disconnect switch SW2 alone
does not provide sufficient protection when servicing the drive.

Figure 137 - UPS Connection Terminals – Floor Mount Frames 8…10

Hot

Neutral

29.0 11.0
(1.1) (0.4)

1/4-20
4X 63.0
(2.5)

7/16 in.
5.1 N•m (45.0 lb•in)

IMPORTANT The UPS wiring is internally wired through the DC input drive disconnect
switch SW2 ahead of the UPS terminal connections.

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120/240V AC Power Supply The drive-supplied 120/240V AC is wired through a circuit breaker that is
mounted in the common DC input drive cabinet. The circuit breaker is
Connections – Common DC connected to TB2-3 and TB2-4 on the common DC input drive control panel.
Input Drives
ATTENTION: To avoid an electric shock hazard when servicing the drive, a
means for lockout/tagout of an external 120/240V power source must be
provided. Or the circuit breaker SW5 must be locked and tagged. Lockout/
tagout of the common bus precharge disconnect switch SW2 alone does not
provide sufficient protection when servicing the drive.

Figure 138 - 120V Connection Terminals – Floor Mount Frames 8…10

This 13 A circuit breaker provides branch-circuit short circuit and overcurrent

protection for the wiring on the primary side of the control transformer, and
protection of the transformer primary. Transformer secondary protection
(240V output) is provided through a 5 A, 600V, Class CC, time delay fuse.

IMPORTANT The transformer primary wiring is internally wired through the DC input
drive disconnect switch SW2 ahead of the control transformer primary
terminal connections.

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PowerFlex 753 Main Control This section provides wiring examples for the PowerFlex 753 main control I/O
board.
Board I/O Wiring Examples
Table 74 - PowerFlex 753 Main Control I/O Board Wiring Examples
Input/Output Connection Example Required Parameter Changes
Potentiometer Unipolar • Set direction mode
Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
10 kΩ Pot. Recommended • Set selection
(2 kΩ Minimum) 10VC
Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
+10V • Adjust scaling
Ai0– Port 0: P261 [Anlg In0 Hi] = 10V
Ai0+
Port 0: P262 [Anlg In0 Lo] = 0V
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
753 Main Control Board TB1 • View results
Port 0: P260 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]

31
J4
42

Analog Input Bipolar Speed • Set direction mode

Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input • Set selection
Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
+ Ai0+ • Adjust scaling
Port 0: P261 [Anlg In0 Hi] = +10V
Port 0: P262 [Anlg In0 Lo] = -10V
753 Main Control Board TB1
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
• View results
Port 0: P260 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]

31
J4
42

Analog Voltage Input • Set direction mode

Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
0…+10V Input • Set selection
Common Ai0–
+ Ai0+
Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
• Adjust scaling
Port 0: P261 [Anlg In0 Hi] = 10V
753 Main Control Board TB1 Port 0: P262 [Anlg In0 Lo] = 0V
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View results
Port 0: P260 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
31
J4
42

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Chapter 5 I/O Wiring

Table 74 - PowerFlex 753 Main Control I/O Board Wiring Examples (Continued)
Input/Output Connection Example Required Parameter Changes
Analog Current Input • Set direction mode
Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
0…20 mA Input • Set selection
Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value]
+ Ai0+
• Adjust scaling
Port 0: P261 [Anlg In0 Hi] = 20 mA
753 Main Control Board TB1 Port 0: P262 [Anlg In0 Lo] = 0 mA
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View results
Port 0: P260 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
31
J4
42

HW Input PTC • Configuration

Standard = No design standard Port 0: P250 [PTC Cfg] = 0 “Ignore,” 1 “Alarm,” 2 “Flt Minor,”
PTC Nominal = 1.8 kΩ 3 “FltCoastStop,” 4 “Flt RampStop,” or 5 “Flt CL Stop”
1.8k Ptc–
PTC Trip = 3.1 kΩ PTC Ptc+
• View results
Port 0: P251 [PTC Status]
PTC Reset = 2.2 kΩ
Short Circuit Trip – No fault 753 Main Control Board TB1

ATTENTION: To avoid an electric shock hazard, the connection of the motor

temperature sensor requires double or reinforced insulation between motor live
parts and the PTC.

Analog Voltage Output • Configuration

±10V, 0…20 mA Bipolar Port 0: P270 [Anlg Out Type], bit 0 = 0
+10V Unipolar • Set selection
Port 0: P275 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]
+ – • Adjust scaling
Ao0–
Ao0+ Port 0: P278 [Anlg Out0 DataHi] = 60 Hz
Port 0: P279 [Anlg Out0 DataLo] = 0 Hz
Port 0: P280 [Anlg Out0 Hi] =10V/20 mA
753 Main Control Board TB1
Port 0: P281 [Anlg Out0 Lo] = 0V/0 mA
• View results
Port 0: P277 [Anlg Out0 Data]
Port 0: P282 [Anlg Out0 Val]
2-Wire Control Non- • Set direction mode
reversing Port 0: P308 [Direction Mode] = 2 “Rev Disable”
24V DC internal supply • Set selection
Stop-Run 24VC Port 0: P163 [DI Run] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
+24V • View results
Di C
Di 1 Port 0: P220 [Digital In Sts]
Port 0: P935 [Drive Status 1]
753 Main Control Board TB1
2-Wire Control Reversing • Set direction mode
External 24V supply +24V Common
Port 0: P308 [Direction Mode] = 0 “Unipolar”
• Set selection
Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
Run Fwd Di C
Di 1
Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
Run Rev Di 2 • View results
Port 0: P220 [Digital In Sts]
753 Main Control Board TB1 Port 0: P935 [Drive Status 1]

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Table 74 - PowerFlex 753 Main Control I/O Board Wiring Examples (Continued)
Input/Output Connection Example Required Parameter Changes
3-Wire Control • Set selection
Internal supply Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
24VC • View results
+24V
Stop Di C Port 0: P220 [Digital In Sts]
Di 1 Port 0: P935 [Drive Status 1]
Di 2
Start

753 Main Control Board TB1

3-Wire Control • Set selection
External 24V supply +24V Common
Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
• View results
Stop Di C
Di 1
Port 0: P220 [Digital In Sts]
Start
Di 2 Port 0: P935 [Drive Status 1]

753 Main Control Board TB1

Digital Input • Set selection
PLC Output Module Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1
Neutral/
Common Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2
10k Ohm, 2 Watt • View results
DiC Port 0: P220 [Digital In Sts]
Control from Di1
Prog. Controller Di2 Port 0: P935 [Drive Status 1]
753 Main Control Board TB1
Digital Output • Set selection
Internal supply Port 0: P240 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
• View results
T0 Port 0: P225 [Dig Out Sts]
+24V

753 Main Control Board TB1

Digital Output
External supply
T0
24VC

OR +24V Common
PLC
1756-1B16 When T0 is On, IN-0 is Off.

IN-0 T0
GND-0 24VC
5k Ohm
2 Watt

OR +24VDC Common
PLC
1756-1V16

DC-0+
IN-0 T0
24VC

+24VDC Common

PLC TB 753 TB1

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Drive Device Ports Connectors, embedded devices, and installed option modules such as I/O,
communication adapters, and DeviceLogix™ options, have unique port number
assignments. Connectors and embedded devices have fixed port numbers that
cannot be changed. Option modules are assigned a port number when
installed.

Figure 139 - Drive Device Ports

00

07
08

01
10, 11, 14
04
09 02
05
06
03 02
13

Port Device Description

00 Host drive Fixed port for the drive.
01 HIM Fixed port at HIM cradle connector.
Splitter cable connector provides Port 01 when HIM cradle connector is
unused.
02 DPI port Handheld or remote HIM connection.
Splitter cable connection.
03 Splitter cable Connects to DPI port 02.
Provides Port 02 and Port 03.
04…08 Option modules Available ports for option modules. See Option Module Installation on
page 259 for port recommendations for each option module.
IMPORTANT: Ports 07 and 08 are available on PowerFlex 755 Frame 2
drives and larger only. PowerFlex 755 Frame 1 drives and 753 drives do not
support ports 07 and 08.
09 Auxiliary power supply Designated port for the auxiliary power supply when connected via cable.
option module (PowerFlex 755 Frame 1 and 753 drives only. See page 283.)
10 Inverter Fixed port for inverter (PowerFlex 755 Frame 8 drives and larger only).
11 Converter Fixed port for converter (PowerFlex 755 Frame 8 drives and larger only).
12 Reserved for future use.
13 EtherNet/IP Fixed port for embedded EtherNet/IP (PowerFlex 755 drives only).
14 DeviceLogix Fixed port for embedded DeviceLogix.

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Option Module Installation Compatible port locations can be restricted for each module. An
icon with position numbers is provided to indicate which option
module ports are compatible. For example, the icon to the right
indicates that the option module is only compatible with port 4.

ATTENTION: Hazard of equipment damage exists if an option module is

installed or removed while the drive is powered. To avoid damaging the
drive, verify that the voltage on the bus capacitors has discharged
completely and all control power is removed before performing any work on
the drive.
Frames 1…7: Measure the DC bus voltage at the power terminal block by
measuring between the +DC and -DC terminals (see Figure 95 and Figure 14 for
location), between the +DC terminal and chassis, and between the -DC
terminal and the chassis. The voltage must be zero for all three measurements.
Frames 8…10: Measure the DC bus voltage at the DC+ and DC- TESTPOINT
sockets on the front of the power module (see Figure 98). The voltage must be
zero

To install an option module, follow these steps.

1. Firmly press the module edge connector into the desired port.
2. Tighten the top and bottom retaining screws.
– Recommended torque = 0.45 N•m (4.0 lb•in)
– Recommended screwdriver = T15 Hexalobular

IMPORTANT Do not overtighten the retaining screws.

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Chapter 5 I/O Wiring

11-Series I/O Option Module This section provides a description of the 11-Series I/O option module.

ATTENTION: When used in an Integrated Motion on EtherNet/IP networks

application for Firmware, versions 12 and later, the 11-series module must
be installed only in port 7.
Note that you cannot use the ATEX card with the 11-series I/O card in port 7
when used in an Integrated Motion on EtherNet/IP application.

Table 75 - Analog Input Mode Jumpers

20-750-1132C-2R (24 Volts DC) Voltage Mode Current Mode
20-750-1133C-1R2T (24 Volts DC)
20-750-1132D-2R (120 Volts AC)

1 1 1 1
P4 P5 P4 P5
2 2 2 2

Table 76 - TB1 Terminal Designations

Terminal Name Description Related
Parameter (4)
–10V –10V reference Negative 10V DC for analog inputs. 2 kΩ min
10VC 10V common For (–) and (+) 10V references.
+10V +10V reference Positive 10V DC for analog inputs. 2 kΩ min
–10V
10VC
Sh Shield Terminating point for wire shields when an
+10V
Sh
EMC plate or conduit box is not installed.
Ao0–
Ao0+
Sh Ao0– Analog out 0 (–) Bipolar, ±10V, 11 bit and sign, 2 kΩ min 75
Ai0–
Ai0+ load. On port X
Sh
Di0
Ao0+ Analog out 0 (+) 4…20 mA, 11 bit and sign, 400 Ω max
Di0P
Di1
Di1P
load.
Di2
Di2P
Ip Sh Shield Terminating point for wire shields when an
Ic
EnC EMC plate or conduit box is not installed.
EnNO

Ai0– Analog input 0 (–) Differential(2), bipolar, 11 bit and sign. 50, 70
Voltage Mode: ±10V at 88 kΩ input On port X
Ai0+ Analog input 0 (+) impedance.
Current Mode: 0…20 mA at 93 Ω input
impedance.
Sh Shield Terminating point for wire shields when an
EMC plate or conduit box is not installed.

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Table 76 - TB1 Terminal Designations (Continued)

Terminal Name Description Related
Parameter (4)
Di0 Digital input 0 24V DC (30V DC Max) – Opto isolated 1
High state: 20…24V DC 11.2 mA DC On port X
Di0P Digital input 0
power(1) Low state: 0…5V DC
120V AC (132V AC Max) 50/60 Hz(3) – Opto
Di1 Digital input 1 isolated
Di1P Digital input 1 High state: 100…132V AC
Power(1) Low state: 0…30V AC
Di2 Digital input 2
Di2P Digital input 2
power(1)
Ip Input power External 24V DC or 115V AC power supply
input connections. Does not power the
Ic Input common main control board.
EnC Enable output ATEX fault enable output. Used only when
an ATEX option module is installed.
EnNO
(1) Digital Inputs are either 24V DC (1132C) or 115V AC (1132D) based on module catalog number. Verify applied voltage is correct
for I/O module.
(2) Differential – External source must be maintained at less than 160V regarding PE. Input provides high common mode
immunity.
(3) For CE compliance use shielded cable. Do not exceed cable length of 30 m (98.4 ft).
(4) I/O Module parameters also have a port designation.

ATTENTION: Risk of equipment damage exists. Verify that the correct

voltage is applied to the I/O Module digital inputs. See the I/O Module
catalog number to determine the voltage rating.
• 20-750-1132C-2R is rated 24V DC
• 20-750-1133C-1R2T is rated 24V DC
• 20-750-1132D-2R is rated 120V AC

Table 77 - TB2 Terminal Designations (Two Relay Outputs: 2R)

Relay Out Terminal Name Description Related

Parameter
R0NO Relay 0 N.O. Relay normally open contact output: 10, 100, 101,
R0NO 240V AC, 30V DC, 3.5 A max 105, 106
R0C R0C Relay 0 common On port X
R0NC
General-purpose (inductive)/resistive
R1NO
R0NC Relay 0 N.C.
R1C

R1NC

R1NO Relay 1 N.O. Relay normally closed contact output: 20, 110, 111,
240V AC, 30V DC, 5 A max 115, 116
R1C Relay 1 common Only resistive On port X
R1NC Relay 1 N.C.

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Table 78 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T)

Relay Out Terminal Name Description Related

Parameter
R0NO Relay 0 N.O. Relay normally open contact output: 10, 100, 101,
R0NO 240V AC, 24V DC, 3.5 A max 105, 106
R0C R0C Relay 0 common On port X
R0NC
General-purpose (inductive)/resistive
T0

TC
R0NC Relay 0 N.C.
T1 Relay normally closed contact output:
240V AC, 24V DC, 5 A max
Only resistive
T0 Transistor output 0 Transistor output 20
Rating: 24V DC = 1 A max including On port X
U.L. applications
TC Transistor output Resistive
common
T1 Transistor output 1 30
On port X

Table 79 - 24V DC Power Supply Source for Digital Inputs Jumpers

Internal External

3 3 3 3
P3 P8 P3 P8
1 1 1 1

IMPORTANT: 24V DC supply is only used with modules 20-750-1132C-2R and 20-750-1133C-1R2T.

11-Series I/O with ATEX Option Module

The 11-Series I/O option module can be used with the ATEX option module,
catalog number 20-750-ATEX. For detailed information on installation of 11-
Series I/O with the ATEX option module, see the PowerFlex 750-Series
ATEX User Manual, publication 750-UM003.

ATTENTION: You cannot use the ATEX card with the 11-series I/O card in port
7 when used in an Integrated Motion on EtherNet/IP application.

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11-Series I/O Option Module This section provides examples for how to wire the 11-Series I/O option
module.
Wiring Examples
Table 80 - 11-Series I/O Option Module TB1 Wiring Examples
Input/Output Connection Example Required Parameter Changes
Potentiometer Unipolar • Set direction mode
Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
10 kΩ Pot. Recommended • Set selection
(2 kΩ Minimum) Port 0: P545 [Spd Ref A Sel] = Port X (11-Series I/O Module): P50 [Anlg In0 Value]
10VC
+10V • Adjust scaling
Port X (11-Series I/O Module): P51 [Anlg In0 Hi] = 10V
Port X (11-Series I/O Module): P52 [Anlg In0 Lo] = 0V
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Ai0–
Ai0+ Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
Sh • View results
Port X (11-Series I/O Module): P50 [Anlg In0 Value]
11-Series I/O Module TB1 Port 0: P592 [Selected Spd Ref]

1 1
P4 P5
2 2

Joystick Bipolar Speed • Set direction mode

Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input • Set selection
–10V Port 0: P545 [Spd Ref A Sel] = Port X (11-Series I/O Module): P50 [Anlg In0 Value]
10VC • Adjust scaling
+10V
Port X (11-Series I/O Module): P51 [Anlg In0 Hi] = +10V
Port X (11-Series I/O Module): P52 [Anlg In0 Lo] = -10V
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Ai0– Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
Ai0+
Sh • View results
Port X (11-Series I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
11-Series I/O Module TB1

1 1
P4 P5
2 2

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Table 80 - 11-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
Analog Input Bipolar • Set direction mode
Speed Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input • Set selection
Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port X (11-Series I/O Module): P50 [Anlg In0 Value]
+ Ai0+
Sh • Adjust scaling
Port X (11-Series I/O Module): P51 [Anlg In0 Hi] = +10V
Port X (11-Series I/O Module): P52 [Anlg In0 Lo] = -10V
11-Series I/O Module TB1 Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
• View results
Port X (11-Series I/O Module): P50 [Anlg In0 Value]
1 1 Port 0: P592 [Selected Spd Ref]
P4 P5
2 2

Analog Voltage Input • Set direction mode

Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
0…+10V Input • Set selection
Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port X (11-Series I/O Module): P50 [Anlg In0 Value]
+ Ai0+
Sh • Adjust scaling
Port X (11-Series I/O Module): P51 [Anlg In1 Hi] = 10V
Port X (11-Series I/O Module): P52 [Anlg In1 Lo] = 0V
11-Series I/O Module TB1 Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View results
Port X (11-Series I/O Module): P50 [Anlg In0 Value]
1 1 Port 0: P592 [Selected Spd Ref]
P4 P5
2 2

Analog Current Input • Set direction mode

Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
0…20 mA Input • Set selection
Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port X (11-Series I/O Module): P50 [Anlg In0 Value]
+ Ai0+
Sh • Adjust scaling
Port X (11-Series I/O Module): P51 [Anlg In0 Hi] = 20 mA
Port X (11-Series I/O Module): P52 [Anlg In0 Lo] = 0 mA or 4 mA
11-Series I/O Module TB1 Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View results
Port X (11-Series I/O Module): P50 [Anlg In0 Value]
1 1 Port 0: P592 [Selected Spd Ref]
P4 P5
2 2

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Table 80 - 11-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
Analog Voltage Output • Configuration
±10V, 0…20 mA Bipolar Port X (11-Series I/O Module): P70 [Anlg Out Type], bit 0 = 0
+10V Unipolar • Set selection
Port X (11-Series I/O Module): P75 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]
+ –
Ao0– • Adjust scaling
Ao0+ Port X (11-Series I/O Module): P78 [Anlg Out0 DataHi] = 60 Hz
Sh
Port X (11-Series I/O Module): P79 [Anlg Out0 DataLo] = 0 Hz
Port X (11-Series I/O Module): P80 [Anlg Out0 Hi] =10V/20 mA
11-Series I/O Module TB1 Port X (11-Series I/O Module): P81 [Anlg Out0 Lo] = 0V/0 mA
• View results
Port X (11-Series I/O Module): P77 [Anlg Out0 Data]
Port X (11-Series I/O Module): P82 [Anlg Out0 Val]
2-Wire Control Non- • Set direction mode
reversing Port 0: P308 [Direction Mode] = 2 “Rev Disable”
24V DC internal supply Stop-Run • Set selection
Di0 Port 0: P163 [DI Run] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Di0P
• View results
Port X (11-Series I/O Module): P1 [Dig In Sts]
11-Series I/O Module TB1 Port 0: P935 [Drive Status 1]

3 3
P3 P8
1 1

2-Wire Control Reversing • Set direction mode

External 24V supply Port 0: P308 [Direction Mode] = 0 “Unipolar”
20-750-1132C-2R Run Fwd • Set selection
Di0 Port 0: P164 [DI Run Forward] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
20-750-1133C-1R2T Run Rev Di0P
Di1 Port 0: P165 [DI Run Reverse] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Di1P • View results
Port X (11-Series I/O Module): P1 [Dig In Sts]
+24V Ip Port 0: P935 [Drive Status 1]
Common Ic

11-Series I/O Module TB1

3 3
P3 P8
1 1

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Chapter 5 I/O Wiring

Table 80 - 11-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
3-Wire Control • Set selection
Internal supply Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Stop Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Start Di0
Di0P
• View results
Di1 Port X (11-Series I/O Module): P1 [Dig In Sts]
Di1P Port 0: P935 [Drive Status 1]

11-Series I/O Module TB1

3 3
P3 P8
1 1

3-Wire Control • Set selection

External 24V supply Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
20-750-1132C-2R Stop Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Start Di0
20-750-1133C-1R2T • View results
Di0P
Di1 Port X (11-Series I/O Module): P1 [Dig In Sts]
Di1P Port 0: P935 [Drive Status 1]

+24V Ip
Common Ic

11-Series I/O Module TB1

3 3
P3 P8
1 1

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Table 80 - 11-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
3-Wire Control • Set selection
External 120V supply Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
20-750-1132D-2R Stop Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Start Di0 • View results
Di0P
Di1 Port X (11-Series I/O Module): P1 [Dig In Sts]
Di1P Port 0: P935 [Drive Status 1]

+120V Ip
Common Ic

11-Series I/O Module TB1

3 3
P3 P8
1 1

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Table 80 - 11-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
Digital Input • Set selection
PLC Output Module Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
External supply Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Control from Di0 • View results
Prog. Controller Port X (11-Series I/O Module): P1 [Dig In Sts]
Di1
Port 0: P935 [Drive Status 1]
10k Ohm, 2 Watt
(See Note) IMPORTANT: Pull-down resistors can be required by some PLC interfaces.
+120V AC/24V DC Ip
Neutral/Common Ic

11-Series I/O Module TB1

OR PLC
1756-0B16D

+DC-0 2 1 OUT-0 Di0

+DC-0 4 3 OUT-1 Di1
+DC-0 6 5 OUT-2
+DC-0 8 7 OUT-3
+DC-0 10 9 OUT-4 Ip
+DC-0 12 11 OUT-5 Ic

+DC-0 14 13 OUT-6
GND-0 16 15 OUT-7
+DC-1 18 17 OUT-8 +24V DC Common

+DC-1 20 19 OUT-9
+DC-1 22 21 OUT-10
+DC-1 24 23 OUT-11
+DC-1 26 25 OUT-12
+DC-1 28 27 OUT-13
+DC-1 30 29 OUT-14
GND-1 32 31 OUT-15
GND-1 34 33 Not Used

Not Used 36 35 Not Used

PLC TB 11-Series I/O Module TB

3 3
P3 P8
1 1

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Table 80 - 11-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
Digital Output • Set selection
Internal supply 753 755 Port X (11-Series I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
20-750-1133C-1R2T • View results
Port X (11-Series I/O Module): P5 [Dig Out Sts]
24VC +24V
+24V 24VC

T0
TC
T1

Main Control Board TB1

11-Series I/O Module TB2

3 3
P3 P8
1 1

Digital Output • Set selection

External supply Port X (11-Series I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
20-750-1133C-1R2T • View results
Port X (11-Series I/O Module): P5 [Dig Out Sts]
T0
TC
T1
+24V Common

OR
PLC
1756-1B16

IN-1 IN-0
IN-3 IN-2
IN-4 T0
IN-5
TC
IN-7 IN-6 +24VDC T1
GND-0 GND-0
Common
IN-9 IN-8
IN-11 IN-10

IN-13 IN-12

IN-15 IN14

GND-1 GND-1

PLC TB11-Series I/O Module TB2

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Table 81 - 11-Series I/O Option Module Relay Wiring Examples

Input/Output Connection Example Required Parameter Changes
Relay Output 753 Main Control Board • Set selection
External supply Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
R0NC • View results
R0C
Port 0: P225 [Dig Out Sts]
R0NO
Power
Source

11-Series I/O Module • Set selection

Port X (11-Series I/O Module): P10 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
• View results
Port X (11-Series I/O Module): P5 [Dig Out Sts]
R1NO
R1C
R1NC

or R0NO
R0C
R0NC
Power
Source

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22-Series I/O Option Module This section provides details for the 22-Series I/O option module.

ATTENTION: When used in an Integrated Motion on EtherNet/IP networks

application for Firmware, versions 12 and later, the 22-series I/O module
must be installed only in port 7.

Table 82 - Input Mode Jumpers

20-750-2262C-2R (24 Volts DC) Jumper Voltage Mode Current Mode
20-750-2263C-1R2T (24 Volts DC) Position
20-750-2262D-2R (120 Volts AC)

Ai1 Ai1
Ai0 Ai0

Table 83 - TB1 Terminal Designations

Terminal Name Description Related

Parameter (5)
Sh Shield Terminating point for wire shields when an
EMC plate or conduit box is not installed.
Sh
Ptc– Motor PTC (–) Motor protection device (Positive 40
Temperature Coefficient).(2) On port X
Ptc+ Motor PTC (+)
Ao0– Analog out 0 (–) Bipolar, ±10V, 11 bit and sign, 2 k Ω 75
Sh
Sh
minimum load. On port X
PTC– Ao0+ Analog out 0 (+) 4…20 mA, 11 bit and sign, 400 Ω
PTC+
Ao0–
Ao0+
Ao1– Analog Out 1 (–) maximum load. 85
Ao1–
Ao1+
–10V On port X
10VC
+10V
Ao1+ Analog Out 1 (+)
Ai0–
Ai0+
Ai1– –10V –10V reference 2k Ω minimum.
Ai1+
24VC
+24V
DiC
10VC 10V common For (–) and (+) 10V references.
Di0
Di1
Di2 +10V +10V reference 2k Ω minimum.
Di3
Di4
Di5
Ai0– Analog input 0 (–) Isolated(3), bipolar, differential, 11 bit and 50, 70
sign. On port X
Ai0+ Analog input 0 (+) Voltage Mode: ±10V at 88k Ω input
impedance.
Ai1– Analog Input 1 (–) Current Mode: 0…20 mA at 93 Ω input 60, 70
impedance. On port X
Ai1+ Analog Input 1 (+)
24VC 24V common Drive supplied logic input power.
200 mA max per I/O module
+24V +24V DC 600 mA max per drive
Di C Digital input Common for Digital inputs 0…5
common
Di 0 Digital input 0 (1) 24V DC (30V DC max) – Opto isolated 1
(1) High state: 20…24V DC 11.2 mA DC On port X
Di 1 Digital input 1
Low state: 0…5V DC
Di 2 Digital input 2 (1) 120V AC (132V AC max) 50/60 Hz(4) – Opto
isolated
Di 3 Digital input 3 (1)
High state: 100…132V AC
Di 4 Digital input 4 (1) Low state: 0…30V AC
Di 5 Digital input 5 (1)

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(1) Digital Inputs are either 24Vs DC (2262C) or 115Vs AC (2262D) based on module catalog number. Verify applied voltage is correct
for I/O module.
(2) See HW Input PTC on page 274 for PTC data.
(3) Differential Isolation – External source must be maintained at less than 160V with respect to PE. Input provides high common
mode immunity.
(4) For CE compliance use shielded cable. Do not exceed cable length of 30 m (98.4 ft).
(5) I/O Module parameters also have a port designation.

ATTENTION: Risk of equipment damage exists. Verify that the correct

voltage is applied to the I/O Module digital inputs. See the I/O Module
catalog number to determine the voltage rating.
• 20-750-2262C-2R is rated 24V DC
• 20-750-2263C-1R2T is rated 24V DC
• 20-750-2262D-2R is rated 120V AC

Table 84 - TB2 Terminal Designations (Two Relay Outputs: 2R)

Relay Out Terminal Name Description Related

Parameter
R0NO Relay 0 N.O. Relay normally open contact output: 10, 100, 101,
R0NO 240V AC, 24V DC, 2 A max 105, 106
R0C
R0C Relay 0 Common On port X
R0NC
General-purpose (inductive)/resistive
R1NO
R0NC Relay 0 N.C.
R1C

R1NC
R1NO Relay 1 N.O. Relay normally closed contact output: 20, 110, 111,
240V AC, 24V DC, 2 A max 115, 116
R1C Relay 1 Common Only resistive On port X
R1NC Relay 1 N.C.

Table 85 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T)

Relay Out Terminal Name Description Related

Parameter
R0NO Relay 0 N.O. Relay normally open contact output: 10, 100, 101,
R0NO 240V AC, 24V DC, 2 A max 105, 106
R0C
R0C Relay 0 Common On port X
R0NC
General-purpose (inductive)/resistive
T0
R0NC Relay 0 N.C.
TC

T1 Relay normally closed contact output:

240V AC, 24V DC, 2 A max
Only resistive
T0 Transistor output 0 Transistor output 20
Rating: 24V DC = 1 A max On port X
24V DC = 0.4 A Max for U.L.
TC Transistor output applications
common
Resistive
T1 Transistor output 1 30
On port X

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22-Series I/O Option Module This section provides examples for how to wire the 22-Series I/O option
module.
Wiring Examples

Table 86 - 22-Series I/O Option Module TB1 Wiring Examples

Input/Output Connection Example Required Parameter Changes
Potentiometer Unipolar • Set direction mode
Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
10 kΩ Pot. Recommended • Set selection
10VC Port 0: P545 [Spd Ref A Sel] = Port X (22-Series I/O Module): P50 [Anlg In0 Value]
(2 kΩ Minimum) +10V
Ai0– • Adjust scaling
Ai0+ Port X (22-Series I/O Module): P51 [Anlg In0 Hi] = 10V
Port X (22-Series I/O Module): P52 [Anlg In0 Lo] = 0V
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
22-Series I/O Module TB1 Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View results
Port X (22-Series I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Joystick Bipolar Speed • Set direction mode
Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input • Set selection
–10V
Port 0: P545 [Spd Ref A Sel] = Port X (22-Series I/O Module): P50 [Anlg In0 Value]
10VC • Adjust scaling
+10V Port X (22-Series I/O Module): P51 [Anlg In0 Hi] = +10V
Ai0–
Ai0+ Port X (22-Series I/O Module): P52 [Anlg In0 Lo] = -10V
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
22-Series I/O Module TB1 • View results
Port X (22-Series I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Input Bipolar Speed • Set direction mode
Reference Port 0: P308 [Direction Mode] = 1 “Bipolar”
±10V Input • Set selection
Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port X (22-Series I/O Module): P50 [Anlg In0 Value]
+ Ai0+
• Adjust scaling
Port X (22-Series I/O Module): P51 [Anlg In0 Hi] = +10V
22-Series I/O Module TB1 Port X (22-Series I/O Module): P52 [Anlg In0 Lo] = -10V
Port 0: P547 [Spd Ref A AnlgHi] = +60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = -60 Hz
• View results
Port X (22-Series I/O Module): P50 [Anlg In0 Value]
Port 0: P592 [Selected Spd Ref]
Analog Voltage Input • Set direction mode
Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
0…+10V Input • Set selection
Common Ai0–
+ Ai0+
Port 0: P545 [Spd Ref A Sel] = Port X (22-Series I/O Module): P50 [Anlg In0 Value]
• Adjust scaling
Port X (22-Series I/O Module): P51 [Anlg In1 Hi] = 10V
22-Series I/O Module TB1 Port X (22-Series I/O Module): P52 [Anlg In1 Lo] = 0V
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
• View results
Ai1 Port X (22-Series I/O Module): P50 [Anlg In0 Value]
Ai0 Port 0: P592 [Selected Spd Ref]

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Table 86 - 22-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
Analog Current Input • Set direction mode
Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar”
0…20 mA Input • Set selection
Common Ai0–
+ Ai0+
Port 0: P545 [Spd Ref A Sel] = Port X (22-Series I/O Module): P50 [Anlg In0 Value]
• Adjust scalingAdjust scaling
Port X (22-Series I/O Module): P51 [Anlg In0 Hi] = 20 mA
22-Series I/O Module TB1 Port X (22-Series I/O Module): P52 [Anlg In0 Lo] = 0 mA
Port 0: P547 [Spd Ref A AnlgHi] = 60 Hz
Port 0: P548 [Spd Ref A AnlgLo] = 0 Hz
Ai1 • View results
Port X (22-Series I/O Module): P50 [Anlg In0 Value]
Ai0 Port 0: P592 [Selected Spd Ref]

HW Input PTC • Configuration

Standard = DIN 44082 Port X (22-Series I/O Module): P40 [PTC Cfg] = 0 “Ignore,” 1 “Alarm,” 2 “Flt Minor,”
PTC Nominal = 1.8 kΩ 3 “Flt CoastStop,” 4 “Flt RampStop,” or 5 “Flt CL Stop”
1.8k Ptc– • View results
PTC Trip = 3.1 kΩ PTC Ptc+
Port X (22-Series I/O Module): P41 [PTC Sts]
PTC Reset = 2.2 kΩ Port X (22-Series I/O Module): P42 [PTC Raw Value]
Short Circuit Trip = 80 Ω 22-Series I/O Module TB1

ATTENTION: To avoid an electric shock hazard, the connection of the motor

temperature sensor requires double or reinforced insulation between motor live
parts and the PTC.

Analog Voltage Output • Configuration

±10V, 0…20 mA Bipolar Port X (22-Series I/O Module): P70 [Anlg Out Type], bit 0 = 0
+10V Unipolar • Set selection
Port X (22-Series I/O Module): P75 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk]
+ – • Adjust scaling
Ao0–
Ao0+ Port X (22-Series I/O Module): P78 [Anlg Out0 DataHi] = 60 Hz
Port X (22-Series I/O Module): P79 [Anlg Out0 DataLo] = 0 Hz
Port X (22-Series I/O Module): P80 [Anlg Out0 Hi] =10V/20 mA
22-Series I/O Module TB1 Port X (22-Series I/O Module): P81 [Anlg Out0 Lo] = 0V/0 mA
• View results
Port X (22-Series I/O Module): P77 [Anlg Out0 Data]
Port X (22-Series I/O Module): P82 [Anlg Out0 Val]
2-Wire Control Non- • Set direction mode
reversing Port 0: P308 [Direction Mode] = 2 “Rev Disable”
24V DC internal supply • Set selection
Stop-Run 24VC Port 0: P163 [DI Run] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
+24V
Di C • View results
Di 0 Port X (22-Series I/O Module): P1 [Dig In Sts]
Port 0: P935 [Drive Status 1]
22-Series I/O Module TB1
2-Wire Control Reversing • Set direction mode
External 24V supply +24V Common
Port 0: P308 [Direction Mode] = 0 “Unipolar”
20-750-2262C-2R • Set selection
20-750-2263C-1R2T Port 0: P164 [DI Run Forward] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Run Fwd Di C Port 0: P165 [DI Run Reverse] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Di 0
Run Rev Di 1 • View results
Port X (22-Series I/O Module): P1 [Dig In Sts]
Port 0: P935 [Drive Status 1]
22-Series I/O Module TB1

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Table 86 - 22-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
3-Wire Control • Set selection
Internal supply Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Port 0: P161 [DI Start] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
24VC • View results
+24V
Stop Di C
Port X (22-Series I/O Module): P1 [Dig In Sts]
Di 0 Port 0: P935 [Drive Status 1]
Di 1
Start

22-Series I/O Module TB1

3-Wire Control • Set selection
External 24V supply +24V Common Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
20-750-2262C-2R Port 0: P161 [DI Start] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
20-750-2263C-1R2T Stop
• View results
Di C
Di 0
Port X (22-Series I/O Module): P1 [Dig In Sts]
Di 1 Port 0: P935 [Drive Status 1]
Start

22-Series I/O Module TB1

3-Wire Control • Set selection
External 120V supply +120V Common Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
20-750-2262D-2R Port 0: P161 [DI Start] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
Stop
• View results
Di C
Di 0
Port X (22-Series I/O Module): P1 [Dig In Sts]
Di 1 Port 0: P935 [Drive Status 1]
Start

22-Series I/O Module TB1

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Table 86 - 22-Series I/O Option Module TB1 Wiring Examples (Continued)

Input/Output Connection Example Required Parameter Changes
Digital Input • Set selection
PLC Output Module Neutral/ Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0
Common Port 0: P161 [DI Start] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1
10k Ohm, 2 Watt • View results
DiC
Control from Di0 Port X (22-Series I/O Module): P1 [Dig In Sts]
Prog. Controller Di1 Port 0: P935 [Drive Status 1]
22-Series I/O Module TB1
Digital Output • Set selection
Internal supply Port X (22-Series I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
20-750-2263C-1R2T • View results
24VC
+24V
Port X (22-Series I/O Module): P5 [Dig Out Sts]

T0
TC
T1
22-Series I/O Module TB1
22-Series I/O Module TB2
Digital Output
External supply
20-750-2263C-1R2T
T0
TC
T1
+24V Common

OR
PLC
1756-1B16

IN-0 T0
GND-0 TC
T1

OR +24VDC Common
PLC
1756-1V16

DC-0+
IN-0 T0
TC
T1
+24VDC Common
PLC TB 22-Series I/O Module TB2

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Table 87 - 22-Series I/O Option Module Relay Wiring Examples

Input/Output Connection Example Required Parameter Changes
Relay Output 753 Main Control Board • Set selection
External supply Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
R0NC • View results
R0C Port 0: P225 [Dig Out Sts]
R0NO
Power
Source

22-Series I/O Module • Set selection

Port X (22-Series I/O Module): P10 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted
• View results
Port X (22-Series I/O Module): P5 [Dig Out Sts]
R1NO
R1C
R1NC

or R0NO
R0C
R0NC
Power
Source

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Safe Torque Off Option The Safe Torque Off option module is just one component in a safety control
system. Components in the system must be chosen and applied appropriately
Module to achieve the desired level of operational safety. For detailed information on
this option, see the PowerFlex 750-Series Safe Torque Off User Manual,
publication 750-UM002.

Table 88 - TB2 Terminal Designations

20-750-S Terminal Name Description

SP+ SP-
SP+ +24V safety power User-supplied power: 24V ±10%
SE+ SE- 45 mA typical
SP- Safety power common
Sd Sd
SE+ +24V safety enable User-supplied power: 24V ±10%
25 mA typical
SE- Safety enable common
Sd Shield Terminating point for wire shields when an EMC
plate or conduit box is not installed.
Sd Shield

Safety Input Connection Example

Power Supply SP-
Common
+24V SP+
SE- Common
SE+ +24V
Sd Sd

IMPORTANT: Only break the 24V DC user-supplied power that powers the
option module. Do not remove the line voltage from the 24V DC power supply.

Important Safe Torque Off Option Module Installation Guidelines

Follow these guidelines for the Safe Torque Off option module.

Cabling

Follow these guidelines for cabling:

• Safety input wiring must be protected against external damage by cable
ducts, conduit, armored cable, or other means.
• Shielded cable is required.

Power Supply Requirements

Follow these guidelines for power supply requirements:

• The external power supply must conform to the Directive 2006/95/EC
Low Voltage, by applying the requirements of EN 61131-2
Programmable Controllers, Part 2 – Equipment Requirements and Tests
and one of the following:
– EN 60950 – SELV (safety extra low voltage)
– EN 60204 – PELV (protective extra low voltage)
– IEC 60536 Safety Class III (SELV or PELV)

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 I/O Wiring Chapter 5

– UL 508 Limited Voltage Circuit

– 24V DC ±10% must be supplied by a power supply that complies
with
– IEC/EN 60204 and IEC/EN 61558-1.
• To plan the power supply requirements, see the guidelines in Industrial
Automation Wiring and Grounding Guidelines, publication 1770-4.1.

Port Assignment

Follow these guidelines for port assignments:

• When used in an Integrated Motion application, the Safe Torque Off
option must be installed in port 6.
• Only one safety option module can be installed at a time. Multiple safety
options or duplicate safety option installations are not supported.

Jumper Settings

Follow these guidelines for jumper settings:

• Verify the hardware enable jumper (ENABLE) on the main control
board is installed. See page 243 for location. If not installed, the drive
will fault when powered up.
• Verify the safety enable jumper (SAFETY) on the main control board is
removed (Frames 1…7 only). See page 245 for location.

Integrated Safety - Safe The Integrated Safety - Safe Torque Off option module is just one component
in a safety control system. Components in the system must be chosen and
Torque Off Option Module applied appropriately to achieve the desired level of operational safety. For
detailed information on this option, see the PowerFlex 755 Integrated Safety -
Torque Off User Manual, publication 750-UM004.

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Table 89 - TB2 Terminal Designation

Integrated Safety - Safe Torque Off Option Module
(catalog number 20-750-S3) Terminal Name Description
Si0 Safety input 0 Safety input 0
These tabs are only for SiO
SC Safety common Safety power common
Rockwell Automation SC
use. Si1 Si1 Safety input 1 Safety input 1
SC SC Safety common Safety power common
SP
SP Safety power +24V DC from customer-supplied SELV/PELV safety power

Safety Input Connection Example

Power supply
Safety Input 0 SiO 24V DC
Safety Common SC SELV/PELV
Safety Input 1 Si1 Supply
Safety Common SC
Safety Power SP
TB2

IMPORTANT The National Electrical Code and local electrical codes take precedence over
the values and methods provided.

Cabling
• Safety input wiring must be protected against external damage by cable
ducts, conduit, armored cable, or other means.
• Shielded cable is required. For proper shield termination, follow the
installation requirements that are related to EN 61800-3 and the EMC
Directive as described in this publication.

Power Supply Requirements

• The external power supply must conform to the Directive 2006/95/EC
Low Voltage, by applying the requirements of EN61131-2
Programmable Controllers, Part 2 - Equipment Requirements and Tests,
and one of the following:
– EN60950 - SELV (Safety Extra Low Voltage)
– EN60204 - PELV (Protective Extra Low Voltage)
– IEC 60536 Safety Class III (SELV or PELV)
– UL 508 Limited Voltage Circuit
– 24V DC ±10% must be supplied by a power supply that complies
with IEC 60204 and IEC 61558-1.
• For more information, see the guidelines in Industrial Automation
Wiring and Grounding Guidelines, publication 1770-4.1.

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Safe Speed Monitor Option The Safe Speed Monitor option module is just one component in a safety
control system. Components in the system must be chosen and applied
Module appropriately to achieve the desired level of operational safety. For detailed
information on this option, see the Safe Speed Monitor Option Module for
PowerFlex 750-Series AC Drives Safety Reference Manual, publication 750-
RM001.

Table 90 - TB1 Terminal Designations

20-750-S1 Terminal Name Signal Name Description
S11 Pto0 TEST_OUT_0 Pulse test source for safety inputs.

S11
S11
S11
S11
S21
S21
S11
S21

S21 Pto1 TEST_OUT_1 Pulse test source for safety inputs.

S21
S21

Table 91 - TB2 Terminal Designations

Terminal Name Description Related

Parameter
S34 Res0 Reset
52 Dco1 Door Control Output. 74
Enables pulse testing.
51 Dco0
78 Slo1 Safe Limited Speed Output. 73
Enables pulse testing.
68 Slo0
44 Sso1 Safe Stop Output. 72
Enables pulse testing.
34 Sso0
S34
52
51
X42 Lmi1 Lock Monitoring Input 60
78
68
44 X32 Lmi0
34
X42
X32
S42
S42 Dmi1 Door Monitoring Input 58
S32
S62
S52
S82
S32 Dmi0
S72
S22
S12 S62 Sli1 Safe Limited Speed Input 52
A2
A1
S52 Sli0
S82 Esm1 Enabling Switch Monitoring Input 54
S72 Esm0
S22 Ssi1 Safe Stop Input 44
S12 Ssi0
A2 24VC Customer supplied 24V DC. Module is not
functional without these connections.
A1 +24V

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Important Safe Speed Monitor Option Module Installation

20-750-S1 20-750-DENC-1 Guidelines

Follow these guidelines for the Safe Speed Monitor option module.

Cabling

Follow these guidelines for cabling:

• Safety input wiring must be protected against external damage by cable
ducts, conduit, armored cable, or other means.
• Shielded cable is required.
• When installed in a Frame 8 or larger drive, an EMC Core Kit, catalog
number 20-750-EMCSSM1-F8, is required.

Feedback Devices

The Safe Speed Monitor option must be used with one of the following
feedback devices:
• Dual Incremental Encoder module, catalog number 20-750-DENC-1
• Universal Feedback module catalog number 20-750-UFB-1

Port Assignment

Follow these guidelines for port assignment:

• The Safe Speed Monitor option and the feedback device must be
installed on the same backplane using ports 4, 5, or 6.
• When used in an Integrated Motion application, the Safe Speed
Monitor option must be installed in port 6.
• Only one safety option module can be installed at a time. Multiple safety
options or duplicate safety option installations are not supported.

Jumper Settings

Follow these guidelines for jumper settings:

• Verify the hardware enable jumper (ENABLE) on the main control
board is installed. See page 243 for location. If not installed, the drive
will fault when powered up.
• Verify the safety enable jumper (SAFETY) on the main control board is
removed (Frames 1…7 only). See page 245 for location.

Parameter Settings

There are required parameter settings when used with the Universal Feedback
module:
• Set Safe Speed Monitor parameter P28 [Fbk 1 Type] to option 0 “Sine/
Cosine.”

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• Set Universal Feedback parameter P6 [FB0 Device Sel] and/or P36

[FB1 Device Sel] to a Sine/Cosine type device.

Auxiliary Power Supply This section provides details for the auxiliary power supply option module.
Option Module
Table 92 - TB1 Terminal Designations
20-750-APS Terminal Name Description

AP+
AP+ +24V Auxiliary Power Connections for customer supplied power supply:
AP– 24V DC ±10%, 3 A, PELV (Protective Extra Low
Sh Voltage) or SELV (Safety Extra Low Voltage)
AP– Auxiliary Power Common
AP+
AP-
Sh Sh Shield Terminating point for wire shields when an EMC
plate or conduit box is not installed.

IMPORTANT The auxiliary power supply option module can be installed in any option
port. Due to its size, the module extends over and block and adjacent port.
Therefore, installation in Port 8 is recommended.
Do not use the auxiliary power supply option module with Frame 8 and
larger drives. See page 246 for information on how to connect an external
power supply to Frame 8 and larger drives.

A connector cable is provided with auxiliary power supply option modules for
use in PowerFlex 753 drives. The cable is used to connect the module to the
backplane when installed on the upper control pod brackets.

IMPORTANT The connector cable is used with PowerFlex 755 Frame 1 drives. The cable is
not used with PowerFlex 755 Frame 2 and larger drives.

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Figure 140 - Auxiliary Power Supply Installation in PowerFlex 753 Drive (All Frames) and
PowerFlex 755 (Frame 1 Drives Only)

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DeviceNet Option Module For complete information on the DeviceNet option module, see the PowerFlex
750-Series Drive DeviceNet Option Module User Manual, publication
750COM-UM002.

Table 93 - DeviceNet Option Module Status Indicator Indication

20-750-DNET Status Name Description

Indicator
1 PORT DPI Connection Status
1
2 MOD Option Module Status
2
3 3 NET A DeviceNet Status

Table 94 - DeviceNet Option Module Rotary Switches

Switch Name Description

1 Data Rate Switch Sets the DeviceNet data rate at which the option
module communicates.
1
2 Node Address Sets the node address of the option module.
2 Switches

Table 95 - TB1 Terminal Designations

Terminal Color Signal Function

5 Red V+ Power Supply
4 White CAN_H Signal High

5 3 Bare SHIELD Shield

4
3
2 Blue CAN_L Signal Low
2
1 Black V- Common
1

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ControlNet Option Module For complete information on the ControlNet option module, see the
PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User
Manual, publication 750COM-UM003.

Table 96 - ControlNet Option Module Status Indicator Indication

20-750-CNETC Status Indicator Name Description

1 PORT DPI Connection Status
1
2 2 MOD Option Module Status
3 3 NET A ControlNet Channel A Status
4
4 NET B ControlNet Channel B Status

Table 97 - ControlNet Option Module Rotary Switches

Switch Name Description

1 TENS Switch Sets the node address of the option module.

1 2 ONES Switch

Table 98 - Coax Receptacles

Receptacle Name Description

1 Channel A Channel A BNC connection to the network.
2 Channel B Channel B (redundant) BNC connection to the network.
1

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Dual-port EtherNet/IP Option For complete information on the Dual-Port EtherNet/IP option module, see
the PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option Module User
Module Manual, publication 750COM-UM008.

Table 99 - EtherNet/IP Option Module Status Indicator Indication

20-750-ENETR Status Name Description

Indicator
1 PORT DPI Connection Status
1
2 2 MOD Option Module Status
3 3 NET A Network Port 1 Status
4
4 NET B Network Port 2 Status

Table 100 - EtherNet/IP Option Module Rotary Switches

Switch Name Description

1 HUNDREDS Sets the node address of the option module.
Switch
1
2 TENS Switch
2 3 ONES Switch

Table 101 - J4 Jumper

Adapter Mode Tap Mode

ADPTR
ADPTR

TAP
TAP

J4
J4

MODE MODE

Table 102 - Ethernet Connectors

Connector Name Description

1 ENET1 Ethernet RJ45 connection to the network.
1
2 2 ENET2

3 3 ENET3 Connection for the short Ethernet cable (provided

(DEVICE) with option module) to the Ethernet port on the
PowerFlex 755 drive embedded EtherNet/IP adapter.
This connector is used only for integrated motion on
the EtherNet/IP network data transfer.

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PROFIBUS Option Module For complete information on the PROFIBUS option module, see the
PowerFlex 20-750-PBUS PROFIBUS DPV1 Option Module User Manual,
publication 750COM-UM004.

Table 103 - PROFIBUS Option Module Status Indicator Indication

20-750-PBUS Status Indicator Name Description

1 PORT DPI Connection Status
1
2 2 MOD Option Module Status
3 3 NET A ControlNet Channel A Status

Table 104 - PROFIBUS Option Module Node Address Switches

Switch Name Description

1 Endianness Selection Switch Sets endianness of data that are transmitted
1 (Switch 8) over network.

2 2 Node Address Switches Sets the node address of the option module.
(Switches 1…7)

Table 105 - PROFIBUS Option Module Selection Jumper

PROFIBUS Mode Profidrive Mode (1)

P2 P2

(1) Profidrive Mode is not yet supported. Changing the jumper position has no effect.
PROFIBUS is selected in both positions.

Table 106 - Network Connector

Name Description
PROFIBUS DB9 PROFIBUS connection to
Female Connector the network.

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BACnet/IP Option Module For complete information on the BACnet/IP option module, see the
PowerFlex 20-750-BNETIP BACnet/IP Option Module User Manual,
publication 750COM-UM005.

Table 107 - BACnet/IP Option Module Status Indicator Indication

20-750-BNETIP Status Indicator Name Description
1 PORT DPI Connection Status
1
2 2 MOD Option Module Status
3 3 NET A BACnet Status

Table 108 - P4 Address Selection Jumper

Jumper Position Description

Default network address.

1 2 3
P4

Configured network address.

1 2 3
P4

Table 109 - Ethernet Connector

Name Description
Ethernet RJ45 BACnet/IP connection to the
Connector Ethernet network.

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20-COMM Carrier Enables use of some 20-COMM adapters with PowerFlex 750-Series drives.
See Table 110.

See publication 750COM-IN001 for instructions on how to install a 20-

COMM adapter on the 20-COMM Carrier.
Frame 1
20-750-20COMM-F1 Table 110 - 20-COMM-x Network Adapter Compatibility with 750-Series Drives

Adapter Accesses Ports 0…6 Accesses Ports 7 Supports Drive Supports Asian
for I/O Connections and Higher (I/O, Add-on Profiles Languages (6)
Cat. No. Type (Implicit and Explicit Explicit
Messaging) Messaging)
20-COMM-B BACnet MS/TP Not Compatible
20-COMM-C ControlNet v3.001 (4) v3.001 (4) (5)
v3.001 (4)
(Coax)
20-COMM-D DeviceNet (2) Not Compatible
Frames 2 and Larger
20-COMM-E EtherNet/IP v4.001 (4) v4.001 (4) (5) v4.001 (4)
20-750-20COMM
20-COMM-H RS-485 HVAC v2.009 (3) (4) Not Compatible
(4)
20-COMM-K CANopen v1.001
20-COMM-L LonWorks v1.007 (4)
20-COMM-M Modbus/TCP v2.001 (4) v2.001 (4) Not Compatible v2.001 (4)
20-COMM-P ControlNet v1.006 (4) v1.006 (4) Not Compatible
(Fiber)
20-COMM-Q PROFIBUS DP v3.001 (4) v3.001 (4) (5)
v3.001 (4)
20-COMM-R (1) Remote I/O (2)
Not Compatible
(2)
20-COMM-S RS-485 DF1
(1) This item is discontinued.
(2) Controller must be able to read/write 32-bit floating point (REAL) values.
(3) Supports all three modes of operation (RTU, P1, N2).
(4) Requires this adapter firmware revision or higher.
(5) Requires firmware revision v1.05 or higher of the drive Add-on Profiles for RSLogix 5000® version v16 or higher.
(6) Chinese, Japanese, and Korean languages are supported at the time of publication.

Frame 1 Drives Installation Recommendations

PowerFlex Frame 1 drives require the use of the communication carrier kit,
catalog number 20-750-20COMM-F1. This kit contains the required adapter
plate.

Only install the communication carrier kit in Port 4. See page 258 for port
locations. Port 5 is not accessible when this module is installed.

Frame 2 and Larger Drives Installation Recommendations

We recommend that you install the 20-750-20COMM Communication

Carrier in Port 6. Installing the communication carrier in Port 4 or Port 5
makes the adjacent left port inaccessible to other option modules, and can
interfere with network cable connections.

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Single Incremental Encoder This section provides details for the single incremental encoder option module.
Option Module
Table 111 - Single Incremental Encoder Specifications
20-750-ENC-1
Consideration Description
Input Differential or Single Ended operation, Constant Current Sink operation,
approx 10 mA
5V DC min to 15V DC max sourcing 10 mA
Minimum high state voltage of 3.5V DC
Maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) at 5V, 183 m (600 ft) at 12V
Maximum Input Frequency 250 kHz

Table 112 - TB1 Terminal Designations

Terminal Name Description

Sd Shield Terminating point for wire shields when an EMC
Sd 12 plate or conduit box is not installed.
Com 5
A A- 12 +12 Volt DC Power Power supply for encoder 250 mA.
B B-
Z Z- Com Common +12V and +5V Common
+24 24C
HmC Hm 5 +5 Volt DC Power Power supply for encoder 250 mA.
A Encoder A Single channel or quadrature A input.
A- Encoder A (NOT)
B Encoder B Quadrature B input.
B- Encoder B (NOT)
Z Encoder Z Pulse or marker input.
Z- Encoder Z (NOT)
+24 +24 Volt Power source for homing input.
24C Common
HmC Homing Input Common Captures the AB edge counter.
Hm Homing Input

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Table 113 - Single Incremental Encoder Sample Wiring

I/O Connection Example
Encoder Power by Drive Com
12V DC, 250 mA
OR Sh
5V DC, 250 mA +12 VDC
+5

Separately Powered Encoder –

Com

Sh

Encoder Signal –
Single-Ended, Dual Channel
Com
Sh
A A-
B B-
Z Z-

Encoder Signal –
Differential, Dual Channel Sh
A-
A
B-
B
Z-
Z

Homing Signal –
Internal Drive Power

+24V 24VC
HmC Hm

Home Switch

Homing Signal –
External Power

HmC Hm

Home Switch

Common +24V
External Power Supply

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Dual Incremental Encoder This section provides details for the dual incremental encoder option module.
Option Module
Table 114 - Dual Incremental Encoder Jumper Settings
20-750-DENC-1
Jumper Enabled Position Storage Position
P3 - Safety Jumper
Enables use with speed
monitoring safety option P3 P3
(20-750-S1).

P4 -12V Jumper
Enables use with 12 volt
supply in “Enabled”
position and 5 volt
supply in “Storage”
position.
P4 P4

20-750-S1 20-750-DENC-1

Table 115 - Dual Incremental Encoder Specifications

Consideration Description
Input Differential or Single Ended operation, Constant Current Sink operation,
approx. 10 mA
5V DC minimum to 15V DC maximum sourcing 10 mA
Minimum high state voltage of 3.5V DC
Maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) at 5V, 183 m (600 ft) at 12V
Maximum Input Frequency 250 kHz

IMPORTANT PowerFlex 753 drives and PowerFlex 755 drives support the use of the Dual
Incremental Encoder option module when used with the Safe Speed
Monitor option module (catalog number 20-750-S1).
See the Important statements on this page.

IMPORTANT When used with the Safe Speed Monitor option, both modules must be
installed on the same backplane using ports 4, 5, or 6.

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Table 116 - Dual Incremental Encoder Terminal Designations

Terminal Name Description

ES +12 Volt or +5 Volt DC Power Power supply for Encoder 0, 250 mA.
EC Common +12V and +5V Encoder 0, common
ES EC
0A 0A- 0A Encoder 0: A Single channel or quadrature A input.
0B 0B-
0Z 0Z- 0A- Encoder 0: A (NOT)
Sd Sd
ES EC 0B Encoder 0: B Quadrature B input.
1A 1A-
1B 1B- 0B- Encoder 0: B (NOT)
1Z 1Z-
24 24C 0Z Encoder 0: Z Pulse or marker input.
Hm HmC
0Z- Encoder 0: Z (NOT)
Sd Encoder Shield Terminating point for wire shields when an
EMC plate or conduit box is not installed.
Sd Encoder Shield
ES +12 Volt or +5 Volt DC Power Power supply for Encoder 1, 250 mA.
EC Common +12V and +5V Encoder 1, common
1A Encoder 1: A Single channel or quadrature A input.
1A- Encoder 1: A (NOT)
1B Encoder 1: B Quadrature B input.
1B- Encoder 1: B (NOT)
1Z Encoder 1: Z Pulse or marker input.
1Z- Encoder 1: Z (NOT)
24 +24 Volt Power source for homing input.
24C Common
Hm Homing Input Captures the AB edge counter.
HmC Homing Input Common

Wiring Examples – Single Incremental Encoder Option Module

Connections
This section provides wiring examples for the single incremental encoder
option module.

Figure 141 - Homing Signal – External Power

Hm HmC

Home Switch

+24V Common
External Power Supply

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Figure 142 - Differential Dual Channel with Z Channel

Single Incremental Encoder Encoder TB
Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm

Figure 143 - Differential Dual Channel without Z Channel

Single Incremental Encoder Encoder TB
Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm

Figure 144 - Differential Dual Channel with Z Channel with External Power Supply
Common
Encoder
Power Supply
+
Shield
Single Incremental Encoder Encoder TB
Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm

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Figure 145 - Single-ended, Dual Channel

Single Incremental Encoder Encoder TB
Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm

Wiring Example – Dual Incremental Encoder Option Module

Connections

This section provides a wiring example for the dual incremental encoder
option module.

Figure 146 - Differential Dual Channel with Z Channel

Dual Incremental Encoder Primary
Option Module TB Encoder TB
ES Enc +12V
EC Enc Ret
0A Enc A
0A- /Enc A
0B Enc B
0B- /Enc B
0Z Enc Z
0Z- /Enc Z
Sd Shield
Sd
ES Enc +12V
EC Enc Ret
1A Enc A
1A- /Enc A
1B Enc B
1B- /Enc B
1Z Enc Z
1Z- /Enc Z
24 Shield
24C Secondary
Hm
HmC Encoder TB

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Universal Feedback Option This section provides details for the universal feedback option module (only
for PowerFlex 755 drives).
Module – Only PowerFlex 755
Drives
IMPORTANT Only PowerFlex 755 drives support the use of the Universal Feedback option
module when used with the Safe Speed Monitor option module (catalog
number 20-750-S1).

Table 117 - Universal Feedback Option Module Light-emitting Diode Indication

20-750-UFB-1 Status Name Color State Description

Indicator
1 Board Unlit Off Not powered.
1
2 Green Flashing Initializing, not active.
Communication lost, attempt to reconnect.
Steady Operational, no faults are present.
Red Flashing Module error.
• Check P1 [Module Sts]
Steady Normal operation.
Module is booting.
Fatal module error.
• Cycle power
• Flash update module firmware
• Replace module
Yellow Flashing A type 2 alarm condition exists.
• Check P1 [Module Sts]
Steady A type 1 alarm condition exists.
• Check P1 [Module Sts]
Yellow / Flashing Module is flash updating.
Green Alternately
2 DPI Unlit Off Not powered. No communication.
Green Flashing Module is attempting to communicate with the
DPI host.
Steady • Properly connected and has communication.
• Module is flash updating.
Red Flashing Module is not communicating with the DPI
host.
Steady DPI communication failure such as invalid port.
Yellow Flashing Normal operation.
Steady Peripheral is connected to a SCANport™ product
and does not support a SCANport compatibility
mode.

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Table 118 - Universal Feedback Option Module DIP Switch Settings – Safety Application

Safety Channel Selection DIP Switch Settings (1)

Primary Safety Channel
To connect feedback signals to the primary safety channel, set: S1 S2 S3
S1 sliders to ON
S2 sliders to OFF
S3 slider to ON

Secondary Safety Channel

To connect feedback signals to the secondary safety channel, set: S1 S2 S3
S1 sliders to OFF
S2 sliders to ON
S3 slider to ON

Primary and Secondary Safety Channels

To connect feedback signals to both the primary and secondary safety S1 S2 S3
channels, set:
S1 sliders to ON
S2 sliders to ON
S3 slider to ON

(1) DIP switches only function when safety channels are used.

Table 119 - TB1 Terminal Designations

Terminal Name Description

-Sn +Sn -Sn Sine (–) Positive and negative terminals for Sine and
-Cs +Cs Cosine signals.
IS OS +Sn Sine (+) For use with 5V incremental encoders only.
-Xc +Xc
-Xd +Xd -Cs Cosine (–)
-Hf +Hf
5c +5 +Cs Cosine (+)
12c +12
-A A
Is Inner Shield Heidenhain inner shield terminal
-B B Os Outer Shield Cable shield terminal
-Z Z
-Xc Channel X Clock (–) Negative clock terminal (channel X)
+Xc Channel X Clock (+) Positive clock terminal (channel X)
-Xd Channel X Data (–) Negative data terminal (channel X)
+Xd Channel X Data (+) Positive data terminal (channel X)
-Hf Heidenhain Supply Feedback (–) For incremental feedback applications, tie
terminal -Hf to 5c and terminal +Hf to +5
+Hf Heidenhain Supply Feedback (+) for proper voltage regulation.
5c Common +5V common
+5 +5 Volt DC Power Power supply for encoder 250 mA
12c Common +12V common
+12 +12 Volt DC Power Power supply for encoder (10.5V at 250 mA)
-A Encoder A (NOT) Single channel or quadrature A input or
encoder output.(1)
A Encoder A
-B Encoder B (NOT) Quadrature B input or encoder output.(1)
B Encoder B
-Z Encoder Z (NOT) Pulse or marker input or encoder output.(1)
Z Encoder Z
(1) Inputs support 5V incremental encoders only. The encoder outputs differential voltage is 3.3V.

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Table 120 - TB2 Terminal Designations

Terminal Name Description

-Hm +Hm -Hm Home Input (–) 12V DC at 9 mA to 24V DC at 40 mA

-R0 +R0
-R1 +R1 +Hm Home Input (+)
-YC +YC
-YD +YD -R0 Registration Input 0 (–) Positive and negative encoder registration
terminals.
+R0 Registration Input 0 (+) 12V DC at 9 mA to 24V DC at 40 mA
-R1 Registration Input 1 (–)
+R1 Registration Input 1 (+)
-Yc Channel Y Clock (–) Negative clock terminal (channel Y)
+Yc Channel Y Clock (+) Positive clock terminal (channel Y)
-Yd Channel Y Data (–) Negative data terminal (channel Y)
+Yd Channel Y Data (+) Positive data terminal (channel Y)

IMPORTANT Only one linear feedback device can be connected to the option module.
Wire the device to either channel X on TB1, or channel Y on TB2.

Table 121 - Universal Feedback Incremental AquadB Encoder

Consideration Description
Input Differential or single-ended operation, constant current sink operation,
approx. 10 mA
3.5V DC minimum to 7.5V DC maximum sourcing 10 mA
Minimum high state voltage of 3.5V DC
Maximum low state voltage of 0.4V DC
Maximum cable length 30 m (100 ft) at 5V
Maximum input frequency 250 kHz

Table 122 - Supported Encoders

Consideration Heidenhain (EnDat) SSI Stegmann BiSS Stahl (linear) Temposonics

(Hiperface) (linear)
Encoder voltage 5V at 250 mA 10.5V at 250 mA 10.5V at 250 mA 10.5V at 250 mA External Supplied 24V External Supplied 24V
supply
High-resolution signal Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P N/A N/A
Maximum cable 100 m (328.1) 100 m (328.1) 90 m (295.3) 100 m (328.1) 100 m (328.1) 100 m (328.1)
length
Update rate(1) 102.4 μs 102.4 μs 102.4 μs 102.4 μs 0.5/1.0/1.5/2.0 ms 0.5/1.0/1.5/2.0 ms
Maximum input 163.8 kHz 163.8 kHz 163.8 kHz 163.8 kHz N/A N/A
frequency
(1) The universal feedback encoder option module acquires the position with the update rates displayed.

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Motor Power Cables For detailed information on 2090-Series flying-lead motor cables, see the
Kinetix® Motion Accessories Specifications Technical Data, publication
GMC-TD004.

Feedback Device Resolution When using a PowerFlex 755 drive to control a permanent magnet motor, the
motor feedback device must have a resolution so that the number of pulses per
revolution (PPR) is an exponent of 2.

For example: 512, 1024, 2048, 4096, 8192…524288, 1048576…

Motor Feedback Wiring The following table includes a list of motor, feedback device, and cable wiring
examples.
Examples
If You Are Using This Motor and/or Feedback Device… And This Cable… See This Wiring
Example…
Heidenhain EnDat angle encoder (for example, RCN729/829) with internal power supply Supplied with encoder Figure 147 on page 301
Heidenhain EnDat angle encoder with external power supply Supplied with encoder Figure 148 on page 301
Heidenhain Non-EnDat rotary encoder with internal power supply PUR cable that is supplied with encoder Figure 149 on page 302
Heidenhain EnDat rotary encoder (ECN 412 EnDat01) with internal power supply Supplied with encoder Figure 150 on page 303
Heidenhain EnDat rotary encoder (ECN 412 EnDat01) with internal power supply PUR cable that is supplied with encoder Figure 151 on page 303
MP-Series™ (460V) motor and Stegmann rotary or Rotary encoder Catalog number 2090-CFBM7DF-CEAAXX Figure 152 on page 304
HPK series motor and Stegmann rotary or Rotary encoder
Allen-Bradley® 1326AB-Series motor and Stegmann rotary or Rotary encoder
Stegmann rotary encoder Catalog number 1326-CECU-XXL-XXX Figure 153 on page 305
Pre-attached, shielded, twisted pair Figure 154 on page 305
Shielded, twisted-pair cable with an 8-pin Berg Figure 155 on page 306
style connector
Shielded, twisted-pair cable with a 10-pin Figure 156 on page 306
MS-style connector
Shielded, twisted-pair cable with a 12-pin Figure 157 on page 307
DIN-style connector
Linear sensor MDI RG Connector Figure 158 on page 307
P Integral Cable Figure 158 on page 307
Registration sensor Supplied with sensor Figure 159 on page 308
Simulated Incremental encoder output Customer supplied Figure 160 on page 308
Incremental encoder with 5V internal power supply Customer supplied Figure 161 on page 309
Incremental encoder with external power supply Customer supplied Figure 162 on page 309

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Figure 147 - Heidenhain EnDat Angle Encoder with Internal Power Supply
Universal Feedback Option Heidenhain EnDat
Module TB1 Encoder TB

-Sn RD/BK RD/BK

13 B-
BL/BK BL/BK
+Sn 12 B+
-Cs YL/BK YL/BK 16 A-
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
WH WH
-Hf BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
WH/GN WH/GN
5c BN/GN 10 SUP_V-
BN/GN
+5 7 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 1 “EnDat SC.”

IMPORTANT See the installation instructions that are supplied with encoder for
additional information.

Figure 148 - Heidenhain EnDat Angle Encoder with External Power Supply
Universal Feedback Option Heidenhain EnDat
Module TB1 Encoder TB

-Sn RD/BK RD/BK

13 B-
+Sn BL/BK BL/BK
12 B+
-Cs YL/BK YL/BK 16 A-
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
WH WH
-Hf BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
5c WH/GN
BN/GN 10 SUP_V-
+5 7 SUP_V+
12c
+12 Power+
-A Power-
A Sense+
-B Sense-
B Power Supply
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 1 “EnDat SC.”

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IMPORTANT See the installation instructions that are supplied with encoder for
additional information. The external power supply must be 3.6V…5.25V,
maximum 350 mA.
TB1-14 (Power+) and TB1-13 (Power-) must not be connected to the
encoder. The brown/green and white/green conductors must be connected
to the external power supply. If the external power supply does not have
sense connections, the supply feedback (sense) connections is still made
from the encoder to the universal board (TB1-11, 12).

Figure 149 - Heidenhain Non-EnDat Rotary Encoder with Internal Power Supply
Universal Feedback Option Heidenhain Non-EnDat
Module TB1 Encoder TB

-Sn RD/BK RD/BK 1 B-

+Sn BL/BK BL/BK 8 B+
-Cs YL/BK YL/BK 6 A-
+Cs GN/BK GN/BK 5 A+
IS Inner Shld
OS Outer Shld
-Xc CLK/
+Xc CLK
-Xd DATA/
+Xd DATA
-Hf WH WH 11 SUP_FDBK-
BL BL
+Hf 2 SUP_FDBK+
5c WH/Gn WH/GN 10 SUP_V-
BL/Gn BN/GN
+5 12 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 11 “SinCos Only.”

IMPORTANT See the installation instructions that are supplied with encoder for
additional information.

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Figure 150 - Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply
Universal Feedback Option Heidenhain EnDat
Module TB1 Encoder TB

-Sn RD/BK RD/BK

13 B-
+Sn BL/BK BL/BK
12 B+
-Cs YL/BK YL/BK 16 A-
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
-Hf WH WH
BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
5c WH/GN WH/GN
BN/GN 10 SUP_V-
+5 BN/GN
7 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 1 “EnDat SC.”

IMPORTANT See the installation instructions that are supplied with encoder for
additional information.

Figure 151 - Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply
Universal Feedback Option Heidenhain EnDat
Module TB1 Encoder TB

-Sn RD/BK RD/BK

13 B-
+Sn BL/BK BL/BK
12 B+
-Cs YL/BK YL/BK 16 A-
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
-Hf WH WH
BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
5c WH/GN WH/GN
BN/GN 10 SUP_V-
+5 BN/GN
7 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 1 “EnDat SC.”

IMPORTANT See the installation instructions that are supplied with encoder for
additional information.

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Chapter 5 I/O Wiring

Figure 152 - 460V MP-Series, HPK-Series, or Allen-Bradley® 1326AB-Series Motor and a

Stegmann Rotary or Rotary Encoder Connected Via a 2090-CFBM7DF-CEAAXX (Non-flex) or -
CEAFXX (Flex)
Universal Feedback Option Stegmann
Module TB1 Encoder TB

-Sn BK/WH BK/WH B REFSIN

+Sn BK BK A +SIN
-Cs WH/RD WH/RD D REFCOS
+Cs RD RD C +COS
IS
OS
-Xc
+Xc
WH/GN WH/GN F DATA- (RS485)
-Xd
GN GN
+Xd E DATA+ (RS485)
-Hf SHIELD
+Hf OVERALL SHIELD
5c
+5
12c WH/GY WH/GY L POWER COMMON
+12 OR OR N POWER
-A R TS+
A S TS-
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 2 “Hiperface SC.”

IMPORTANT Do not use 120 volts with the motor thermostat.

IMPORTANT The Thermal Switch cannot be accessed using 2090-XXNFMP-SXX or 2090-

CFBM7XX series cables.

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 I/O Wiring Chapter 5

Figure 153 - Stegmann Rotary Encoder Connected Via a 1326-CECU-XXL-XXX Cable

Universal Feedback Option Stegmann
Module TB1 Encoder TB

-Sn BK BK C REFSIN
+Sn RD RD D +SIN
-Cs BK BK E REFCOS
+Cs BU BU F +COS
IS
OS
-Xc
+Xc
-Xd GN GN H DATA- (RS485)
+Xd BK BK G DATA+ (RS485)
-Hf I SHIELD
+Hf J OVERALL SHIELD
5c
+5
12c WH WH B POWER COMMON
+12 BK BK A POWER
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 2 “Hiperface SC.”

Figure 154 - Stegmann Rotary Encoder Connected Via a Pre-attached, Shielded, Twisted-pair
Cable
Universal Feedback Option Stegmann
Module TB1 Encoder TB

BN BN 3 REFSIN
-Sn
WH WH 7 +SIN
+Sn
-Cs BK BK 4 REFCOS
+Cs PK PK 8 +COS
IS
OS
-Xc
+Xc
-Xd GN GN 6 DATA- (RS485)
GY GY
+Xd 5 DATA+ (RS485)
-Hf
+Hf
5c
+5
12c BU BU 2 POWER COMMON
+12 RD RD 1 POWER
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 2 “Hiperface SC.”

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Chapter 5 I/O Wiring

Figure 155 - Stegmann Rotary Encoder Connected Via a Shielded, Twisted-pair Cable with an 8-
pin Berg Style Connector
Universal Feedback Option Stegmann
Module TB1 Encoder TB

-Sn BN BN 3 REFSIN
+Sn WH WH 7 +SIN
-Cs BK BK 4 REFCOS
+Cs PK PK 8 +COS
IS
OS
-Xc
+Xc
GN GN 6 DATA- (RS485)
-Xd
+Xd GY GY 5 DATA+ (RS485)
-Hf
+Hf
5c
+5
12c BU BU 2 POWER COMMON
+12 RD RD 1 POWER
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 2 “Hiperface SC.”

Figure 156 - Stegmann Rotary Encoder Connected Via a Shielded, Twisted-pair Cable with a 10-
pin MS-style Connector
Universal Feedback Option Stegmann
Module TB1 Encoder TB

-Sn BN BN C REFSIN
+Sn WH WH G +SIN
-Cs BK BK D REFCOS
+Cs PK PK H +COS
IS
OS
-Xc
+Xc
GN GN F DATA- (RS485)
-Xd
GY GY
+Xd E DATA+ (RS485)
-Hf
+Hf J OVERALL SHIELD
5c
+5
12c BU BU B POWER COMMON
+12 RD RD A POWER
-A
A I N/C
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 2 “Hiperface SC.”

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 I/O Wiring Chapter 5

Figure 157 - Stegmann Rotary Encoder Connected Via a Shielded, Twisted-pair Cable with a 12-
pin DIN Style Connector
Universal Feedback Option Stegmann
Module TB1 Encoder TB

-Sn BN BN 6 REFSIN
+Sn WH WH 5 +SIN
-Cs BK BK 1 REFCOS
+Cs PK PK 8 +COS
IS 11 N/C
OS 4 N/C
-Xc 3 N/C
+Xc
GN GN 7 DATA- (RS485)
-Xd
GY GY
+Xd 2 DATA+ (RS485)
-Hf
+Hf 9 OVERALL SHIELD
5c
+5
12c BU BU 10 POWER COMMON
+12 RD RD 12 POWER
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 2 “Hiperface SC.”

Figure 158 - Linear Sensor with MDI RG Connector or P Integral Cable

Universal Feedback Option
Module TB2
-Hm
+Hm
-R0
+R0
Linear Sensor
-R1 TB
+R1 GN
-Yc YE 3 (+) Clock
YE GN 4 (-) Clock
+Yc
-Yd PK PK 1 (-) Data
GY GY 2 (+) Data
+Yd RD or BN 5 +24V DC
WH 6
Universal Feedback Option DC Ground
Module TB1 7 N/C
-Sn 24V DC Power Supply
+Sn RD or BN
+ Power
-Cs WH
+Cs - Common
IS
OS
-Xc
+Xc
-Xd
+Xd
-Hf
+Hf
5c
+5
12c
+12
-A
A
-B
B
-Z
Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 17 “LinStahl ChY” or 19 “LinSSI ChY.”

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Chapter 5 I/O Wiring

Figure 159 - Registration Sensor

Universal Feedback Option
Module TB2 Rotary Registration
Sensor
-Hm
+Hm + Power
-R0
+R0 Common
-R1
+R1 Line Registration
-Yc Sensor
+Yc + Power
-Yd
+Yd Common

Universal Feedback Option

Module TB1
-Sn Power
+Sn
-Cs Common
+Cs
IS External
OS Power
-Xc Supply
+Xc 12 or 24V DC
-Xd
+Xd
-Hf
+Hf
5c
+5
12c
+12
-A
A
-B
B
-Z
Z

See Universal Feedback parameters P90 through P129.

Figure 160 - Simulated Incremental Encoder Output

Universal Feedback Option
Module TB1
-Sn
+Sn
-Cs
+Cs
IS
OS
-Xc
+Xc
-Xd
+Xd
-Hf
+Hf
5c
+5
12c Customer Equipment
+12
-A
A
-B
B
-Z
Z
PE

Set Universal Feedback parameter P80 [Enc Out Sel] to 2 “Sine Cosine,” 3
“Channel X,” or 4 “Channel Y” as needed.

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 I/O Wiring Chapter 5

Figure 161 - Differential Dual Channel with Z Channel with 5V Internal Supply
Universal Feedback Option Incremental
Module TB1 Encoder TB

Os Shield
-Hf
+Hf
5c DC Return
+5 DC+ Input
-A /Enc A
A Enc A
-B /Enc B
B Enc B
-Z /Enc Z
Z Enc Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 12 “Inc A B Z.”

Figure 162 - Differential Dual Channel with Z Channel with External Power Supply
Common
Encoder
Power Supply
+

Shield
Universal Feedback Option Incremental
Module TB1 Encoder TB

Os Shield
DC+ Input
DC Return

-A /Enc A
A Enc A
-B /Enc B
B Enc B
-Z /Enc Z
Z Enc Z

Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device
Sel] to 12 “Inc A B Z.”

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Chapter 5 I/O Wiring

Control Pod Cable Routing This section provides details for routing the control pod cable.

Floor Mount Frames 8…10

Supports, clips, and cable ties are provided to help route cabling inside the
control pod.

IMPORTANT • When routing cabling into the control POD, do not block the cooling fan
outlet.
• Do not ground shield wires to the inner sheet metal bucket that supports
the option modules.

Figure 163 - Control POD Detail

5 7

6
4

No. Description
1 I/O Signal shield termination points. Use M4 screws and ring terminals that are provided to tie together
and terminate drain wires and shields.
2 Ground shield wires to outer sheet metal bucket. Strip cable insulation 25 mm (1 in.) to expose braid.
Attach cable ties around shield and through slots. Pull tight.
3 Attachment points for cable management devices provided (six places).
4 Cable support ladder.

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 I/O Wiring Chapter 5

No. Description
5 Fan outlet. Keep clear to help maintain proper cooling.
6 Control cable entry and routing.
7 Human Interface Module (HIM) cable entry and routing.
8 Shield termination points.

Control Wiring – Early Frame Control terminal block TB2 is mounted on the inside right panel of the
cabinet options bay on early production frame 8 drives. TB1 referenced in
8 Drives with Cabinet Options Figure 164 resides on the main control board. See page 242.

Table 123 - TB2 Terminal Block Specifications

Name Wire Size Range Torque Strip
mm2 (AWG) N•m (lb•in) Length
Max Min Max Recommended mm (in.)
Control Terminal Block TB2 4.0 (12) 0.5 (20) 0.5 (4.5) 0.4 (3.5) 8 (0.32)

Figure 164 - Control Terminal Block TB2 - Floor Mount Frame 8 Drives
TB2 W1
Thermostat Hardware Enable Jumper
TB1(+24V) TB1(Di 0dc)
TB2(1) TB2(6) TB2(7)
6 1 1 6 TS1 Note: Remove W1 jumper to
connect a hardware enable circuit.
7 2 2 7

8 3 3 8 Optional Devices
M2/M4
9 4 4 9 A1 A2
TB2(3) TB2(8)
10 5 5 10
Input/Output Contactor
13 21
M2/M4 14 TB2(9) M2/M4 22 TB2(5)
TB2(4) TB2(10)

Table 124 - Input/Output Contactor Data

Cat. No. (1) Input Pick-up Hold-in

100-D420EA11 50 Hz 490VA 18VA
100-D420ED11 60 Hz 490VA 18VA
100-D630EA11 50 Hz 1915VA 33VA
100-D630ED11 60 Hz 1915VA 33VA
100-D860EA11 50 Hz 1915VA 33VA
100-D860ED11 60 Hz 1915VA 33VA
100-G1200KD12 60 Hz 2,400VA 70VA
(1) For full contactor specifications, see publications 100D-SG001 and 100G-SG001.

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Chapter 5 I/O Wiring

Figure 165 - Frame 8 Cabinet Options Bay Component Location

Thermostat (TS1)

TB2 or TB4

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 I/O Wiring Chapter 5

Control Wiring – Current Frame 8 drives are shipped from the factory with control power set to 120V
AC. To change control voltage to 230V AC, move the jumper as shown.
Frame 8 Drives with Cabinet
Options Table 125 - Control Power for Customer Use Voltage Selection – Floor Mount Frame 8 Drives
120V AC, 60 Hz, 4.2 A (Factory Setting) 230V AC, 50 Hz, 2.2 A

TB4(7) FU12 TB3(H) TB4(6) FU12 TB3(H)

600V AC, 3A, Class CC 600V AC, 6A, Class CC

Control terminal block TB4 is mounted on the inside right panel of the
cabinet options bay in current production drives. TB1 referenced in Figure 166
resides on the main control board. See Floor Mount Frames 8…10 on page 242.

Table 126 - TB4 Terminal Block Specifications

Name Wire Size Range Torque Strip
mm2 (AWG) N•m (lb•in) Length
Max Min Max Recommended mm (in.)
Control Terminal Block TB3 4.0 (12) 0.2 (24) 0.5 (4.5) 0.4 (3.5) 7 (0.28)
Control Terminal Block TB4 4.0 (12) 0.5 (20) 0.5 (4.5) 0.4 (3.5) 8 (0.32)

Figure 166 - Control Terminal Blocks TB3 and TB4 – Floor Mount Frame 8 Drives

Thermostat
TB4 TB1(Di 0dc) TB1(+24V)
TB6(2) TB4(5) TB6(3) TB6(4) TB4(10) TB4(4) TB6(1)
TS1

Optional Devices

Contactor with X1 Option M2/M4

TB3 Customer Supplied A1 A2
TB4(2) TB4(3)
Control Circuit

Contactor without X1 Option M2/M4

A1 A2
TB4(2) TB4(3)

Input/Output Contactor with or without X1 Option

13 21
M2/M4 14 TB3(1) M2/M4 22 TB3(2)
TB3(4) TB3(3)

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Chapter 5 I/O Wiring

Control Wiring – Frame 9 and Frame 9 drives are shipped from the factory with control power set to 120V
AC. To change control voltage to 230V AC, move the jumper as shown.
10 Drives with Cabinet
Options Table 127 - Control Power for Customer Use Voltage Selection – Floor Mount Frames 9 and 10
Drives

120V AC, 60 Hz, 4.2 A (Factory Setting) 230V AC, 50 Hz, 2.2 A

T1 (X2) FU12 TB3(H) TB4(6) FU12 TB3(H)

600V AC, 3A, Class CC 600V AC, 6A, Class CC

Control terminal block TB4 is mounted on the power option module. TB1
referenced in Figure 167 resides on the main control board. See Floor Mount
Frames 8…10 on page 242.

Figure 167 - Control Terminal Blocks TB3 and TB4 – Floor Mount Frames 9 and 10 Drives

TB4
Thermostat without Reactor - Frames 9 and 10
TB1(Di 0dc) TB1(+24V)
TB6(2) TB4(2) TB6(3) TB6(4) TB4(4) TB4(1) TB6(1)
TS1

Thermostat with Reactor - Frame 9 Only

TB1(Di 0dc) TB1(+24V)
TB6(2) TB4(2) TB6(3) TB6(4) TB4(4) TB4(3) TB4(1) TB6(1)
TB3 TS1 Reactor Thermostat

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 I/O Wiring Chapter 5

Figure 168 - Floor Mount Frame 9 Cabinet Options Bay Component Location

Thermostat (TS1)

TB3 and TB4

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Chapter 5 I/O Wiring

Enclosure Options – Floor NEMA/UL Type 1 Enclosure – 2500 MCC Style Cabinet
Mount Frames 8…10
The enclosure that is provided is a NEMA/UL Type 1 – 2500 MCC style
cabinet that is 600 mm or 800 mm deep (Position 6, Code B, L, P, or W). Type
1 enclosures are intended for indoor use primarily to provide a degree of
protection against limited amounts of falling dirt. Doors and openings are
sealed by a gasket. One of these options in the catalog number indicates
NEMA/UL Type 1 enclosures – 2500 MCC style cabinet:
• Position 6, Code B = 600 mm deep enclosure
• Position 6, Code L = 800 mm deep enclosure
• Position 6, Code P = 800 mm deep enclosure with MCC bus installed;
standard cabinet color (RAL 7032)
• Position 6, Code W = 800 mm deep enclosure with MCC bus installed;
Centerline 2100 gray color (ASA49)

NEMA Type 12 Enclosure – 2500 MCC Style Cabinet

The enclosure that is provided is a NEMA Type 12 – 2500 MCC style cabinet
that is 800 mm deep (Position 6, Code J, K, or Y). Type 12 enclosures are
intended for indoor use primarily to provide a degree of protection against
dust, falling dirt, and dripping noncorrosive liquids. One of these options in
the catalog number indicates NEMA Type 12 enclosure – 2500 MCC style
cabinet:
• Position 6, Code J = 800 mm deep enclosure
• Position 6, Code K = 800 mm deep enclosure with MCC bus installed;
standard cabinet color (RAL 7032)
• Position 6, Code Y = 800 mm deep enclosure with MCC bus installed;
Centerline 2100 gray color (ASA49)

Before performing any work on the drive, read the general precautions that
begin on page 15.

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 Chapter 6

Integrated Motion Drives

Configure Option Modules for PowerFlex® 755 drives can be used as part of an Integrated Motion system.
Integrated Motion supports the following option module combinations.
Integrated Motion
Table 128 - Two Feedback Options and I/O

Supported Module Cat. No. Valid Ports

Single Incremental Encoder 20-750-ENC-1 4…8
Dual Incremental Encoder 20-750-DENC-1 4…8
Universal Feedback 20-750-UFB-1 4…6
11-Series I/O 20-750-1132C-2R, 20-750-1133C-1R2T, 20-750-1132D-2R 7
22-Series I/O 20-750-2262C-2R, 20-750-2263C-1R2T, 20-750-2262D-2R, 7

Table 129 - Two Feedback Options, One Safe Torque Off Option, and I/O

Supported Module Cat. No. Valid Ports

Single Incremental Encoder 20-750-ENC-1 4 and 5
Dual Incremental Encoder 20-750-DENC-1 4 and 5
Universal Feedback 20-750-UFB-1 4 and 5
Safe Torque Off 20-750-S 6
11-Series I/O 20-750-1132C-2R, 20-750-1133C-1R2T, 20-750-1132D-2R 7
22-Series I/O 20-750-2262C-2R, 20-750-2263C-1R2T, 20-750-2262D-2R 7

Table 130 - Two Feedback Options, One Safe Speed Monitor Option, and I/O

Supported Module Cat. No. Valid Ports

Single Incremental Encoder 20-750-ENC-1 4 and 5
Dual Incremental Encoder 20-750-DENC-1 4 and 5
Universal Feedback 20-750-UFB-1 4 and 5
Safe Speed Monitor 20-750-S1 6
11-Series I/O 20-750-1132C-2R, 20-750-1133C-1R2T, 20-750-1132D-2R 7
22-Series I/O 20-750-2262C-2R, 20-750-2263C-1R2T, 20-750-2262D-2R 7

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Chapter 6 Integrated Motion Drives

Supporting Documentation

For detailed information for how to configure PowerFlex 755 drives for use
with a ControlLogix® L6x or L7x controller, see these publications.

Publication
Integrated Motion on the EtherNet/IP network: Configuration and Startup User Manual,
publication MOTION-UM003
Logix5000™ Controllers Motion Instructions Reference Manual, publication MOTION-RM002
Integrated Motion on the EtherNet/IP network Reference Manual, publication MOTION-RM003

318 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Index

Numerics cable
acceptable for drive installations 157
11-Series I/O option module 260
control pod 310
11-Series I/O option module with ATEX for motor 300
option module 262 routing options
120V output wiring 250 floor mount drives, frame 8...10 171
20-COMM adapters 290 shield 156
catalog number explanation 17, 18, 19
21G options
additional selections 18, 19 CE conformity
required selections 18, 19 EMC Directive 24, 26
22-Series I/O option module 271 EN 60204 - PELV 278
EN 60204 - safety of machinery, electrical
2500 MCC style cabinet equipment 279
NEMA Type 12 316 EN 60269-1 - fusing 178
NEMA/UL Type 1 316 EN 60950 - SELV 278
EN 61000-6-3 - EMC 28, 29
EN 61000-6-4 - EMC 28, 29
A EN 61131-2 - Low Voltage 278
AC input power terminals EN 61558-1 - power supplies/transformers
wall mount frames 1...7 161 279
AC line input EN 61800-3 - EMC 24, 28, 29
EN 61800-5-1 - EMC 24
circuit breakers 177
Low Voltage Directive 24, 25
fuses 177
circuit breakers 177
airflow 38
IEC 178
ATEX option module 262 instantaneous trip 178
auxiliary braking method 202 UL 178
auxiliary power supply option module 283 common mode capacitors 221
conductors
multiple in parallel 174
B multiple per phase 174
BACnet/IP option module 289 contactors 204
barrel lugs 173 bypass contactor 203
bipolar input sources 231 input contactor 202
output contactor 203
blower assembly 50 control pod 234
braking method 202 cable 310
bus bar and AC power rail locations wiring connections 129
DC input, floor mount drives 167 control transformer voltage settings 252
bus bar locations control wiring
AC input, frames 8...10 166 frame 8 drives
floor mount frame 8 option P14 wiring bay current production drives 313
168 early production drives 311
floor mount frame 9 cabinet options bay 169 frame 9 and 10 drives with cabinet options
bus bars 314
connections on extruded bus bars 169 ControlNet option module 286
cycling power disconnect switches 203
C
cabinet options D
contactors 204 DC input terminal
power disconnects 203
descriptions
reactors 204 wall mount frames 5...7 165
terminal block 204
thermostat control 204 locations
wall mount frames 5 163
transformer panel wall mount frames 6 and 7 164
fuses 205
thermostat 205 DC link fuses 177
cabinet options bay 51 DC precharge board 249
cabinet options bay accessories 210 debris screen 50
device ports 258
DeviceNet option module 285

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Index

dimensions index I
floor mount drives with cabinet options 90
I/O terminal block specifications
wall and floor mount drives 59
door common DC input drive assembly 233
main control board 232
interlock solenoid 249
option modules 232
switch 249
three-phase drive assembly 232
dual incremental encoder option module
I/O wire recommendations 233
293 I/O wiring
dual-port EtherNet/IP option module 287 CE compliance 231
dynamic braking 18, 19 electrical safety of I/O circuits 231
insulation rating 231
SELV and PELV circuits 231
E signal noise 231
earthing system use copper wire 231
input power terminals
TN or TT 27
EMI clamp 156 AC
wall mount frames 1...7 161
enclosure options
DC
floor mount frames 8..10 316 wall mount frames 5 163
exhaust hood 50 wall mount frames 5...7 165
external power supply 280 wall mount frames 6 and 7 164
extruded bus bars 169 input protection devices
400V AC and 540V DC - floor mount frames
8…10 183
F 400V AC and 540V DC – wall mount frames
1...7 179, 181, 185
fiber-optic cables 129
480V AC and 650V DC - floor mount frames
fiber-optic interface board 246 8…10 189
P13 terminal designations 246 480V AC and 650V DC - wall mount frames
P14 terminal designations 247 1…7 187
filtering and CM cap configuration 18, 19 600V AC and 810V DC - floor mount frames
fuse types 8…10 193
IEC 178 600V AC and 810V DC - wall mount frames
UL 178 3…7 191
fuses 690V AC and 932V DC - floor mount frames
8…10 196
AC line input 177
690V AC and 932V DC - wall mount frames
DC link 177
6…7 195
instantaneous trip circuit breakers 178
G integrated safety - safe torque off option
module 279
ground
conductor 155 interlock solenoid 249
connections, redundant 156 IP20, NEMA/UL Type 1
for the motor cable shield 156 debris screen 50
impedance 155 exhaust hood 50
PE 155 IP54, NEMA 12 Cabinet
RFI filter 156 blower assembly 50
scheme 155 exhaust hood 50
grounding stud
wall mount frames 1...7 158
J
jumper
H default power configurations
hardware ENABLE jumper 243 floor mount frames 8...10 222
hardware ENABLE jumper location wall mount frames 1...7 222
PowerFlex 753 drive 244 hardware ENABLE 243, 244
PowerFlex 755 drive J4 input mode 239
floor mount frames 8...10 244 PE-A and PE-B 222
wall mount frames 1...7 244 PE-A1, PE-A2, and PE-B 222
recommended power configurations
floor mount frames 8...10 223
wall mount frames 1...7 222 TB5 settings 251
SAFETY enable 245

320 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Index

jumper locations 223 wall mount frames 1...7 241

frames 8…10 PE-B common mode jumper main control I/O board
228 wiring examples
PE-A1 MOV and PE-A2 input filter caps PowerFlex 753 drives 255
jumper 229 motor cables 300
wall mount frame 1 225 motor feedback
wall mount frame 6 226 device 300
wall mount frame 7 227 resolution 300
wall mount frames 2…5 224 wiring examples 300
motor overload protection 198
K mounting clearances
floor mount 38
kit catalog numbers wall mount 38
DC bus connection (20-750-BUS1A-F8) 123 mounting hardware 42
DC bus terminals MOV 221
frame 6 (20-750-DCBB1-F6) 161
frame 7 (20-750-DCBB1-F7) 161 multiple conductors
dual incremental encoder module (20-750- in parallel 174
DENC-1) 282 per phase 174
EMC (20-750-EMCx-Fx) 70
EMC Core (20-750-EMCSSM1-F8) 282
EMC plate (20-750-EMCx-Fx) 26 N
exhaust hood (20-750-HOOD1-F8) 50 nameplate 20, 23
flange adapter NEMA Type 12 – 2500 MCC style cabinet 316
frame 6 (20-750-FLNG4-F6) 73
frame 7 (20-750-FLNG4-F7) 76 NEMA/UL Type 1 – 2500 MCC style cabinet 316
HIM (20-HIM-C6S) 72
L-brackets (20-750-LBRKT1) 172
NEMA Type 1 O
frame 6 (20-750-NEMA1-F6) 74 option module ports 259
frame 7 (20-750-NEMA1-F7) 77 option modules
frames 1...5 (20-750-NEMA1-Fx) 68
NEMA Type 1 (20-750-NEMA1-Fx) 27 11-Series I/O option module 260
roll-out cart (20-750-CART1-F8) 137 11-Series I/O option module with ATEX
universal feedback module (20-750-UFB-1) option module 262
282 20-COMM adapters 290
22-Series I/O option module 271
ATEX option module 262
L auxiliary power supply option module 283
BACnet/IP option module 289
L-bracket ControlNet option module 286
barrel lugs 173 DeviceNet option module 285
power terminals dual incremental encoder option module
floor mount frames 8...10 172 293
lift the drive dual-port EtherNet/IP option module 287
enclosure code B and L 46 for integrated motion system 317
enclosure code F 43 integrated safety - safe torque off option
enclosure code G 45 module 279
enclosure code J, H, and Y 47 PROFIBUS option module 288
enclosure code N 44 safe speed monitor option module 281
lifting hardware 43 safe torque off option module 278
Open Type (removed from cabinet) 45 safety option modules 233
lifting single incremental encoder option module
equipment types 41 291
universal feedback option module 297
option P3 or P5 disconnect switch
M wiring clearance 170
options bay accessories 210
main control board
floor mount frame 8
PowerFlex 753 drives 238, 239 400V, 50 Hz input - code P12 output
J4 input mode jumper 239 contactor data 219
TB2 terminal designations 240 480V, 60 Hz input - code P12 output
TB3 terminal designations 240 contactor data 219
PowerFlex 755 drives 600V, 50 Hz input - code P12 output
floor mount frames 8...10 242, 243 contactor data 220
TB1 I/O terminal designations 242

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 321

Index

690V, 60 Hz input - code P12 output floor mount frames 8...10 172
contactor data 220 terminal blocks
option P3 or P5 disconnect and option frames 1...7 161
P11 input contactor 212 power wiring connections
option P3 or P5 disconnect and option access 126, 135
P12 output contactor 218 precharge board 249
option P3 or P5 disconnect, option P11 PROFIBUS option module 288
input contactor, and option L1 or
L3 input reactor 213
option P3 or P5 disconnect, option P11
input contactor, and option L2 or R
L4 output reactor 214 reactors 204
option P3 or P5 disconnect, option P12 RF emission compliance
output contactor, and option L2 400V/480V input drives 28
or L4 output reactor 215 600V/690V input drives 29
option P3 or P5 disconnect 211 RFI filter 156
option P3 or P5 disconnect and option L1 or
L3 input reactor 216 roll-out cart 137
option P3 or P5 disconnect and option L2 or adjust height 139
L4 output reactor 217 adjust reach 145
output contactor data height spacers 140
400V, 50 Hz input 219 precautions for use 151
480V, 60 Hz input 219 tip-over hazard 149, 151
600V, 50 Hz input 220
690V, 60 Hz input 220
overload protection S
motor 198 safe speed monitor option module 281
safe torque off option module 278
safety ground
P ground point 155
PE grounding stud PE 155
wall mount frames 1...7 158 SAFETY jumper 245
PE, safety ground 155 SAFETY jumper location
ports PowerFlex 753 drives 245
device 258 PowerFlex 755 drives 245
option modules 259 safety option modules
power block and termination point locations safe speed monitoring 245
wall mount frames 1...5 159 safe torque off 245
wall mount frames 6 and 7 160 shield terminal 156
power disconnect options short circuit current ratings
400V, 50 Hz input 400V AC input 198
molded case disconnect switch 206 480V AC input 199
thermal magnetic circuit breaker 206 600V AC input 201
480V, 60 Hz input 690V AC input 202
molded case disconnect switch 207 actual 198
thermal magnetic circuit breaker 207 max 198
600V, 50 Hz input shunt trip 248
molded case disconnect switch 208 signal noise 231
thermal magnetic circuit breaker 208 single incremental encoder option module
690V, 60 Hz input
molded case disconnect switch 209 291
thermal magnetic circuit breaker 209 storage
power disconnects 203 atmosphere 39
power jumper temperature 39
locations
wall mount frame 1 225
wall mount frame 6 226 T
wall mount frame 7 227 temperature
wall mount frames 2…5 224 storage 39
power supply surrounding air 39
external 280 terminal block
power terminals control wiring
L-bracket floor mount frame 8 (current drives)
313

322 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

 Index

floor mount frame 8 (early drives) 311

floor mount frame 9 and 10 314
I/O specifications
common DC input 233
main control board 232
option modules 232
three-phase drive assembly 232
power
wall mount frames 1...5 157
wall mount frames 6 and 7 158
terminal block locations
common DC input
wall mount frames 5 163
wall mount frames 6 and 7 164
power
wall mount frames 1...5 159
wall mount frames 6 and 7 160
thermostat control 204
troubleshooting
start-up difficulties 155

U
uninterruptible power supply 253
universal feedback option module 297
UPS 253

W
weights
components 42
drives 41
wire harness
cabinet fan/cabinet blower 134
control and power 133
control power input 134
DC bus 133
digital I/O wiring 134
power output 134
wiring bay 51
wiring examples
11-Series I/O option module 263
22-Series I/O option module 273
dual incremental encoder option module
296
main control I/O board
PowerFlex 753 drives 255
motor feedback 300
single incremental encoder 292
single incremental encoder option module
294

Rockwell Automation Publication 750-IN001Q-EN-P - October 2017 323

Index

Notes:

324 Rockwell Automation Publication 750-IN001Q-EN-P - October 2017

.

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Supersedes Publication 750-IN001P-EN-P - April 2017 Copyright © 2017 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.