Table of ContentThe Atlas Copco TH10 LM is hydraulically powered and designed for sir foam / mud rotary / down the hole drilling. Itcan be combined with a choice of circulation systems and drill pipe to enable drilling in semi-consolidated / consolidated formations using air air foam / mud rotary or DHD depending upon the formation with suitable accessories and tools. CAPACITY DHD Drilling: 4] 165 - 200 mm (6 8") diameter hole in hard rock up to 300 m (984 ft) MUD / Rotary Drilling: ‘b] 200 - 311 mm (7 7/8” - 12 14") diameter hole up to 200 m (656 ft) in steps ‘SYMMETRIX Drilling: ] 168 - 219 mm (6 5/8" -8 5/8" casing ) diameter hole up to 100 m (328 ft) Note: The diameter and depth capability are indicative and based on pull back and torque of the drilling rig and are under ideal drilling conditions. It isthe responsibility of the customer to ensure thatthe drilling rig is suitable for their drilling depths and conditions,STANDARD ITEMS ON TH10 LM Smo Ce Se CeO Re een cence + Deutz Naturally aspirated (air cooled) deck mounted diesel engine to drive th High torque rotation head 518 kgf.m (3,746 ft-Ib) with two hydraulic motors Anti-skid foldable driller and helper platform High quality dust curtains to prevent dust during drilling High torque hydraulically operated breakout wrench to make and break drill pipe joints eNO oe Single manually operated Rod changer Operator friendly control console with symbols and guidelines on aca a td Bubble level for perfect leveling of the drilling rig, Pr en eon Maintenance and overhaul tool box High quality lamps for better visibility on machine for drilling at night DERRICK Construction ‘Welded, rolled carbon steel channel with square bar for rotary head guide Height 8,780 mm (28.80 ft) Width 620 mm (2.03 ft) Depth 475 mm (1.35 ft) Control Hydraulic lever located on control console The derrick is made out of welded s el tubing to handle 6.1 m (20 ft) long drill pipe. The derrick is raised and lowered hydraulically DRILL PIPE Following drill pipe of two options can be offered to suit drilling conditions ~ 4] 101 mm x 6.1 m (4 OD x 20 ft) long with 2 7/8" API (IF) pin up / box down connections bl 114 mm x 6.1 m(4%” OD x 20 ft) long with 2 7/8” API (IF) pin up / box down connections CASING HANDLING The ible to handle on the TH1O LM. The -ad spindle for inserting the casing pipes in the drilled hole. This arrangement gives additional tim asing size up to 6.1 m (209) is po sing elevator can be coupled to a rotary he saving as it doesn't need to move rotary head while inserting the casing pipes.DECK ENGINE [Naturally aspirated engines have better life and performance compared to water cooled engines, requires less space for mounting and offers easy access for maintenance, The engine doesn’t need a radiator ‘compared to water cooled engines. It has less moving, parts and hence has reduced maintenance cost. ‘The deck engine is a G-cylinder diesel engine mounted ‘onboard for powering the rig hydraulies and ‘mud pump, The rig layout provides the provision for ‘easy serviceability, Options: 4] Engine Deutz BF6L914 for driving drill pack and mud pump, developing (13Shp) at 2000 rpm 'b] Engine Deutz F6L912 for driving dil pack, developing (88hp) at 2000 rpm (This option is without mud pump) ‘A fae tank of 160 liter (42 gallons) capacity with all fuel connections is provided. The tacho hour meter, gauges, ‘ry type air cleaner with filter change indicator, kill switch, accelerator cable and battery ete, are also provided on the rig, MUD MODULE ‘The mud pump is used for rotary drilling in soft formations with a mixture of mud, where DTH drilling is not possible, The mud pump is guarded by relief valve to maintain optimum system pressure during drilling. ‘The following three options can be offered with the TH10 LM, It is mounted onboard and driven by a deck engine, Options: 8] 3x4 Centrifugal mudpump of eapacity 1134 Vmin @ 10 bar (300 gpm @ 145 psi) b] 6x 6 Duplex mudpump of capacity 779 Vimin @ 15 bar (205 gpm @ 217 psi) ¢] 5x6 Duplex mudpump of capacity 536 min @ 22 bar (142 gpm @ 319 psi) ¢] 5x6 Duplex mudpump of capacity 568 min @ 21 bar (150 gpm @ 304 psi) The other accessories required for mud drilling like mud mixer, mud balance ete, can also be offered depending ‘on the requirement.ROTARY HEAD DRIVE & DRILL PIPE ELEVATOR Rotation; 0-85 rpm (variable) Torque + 5.07 kNm (3746 IbF-A) Swivel + Inline swivel external to the rotary hhead with 70 mm (2.%4") water course ‘The rotation rpm can be varied from the operator control console. Inline swivel mounted directly on the rotary head can handle siv/air foam/mud as medium and i's packing can be easily replaced, if womout, ‘A drill pipe elevator is used to load and unload drill pipe under ‘the rotary head (as shown in picture on the right hand side). ‘The pull back force is provided by the rotary head through a feed cylinder and cable rope system, The rotary head also provides desired torque for coupling & de-coupling of drill pipe. ‘The whole system works efficiently to reduce effort and time, FEED SYSTEM ‘The feed system is powered through a hydraulic eylinder and wire rope system and has a pull back capacity of 111 kN {25,000 Ib) and pull down of 66 KN (15,000 Ib), ‘The feed has provision of fast and slow feed, micro feed and hhold back arrangements. The rotary head travel of 7 m (22.96 ft) is provided to handle 6 m (20 f) drill pipe and 6 m (20 ft) casing pipe. — High speed up + 24.5 mimin (80 fVimin) — Drilling feed rate: 5.7 m/min (18 fVimin) = Hiigh speed down 35.7 m/min (117 fVimin) + Cable is light in weight, absorbs heavy shock loads without breaking & provides clear evidence of wear before failure occurs * Basy greasing points access for regular maintenance «© Longer drill pipes reduces non-produetive time & helps to improve the bottom lineHYDRAULIC SYSTEM ‘The hydraulic system consists of a hydraulic reservoir, hydraulic pumps, hydraulic motors, valves, cylinders, pipes, hoses, filters and gauges. The system is designed to be simple, reliable and functional, The hydraulic system is driven by the deck engine, A. Reservoir spacity 445 liters (117 gallons) Location : Undemeath derrick support Filtration: Return filtration with 20/10 micron element B. Pumps The main hydraulic pump is a four section tandem gear pump Functions: Stage 1 - Rotation / fast feed / high speed easing hoist Stage 2 - Slow rotation Stage 3 - Slow feed /low speed Stage 4 - Derrick hoisting eylinder, break-out wrench, jacks, water injection (optional) hydraulic cooler motor C. Hydraulic Oil Cooler ‘The efficient hydraulic oil cooler provides air to oil cooling and thereby maintains optimum system temperature, ‘The system is designed to work up to ambient temperature of 50°C (122°F), LEVELING JACKS Four hydraulically operated leveling jacks are provided for leveling the rig. It provides a stroke of 760 mm (30”) and has jack pads of 355 mm (14”) The jacks are provided with lock check valves for safety during operation, The hydraulic circuit is designed to get 3-point fast leveling, which maintains less stress on mainfiame compared 10 4 point leveling,CONTROL CONSOLE & DRILLER / HELPER PLATFORM All operator controls are controlled from a console which is located ‘on the rear Ieft side ofthe rig, The console includes pull down, hold back, rotation and air pressure gauge with all drilling and auxiliary controls, The drilling rig is provided with a full width steel ‘mesh foldable platform, ‘The sturdy platform provides a space for the driller and a helper to stand comfortably and perform their tasks during drilling operation ‘The central plate of the platform can be removed to access the centralizer for changing the bushings and other miscellaneous activities. CENTRALIZER & BREAKOUT WRENCH ‘The centralizer has a table opening of 400 mm (15.7") and is split- swing-out type for ease of operation. The table includes & removable table bushing for drill pipe guide. The centralizer table is split-swing-out type and has dust curtains to prevent dust to ‘maintain clean environment during drilling hydraulic eylinder operated breakout wrench is provided for breaking drill pipe and hammer tool joints. It has a stroke of| 356 mm (14”) and the wrench develops 71.6 KN (16,100 Ibf-t) break out torgue AUXILIARY HOIST An auxiliary hoist is provided for handling drilling tools and accessories, The rope has a high eapacity hook. The auxiliary boom swings around the tower for aligning the tools with the rotary head axis. Options: 2) Bate drum capacity 1,000 kg (2,200 Ib) with spooling a capacity of 30 m (96 R) rope b) Bare drum capacity 2,000 kg (4,400 Ib) with spooling a capacity of 100 m (320 8) rope iDOWN HOLE DRILLING HAMMER LUBRICATOR ‘A Positive displacement DHD hammer lubricator is provided for injecting oil in the compressed air stream, complete with an oil reservoir for ubricating the working parts of pneumatic tools, ‘The lubricator is mounted on the deck near the operator console for easy access and it has three settings with which the operator ccan vary the flow of oil injected into air stream Options: 4] 11 liters ( gallons) Venturi DAD Lubricator suitable for 250 psi 1] 26 liters (7 gallons) Electric DHD Lubricator suitable for 350 psi WATER INJECTION PUMP The water / foam injection pump is driven hydraulically and is controlled from the main control panel. The pump is provided with a suction hose, foot valve and filters for drawing water from the tank or drum placed on the ground. Options: a] 19 Vmin @ 24.1 bar (5 gpm @ 350 psi) ‘b] 45 limin @ 31 bar (12 gpm @ 450 psi) Anbydraulic flow control valve is provided to adjust the output flow of a water injection pump from the console. Alief valve is provided atthe delivery port of the water pump. HYDRAULIC WELDER ‘The hydraulic driven welding machines with integrated generator 0300 Amps @ 60% duty cycle is totally enclosed and has mode selector for selection of welding and lighting, Because of its, lightweight, it can be easily mounted on the deck TOOL BOX A tool box of 765 mm (30") x 300 mm (12") x 300 mm (12") is provided for storing maintenance tools and accessories on the deck,COMPRESSOR ‘Atlas Copco model compressor can be mounted on a sepatate truck for providing adequate air during drilling For more options contact your local Atlas Copco sales office Options: a] XAVS 600, with 2841 @ 1Skg/sq.em (600 CFM @ 13.8 bar) 'b]_XRII 1100, with $201/s @ 20kg/sq.cm (1100 CFM @ 20.7 bar) CARRIER/TRUCK ‘The TH10 LM can be mounted on a cartier or truck of suitable wheelbase and payload capacity. For more details ‘on cartier or truck options contact our sales offices. Options: 2] MAN FORCE CLA 26,280, 6x4 RH and LH drive]. TATA2516, 6x4 RH drive b] IVECO ADI90T, 4x4 RH and LH drive 4] ASHOK LEYLAND AL 2516, 6x4 RH drive SHIPPING DIMENSIONS ATHLO LM without a cartier can be shipped in a 40 f open flat rack container and if mounted on a cartier can be shipped in a Roll-on / Roll-off (RoRo) vessel. The dimensions are Length 8,800 mm (28.86 ft) _10,000 mm (32.80 ft) Width 2,400 mm (7.87 ft) 2,400 mm (7.87 ft) Height 3,920 mm (12.85 ft) _ 4,360 mm (14.30 ft) ‘Approx. Weight 11,000 Kg (24,200 Ib) 20,000 Kg (44,000 Ib) TH10 LM MODULE (It can be mounted on a truck of suitable capacity) 10TH10 LM LAYOUT DRAWING we Sa Width - tower crown 26.5 B Length - overall, tower up 9,306 366 C Height - ground to drill table 1,155 45 D_ Length -front bumper to front jack 3,022 119 E Length - Jack to jack 5,100 201 N ! Height - mainframe to ground 1,360 53 y, s Height - ground to mud pump top 2,788 110 4 “1 Wiathjackconters—~=~*~*~*~« Oe V) _Q _ Height - jack to ground 665 26 N R Head - overall, tower down 4360 172 — T Rotary head travel 7,000 276 Fq “Vv Height - ground to top of cab 3,104 122 ss Length - mainframe 6,000 236 WB Length - wheelbase 4500 177 1"rns immense eee cay oe ard wins se ect Tea ee ane patna ly es eee AS = aN ££ N AN tS N x Ny NY Rs Ky Ww s AVA