TOYOTA Corolla 1.

3 (EE90)

1987 to 1990
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001312

Automotive
Technical

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Engine and cooling system Corolla 1.3 (EE90) 1987 to 1990

Type 2E (OHC)
Capacity (cm3) / number of cylinders 1295 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.20 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Corolla 1.3 (EE90) 1987 to 1990

Idle speed - manual [auto] rpm 800±50 [850±50]
Fast idle speed - manual [auto] rpm 3600±200
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref VV type (Variable choke)
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 91 RON]

Ignition system Corolla 1.3 (EE90) 1987 to 1990

Type Electronic
Ignition coil IIA
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Anticlockwise
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ 950
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0.6 to 3.6 @ 1500
º Crankshaft @ rpm 8.4 to 11.4 @ 2500
º Crankshaft @ rpm 24.8 to 28.8 @ 6000
Vacuum range check mbar 133 to 573
Maximum vacuum advance º Crankshaft 28 to 32
Spark plugs NGK/Champion
Type BPR6EY11 / RN9YC4
Electrode gap mm 1.10

Electrical system Corolla 1.3 (EE90) 1987 to 1990

Battery V / CC / RC 12 / 40Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 50 / 11 (no load)
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.3 (EE90) 1987 to 1990

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 155x13
Estate / Van Size 155x13
Pressure - front / rear - Saloon bar 1.9 / 1.9
Pressure - front / rear - Estate / Van bar 1.9 / 1.9
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber -10’±45’
Castor +1°20’±45’
King pin inclination +12°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±1.01
Camber -35’±45’. Estate: -30’±45’

Torque wrench settings Corolla 1.3 (EE90) 1987 to 1990

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 [64]
Front hubs Nm 1862
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.3 (EE90) 1987 to 1990

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.4
Cooling system litres 4.9 [4.8]
Fuel tank litres 50

Notes and Illustrations

Estate: +4.0±2.0, N/A
1

If noisy, retighten to 273

2

1: Idle speed 2: CO / Mixture

1295 cm3, 12V 1295 cm3 Aisan VV

 TOYOTA Corolla 1.3 (EE90)

1990 to 1992
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001313

Automotive
Technical

DATA Click on one of the

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Engine and cooling system Corolla 1.3 (EE90) 1990 to 1992

Type 2E (OHC)
Capacity (cm3) / number of cylinders 1295 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.20 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Corolla 1.3 (EE90) 1990 to 1992

Idle speed - manual [auto] rpm 800±50 [850±50]
Fast idle speed - manual [auto] rpm 1600
CO @ idle speed [3000 rpm] - see page VI % 0.5 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 21100-11630 [640]1
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 91 RON]

Ignition system Corolla 1.3 (EE90) 1990 to 1992

Type Electronic
Ignition coil IIA
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Anticlockwise
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ 800
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0.6 to 3.6 @ 1500
º Crankshaft @ rpm 8.4 to 11.4 @ 2500
º Crankshaft @ rpm 24.8 to 28.8 @ 6000
Vacuum range check mbar 133 to 573
Maximum vacuum advance º Crankshaft 28 to 32
Spark plugs NGK/Champion
Type BPR5EY11 / RN9YC4
Electrode gap mm 1.10

Electrical system Corolla 1.3 (EE90) 1990 to 1992

Battery V / CC / RC 12 / 40, 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / 30 / 2000
Starter motor current / voltage - cranking A/V 50 / 11 (no load)
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.3 (EE90) 1990 to 1992

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 155x13
Estate / Van Size 155x13
Pressure - front / rear - Saloon bar 1.9 / 1.9
Pressure - front / rear - Estate / Van bar 1.9 / 1.9
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±2.0
Camber -10’±45’
Castor +1°20’±45’
King pin inclination +12°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber -35’±45’. Estate: -30’±45’

Torque wrench settings Corolla 1.3 (EE90) 1990 to 1992

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 [64]
Front hubs Nm 1862
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.3 (EE90) 1990 to 1992

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres 2.5. 4 spd: 3.1
Final drive litres AT: 1.4
Cooling system litres 5.0 [4.9]
Fuel tank litres 50

Notes and Illustrations

PAS: 21100-11680 [690]
1

If noisy, retighten to 273

2

1: Idle speed 2: CO / Mixture

Aisan 21100-11630 / 40 /
1295 cm3, 12V 1295 cm3
80 / 90
 TOYOTA Corolla 1.3 (EE100)

1992 to 1993
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001314

Automotive
Technical

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Engine and cooling system Corolla 1.3 (EE100) 1992 to 1993

Type 2E (OHC)
Capacity (cm3) / number of cylinders 1295 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.20 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Corolla 1.3 (EE100) 1992 to 1993

Idle speed - manual [auto] rpm 800±50 [850±50]
Fast idle speed - manual [auto] rpm 1600
CO @ idle speed [3000 rpm] - see page VI % 0.5 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 21100-11630 [640]1
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 91 RON]

Ignition system Corolla 1.3 (EE100) 1992 to 1993

Type Electronic
Ignition coil IIA
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Anticlockwise
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ 800
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0.6 to 3.6 @ 1500
º Crankshaft @ rpm 8.4 to 11.4 @ 2500
º Crankshaft @ rpm 24.8 to 28.8 @ 6000
Vacuum range check mbar 133 to 573
Maximum vacuum advance º Crankshaft 28 to 32
Spark plugs NGK/Champion
Type BPR5EY11 / RN9YC4
Electrode gap mm 1.10

Electrical system Corolla 1.3 (EE100) 1992 to 1993

Battery V / CC / RC 12 / 40, 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / 30 / 2000
Starter motor current / voltage - cranking A/V 50 / 11 (no load)
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.3 (EE100) 1992 to 1993

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 155x13: 165x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.4 / 2.42
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber -10’±45’
Castor +1°20’±45’
King pin inclination +12°35’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±2.0
Camber -55’±45’

Torque wrench settings Corolla 1.3 (EE100) 1992 to 1993

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 88
Front hubs Nm 216
Rear hubs Nm 123 N
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.3 (EE100) 1992 to 1993

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4. C40: 2.7
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.4
Cooling system litres 4.8
Fuel tank litres 50

Notes and Illustrations

PAS: 21100-11680 [690]
1

165x13: 2.1 / 2.1

2

1: Idle speed 2: CO / Mixture

Aisan 21100-11630 / 40 /
1295 cm3, 12V 1295 cm3
80 / 90
 TOYOTA Corolla 1.3i CAT (EE101)

1992 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001320

Automotive
Technical

DATA Click on one of the

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Engine and cooling system Corolla 1.3i CAT (EE101) 1992 to 1997
Type 4E-FE DOHC16V 65kW US87
Capacity (cm3) / number of cylinders 1332 / 4
Compression ratio / pressure bar 9.8 / ≥9.8
Oil pressure bar 0.3 [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.31 to 0.41
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Corolla 1.3i CAT (EE101) 1992 to 1997

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.3 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar 2.3 to 2.6
Pump pressure bar 2.81 to 2.87
Octane rating RON 95[U]

Ignition system Corolla 1.3i CAT (EE101) 1992 to 1997

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 1.11 to 1.75
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V 12.0
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Anticlockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±501
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 6 to 18 BTDC @ 700±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA
Electrode gap mm 0.80

Electrical system Corolla 1.3i CAT (EE101) 1992 to 1997

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / 70 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.3i CAT (EE101) 1992 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 165/70x13: 175/65x14
Estate / Van Size 175/65x14
Pressure - front / rear - Saloon bar 2.5 / 2.5
Pressure - front / rear - Estate / Van bar 2.5 / 2.5
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber -13’±45’
Castor +1°24’±45’
King pin inclination +12°41’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±2.0
Camber -55’±45’

Torque wrench settings Corolla 1.3i CAT (EE101) 1992 to 1997

Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 44
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 88
Front hubs Nm 216
Rear hubs Nm 123 N. Estate: WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.3i CAT (EE101) 1992 to 1997

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.4
Cooling system litres 4.6. AT: 4.7. A/C: 5.1
Fuel tank litres 50

Notes and Illustrations

TE1 & E1 shorted
1

1: Idle speed 2: CO / Mixture

1332 cm3 1332 cm3 Toyota MPi (D-Jetronic)

 TOYOTA Corolla 1.6 Exec. (AE92)

1987 to 1992
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001632

Automotive
Technical

DATA Click on one of the

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Engine and cooling system Corolla 1.6 Exec. (AE92) 1987 to 1992
Type 4A-F (DOHC 16V)
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Corolla 1.6 Exec. (AE92) 1987 to 1992

Idle speed - manual [auto] rpm 800 [800. PAS: 900]
Fast idle speed - manual [auto] rpm 3000±200
CO @ idle speed [3000 rpm] - see page VI % 1.0 to 2.5. 90 ©: 1.0 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V, 21100-16300
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 95[E 95 RON]

Ignition system Corolla 1.6 Exec. (AE92) 1987 to 1992

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 900
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 to 3 @ 16001
º Crankshaft @ rpm 11.4 to 14.4 @ 33001
º Crankshaft @ rpm 19.4 to 23.4 @ 66001
Vacuum range check mbar 133 to 5602
Maximum vacuum advance º Crankshaft 13 to 172
Spark plugs NGK/Champion
Type BCRE 527Y / RC9YCC
Electrode gap mm 0.80

Electrical system Corolla 1.6 Exec. (AE92) 1987 to 1992

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.6 Exec. (AE92) 1987 to 1992

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 175/70x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.8 / 1.8
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.03
Camber -10’±45’
Castor +1°20±45’
King pin inclination +12°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±1.04
Camber -35’±45’

Torque wrench settings Corolla 1.6 Exec. (AE92) 1987 to 1992

Cylinder head - stage 1 Nm 60 in several stages
Cylinder head - stage 2 Nm _
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78 [64]
Front hubs Nm 1865
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.6 Exec. (AE92) 1987 to 1992

Engine oil & filter litres 3.3
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.4
Cooling system litres 5.2 [AT: 5.5]
Fuel tank litres 50

Notes and Illustrations

1
Distributor 19020-16110: 0.4 to 3.4 @ 1800, 16 to 19 @ 3700, 26.4 to 30.4 @ 6600
2
Distributor 19020-16110: 133 to 573 @ 20 to 24°
3
90 ©: +1.0±2.0
4
90 ©: +4.0±2.0
5
If noisy, retighten to 273

1: Idle speed 2: CO / Mixture

1587 cm3, 16V, to 1992 1587 cm3, 4A-F Aisan 2V

 TOYOTA Corolla GTi 1.6 (AE92)

1987 to 1992
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001633

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
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Engine and cooling system Corolla GTi 1.6 (AE92) 1987 to 1992
Type 4A-GE (DOHC 16V)
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 10.0 / ≥9.8
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Corolla GTi 1.6 (AE92) 1987 to 1992

Idle speed - manual [auto] rpm 800±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref D-Jetronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.2 to 2.61
Octane rating RON 95[E 95 RON]

Ignition system Corolla GTi 1.6 (AE92) 1987 to 1992

Type Electronic
Ignition coil _
Primary resistance ohms 0.40 to 0.50
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 800
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY-11 / RC7YC42
Electrode gap mm 1.102

Electrical system Corolla GTi 1.6 (AE92) 1987 to 1992

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Corolla GTi 1.6 (AE92) 1987 to 1992

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.8 / 1.8
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.03
Camber -15’±45’
Castor +1°20’±45’
King pin inclination +12°50’±45’. 90 ©: +12°5’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±1.04
Camber -41’±45’. 90 ©: -40’±45’

Torque wrench settings Corolla GTi 1.6 (AE92) 1987 to 1992

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49. 89 ©: 39 + 90°
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 74
Front hubs Nm 1865
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla GTi 1.6 (AE92) 1987 to 1992

Engine oil & filter litres 3.7
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 6.0
Fuel tank litres 50

Notes and Illustrations

1
89 ©: 2.6 to 3.0
2
90 ©: NGK BKR6EYA: 0.80
3
90 ©: +1.0±2.0
4
90 ©: +4.0±2.0
5
If noisy, retighten to 273

1: Idle speed 2: CO / Mixture

1587 cm3, 16V 1587 cm3, 4A-GE Toyota D-Jetronic

Toyota D-Jetronic
 TOYOTA Corolla 1.6 4x4 (AE95)

1988 to 1991
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001634

Automotive
Technical

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Engine and cooling system Corolla 1.6 4x4 (AE95) 1988 to 1991
Type 4A-F (DOHC 16V)
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Corolla 1.6 4x4 (AE95) 1988 to 1991

Idle speed - manual [auto] rpm 800
Fast idle speed - manual [auto] rpm 3000±200
CO @ idle speed [3000 rpm] - see page VI % 1.0 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V, 21100-16300
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 95[E 95 RON]

Ignition system Corolla 1.6 4x4 (AE95) 1988 to 1991

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 900
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 to 3 @ 16001
º Crankshaft @ rpm 11.4 to 14.4 @ 33001
º Crankshaft @ rpm 19.4 to 23.4 @ 66001
Vacuum range check mbar 133 to 5602
Maximum vacuum advance º Crankshaft 13 to 172
Spark plugs NGK/Champion
Type BCRE 527Y / RC9YCC
Electrode gap mm 0.80

Electrical system Corolla 1.6 4x4 (AE95) 1988 to 1991

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.6 4x4 (AE95) 1988 to 1991

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 165x13: 185/70x13
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 1.9 / 1.9
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±2.0
Camber +10’±30’
Castor +1°15±30’
King pin inclination +12°05’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber _

Torque wrench settings Corolla 1.6 4x4 (AE95) 1988 to 1991

Cylinder head - stage 1 Nm 60 in several stages
Cylinder head - stage 2 Nm _
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78
Front hubs Nm 1863
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.6 4x4 (AE95) 1988 to 1991

Engine oil & filter litres 3.3
Gearbox - 4-speed [5-speed] litres 5.04
Automatic transmission - refill litres _
Final drive litres Rear: 1.1
Cooling system litres 6.2
Fuel tank litres 50

Notes and Illustrations

1
Distributor 19020-16110: 0.4 to 3.4 @ 1800, 16 to 19 @ 3700, 26.4 to 30.4 @ 6600
2
Distributor 19020-16110: 133 to 573 @ 20 to 24°
3
If noisy, retighten to 273
4
Transfer box: 0.7

1: Idle speed 2: CO / Mixture

1587 cm3, 16V 1587 cm3, 4A-F Aisan 2V

 TOYOTA Corolla 1.6i CAT (AE101)

1992 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001635

Automotive
Technical

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Engine and cooling system Corolla 1.6i CAT (AE101) 1992 to 1997
Type 4A-FE DOHC16V 84kW US87
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar 0.3 [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.10

Fuel system Corolla 1.6i CAT (AE101) 1992 to 1997

Idle speed - manual [auto] rpm 750±50 [800±50] N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar 2.7 to 3.0
Pump pressure bar 3.9
Octane rating RON 95[U]

Ignition system Corolla 1.6i CAT (AE101) 1992 to 1997

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 1.11 to 1.75
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V 12.0
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Anticlockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±501
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 5 to 15 BTDC @ 700±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA
Electrode gap mm 0.80

Electrical system Corolla 1.6i CAT (AE101) 1992 to 1997

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / 70 / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.6i CAT (AE101) 1992 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 175/65x14: 185/65x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.6 / 2.6
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber -13’±45’
Castor +1°24’±45’
King pin inclination +12°41’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±2.0
Camber -55’±45’

Torque wrench settings Corolla 1.6i CAT (AE101) 1992 to 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 29 + 90°
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78 [64]
Front hubs Nm 216
Rear hubs Nm 123 N
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.6i CAT (AE101) 1992 to 1997

Engine oil & filter litres 3.3
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.1
Final drive litres WT
Cooling system litres 5.0. AT: 5.82
Fuel tank litres 50

Notes and Illustrations

TE1 & E1 shorted
1

A/c: 5.3
2

1587 cm3, 16V 1587 cm3, 4A-FE

 TOYOTA Corolla 1.8i CAT

1993 to 1995
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2001850

Automotive
Technical

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Engine and cooling system Corolla 1.8i CAT 1993 to 1995

Type 7A-FE DOHC16V US87
Capacity (cm3) / number of cylinders 1762 / 4
Compression ratio / pressure bar 9.5 / 13.2
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Corolla 1.8i CAT 1993 to 1995

Idle speed - manual [auto] rpm 750±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % _
HC @ idle speed [3000 rpm] - see page VI ppm _
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Corolla 1.8i CAT 1993 to 1995

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 1.4 to 2.0
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.2 to 0.4]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 750±50
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm TCCS - ESA
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar TCCS - ESA
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA
Electrode gap mm 0.80

Electrical system Corolla 1.8i CAT 1993 to 1995

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 70 /
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Corolla 1.8i CAT 1993 to 1995

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 1.0±1.0
Camber -13’
Castor 1±24’
King pin inclination 12°41’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.0±2.0
Camber -55’±45’

Torque wrench settings Corolla 1.8i CAT 1993 to 1995

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 +90°
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78 (64)
Front hubs Nm 216
Rear hubs Nm 123 N
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Corolla 1.8i CAT 1993 to 1995

Engine oil & filter litres 3.7
Gearbox - 4-speed [5-speed] litres 2.7
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 5.5
Fuel tank litres 50

Notes and Illustrations

1762 cm3, 16V 1762 cm3, 16V

 TOYOTA Tercel 4x4 (AL25)

1983 to 1988
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2501510

Automotive
Technical

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Engine and cooling system Tercel 4x4 (AL25) 1983 to 1988

Type 3A
Capacity (cm3) / number of cylinders 1452 / 4
Compression ratio / pressure bar 9.0 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.30 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Tercel 4x4 (AL25) 1983 to 1988

Idle speed - manual [auto] rpm 700 to 850
Fast idle speed - manual [auto] rpm 3000±200
CO @ idle speed [3000 rpm] - see page VI % 1.0 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 21100-14100
Main jet / needle 99, 156
Injection pressure bar _
Pump pressure bar _
Octane rating RON 97[E]1

Ignition system Tercel 4x4 (AL25) 1983 to 1988

Type Contact breaker - CIS
Ignition coil Toyo Denso.
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms 1.3 to 1.5
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm 0.45
Dwell angle º (% ) 49 to 55
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 7±2 BTDC @ 900
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 6 @ 1600
º Crankshaft @ rpm 12 @ 3000
º Crankshaft @ rpm 23 @ 6000
Vacuum range check mbar 155 to 272
Maximum vacuum advance º Crankshaft 13
Spark plugs NGK/Champion
Type BPR5EY / RN11YC4
Electrode gap mm 1.0

Electrical system Tercel 4x4 (AL25) 1983 to 1988

Battery V / CC / RC 12 / _
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 2500
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Tercel 4x4 (AL25) 1983 to 1988

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 155x13: 175/70x13
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 155: 1.9 / 1.92
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber +55’±30’
Castor +2°25’±30’
King pin inclination +11°40’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Tercel 4x4 (AL25) 1983 to 1988

Cylinder head - stage 1 Nm 54 to 64 in stages
Cylinder head - stage 2 Nm _
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 34 to 44
Main bearings Nm 53 to 65
Clutch cover Nm 19
Flywheel [driveplate] Nm 74 to 83
Front hubs Nm 186
Rear hubs Nm WSM
Wheel nuts / bolts Nm _
Spark plugs Nm 15 to 21

Capacities Tercel 4x4 (AL25) 1983 to 1988

Engine oil & filter litres 3.3
Gearbox - 4-speed [5-speed] litres 3.9
Automatic transmission - refill litres _
Final drive litres Rear: 1.0
Cooling system litres 5.3
Fuel tank litres 50

Notes and Illustrations

©08.84, [E 95 RON]. 08.84 ©: [RA]: retard ignition 2 to 3
1

175/70: 1.8 / 1.8

2

1: Idle speed 2: CO / Mixture

1452 cm3 1452 cm3 Aisan 21100

Aisan 21100-14100
 TOYOTA Paseo 1.5 (EL54)

1996 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP2551500

Automotive
Technical

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Engine and cooling system Paseo 1.5 (EL54) 1996 to 1997

Type 5E-FE DOHC 16V 66kW
Capacity (cm3) / number of cylinders 1497 / 4
Compression ratio / pressure bar _ / ≥10.0
Oil pressure bar ≥0.3 [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.31 to 0.41
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 74.5 to 78.5
Radiator cap pressure bar 0.75 to 1.05

Fuel system Paseo 1.5 (EL54) 1996 to 1997

Idle speed - manual [auto] rpm 650 to 750
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.3
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.2 to 2.6
Pump pressure bar 2.87 to 2.93
Octane rating RON 95[U]

Ignition system Paseo 1.5 (EL54) 1996 to 1997

Type Electronic
Ignition coil _
Primary resistance ohms 1.11 to 1.75
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8° to 12° BTDC @ 650 to 750
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs Nippon Denso/NGK
Type PK16R8 / BKR5EP8
Electrode gap mm 1.00

Electrical system Paseo 1.5 (EL54) 1996 to 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm / 60, 70 /
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Paseo 1.5 (EL54) 1996 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.8 / 1.8
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 1.0±2.0
Camber -0°25’±45’
Castor 1°30’±45’
King pin inclination 12°15’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.4±3.4
Camber -0°30’±45’

Torque wrench settings Paseo 1.5 (EL54) 1996 to 1997

Cylinder head - stage 1 Nm 45
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 58
Main bearings Nm 40
Clutch cover Nm 19
Flywheel [driveplate] Nm 90
Front hubs Nm 216
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Paseo 1.5 (EL54) 1996 to 1997

Engine oil & filter litres 2.8
Gearbox - 4-speed [5-speed] litres 1.9
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 4.9 AT: 5.3
Fuel tank litres 45

Notes and Illustrations

1497 cm3 16V

 TOYOTA Carina 1.6 (AT151)

1984 to 1988
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3001600

Automotive
Technical

DATA Click on one of the

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Engine and cooling system Carina 1.6 (AT151) 1984 to 1988

Type 4A-L
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 9.3 (86 ©: 9.5) / 8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.30 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Carina 1.6 (AT151) 1984 to 1988

Idle speed - manual [auto] rpm 700 to 850 [750 to 900)
Fast idle speed - manual [auto] rpm 3000±200
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 21100-
Main jet / needle 99, 177
Injection pressure bar _
Pump pressure bar _
Octane rating RON 97[RA]1

Ignition system Carina 1.6 (AT151) 1984 to 1988

Type Electronic
Ignition coil Toyo Denso.
Primary resistance ohms 1.2 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 5±2 BTDC @ ≤900
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0.4 to 3.4 @ 1300
º Crankshaft @ rpm 16.6 to 20.6 @ 3200
º Crankshaft @ rpm 22.6 to 26.6 @ 6000
Vacuum range check mbar 133 to 480
Maximum vacuum advance º Crankshaft 12 to 16
Spark plugs NGK/Champion
Type BPR5EY / RN11YC
Electrode gap mm 0.80

Electrical system Carina 1.6 (AT151) 1984 to 1988

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Carina 1.6 (AT151) 1984 to 1988

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 165x13: 175/70x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 165: 1.9 / 1.82
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -30’±30’
Castor +1°30’±30’
King pin inclination +12°35’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber _

Torque wrench settings Carina 1.6 (AT151) 1984 to 1988

Cylinder head - stage 1 Nm 54 to 64 in stages
Cylinder head - stage 2 Nm _
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 34 to 44
Main bearings Nm 53 to 65
Clutch cover Nm 19
Flywheel [driveplate] Nm 74 to 83
Front hubs Nm 186
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 15 to 21

Capacities Carina 1.6 (AT151) 1984 to 1988

Engine oil & filter litres 3.3
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.1
Final drive litres WT
Cooling system litres 5.0 [AT: 6.0]
Fuel tank litres 55

Notes and Illustrations

Retard ignition by 2 to 3°
1

175/70: 1.9 / 1.9

2

1: Idle speed 2: CO / Mixture

1587 cm3 1587 cm3, 4A-L Aisan 21100

 TOYOTA Carina 1.6 & CAT (AT171)

1988 to 1992
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3001601

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

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Engine and cooling system Carina 1.6 & CAT (AT171) 1988 to 1992
Type 4A-F (DOHC 16V)
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 9.5 / 13.2
Oil pressure bar 0.5 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Carina 1.6 & CAT (AT171) 1988 to 1992

Idle speed - manual [auto] rpm 800 (PAS: 900)
Fast idle speed - manual [auto] rpm 3000±200
CO @ idle speed [3000 rpm] - see page VI % 1.0 to 2.0. CAT: 0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref Downdraught 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 95[E 95 RON]1

Ignition system Carina 1.6 & CAT (AT171) 1988 to 1992

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 800. CAT: 5 BTDC
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 to 3 @ 16002
º Crankshaft @ rpm 11 to 14 @ 33002
º Crankshaft @ rpm 19 to 23 @ 66002
Vacuum range check mbar 133 to 5603
Maximum vacuum advance º Crankshaft 13 to 174
Spark plugs NGK/Champion
Type BCRE527Y / RN11YC
Electrode gap mm 0.80

Electrical system Carina 1.6 & CAT (AT171) 1988 to 1992

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Carina 1.6 & CAT (AT171) 1988 to 1992

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 165x13: 185/70x13
Estate / Van Size 165x13
Pressure - front / rear - Saloon bar 1.9 / 1.95
Pressure - front / rear - Estate / Van bar 1.9 / 1.95
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber 0±30’
Castor -5’±30’. Estate: 0±30’ 6
King pin inclination +13°15’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.07
Camber -30’±30’. Estate: -15’±30’ 7

Torque wrench settings Carina 1.6 & CAT (AT171) 1988 to 1992
Cylinder head - stage 1 Nm 60 in several stages
Cylinder head - stage 2 Nm _
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78 [64]
Front hubs Nm 1868
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Carina 1.6 & CAT (AT171) 1988 to 1992

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.7 [2.6]
Automatic transmission - refill litres 3.1
Final drive litres AT: 1.4
Cooling system litres 5.2 [AT: 5.5]
Fuel tank litres 60

Notes and Illustrations

1
CAT: 95 [U]
2
Distributor 19020-16110: 0 to 3 @ 1800, 16 to 19 @ 3700, 26 to 30 @ 6600
3
Distributor 19020-16110: 133 to 573
4
Distributor 19020-16110: 20 to 24
5
H rated tyres: 2.0 / 1.9. 185/70x13: 1.8 / 1.8
6
PAS: +20’±30’
7
Not leaf spring type
8
If noisy, retighten to 273

1: Idle speed 2: CO / Mixture

1587 cm3 1587 cm3, 4A-F Aisan 2V

 TOYOTA Carina 2.0i & CAT (ST171)

1988 to 1992
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3002040

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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Engine and cooling system Carina 2.0i & CAT (ST171) 1988 to 1992
Type 3S-FE
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.8 / ≥10.8
Oil pressure bar 0.3 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Carina 2.0i & CAT (ST171) 1988 to 1992

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm 3000
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5. CAT: 0 to 0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref D-Jetronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 98[E 95 RON]1

Ignition system Carina 2.0i & CAT (ST171) 1988 to 1992

Type Electronic
Ignition coil Denso
Primary resistance ohms 0.38 to 0.46
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ idle1
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 14 to 19 BTDC @ idle
º Crankshaft @ rpm CAT: 13 to 22 BTDC @ idle
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Electronic control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Electronic control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY11 / RC9YC
Electrode gap mm 1.10

Electrical system Carina 2.0i & CAT (ST171) 1988 to 1992

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Carina 2.0i & CAT (ST171) 1988 to 1992

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/70x13: 185/65x14
Estate / Van Size 185/70x13
Pressure - front / rear - Saloon bar 1.9 / 1.93
Pressure - front / rear - Estate / Van bar 1.9 / 1.9
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber 0±30’
Castor -5’±30’. PAS: +20’±30’ 4
King pin inclination +13°15’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -30’±30’. Estate: -15’±30’

Torque wrench settings Carina 2.0i & CAT (ST171) 1988 to 1992
Cylinder head - stage 1 Nm 205
Cylinder head - stage 2 Nm 405
Cylinder head - stage 3 Nm 645
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 N
Front hubs Nm 1866
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Carina 2.0i & CAT (ST171) 1988 to 1992

Engine oil & filter litres 4.1. Cooler: 4.2
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.6
Cooling system litres 6.5 [6.3]
Fuel tank litres 60

Notes and Illustrations

1
CAT: 95 [U]
2
Terminals TE1 & E1 shorted
3
185/70x13: 1.8 / 1.8
4
Estate: 0±30’
5
Engine no.6212539 ©: 29 oiled, 49 + 90°
6
If noisy, retighten to 273

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3, 3S-FE D-Jetronic

D-Jetronic
 TOYOTA Carina E 1.6i (AT190)

1992 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3021602

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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Engine and cooling system Carina E 1.6i (AT190) 1992 to 1997

Type 4A-FE Lean-burn (DOHC 16V)
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 9.5 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Carina E 1.6i (AT190) 1992 to 1997

Idle speed - manual [auto] rpm 750±50 [800±50] N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.3
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar 2.7 to 3.0
Pump pressure bar 3.9
Octane rating RON 95[U]

Ignition system Carina E 1.6i (AT190) 1992 to 1997

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.36 to 0.55
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V 12.0
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.50]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Anticlockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±501
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 14 to 24 BTDC @ 700±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EP13
Electrode gap mm 1.30 to 1.50

Electrical system Carina E 1.6i (AT190) 1992 to 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 70 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Carina E 1.6i (AT190) 1992 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 175/70x14: 185/65x14:195/60x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.3 / 2.32
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±2.0
Camber -20’±45’
Castor 0±45’. PAS: +30’±45’
King pin inclination +13°25’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber -30’±30’

Torque wrench settings Carina E 1.6i (AT190) 1992 to 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 29 + 90°
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78 [64]
Front hubs Nm 226
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Carina E 1.6i (AT190) 1992 to 1997

Engine oil & filter litres 3.3
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.1
Final drive litres WT
Cooling system litres 5.4 [AT: 5.3]
Fuel tank litres 60

Notes and Illustrations

TE1 & E1 shorted
1

185/65x14: 2.2 / 2.2. 195/60x15: 2.1 / 2.1

2

1587 cm3 1587 cm3, 4A-FE

 TOYOTA Carina E 1.8 (AT191)

1995 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3021800

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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Engine and cooling system Carina E 1.8 (AT191) 1995 to 1997

Type 7A-FE DOHC 16V
Capacity (cm3) / number of cylinders 1762 / 4
Compression ratio / pressure bar 9.5 / ≥10.0
Oil pressure bar 0.3 [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.05

Fuel system Carina E 1.8 (AT191) 1995 to 1997

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.3
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref TCCS MPI
Main jet / needle _
Injection pressure bar 2.1 to 2.6
Pump pressure bar 2.9
Octane rating RON 95[U]

Ignition system Carina E 1.8 (AT191) 1995 to 1997

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.36 to 0.65
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10° BTDC @ 700±501
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs Nippon Denso/NGK
Type PK2R13 / BKR6EP13
Electrode gap mm 1.3

Electrical system Carina E 1.8 (AT191) 1995 to 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm / 70 /
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Carina E 1.8 (AT191) 1995 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 175/70x14:185/65x14:196/60x15
Estate / Van Size 175/70x14
Pressure - front / rear - Saloon bar 2.3:2.2:2.1 / 2.3:2.2:2.1
Pressure - front / rear - Estate / Van bar 2.2 / 2.1
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0.0±2.0
Camber -0°20’±45’
Castor 0°30’±45’
King pin inclination 13°25’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 4.0±2.0
Camber -0°30’±30’

Torque wrench settings Carina E 1.8 (AT191) 1995 to 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 +90°
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78
Front hubs Nm 226
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Carina E 1.8 (AT191) 1995 to 1997

Engine oil & filter litres 3.7
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.1
Final drive litres WT
Cooling system litres 5.6
Fuel tank litres 60

Notes and Illustrations

TE1 & E1 shorted
1

1762 cm3, 16V 1762 cm3 16V

 TOYOTA Carina E 2.0i (ST191)

1992 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3022041

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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click anywhere on the
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Engine and cooling system Carina E 2.0i (ST191) 1992 to 1997

Type 3S-FE DOHC 16V 98kW
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.8 / ≥9.5
Oil pressure bar 0.3 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Carina E 2.0i (ST191) 1992 to 1997

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar 2.3 to 2.6
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system Carina E 2.0i (ST191) 1992 to 1997

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.36 to 0.55
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V 12.0
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±501
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 10 to 20 BTDC @ 700±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA-11
Electrode gap mm 1.10

Electrical system Carina E 2.0i (ST191) 1992 to 1997

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 70 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Carina E 2.0i (ST191) 1992 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/65x14: 195/60x15
Estate / Van Size 185/65x14
Pressure - front / rear - Saloon bar 2.2 / 2.22
Pressure - front / rear - Estate / Van bar 2.2 / 2.1
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±2.0
Camber -20’±45’
Castor 0±45’. PAS: +30’±45’
King pin inclination +13°25’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber -30’±30’

Torque wrench settings Carina E 2.0i (ST191) 1992 to 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 25 +90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 N
Front hubs Nm 226
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Carina E 2.0i (ST191) 1992 to 1997

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.1
Final drive litres WT
Cooling system litres 6.7 [AT: 6.6]
Fuel tank litres 60

Notes and Illustrations

TE1 & E1 shorted
1

195/60x15: 2.1 / 2.1

2

1998 cm3 1998 cm3, 3S-FE

 TOYOTA Carina E 2.0 GTi (ST191)

1992 to 1996
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP3022042

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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click anywhere on the
data screen.

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Engine and cooling system Carina E 2.0 GTi (ST191) 1992 to 1996
Type 3S-GE
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 10.0 / ≥9.8
Oil pressure bar 0.3 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Carina E 2.0 GTi (ST191) 1992 to 1996

Idle speed - manual [auto] rpm 800±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system Carina E 2.0 GTi (ST191) 1992 to 1996

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.36 to 0.55
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V 12.0
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 800±501
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 7 to 21 BTDC @ 800±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm TCCS - ESA
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar TCCS - ESA
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EP8
Electrode gap mm 0.80

Electrical system Carina E 2.0 GTi (ST191) 1992 to 1996

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 70 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Carina E 2.0 GTi (ST191) 1992 to 1996

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/65x14: 195/60x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.2 / 2.22
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±2.0
Camber -5’±45’
Castor +2°35’±45’
King pin inclination +5°15’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber -1°±45’

Torque wrench settings Carina E 2.0 GTi (ST191) 1992 to 1996

Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 67
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 108
Front hubs Nm 226
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Carina E 2.0 GTi (ST191) 1992 to 1996

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 6.6
Fuel tank litres 60

Notes and Illustrations

TE1 & E1 shorted
1

195/60x15: 2.1 / 2.1

2

1998 cm3 1998 cm3, 3S-GE

 TOYOTA Camry 2.0i (SV21)

1987 to 1991
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4002040

Automotive
Technical

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Engine and cooling system Camry 2.0i (SV21) 1987 to 1991

Type 3S-FE
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.8 / ≥9.8
Oil pressure bar 0.3 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Camry 2.0i (SV21) 1987 to 1991

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 98[E 95 RON]

Ignition system Camry 2.0i (SV21) 1987 to 1991

Type Electronic
Ignition coil Denso
Primary resistance ohms 0.38 to 0.46
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ idle
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Electronic control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Electronic control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY11 / RN9YC4
Electrode gap mm 1.00

Electrical system Camry 2.0i (SV21) 1987 to 1991

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Camry 2.0i (SV21) 1987 to 1991

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/70x13: 185/70x14
Estate / Van Size 175/70x14: 185/70x14
Pressure - front / rear - Saloon bar 1.9 / 1.9
Pressure - front / rear - Estate / Van bar 2.1 / 2.1
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber +35’±45’
Castor +1°40’. Estate +55’±30’
King pin inclination +12°40’. Estate 12°45’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±1.0
Camber -35’±45’. 89 ©: -20’±45’ 1

Torque wrench settings Camry 2.0i (SV21) 1987 to 1991

Cylinder head - stage 1 Nm 202
Cylinder head - stage 2 Nm 402
Cylinder head - stage 3 Nm 642
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 59
Clutch cover Nm 18
Flywheel [driveplate] Nm 83 N
Front hubs Nm 1863
Rear hubs Nm 103
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Camry 2.0i (SV21) 1987 to 1991

Engine oil & filter litres 4.1
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.6
Cooling system litres 6.4
Fuel tank litres 60

Notes and Illustrations

1
Estate: -10’±45’
2
Engine 6212539 ©: 29 oiled, 49 + 90°
3
If noisy, retighten to 273

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3, 3S-FE Electronic

Electronic
 TOYOTA Camry 4x4 (SV25)

1988 to 1989
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4002041

Automotive
Technical

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Engine and cooling system Camry 4x4 (SV25) 1988 to 1989

Type 3S-FE
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.3 / _
Oil pressure bar 0.3 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Camry 4x4 (SV25) 1988 to 1989

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[E 95 RON]

Ignition system Camry 4x4 (SV25) 1988 to 1989

Type Electronic
Ignition coil Denso
Primary resistance ohms 0.38 to 0.46
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ idle
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Electronic control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Electronic control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY11 / RN9YC4
Electrode gap mm 1.1

Electrical system Camry 4x4 (SV25) 1988 to 1989

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Camry 4x4 (SV25) 1988 to 1989

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/70x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber +35’±45’
Castor +1°40’±30’
King pin inclination +12°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±1.0
Camber -15’±45’

Torque wrench settings Camry 4x4 (SV25) 1988 to 1989

Cylinder head - stage 1 Nm 201
Cylinder head - stage 2 Nm 401
Cylinder head - stage 3 Nm 641
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 N
Front hubs Nm 1862
Rear hubs Nm 186
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Camry 4x4 (SV25) 1988 to 1989

Engine oil & filter litres 4.1
Gearbox - 4-speed [5-speed] litres 5.2
Automatic transmission - refill litres _
Final drive litres Rear: 1.1
Cooling system litres 6.4
Fuel tank litres 60

Notes and Illustrations

Engine no. 6212539 ©: 29 oiled, then 49 + 90°
1

If noisy, retighten to 273

2

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3 Fuel injection, 3S-FE

Fuel injection, 3S-FE

 TOYOTA Camry 2.2i CAT (SXV10)

1991 to 1996
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4002250

Automotive
Technical

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Engine and cooling system Camry 2.2i CAT (SXV10) 1991 to 1996
Type 5S-FE DOHC 16V 100kW
Capacity (cm3) / number of cylinders 2164 / 4
Compression ratio / pressure bar 9.8 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 82 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Camry 2.2i CAT (SXV10) 1991 to 1996

Idle speed - manual [auto] rpm 750±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (D-Jetronic) TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system Camry 2.2i CAT (SXV10) 1991 to 1996

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.3 to 0.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 750±501
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 13 to 22 BTDC @ 750±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm TCCS - ESA
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar TCCS - ESA
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA-11
Electrode gap mm 1.10

Electrical system Camry 2.2i CAT (SXV10) 1991 to 1996

Battery V / CC / RC 12 / 80Ah
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 70 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Camry 2.2i CAT (SXV10) 1991 to 1996

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/70x14: 205/65x15
Estate / Van Size 195/70x14: 205/65x15
Pressure - front / rear - Saloon bar 2.2 / 2.0
Pressure - front / rear - Estate / Van bar 2.5 / 2.82
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±2.0
Camber -30’±45’. Estate: -34’±45’
Castor +1°15’±45’. Estate +47’±45’
King pin inclination +12°55’±45’. Estate 12°59’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber -20’±45’. Estate: -8’±45’

Torque wrench settings Camry 2.2i CAT (SXV10) 1991 to 1996

Cylinder head - stage 1 Nm 47
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 [83]
Front hubs Nm 294
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Camry 2.2i CAT (SXV10) 1991 to 1996

Engine oil & filter litres 4.2
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 5.6
Final drive litres AT: 1.6
Cooling system litres 6.3
Fuel tank litres 70

Notes and Illustrations

TE1 & E1 shorted
1

205/65x15: 2.7 / 3.0

2

1: Idle speed 2: CO / Mixture

2164 cm3 2164 cm3 Fuel injection, 5S-FE

 TOYOTA Camry 2.2

1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4002260

Automotive
Technical

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Engine and cooling system Camry 2.2 1997

Type 5S-FE DOHC 16V 96kW
Capacity (cm3) / number of cylinders 2164 / 4
Compression ratio / pressure bar 9.8 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 82 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Camry 2.2 1997

Idle speed - manual [auto] rpm 750±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Camry 2.2 1997

Type DIS
Ignition coil _
Primary resistance ohms _
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm _
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA-11
Electrode gap mm 1.00 to 1.10

Electrical system Camry 2.2 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Camry 2.2 1997

Brakes -
Front (min. friction material thickness) mm _
Rear (min. friction material thickness) mm _
Tyres
Saloon Size 205/65x15
Estate / Van Size _
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _
Castor _
King pin inclination _
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Camry 2.2 1997

Cylinder head - stage 1 Nm 47
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 [83]
Front hubs Nm _
Rear hubs Nm _
Wheel nuts / bolts Nm _
Spark plugs Nm 18

Capacities Camry 2.2 1997

Engine oil & filter litres 4.2
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 5.6
Final drive litres WT
Cooling system litres 6.3
Fuel tank litres 70

Notes and Illustrations

2164 cm3, 16V

 TOYOTA Camry V6i CAT (VZV21)

1989 to 1991
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4002560

Automotive
Technical

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Engine and cooling system Camry V6i CAT (VZV21) 1989 to 1991
Type 2VZ-FE (DOHC 24 valve)
Capacity (cm3) / number of cylinders 2507 / 6
Compression ratio / pressure bar 9.0 / ≥9.8
Oil pressure bar 0.3 [3.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.13 to 0.23
Valve clearance - exhaust mm 0.27 to 0.37
Firing order 1-2-3-4-5-6
No 1 cylinder position FR
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Camry V6i CAT (VZV21) 1989 to 1991

Idle speed - manual [auto] rpm 700 (N/A)
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % _
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system Camry V6i CAT (VZV21) 1989 to 1991

Type Electronic
Ignition coil Denso
Primary resistance ohms 0.41 to 0.50
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ idle1
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 13 to 27 BTDC @ idle
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Electronic control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Electronic control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EP11 / RC9YC
Electrode gap mm 1.10 to 1.30

Electrical system Camry V6i CAT (VZV21) 1989 to 1991

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.0 / _ / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Camry V6i CAT (VZV21) 1989 to 1991

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/60x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 1.8
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber +35’±45’
Castor +1°40’±30’
King pin inclination +12°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±1.0
Camber -20’±45’

Torque wrench settings Camry V6i CAT (VZV21) 1989 to 1991

Cylinder head - stage 1 Nm 34
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 61 + 90°
Clutch cover Nm _
Flywheel [driveplate] Nm 83 N
Front hubs Nm 186
Rear hubs Nm 103
Wheel nuts / bolts Nm 103
Spark plugs Nm 17

Capacities Camry V6i CAT (VZV21) 1989 to 1991

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 4.2
Automatic transmission - refill litres 2.5
Final drive litres AT: 1.0
Cooling system litres 8.5
Fuel tank litres 60

Notes and Illustrations

TE1 (or T) & E1 shorted
1

2507 cm3 2507 cm3

 TOYOTA Camry 3.0i V6 (VCV10)

1991 to 1996
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4003070

Automotive
Technical

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Engine and cooling system Camry 3.0i V6 (VCV10) 1991 to 1996

Type 3VZ-FE DOHC 24V 138kW
Capacity (cm3) / number of cylinders 2959 / 6
Compression ratio / pressure bar 9.6 / ≥9.8
Oil pressure bar [3.0 to 5.4]
Oil temperature ºC 80
Valve clearance - inlet mm 0.13 to 0.23
Valve clearance - exhaust mm 0.27 to 0.37
Firing order 1-2-3-4-5-6
No 1 cylinder position FR
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.93 to 1.23

Fuel system Camry 3.0i V6 (VCV10) 1991 to 1996

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (L-Jetronic) TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.6 to 3.0
Octane rating RON 95[U]

Ignition system Camry 3.0i V6 (VCV10) 1991 to 1996

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.2 to 0.3
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±501
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 10 to 20 BTDC @ 700±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm TCCS - ESA
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar TCCS - ESA
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BCPREP-11
Electrode gap mm 1.10

Electrical system Camry 3.0i V6 (VCV10) 1991 to 1996

Battery V / CC / RC 12 / 80Ah
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 80 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Camry 3.0i V6 (VCV10) 1991 to 1996

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/70x14: 205/65x15
Estate / Van Size 195/70x14: 205/65x15
Pressure - front / rear - Saloon bar 2.2 / 2.0
Pressure - front / rear - Estate / Van bar 2.5 / 2.82
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±2.0
Camber -30’±45’. Estate: -34’±45’
Castor +1°15’±45’. Estate +47’±45’
King pin inclination +12°55’±45’. Estate 12°59’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +4.0±2.0
Camber -20’±45’. Estate: -8’±45’

Torque wrench settings Camry 3.0i V6 (VCV10) 1991 to 1996

Cylinder head - stage 1 Nm 34
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 61 + 90°
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 N
Front hubs Nm 294
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Camry 3.0i V6 (VCV10) 1991 to 1996

Engine oil & filter litres 4.4
Gearbox - 4-speed [5-speed] litres 4.2
Automatic transmission - refill litres 6.5
Final drive litres AT: 0.8
Cooling system litres 8.5 [AT: 8.4]
Fuel tank litres 70

Notes and Illustrations

TE1 & E1 shorted
1

205/65x15: 2.7 / 3.0

2

2959 cm3 2959 cm3

 TOYOTA Camry 3.0 V6

1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP4003080

Automotive
Technical

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Engine and cooling system Camry 3.0 V6 1997

Type 1MZ-FE DOHC V6 24V 140kW
Capacity (cm3) / number of cylinders 2995 / 6
Compression ratio / pressure bar 10.5 / _
Oil pressure bar _
Oil temperature ºC _
Valve clearance - inlet mm _
Valve clearance - exhaust mm _
Firing order _
No 1 cylinder position _
Thermostat opening temperature ºC _
Radiator cap pressure bar _

Fuel system Camry 3.0 V6 1997

Idle speed - manual [auto] rpm _
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Camry 3.0 V6 1997

Type DIS
Ignition coil _
Primary resistance ohms _
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm _
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs _
Type _
Electrode gap mm _

Electrical system Camry 3.0 V6 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Camry 3.0 V6 1997

Brakes -
Front (min. friction material thickness) mm _
Rear (min. friction material thickness) mm _
Tyres
Saloon Size 205/65x15
Estate / Van Size _
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _
Castor _
King pin inclination _
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Camry 3.0 V6 1997

Cylinder head - stage 1 Nm _
Cylinder head - stage 2 Nm _
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm _
Main bearings Nm _
Clutch cover Nm _
Flywheel [driveplate] Nm _
Front hubs Nm _
Rear hubs Nm _
Wheel nuts / bolts Nm _
Spark plugs Nm _

Capacities Camry 3.0 V6 1997

Engine oil & filter litres _
Gearbox - 4-speed [5-speed] litres _
Automatic transmission - refill litres _
Final drive litres _
Cooling system litres _
Fuel tank litres 70

Notes and Illustrations

 TOYOTA MR2 (AW 11)

1984 to 1990
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP5001600

Automotive
Technical

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Engine and cooling system MR2 (AW 11) 1984 to 1990

Type 4A-GEL (DOHC 16V)
Capacity (cm3) / number of cylinders 1587 / 4
Compression ratio / pressure bar 10.0 / ≥8.8
Oil pressure bar 0.6 [2.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system MR2 (AW 11) 1984 to 1990

Idle speed - manual [auto] rpm 800±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.3 to 2.8
Octane rating RON 98[E 95 RON]

Ignition system MR2 (AW 11) 1984 to 1990

Type Computerized
Ignition coil _
Primary resistance ohms 0.5 to 0.7
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10±1 BTDC @ 800
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY / RC7YC4
Electrode gap mm 1.0

Electrical system MR2 (AW 11) 1984 to 1990

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear MR2 (AW 11) 1984 to 1990

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 185/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.8 / 1.8
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber +15’±30’
Castor +5°20’±30’
King pin inclination +12°±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -45’±30’

Torque wrench settings MR2 (AW 11) 1984 to 1990

Cylinder head - stage 1 Nm 14
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm 55 to 64
Cylinder head - stage 4 Nm _
Big-end bearings Nm 45 to 521
Main bearings Nm 55 to 64
Clutch cover Nm 19
Flywheel [driveplate] Nm 69 to 78
Front hubs Nm 186
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 15 to 20

Capacities MR2 (AW 11) 1984 to 1990

Engine oil & filter litres 3.7
Gearbox - 4-speed [5-speed] litres 2.3
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 5.6
Fuel tank litres 41

Notes and Illustrations

08.87 ©: hex head: 49. 12 sided: 39 + 90°
1

1: Idle speed 2: CO / Mixture

1587 cm3 1587 cm3 Fuel injection, 4A-GEL

Fuel injection, 4A-GEL

 TOYOTA MR2 CAT (SW20)

1990 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP5002020

Automotive
Technical

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Engine and cooling system MR2 CAT (SW20) 1990 to 1994

Type 3S-FE DOHC 16V
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.8 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system MR2 CAT (SW20) 1990 to 1994

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system MR2 CAT (SW20) 1990 to 1994

Type Computerized
Ignition coil Denso
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ idle1
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 13 to 22 BTDC @ idle
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BKR5EY-A11 / RC7YCC
Electrode gap mm 1.10

Electrical system MR2 CAT (SW20) 1990 to 1994

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / 70, 80 / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear MR2 CAT (SW20) 1990 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/60x14: 205/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.8 / 2.2
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±2.0
Camber -50’±45’
Castor +2°45’±30’
King pin inclination +13°30’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -1°25’±30’

Torque wrench settings MR2 CAT (SW20) 1990 to 1994

Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 47
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 53
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 [83]
Front hubs Nm 123
Rear hubs Nm 206
Wheel nuts / bolts Nm 103
Spark plugs Nm 39

Capacities MR2 CAT (SW20) 1990 to 1994

Engine oil & filter litres 4.2
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.4
Final drive litres WT
Cooling system litres 13.6
Fuel tank litres 55

Notes and Illustrations

Terminals TE1 & E1 shorted
1

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3, 3S-FE EFi, 3S-FE

 TOYOTA MR2 GT & CAT (SW20)

1990 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP5002021

Automotive
Technical

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Engine and cooling system MR2 GT & CAT (SW20) 1990 to 1997
Type 3S-GE DOHC 16V 129kW
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 10.0 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system MR2 GT & CAT (SW20) 1990 to 1997

Idle speed - manual [auto] rpm 800±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic TCCS
Main jet / needle _
Injection pressure bar 2.6 to 3.0
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[E 95 RON]1

Ignition system MR2 GT & CAT (SW20) 1990 to 1997

Type Computerized
Ignition coil _
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10±2 BTDC @ 800±502
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 7 to 21 BTDC @ 800±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BKR6EYA / RC9YCC3
Electrode gap mm 0.804

Electrical system MR2 GT & CAT (SW20) 1990 to 1997

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear MR2 GT & CAT (SW20) 1990 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/60x14: 205/60x145
Estate / Van Size _
Pressure - front / rear - Saloon bar 15”: 2.1 / 2.46
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±2.0
Camber -50’±30’. 92 ©: -1°±45’
Castor +2°45’±30’. 92 ©: +2°50’±45’
King pin inclination +13°30’±30’. 92 ©: +13°50’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 92 ©: +6.0±1.0
Camber 92 ©: -1°35’±45’

Torque wrench settings MR2 GT & CAT (SW20) 1990 to 1997

Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 59
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 67
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 108
Front hubs Nm 123
Rear hubs Nm 206. 92 ©: 226
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities MR2 GT & CAT (SW20) 1990 to 1997

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 13.6
Fuel tank litres 55

Notes and Illustrations

1
CAT: 95 [U]
2
TE1 & E1 shorted
3
CAT: NGK: BKR6EP8
4
CAT: BKR6EP8: 0.80 to 1.00
5
1992 ©: 195/55x15: 225/50x15
6
UK: 2.0 / 2.3

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3, 3S-GE EFi, 3S-GE, not CAT

 TOYOTA Celica 1.8i

1995 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6001800

Automotive
Technical

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Engine and cooling system Celica 1.8i 1995 to 1997

Type 7A-FE DOHC 16V 85kW
Capacity (cm3) / number of cylinders 1762 / 4
Compression ratio / pressure bar 9.5 / 13.2
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.80 to 1.10

Fuel system Celica 1.8i 1995 to 1997

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI (D Jetronic)
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Celica 1.8i 1995 to 1997

Type Computerized
Ignition coil _
Primary resistance ohms 0.45 to 0.65
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.50]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±50
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EP13
Electrode gap mm 1.30

Electrical system Celica 1.8i 1995 to 1997

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / 70 / _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Celica 1.8i 1995 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/65x14
Estate / Van Size _
Pressure - front / rear - Saloon bar Refer to vehicle
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0.0±1.0
Camber -10’±45’
Castor 1°±45’
King pin inclination 14°10’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 5.0±1.0
Camber -45’±45’

Torque wrench settings Celica 1.8i 1995 to 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 29 + 90°
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 78
Front hubs Nm 186
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Celica 1.8i 1995 to 1997

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 6.5
Fuel tank litres 60

Notes and Illustrations

1762 cm3, 16V 1762 cm3, 16V

 TOYOTA Celica 2.0 (ST162)

1985 to 1990
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6002030

Automotive
Technical

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Engine and cooling system Celica 2.0 (ST162) 1985 to 1990

Type 3S-GEL (DOHC 16V)
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.8 / 12.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Celica 2.0 (ST162) 1985 to 1990

Idle speed - manual [auto] rpm 800
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.0±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.3 to 2.7
Octane rating RON 97[E 95 RON]

Ignition system Celica 2.0 (ST162) 1985 to 1990

Type Computerized
Ignition coil _
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10±2 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY11 / RC7YC4
Electrode gap mm 1.0

Electrical system Celica 2.0 (ST162) 1985 to 1990

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Celica 2.0 (ST162) 1985 to 1990

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 195/70x14: 195/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -10’±30’
Castor +1°10’±30’
King pin inclination +13°30’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -45’±45’

Torque wrench settings Celica 2.0 (ST162) 1985 to 1990

Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 35
Cylinder head - stage 3 Nm 53
Cylinder head - stage 4 Nm _
Big-end bearings Nm 59
Main bearings Nm 59
Clutch cover Nm 18
Flywheel [driveplate] Nm 83 N1 [83]
Front hubs Nm 186
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Celica 2.0 (ST162) 1985 to 1990

Engine oil & filter litres 4.3 with cooler2
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 2.53
Final drive litres AT: 1.6
Cooling system litres 7.0
Fuel tank litres 60

Notes and Illustrations

1
88 with re-used bolts
2
3.9 without cooler
3
1.6 with level plug

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3, 3S-GEL EFi, 3S-GEL

EFi, 3S-GEL
 TOYOTA Celica GT-Four CAT (ST165)

1988 to 1990
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6002031

Automotive
Technical

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Engine and cooling system Celica GT-Four CAT (ST165) 1988 to 1990
Type 3S-GTE (DOHC 16V Turbo)
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 8.5 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Celica GT-Four CAT (ST165) 1988 to 1990

Idle speed - manual [auto] rpm 750±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref TCCS plus Turbo
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.3 to 2.7
Octane rating RON 95[U]

Ignition system Celica GT-Four CAT (ST165) 1988 to 1990

Type Electronic
Ignition coil _
Primary resistance ohms 0.40 to 0.50
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ idle1
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR5EP8 / RC7YC4
Electrode gap mm 0.80 to 1.00

Electrical system Celica GT-Four CAT (ST165) 1988 to 1990

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.0 / _ / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Celica GT-Four CAT (ST165) 1988 to 1990

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 205/60x14
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -10’±30’
Castor +1°10’±45’
King pin inclination +13°30’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -45’±45’

Torque wrench settings Celica GT-Four CAT (ST165) 1988 to 1990

Cylinder head - stage 1 Nm 54
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 67
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 N
Front hubs Nm 186
Rear hubs Nm 186
Wheel nuts / bolts Nm 103
Spark plugs Nm _

Capacities Celica GT-Four CAT (ST165) 1988 to 1990

Engine oil & filter litres 3.6
Gearbox - 4-speed [5-speed] litres 5.2
Automatic transmission - refill litres _
Final drive litres Rear: 1.1
Cooling system litres 7.0
Fuel tank litres 60

Notes and Illustrations

TE1 (or T) & E1 shorted
1

1998 cm3 1998 cm3, 3S-GTE

 TOYOTA Celica 2.0 & CAT (ST182)

1990 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6002032

Automotive
Technical

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Engine and cooling system Celica 2.0 & CAT (ST182) 1990 to 1994
Type 3S-GE DOHC 16V 115kW
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 10.0 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Celica 2.0 & CAT (ST182) 1990 to 1994

Idle speed - manual [auto] rpm 800±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.0±0.5. CAT: 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI Electronic TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[E 95 RON]1

Ignition system Celica 2.0 & CAT (ST182) 1990 to 1994

Type Computerized
Ignition coil _
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10±2 BTDC @ 800±502
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm CAT: 7 to 21 BTDC @ 800±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BKR6EYA / RC7YCC3
Electrode gap mm 0.80

Electrical system Celica 2.0 & CAT (ST182) 1990 to 1994

Battery V / CC / RC 12 / 32Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / 70 / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Celica 2.0 & CAT (ST182) 1990 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 205/60x14: 205/55x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -10’±45’
Castor +1°±45’
King pin inclination +14°10’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -45’±30’

Torque wrench settings Celica 2.0 & CAT (ST182) 1990 to 1994
Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 67
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 108 [83]
Front hubs Nm 186
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Celica 2.0 & CAT (ST182) 1990 to 1994

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.3
Final drive litres AT: 1.1
Cooling system litres 6.0 [6.5]
Fuel tank litres 60

Notes and Illustrations

1
CAT: 95 [U]
2
TE1 & E1 shorted. CAT: 10 BTDC @ 800±50
3
CAT: NGK: BKR6EP8

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3, 3S-GE EFi, 3S-GE, not CAT

 TOYOTA Celica GT-Four CAT (ST185)

1990 to 1993
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6002033

Automotive
Technical

DATA Click on one of the

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Engine and cooling system Celica GT-Four CAT (ST185) 1990 to 1993
Type 3S-GTE DOHC 16V Turbo
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Celica GT-Four CAT (ST185) 1990 to 1993

Idle speed - manual [auto] rpm 800±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref TCCS plus Turbo
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.3 to 2.7
Octane rating RON 95[U]

Ignition system Celica GT-Four CAT (ST185) 1990 to 1993

Type Computerized
Ignition coil _
Primary resistance ohms 0.40 to 0.50
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 800±501
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 12 to 21 BTDC @ 800±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BKR6EP8 / RC7YCC
Electrode gap mm 0.80

Electrical system Celica GT-Four CAT (ST185) 1990 to 1993

Battery V / CC / RC 12 / 48Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / _ / 2000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Celica GT-Four CAT (ST185) 1990 to 1993

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 215/50x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.3 / 2.3
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -10’±45’
Castor +1°±45’
King pin inclination +14°10’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -45’±30’

Torque wrench settings Celica GT-Four CAT (ST185) 1990 to 1993

Cylinder head - stage 1 Nm 20
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 67
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 108
Front hubs Nm 186
Rear hubs Nm 186
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Celica GT-Four CAT (ST185) 1990 to 1993

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 5.2
Automatic transmission - refill litres _
Final drive litres Rear: 1.1
Cooling system litres 7.0
Fuel tank litres 68

Notes and Illustrations

TE1 & E1 shorted
1

1998 cm3 1998 cm3, 3S-GTE

 TOYOTA Celica 2.0i

1994 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6002034

Automotive
Technical

DATA Click on one of the

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Engine and cooling system Celica 2.0i 1994 to 1997

Type 3SGE DOHC 16V 130kW
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 10.0 / 12.3
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.80 to 1.10

Fuel system Celica 2.0i 1994 to 1997

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.6 to 3.0
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Celica 2.0i 1994 to 1997

Type Computerized
Ignition coil _
Primary resistance ohms 0.45 to 0.65
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±50
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EP8
Electrode gap mm 0.80 to 1.00

Electrical system Celica 2.0i 1994 to 1997

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / 70 / _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Celica 2.0i 1994 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 205/55x15
Estate / Van Size _
Pressure - front / rear - Saloon bar Refer to vehicle
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0.0±1.0
Camber -10’±45’
Castor 1°±45’
King pin inclination 14°10’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0.5±1.0
Camber -45’±45’

Torque wrench settings Celica 2.0i 1994 to 1997

Cylinder head - stage 1 Nm 49
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 67
Main bearings Nm 60
Clutch cover Nm 19
Flywheel [driveplate] Nm 108
Front hubs Nm 186
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Celica 2.0i 1994 to 1997

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 6.5
Fuel tank litres 60

Notes and Illustrations

1998 cm3
 TOYOTA Celica 2.2i CAT (ST184/5)

1991 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6002240

Automotive
Technical

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Engine and cooling system Celica 2.2i CAT (ST184/5) 1991 to 1994
Type 5S-FE DOHC 16V 100kW
Capacity (cm3) / number of cylinders 2164 / 4
Compression ratio / pressure bar 9.8 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Celica 2.2i CAT (ST184/5) 1991 to 1994

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI Electronic TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system Celica 2.2i CAT (ST184/5) 1991 to 1994

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±501
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 13 to 22 BTDC @ 750±50
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm TCCS - ESA
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar TCCS - ESA
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR5EYA-11
Electrode gap mm 1.10

Electrical system Celica 2.2i CAT (ST184/5) 1991 to 1994

Battery V / CC / RC 12 / 32Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / 70 / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5
Starter motor current / voltage - locked A/V _

Running gear Celica 2.2i CAT (ST184/5) 1991 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 205/60x14: 205/55x15
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -10’±45’
Castor +1°±45’
King pin inclination +14°10’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +5.0±1.0
Camber -45’±30’

Torque wrench settings Celica 2.2i CAT (ST184/5) 1991 to 1994

Cylinder head - stage 1 Nm 47
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88
Front hubs Nm 186
Rear hubs Nm 123
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Celica 2.2i CAT (ST184/5) 1991 to 1994

Engine oil & filter litres 4.2
Gearbox - 4-speed [5-speed] litres 2.6
Automatic transmission - refill litres 3.3
Final drive litres AT: 1.1
Cooling system litres 6.5 [6.6]
Fuel tank litres 60

Notes and Illustrations

TE1 & E1 shorted
1

2164 cm3 2164 cm3, 5S-FE

 TOYOTA Supra 3.0i & CAT (MA70)

1986 to 1993
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6103060

Automotive
Technical

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Engine and cooling system Supra 3.0i & CAT (MA70) 1986 to 1993
Type 7M-GE (DOHC)
Capacity (cm3) / number of cylinders 2954 / 6
Compression ratio / pressure bar 9.2 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-5-3-6-2-4
No 1 cylinder position F
Thermostat opening temperature ºC 86 to 90
Radiator cap pressure bar 0.75 to 1.00

Fuel system Supra 3.0i & CAT (MA70) 1986 to 1993

Idle speed - manual [auto] rpm 800±50. CAT: 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.0±0.5. CAT: 0 to 0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200. CAT: ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.3 to 3.0
Octane rating RON 97[E 95 RON]1

Ignition system Supra 3.0i & CAT (MA70) 1986 to 1993

Type Computerized
Ignition coil _
Primary resistance ohms 0.20 to 0.30
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10±1 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY / RC12YC4
Electrode gap mm 1.00. CAT: 0.80

Electrical system Supra 3.0i & CAT (MA70) 1986 to 1993

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Supra 3.0i & CAT (MA70) 1986 to 1993

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 225/50x16
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.3 / 2.5
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -5’±30’. 89 ©: -10’±30’
Castor +7°30’±30’. 89 ©: +7°40’±30’
King pin inclination +10°50’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±1.02
Camber -15’±30’. 89 ©: -45’±30’

Torque wrench settings Supra 3.0i & CAT (MA70) 1986 to 1993
Cylinder head - stage 1 Nm 27
Cylinder head - stage 2 Nm 54
Cylinder head - stage 3 Nm 78
Cylinder head - stage 4 Nm _
Big-end bearings Nm 64
Main bearings Nm 102
Clutch cover Nm 19
Flywheel [driveplate] Nm 74
Front hubs Nm 199
Rear hubs Nm 213
Wheel nuts / bolts Nm 88 to 118
Spark plugs Nm 17

Capacities Supra 3.0i & CAT (MA70) 1986 to 1993

Engine oil & filter litres 4.4
Gearbox - 4-speed [5-speed] litres 2.4. R154: 3.0
Automatic transmission - refill litres 1.6
Final drive litres 1.3
Cooling system litres 8.1 [AT: 8.0]
Fuel tank litres 70

Notes and Illustrations

CAT: 95 [U]
1

1989 ©: +7.0±1.0
2

1: Idle speed 2: CO / Mixture

2954 cm3 2954 cm3, 7M-GE Fuel injection, 7M-GE

Fuel injection, 7M-GE

 TOYOTA Supra Turbo CAT

1989 to 1993
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP6103062

Automotive
Technical

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Engine and cooling system Supra Turbo CAT 1989 to 1993

Type 7M-GTE (DOHC)
Capacity (cm3) / number of cylinders 2954 / 6
Compression ratio / pressure bar 8.4 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.20 to 0.30
Firing order 1-5-3-6-2-4
No 1 cylinder position F
Thermostat opening temperature ºC 86 to 90
Radiator cap pressure bar 0.75 to 1.00

Fuel system Supra Turbo CAT 1989 to 1993

Idle speed - manual [auto] rpm 800±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref Electronic + turbo
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.3 to 2.7
Octane rating RON 95[U]

Ignition system Supra Turbo CAT 1989 to 1993

Type Distributorless
Ignition coil _
Primary resistance ohms 0.3 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10±1 BTDC @ idle1
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BCPR6EY / RC12YC4
Electrode gap mm 0.80

Electrical system Supra Turbo CAT 1989 to 1993

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Supra Turbo CAT 1989 to 1993

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 225/50x16
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.2 / 2.2
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber -5’±30’
Castor +7°30’±30’
King pin inclination +10°50’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±1.0
Camber -15’±30’

Torque wrench settings Supra Turbo CAT 1989 to 1993

Cylinder head - stage 1 Nm 27
Cylinder head - stage 2 Nm 54
Cylinder head - stage 3 Nm 78
Cylinder head - stage 4 Nm _
Big-end bearings Nm 64
Main bearings Nm 102
Clutch cover Nm 19
Flywheel [driveplate] Nm 74
Front hubs Nm 199
Rear hubs Nm 213
Wheel nuts / bolts Nm 88 to 118
Spark plugs Nm 18

Capacities Supra Turbo CAT 1989 to 1993

Engine oil & filter litres 4.2
Gearbox - 4-speed [5-speed] litres 2.4. R154: 3.0
Automatic transmission - refill litres 1.6
Final drive litres 1.3
Cooling system litres 8.2 [AT: 8.1]
Fuel tank litres 70

Notes and Illustrations

T (or TE1) & E1 shorted
1

1: Idle speed 2: CO / Mixture

2954 cm3 Fuel injection, 7M-GTE Fuel injection, 7M-GTE

 TOYOTA Model-F Space Cruiser (YR21)

1985 to 1990
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP7002010

Automotive
Technical

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Engine and cooling system Model-F Space Cruiser (YR21) 1985 to 1990
Type 3Y
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Model-F Space Cruiser (YR21) 1985 to 1990

Idle speed - manual [auto] rpm 650±50 [750±50]
Fast idle speed - manual [auto] rpm 2600±100
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 97[RA]

Ignition system Model-F Space Cruiser (YR21) 1985 to 1990

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8 BTDC @ 850
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 5 @ 2100
º Crankshaft @ rpm 19 @ 3900
Vacuum range check mbar 105 to 440
Maximum vacuum advance º Crankshaft 17 to 21
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Model-F Space Cruiser (YR21) 1985 to 1990

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Model-F Space Cruiser (YR21) 1985 to 1990

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 175x14: 195/70x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.3 / 2.3
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber +30’±30’
Castor +2°5’±30’
King pin inclination +10°±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Model-F Space Cruiser (YR21) 1985 to 1990

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 [54]
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Model-F Space Cruiser (YR21) 1985 to 1990

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres 2.2
Automatic transmission - refill litres 2.5
Final drive litres 1.3. With LSD: 1.5
Cooling system litres 7.5 [AT: 7.4]
Fuel tank litres 60

Notes and Illustrations

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3 Aisan 2V

 TOYOTA Picnic 2.0

1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP7012000

Automotive
Technical

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Engine and cooling system Picnic 2.0 1997

Type 3S-FE DOHC 16V 96EC 94kW
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.5 / ≥9.5
Oil pressure bar 0.3 (2.5 to 5.0)
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.7 to 1.03

Fuel system Picnic 2.0 1997

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.7 to 3.1
Octane rating RON 95[U]

Ignition system Picnic 2.0 1997

Type DIS
Ignition coil _
Primary resistance ohms 0.36 to 0.65
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10° BTDC @ 700±50
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs Nippon Denso/NGK
Type K20R-U11 / BKR6EYA11
Electrode gap mm 1.10

Electrical system Picnic 2.0 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Picnic 2.0 1997

Brakes -
Front (min. friction material thickness) mm _
Rear (min. friction material thickness) mm _
Tyres
Saloon Size _
Estate / Van Size 195/65x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar Refer to vehicle
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _
Castor _
King pin inclination _
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Picnic 2.0 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 +90°
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 (83)
Front hubs Nm _
Rear hubs Nm _
Wheel nuts / bolts Nm _
Spark plugs Nm 18

Capacities Picnic 2.0 1997

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres _
Automatic transmission - refill litres _
Final drive litres WT
Cooling system litres 5.8 A/T: 5.7
Fuel tank litres 60

Notes and Illustrations

1998 cm3 16V

 TOYOTA Previa / Tarago (TCR1*,2*)

1990 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP7202400

Automotive
Technical

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Engine and cooling system Previa / Tarago (TCR1*,2*) 1990 to 1997

Type 2TZ-FE DOHC 16V 99kW
Capacity (cm3) / number of cylinders 2438 / 4
Compression ratio / pressure bar 9.3 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Previa / Tarago (TCR1*,2*) 1990 to 1997

Idle speed - manual [auto] rpm 700±50 [750±50] N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref ECCS Electronic
Main jet / needle _
Injection pressure bar 2.6 to 3.0
Pump pressure bar 2.7 to 3.0
Octane rating RON 95[U]

Ignition system Previa / Tarago (TCR1*,2*) 1990 to 1997

Type Computerized
Ignition coil _
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ idle1
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm 12 BTDC @ idle
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR5EP-11
Electrode gap mm 1.10

Electrical system Previa / Tarago (TCR1*,2*) 1990 to 1997

Battery V / CC / RC 12 / 50Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Previa / Tarago (TCR1*,2*) 1990 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 205/70x14: 215/65x15
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.5 / 2.5
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +2.0±1.02
Camber +5’±30’. 4x4: +15’±30’
Castor +5°30’±30’. 4x4: +5°20’±30’
King pin inclination +10°35’±30’. 4x4: +10°20’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.6±1.03
Camber +30’±45’. 4x4: +45’±45’

Torque wrench settings Previa / Tarago (TCR1*,2*) 1990 to 1997

Cylinder head - stage 1 Nm 39
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 29 + 90°
Main bearings Nm 39 + 90°
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 [74]
Front hubs Nm 199. 4x4: 186
Rear hubs Nm IRS: 275
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Previa / Tarago (TCR1*,2*) 1990 to 1997

Engine oil & filter litres 5.8
Gearbox - 4-speed [5-speed] litres 2.2. 4x4: 2.6
Automatic transmission - refill litres 2.3
Final drive litres WT4
Cooling system litres 11.6
Fuel tank litres 60, 75

Notes and Illustrations

1
TE1 & E1 shorted
2
4x4: +3.0±1.0
3
4x4: +1.2±1.0
4
4x4: Front: 1.1. Rear: 1.5. Rear IRS: 1.1. Transfer: 1.3

2438 cm3 2438 cm3

 TOYOTA RAV 4 2.0i

1994 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP7502000

Automotive
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Engine and cooling system RAV 4 2.0i 1994 to 1997

Type 3S-FE DOHC 16V 96kW
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.5 / ≥9.5
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.19 to 0.29
Valve clearance - exhaust mm 0.28 to 0.38
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.7 to 1.0

Fuel system RAV 4 2.0i 1994 to 1997

Idle speed - manual [auto] rpm 700±501
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref TCCS MPI
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system RAV 4 2.0i 1994 to 1997

Type Electronic
Ignition coil _
Primary resistance ohms 0.36 to 0.65
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 700±50
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BKR6EYA-11
Electrode gap mm 1.10

Electrical system RAV 4 2.0i 1994 to 1997

Battery V / CC / RC 12 /
Alternator voltage / full load current / engine rpm 14.3 to 14.7 / 70A
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear RAV 4 2.0i 1994 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 215/70x16
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.8 / 1.8
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0.0±1.0
Camber -15’±45’
Castor 1°20’±45’
King pin inclination 10°45’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.0±2.0
Camber -1°5’±45’ 5dr: -0°55’±45’

Torque wrench settings RAV 4 2.0i 1994 to 1997

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 +90°
Main bearings Nm 59
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 [83]
Front hubs Nm 216
Rear hubs Nm 206
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities RAV 4 2.0i 1994 to 1997

Engine oil & filter litres 3.9
Gearbox - 4-speed [5-speed] litres 5.0
Automatic transmission - refill litres 3.3
Final drive litres Rear: 0.9
Cooling system litres 13.6
Fuel tank litres 58

Notes and Illustrations

TE1 & E1 shorted
1

1998 cm3
 TOYOTA Land Cruiser Colorado

1996 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP8003400

Automotive
Technical

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Engine and cooling system Land Cruiser Colorado 1996 to 1997

Type 5VZ-FE V6 24V DOHC
Capacity (cm3) / number of cylinders 3378 / 6
Compression ratio / pressure bar _ / ≥10.2
Oil pressure bar 0.3 [2.5 to 5.3]
Oil temperature ºC 80
Valve clearance - inlet mm 0.13 to 0.23
Valve clearance - exhaust mm 0.27 to 0.37
Firing order 1-2-3-4-5-6
No 1 cylinder position _
Thermostat opening temperature ºC 80
Radiator cap pressure bar 0.75 to 1.0

Fuel system Land Cruiser Colorado 1996 to 1997

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5 WSM
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Land Cruiser Colorado 1996 to 1997

Type Electronic
Ignition coil _
Primary resistance ohms 0.67 to 1.23
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8° to 12° BTDC @ 700±502
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs Nippon Denso/NGK
Type K16TR11 / BKR5EK-11
Electrode gap mm 1.10

Electrical system Land Cruiser Colorado 1996 to 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm 14.8 / 80
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Land Cruiser Colorado 1996 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 265/70x16
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.0 / 2.0
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.0±2.0
Camber -0°05’±45’
Castor 2°45’±45’
King pin inclination _
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Land Cruiser Colorado 1996 to 1997

Cylinder head - stage 1 Nm 34
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 +90°
Main bearings Nm 61 +90°
Clutch cover Nm 19
Flywheel [driveplate] Nm 85 (83) N
Front hubs Nm 235
Rear hubs Nm WSM
Wheel nuts / bolts Nm 110
Spark plugs Nm 18

Capacities Land Cruiser Colorado 1996 to 1997

Engine oil & filter litres 5.2
Gearbox - 4-speed [5-speed] litres 2.2
Automatic transmission - refill litres 2.0
Final drive litres Front: 1.1 Rear: 1.11
Cooling system litres 8.0
Fuel tank litres _

Notes and Illustrations

Transfer box: 1.2
1

2
TE1 & E1 shorted

3378 cm3 24V 3378 cm3 24V

 TOYOTA Land Cruiser 4.5

1995 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP8004500

Automotive
Technical

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Engine and cooling system Land Cruiser 4.5 1995 to 1997

Type 1FZ-FE 24V 151kW
Capacity (cm3) / number of cylinders 4477 / 6
Compression ratio / pressure bar 9.0 / _
Oil pressure bar 0.3 [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-5-3-6-2-4
No 1 cylinder position TCE
Thermostat opening temperature ºC 74 to 78
Radiator cap pressure bar 0.75 to 1.00

Fuel system Land Cruiser 4.5 1995 to 1997

Idle speed - manual [auto] rpm 650±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5 WSM
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Land Cruiser 4.5 1995 to 1997

Type Computerized
Ignition coil _
Primary resistance ohms _
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 3 BTDC @ 650±50 WSM
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs Nippon Denso/NGK
Type K16RU / BKR5EYA
Electrode gap mm 0.80

Electrical system Land Cruiser 4.5 1995 to 1997

Battery V / CC / RC 2x12 / 80Ah
Alternator voltage / full load current / engine rpm 14.0 to 15.0 / 55 / _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Land Cruiser 4.5 1995 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 275/70x16
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.2 / 2.2
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +2.0±2.0
Camber +1°±45’
Castor 3°±1°
King pin inclination 13°±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Land Cruiser 4.5 1995 to 1997

Cylinder head - stage 1 Nm 39
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 48 + 90°
Main bearings Nm 74 + 90°
Clutch cover Nm _
Flywheel [driveplate] Nm 100
Front hubs Nm WSM
Rear hubs Nm WSM
Wheel nuts / bolts Nm 147. Alloy: 103
Spark plugs Nm 39

Capacities Land Cruiser 4.5 1995 to 1997

Engine oil & filter litres 7.4
Gearbox - 4-speed [5-speed] litres _
Automatic transmission - refill litres 2.7. Transfer: 1.8
Final drive litres Front: 2.7 Rear: 2.8
Cooling system litres 13.2
Fuel tank litres 95

Notes and Illustrations

 TOYOTA Lite-Ace (KM36)

1986 to 1991
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9001500

Automotive
Technical

DATA Click on one of the

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data for this car. To

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Engine and cooling system Lite-Ace (KM36) 1986 to 1991

Type 5K
Capacity (cm3) / number of cylinders 1486 / 4
Compression ratio / pressure bar 9.3 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.13
Valve clearance - exhaust mm 0.23
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Lite-Ace (KM36) 1986 to 1991

Idle speed - manual [auto] rpm 750
Fast idle speed - manual [auto] rpm 3200
CO @ idle speed [3000 rpm] - see page VI % 1.0 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[R]

Ignition system Lite-Ace (KM36) 1986 to 1991

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Nippon Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1500
º Crankshaft @ rpm 12 to 15 @ 3100
º Crankshaft @ rpm 20 to 23 @ 5000
Vacuum range check mbar 107 to 480
Maximum vacuum advance º Crankshaft 11 to 13
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Lite-Ace (KM36) 1986 to 1991

Battery V / CC / RC 12 / 36Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 50 to 55 / 11.0 (no load)
Starter motor current / voltage - locked A/V _

Running gear Lite-Ace (KM36) 1986 to 1991

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 165x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.7 / 2.7
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber -25’±30’
Castor +1°40’±30’
King pin inclination +10°5’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Lite-Ace (KM36) 1986 to 1991

Cylinder head - stage 1 Nm 14
Cylinder head - stage 2 Nm 27
Cylinder head - stage 3 Nm 54 to 64
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39 to 50
Main bearings Nm 54 to 64
Clutch cover Nm 19
Flywheel [driveplate] Nm 54 to 64
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 15 to 20

Capacities Lite-Ace (KM36) 1986 to 1991

Engine oil & filter litres 3.4
Gearbox - 4-speed [5-speed] litres 1.9 [2.2]
Automatic transmission - refill litres _
Final drive litres 1.3
Cooling system litres 6.5
Fuel tank litres 48

Notes and Illustrations

1: Idle speed 2: CO / Mixture

1486 cm3 1486 cm3 Aisan 2V

 TOYOTA Lite-Ace / Town-Ace 1.5

1992 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9001501

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
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Engine and cooling system Lite-Ace / Town-Ace 1.5 1992 to 1994

Type 5K
Capacity (cm3) / number of cylinders 1486 / 4
Compression ratio / pressure bar 9.3 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.13
Valve clearance - exhaust mm 0.23
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Lite-Ace / Town-Ace 1.5 1992 to 1994

Idle speed - manual [auto] rpm 750
Fast idle speed - manual [auto] rpm 3200
CO @ idle speed [3000 rpm] - see page VI % 1.0 to 2.0
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[R]

Ignition system Lite-Ace / Town-Ace 1.5 1992 to 1994

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Nippon Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1500
º Crankshaft @ rpm 12 to 15 @ 3100
º Crankshaft @ rpm 20 to 23 @ 5000
Vacuum range check mbar 107 to 480
Maximum vacuum advance º Crankshaft 11 to 13
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Lite-Ace / Town-Ace 1.5 1992 to 1994

Battery V / CC / RC 12 / 36Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 50 to 55 / 11.0 (no load)
Starter motor current / voltage - locked A/V _

Running gear Lite-Ace / Town-Ace 1.5 1992 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 175x14: 195/70x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.3 / 2.3
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +0.4±1.0
Camber -10’±45’
Castor +2°18’±45’ 1
King pin inclination +10°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Lite-Ace / Town-Ace 1.5 1992 to 1994

Cylinder head - stage 1 Nm 14
Cylinder head - stage 2 Nm 27
Cylinder head - stage 3 Nm 54 to 64
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39 to 50
Main bearings Nm 54 to 64
Clutch cover Nm 19
Flywheel [driveplate] Nm 54 to 64
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 15 to 20

Capacities Lite-Ace / Town-Ace 1.5 1992 to 1994

Engine oil & filter litres 3.4
Gearbox - 4-speed [5-speed] litres 2.2
Automatic transmission - refill litres _
Final drive litres 1.5
Cooling system litres 6.5
Fuel tank litres 48

Notes and Illustrations

Leaf spring: +1°47’±45’
1

1: Idle speed 2: CO / Mixture

1486 cm3 1486 cm3 Aisan 2V

 TOYOTA Lite-Ace / Town-Ace 2.0

1992 to 1993
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9002020

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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Engine and cooling system Lite-Ace / Town-Ace 2.0 1992 to 1993

Type 3Y-C
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Lite-Ace / Town-Ace 2.0 1992 to 1993

Idle speed - manual [auto] rpm 650±50
Fast idle speed - manual [auto] rpm 2600±100
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 97[RA]

Ignition system Lite-Ace / Town-Ace 2.0 1992 to 1993

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8 BTDC @ 850
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 5 @ 2100
º Crankshaft @ rpm 19 @ 3900
Vacuum range check mbar 105 to 440
Maximum vacuum advance º Crankshaft 17 to 21
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Lite-Ace / Town-Ace 2.0 1992 to 1993

Battery V / CC / RC 12 / 36Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 50 to 55 / 11.0 (no load)
Starter motor current / voltage - locked A/V _

Running gear Lite-Ace / Town-Ace 2.0 1992 to 1993

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 175x14: 195/70x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.3 / 2.3
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +0.4±1.0
Camber -10’±45’
Castor +2°18’±45’ 1
King pin inclination +10°40’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Lite-Ace / Town-Ace 2.0 1992 to 1993

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Lite-Ace / Town-Ace 2.0 1992 to 1993

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres 2.2
Automatic transmission - refill litres 2.4
Final drive litres 1.5
Cooling system litres 7.5
Fuel tank litres 48

Notes and Illustrations

Leaf spring: +1°47’±45’
1

1: Idle speed 2: CO / Mixture

1998 cm3 1998 cm3 Aisan 2V

 TOYOTA Hi-Lux 1.8 2WD (YN56)

1984 to 1989
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9191810

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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click anywhere on the
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Engine and cooling system Hi-Lux 1.8 2WD (YN56) 1984 to 1989
Type 2Y
Capacity (cm3) / number of cylinders 1812 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Hi-Lux 1.8 2WD (YN56) 1984 to 1989

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm 2600
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 95 RON]

Ignition system Hi-Lux 1.8 2WD (YN56) 1984 to 1989

Type Contact breaker - CIS
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm 0.45
Dwell angle º (% ) 52±6
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 5.6 @ 2200
º Crankshaft @ rpm 19 @ 3900
Vacuum range check mbar 107 to 329
Maximum vacuum advance º Crankshaft 19
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Lux 1.8 2WD (YN56) 1984 to 1989

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Lux 1.8 2WD (YN56) 1984 to 1989

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 185x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 1.8 / 1.8
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±1.0
Camber +40’±30’
Castor +30’±30’
King pin inclination +10°
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Lux 1.8 2WD (YN56) 1984 to 1989

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm 103
Rear hubs Nm _
Wheel nuts / bolts Nm _
Spark plugs Nm 18

Capacities Hi-Lux 1.8 2WD (YN56) 1984 to 1989

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres 2.2
Automatic transmission - refill litres _
Final drive litres 1.8
Cooling system litres 7.0
Fuel tank litres 52. Long: 56

Notes and Illustrations

1: Idle speed 2: CO / Mixture

1812 cm3 1812 cm3 Aisan 2V

 TOYOTA Hi-Lux 2WD (YN85)

1989 to 1991
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9191811

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
data screen.

MENU HELP

Engine and cooling system Hi-Lux 2WD (YN85) 1989 to 1991

Type 2Y
Capacity (cm3) / number of cylinders 1812 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Hi-Lux 2WD (YN85) 1989 to 1991

Idle speed - manual [auto] rpm 700±50. PAS: 800±50
Fast idle speed - manual [auto] rpm 2600
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V. 21100-72270
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 95 RON]

Ignition system Hi-Lux 2WD (YN85) 1989 to 1991

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 5.6 @ 2200
º Crankshaft @ rpm 19 @ 3900
Vacuum range check mbar 107 to 329
Maximum vacuum advance º Crankshaft 19
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Lux 2WD (YN85) 1989 to 1991

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Lux 2WD (YN85) 1989 to 1991

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 185x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 1.8 / 1.8
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +14.4±1.01
Camber +41’±30’ 2
Castor +35’±30’ 3
King pin inclination +9°48’±45’ 4
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Lux 2WD (YN85) 1989 to 1991

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 [74]
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Hi-Lux 2WD (YN85) 1989 to 1991

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres G40: 2.25
Automatic transmission - refill litres 2.4
Final drive litres 1.8
Cooling system litres 7.0
Fuel tank litres 65

Notes and Illustrations

1
Models TRKRS, TRMRS only. PRMRS, PRKRS: +13.3±1.0 TRMDSW, TRKRSQ: +12.8±1.0
2
Models TRKRS, TRMRS only. PRMRS, PRKRS, TRMDSW, TRKRSQ: -40’±30’
3
Models TRKRS, TRMRS only. PRMRS, PRKRS, TRKRSQ: +41’±30’. TRMDSW: +45’±30’
4
Models PRMRS, PRKRS, TRMDSW, TRKRSQ: +9°49’±45’
5
L40: 1.9. G52, 54, 58: 2.4

1: Idle speed 2: CO / Mixture

1812 cm3 1812 cm3 Aisan 2V

 TOYOTA Hi-Lux 2WD (YN85)

1992 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9191812

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
data screen.

MENU HELP

Engine and cooling system Hi-Lux 2WD (YN85) 1992 to 1994

Type 2Y
Capacity (cm3) / number of cylinders 1812 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Hi-Lux 2WD (YN85) 1992 to 1994

Idle speed - manual [auto] rpm 700±50. PAS: 800±50
Fast idle speed - manual [auto] rpm 2600
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V. 21100-72270
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 95 RON]

Ignition system Hi-Lux 2WD (YN85) 1992 to 1994

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 5.6 @ 2200
º Crankshaft @ rpm 19 @ 3900
Vacuum range check mbar 107 to 329
Maximum vacuum advance º Crankshaft 19
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Lux 2WD (YN85) 1992 to 1994

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Lux 2WD (YN85) 1992 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 185x14: 195x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar WSM
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +10.0±2.01
Camber +24’±30’ 2
Castor +22’±30’ 3
King pin inclination +10°6’±45’ 4
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Lux 2WD (YN85) 1992 to 1994

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 [74]
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Hi-Lux 2WD (YN85) 1992 to 1994

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres G40: 2.25
Automatic transmission - refill litres 2.4
Final drive litres 1.8
Cooling system litres 7.0
Fuel tank litres 65

Notes and Illustrations

1
C cab: +2.0±2.0. LN B cab: +11.0±2.0. LN W cab: +3.0±2.0
2
YN C cab: +29’. LN B cab: +21’. LN W cab: +30’. LN C cab: +27’
3
YN C cab: +55’. LN B cab: +22’. LN W cab: +29’. LN C cab: +56’
4
YN C cab: +10°1’. LN B cab: +10°9’. LN W cab: +9°59’. LN C cab: +10°3’
5
L40: 1.9. G52, 54, 58: 2.4

1: Idle speed 2: CO / Mixture

1812 cm3 1812 cm3 Aisan 2V

 TOYOTA Hi-Lux 2.2 4x4 (YN67)

1986 to 1989
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9192240

Automotive
Technical

DATA Click on one of the

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data for this car. To

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Engine and cooling system Hi-Lux 2.2 4x4 (YN67) 1986 to 1989
Type 4Y
Capacity (cm3) / number of cylinders 2237 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Hi-Lux 2.2 4x4 (YN67) 1986 to 1989

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm 2600±100
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 95 RON]

Ignition system Hi-Lux 2.2 4x4 (YN67) 1986 to 1989

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 4 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 10 @ 2400
º Crankshaft @ rpm 22 @ 4800
Vacuum range check mbar 160 to 413
Maximum vacuum advance º Crankshaft 19
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Lux 2.2 4x4 (YN67) 1986 to 1989

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Lux 2.2 4x4 (YN67) 1986 to 1989

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 205x16
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 1.7 / 2.4
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber +1°±45’
Castor +1°30’±45’
King pin inclination +9°30’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Lux 2.2 4x4 (YN67) 1986 to 1989

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 89 to 117
Spark plugs Nm 18

Capacities Hi-Lux 2.2 4x4 (YN67) 1986 to 1989

Engine oil & filter litres 4.0
Gearbox - 4-speed [5-speed] litres 3.91
Automatic transmission - refill litres _
Final drive litres Front: 2.32
Cooling system litres 7.4
Fuel tank litres 65

Notes and Illustrations

Transfer box: 1.6
1

Rear: 2.2
2

1: Idle speed 2: CO / Mixture

2237 cm3 2237 cm3 Aisan 2V

 TOYOTA Hi-Lux 2.2 4x4 (YN106)

1989 to 1995
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9192241

Automotive
Technical

DATA Click on one of the

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data for this car. To

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Engine and cooling system Hi-Lux 2.2 4x4 (YN106) 1989 to 1995
Type 4Y
Capacity (cm3) / number of cylinders 2237 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Hi-Lux 2.2 4x4 (YN106) 1989 to 1995

Idle speed - manual [auto] rpm 700±50. PAS: 800±50
Fast idle speed - manual [auto] rpm 2600±100
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V. 21100-73340
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 95 RON]

Ignition system Hi-Lux 2.2 4x4 (YN106) 1989 to 1995

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 4 BTDC @ idle
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar _
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Lux 2.2 4x4 (YN106) 1989 to 1995

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Lux 2.2 4x4 (YN106) 1989 to 1995

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 215x15: 265/75x15: 205x16
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar WSM
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±2.0
Camber +45’±45’ 1
Castor +2°30’±45’ 2
King pin inclination +11°50’±45’ 3
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Lux 2.2 4x4 (YN106) 1989 to 1995

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Hi-Lux 2.2 4x4 (YN106) 1989 to 1995

Engine oil & filter litres 4.0
Gearbox - 4-speed [5-speed] litres G52, 58: 3.94
Automatic transmission - refill litres _
Final drive litres Front: 1.95
Cooling system litres 7.4
Fuel tank litres 65

Notes and Illustrations

1
Leaf spring: +1°±45’
2
Leaf spring: +1°30’±45’
3
Leaf spring: +9°30’±45’
4
W56: 3.0. Transfer box: 1.6. Planetary type: 1.1
5
Rear: 2.2. Leaf spring: 2.3

1: Idle speed 2: CO / Mixture

2237 cm3 2237 cm3 Aisan 2V

 TOYOTA 4Runner V6 4x4 CAT (VZN130)

1991 to 1995
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9203080

Automotive
Technical

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Engine and cooling system 4Runner V6 4x4 CAT (VZN130) 1991 to 1995
Type 3VZ-E SOHC 12V 105kW
Capacity (cm3) / number of cylinders 2959 / 6
Compression ratio / pressure bar 9.0 / ≥9.8
Oil pressure bar [3.0 to 5.4]
Oil temperature ºC 80
Valve clearance - inlet mm 0.13 to 0.23
Valve clearance - exhaust mm 0.27 to 0.37
Firing order 1-2-3-4-5-6
No 1 cylinder position FR
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system 4Runner V6 4x4 CAT (VZN130) 1991 to 1995

Idle speed - manual [auto] rpm 700±50 N/A
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % 0 to 0.5 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤300
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Toyota
Type / ref MPI (L-Jetronic) TCCS
Main jet / needle _
Injection pressure bar _
Pump pressure bar 2.6 to 3.0
Octane rating RON 95[U]

Ignition system 4Runner V6 4x4 CAT (VZN130) 1991 to 1995

Type TCCS - IIA
Ignition coil _
Primary resistance ohms 0.2 to 0.3
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm _
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm TCCS - ESA
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar TCCS - ESA
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BCPREP-11
Electrode gap mm 1.10

Electrical system 4Runner V6 4x4 CAT (VZN130) 1991 to 1995

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear 4Runner V6 4x4 CAT (VZN130) 1991 to 1995

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 265/75x15
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 1.9 / 1.9
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +2.2±2.01
Camber +42’±45’
Castor +1°42’±45’ 2
King pin inclination +11°53’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings 4Runner V6 4x4 CAT (VZN130) 1991 to 1995

Cylinder head - stage 1 Nm 34
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 61 + 90°
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 N
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities 4Runner V6 4x4 CAT (VZN130) 1991 to 1995

Engine oil & filter litres 4.0
Gearbox - 4-speed [5-speed] litres _
Automatic transmission - refill litres _
Final drive litres Front: 1.93
Cooling system litres 7.4
Fuel tank litres 65

Notes and Illustrations

1
LHD: 2.3±2.0
2
LHD: +1°49’±45’
3
Rear: 2.2. Leaf spring: 2.3

2959 cm3
 TOYOTA Hi-Ace 2.0 (YH61)

1984 to 1989
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9402030

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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Engine and cooling system Hi-Ace 2.0 (YH61) 1984 to 1989

Type 3Y
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 8.8 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0: Hyd.
Valve clearance - exhaust mm 0: Hyd.
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.70 to 1.00

Fuel system Hi-Ace 2.0 (YH61) 1984 to 1989

Idle speed - manual [auto] rpm 650±50
Fast idle speed - manual [auto] rpm 2600±100
CO @ idle speed [3000 rpm] - see page VI % 1.5±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 95 RON]

Ignition system Hi-Ace 2.0 (YH61) 1984 to 1989

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 8 BTDC @ 850
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 @ 1400
º Crankshaft @ rpm 5 @ 2100
º Crankshaft @ rpm 19 @ 3900
Vacuum range check mbar 105 to 440
Maximum vacuum advance º Crankshaft 17 to 21
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Ace 2.0 (YH61) 1984 to 1989

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.8 to 14.8 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Ace 2.0 (YH61) 1984 to 1989

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 185x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar Refer to owner’s handbook
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±2.0
Camber +30’±30’
Castor +2°±30’
King pin inclination +10°±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Ace 2.0 (YH61) 1984 to 1989

Cylinder head - stage 1 Nm 12mm bolt: 19
Cylinder head - stage 2 Nm 14mm bolt: 88
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 49
Main bearings Nm 78
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Hi-Ace 2.0 (YH61) 1984 to 1989

Engine oil & filter litres 3.5
Gearbox - 4-speed [5-speed] litres 2.0 [1.8]
Automatic transmission - refill litres _
Final drive litres 2.2
Cooling system litres 9.1
Fuel tank litres 60

Notes and Illustrations

1: Idle speed 2: CO / Mixture

1998 cm3, 3Y 1998 cm3, 3Y Aisan 2V

 TOYOTA Hi-Ace 2.0 (RZH112)

1989 to 1994
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9402031

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

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click anywhere on the
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Engine and cooling system Hi-Ace 2.0 (RZH112) 1989 to 1994

Type 1RZ
Capacity (cm3) / number of cylinders 1998 / 4
Compression ratio / pressure bar 9.0 / ≥8.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC _
Valve clearance - inlet mm 0.20 to 0.30
Valve clearance - exhaust mm 0.25 to 0.35
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.74 to 1.03

Fuel system Hi-Ace 2.0 (RZH112) 1989 to 1994

Idle speed - manual [auto] rpm 750 [800]
Fast idle speed - manual [auto] rpm 2600±100
CO @ idle speed [3000 rpm] - see page VI % 1.0±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref 2V 21100-75020 [-75050]
Main jet / needle _
Injection pressure bar _
Pump pressure bar _
Octane rating RON 95[E 95 RON]

Ignition system Hi-Ace 2.0 (RZH112) 1989 to 1994

Type Electronic
Ignition coil IIA
Primary resistance ohms 1.2 to 1.6
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor Toyo Denso
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ 950
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm 15 BTDC @ idle
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0 to 3.5 @ 13001
º Crankshaft @ rpm 10 to 13 @ 29001
º Crankshaft @ rpm 22 to 26 @ 64001
Vacuum range check mbar 107 to 5602
Maximum vacuum advance º Crankshaft 21 to 233
Spark plugs NGK/Champion
Type BPR5EY / RN9YC
Electrode gap mm 0.80

Electrical system Hi-Ace 2.0 (RZH112) 1989 to 1994

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 90 / 11.5 (no load)
Starter motor current / voltage - locked A/V _

Running gear Hi-Ace 2.0 (RZH112) 1989 to 1994

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size _
Estate / Van Size 185x14
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 3.0 / 3.84
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.0
Camber -10’±30’
Castor +1°40’±30’
King pin inclination +10°40’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Ace 2.0 (RZH112) 1989 to 1994

Cylinder head - stage 1 Nm 44
Cylinder head - stage 2 Nm + 90°
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 25 + 90°
Main bearings Nm 44 + 90°
Clutch cover Nm 19
Flywheel [driveplate] Nm 88 [64]
Front hubs Nm WSM
Rear hubs Nm _
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Hi-Ace 2.0 (RZH112) 1989 to 1994

Engine oil & filter litres 4.1
Gearbox - 4-speed [5-speed] litres 2.2
Automatic transmission - refill litres 2.4
Final drive litres 2.2
Cooling system litres 9.0
Fuel tank litres 70

Notes and Illustrations

1
Distributor no. 19020-75020 only. 19020-75040: 0 to 3.8 @ 1300, 10.8 to 13.8 @ 2600, 24 to 28 @ 6000
2
19020-75020 only. 19020-75040: 133 to 587
3
19020-75020 only. 19020-75040: 18 to 22
4
8 ply tyres: 3.0 / 4.5

1: Idle speed 2: CO / Mixture

1998 cm3, 1RZ 1998 cm3, 1RZ Aisan 2V, 1RZ

 TOYOTA Hi-Ace 2.4i

1994 to 1996
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP9402400

Automotive
Technical

DATA Click on one of the

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data for this car. To

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click anywhere on the
data screen.

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Engine and cooling system Hi-Ace 2.4i 1994 to 1996

Type 2RZ-E SOHC 8V 86kW
Capacity (cm3) / number of cylinders 2438 / 4
Compression ratio / pressure bar 8.8 / 12.5
Oil pressure bar [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.25
Valve clearance - exhaust mm 0.30
Firing order 1-3-4-2
No 1 cylinder position TCE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.0

Fuel system Hi-Ace 2.4i 1994 to 1996

Idle speed - manual [auto] rpm 800±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Hi-Ace 2.4i 1994 to 1996

Type Electronic
Ignition coil _
Primary resistance ohms 0.4 to 0.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm _
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm WSM
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar _
Maximum vacuum advance º Crankshaft _
Spark plugs NGK/Nippon Denso
Type BPR5EP11 / P16R
Electrode gap mm 1.1

Electrical system Hi-Ace 2.4i 1994 to 1996

Battery V / CC / RC 12 / 60Ah
Alternator voltage / full load current / engine rpm 13.9 to 15.1 / 60A
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Hi-Ace 2.4i 1994 to 1996

Brakes -
Front (min. friction material thickness) mm _
Rear (min. friction material thickness) mm _
Tyres
Saloon Size _
Estate / Van Size 195/70x15
Pressure - front / rear - Saloon bar _
Pressure - front / rear - Estate / Van bar 2.8 / 4.5
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.0±2.0
Camber 25’±45’
Castor 1°5’±45’
King pin inclination 10°55’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Hi-Ace 2.4i 1994 to 1996

Cylinder head - stage 1 Nm 44
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 29 +90°
Main bearings Nm 44 +90°
Clutch cover Nm 19
Flywheel [driveplate] Nm 88
Front hubs Nm WSM
Rear hubs Nm WSM
Wheel nuts / bolts Nm _
Spark plugs Nm 18

Capacities Hi-Ace 2.4i 1994 to 1996

Engine oil & filter litres 4.1
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres _
Final drive litres 1.8
Cooling system litres 9.0
Fuel tank litres 70

Notes and Illustrations

2438 cm3
 TOYOTA Starlet (EP70)

1985 to 1989
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP1001010

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
data screen.

MENU HELP

Engine and cooling system Starlet (EP70) 1985 to 1989

Type 1E-L
Capacity (cm3) / number of cylinders 999 / 4
Compression ratio / pressure bar 9.0 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.20 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Starlet (EP70) 1985 to 1989

Idle speed - manual [auto] rpm 800±50 [850±50]
Fast idle speed - manual [auto] rpm 4800±200
CO @ idle speed [3000 rpm] - see page VI % 2.0±0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref K type 2V. 21100-10050
Main jet / needle 96, 153
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 91 RON]

Ignition system Starlet (EP70) 1985 to 1989

Type Contact breaker - CIS1
Ignition coil _
Primary resistance ohms 1.3 to 1.6 [1.2 to 1.5 elect]
Ballast resistor ohms C/b: 1.3 to 1.5
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm 0.45 [≥0.20]
Dwell angle º (% ) C/b: 52±6
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 5 BTDC @ 950
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0.5 to 4.5 @ 1600
º Crankshaft @ rpm 18 to 22 @ 4000
º Crankshaft @ rpm 23 to 27 @ 6000
Vacuum range check mbar 133 to 5732
Maximum vacuum advance º Crankshaft 28 to 322
Spark plugs NGK/Champion
Type BPR6EY / RN9YC4
Electrode gap mm 1.00. NGK: 0.80

Electrical system Starlet (EP70) 1985 to 1989

Battery V / CC / RC 12 / 40Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 50 / 11 (no load)
Starter motor current / voltage - locked A/V _

Running gear Starlet (EP70) 1985 to 1989

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 145x13: 155x13: 165/70x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 145: 2.0 / 2.03
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 0±1.0
Camber 0±30’
Castor +50’±30’
King pin inclination +11°30’±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +3.0±4.0
Camber _

Torque wrench settings Starlet (EP70) 1985 to 1989

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm 1864
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Starlet (EP70) 1985 to 1989

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres 2.2
Final drive litres AT: 1.4
Cooling system litres 4.6 [AT: 4.5]
Fuel tank litres 40

Notes and Illustrations

1
Electronic may be fitted
2
Except distributor 19100-10030: 133 to 427 @ 18 to 22
3
Other tyres: 1.8 / 1.8
4
If noisy, retighten to 273

1: Idle speed 2: CO / Mixture

999 cm3 999 cm3 Aisan K type

 TOYOTA Starlet (EP80)

1990 to 1993
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP1001011

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
data screen.

MENU HELP

Engine and cooling system Starlet (EP80) 1990 to 1993

Type 1E-L SOHC 12V
Capacity (cm3) / number of cylinders 999 / 4
Compression ratio / pressure bar 9.0 / ≥9.8
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.20 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Starlet (EP80) 1990 to 1993

Idle speed - manual [auto] rpm 800±50 [850±50]
Fast idle speed - manual [auto] rpm 4800±200
CO @ idle speed [3000 rpm] - see page VI % 1.5 to 2.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤1200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection Aisan
Type / ref K type 2V. 21100-10092
Main jet / needle 96, 153
Injection pressure bar _
Pump pressure bar _
Octane rating RON 91[E 91 RON]

Ignition system Starlet (EP80) 1990 to 1993

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 950
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm 0.4 to 4.4 @ 16001
º Crankshaft @ rpm 18 to 22 @ 40001
º Crankshaft @ rpm 23 to 27 @ 52001
Vacuum range check mbar 133 to 4002
Maximum vacuum advance º Crankshaft 14 to 183
Spark plugs NGK/Champion
Type BPR6EY / RN9YCC
Electrode gap mm 0.80

Electrical system Starlet (EP80) 1990 to 1993

Battery V / CC / RC 12 / 40Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / _ / 3000
Starter motor current / voltage - cranking A/V 50 / 11 (no load)
Starter motor current / voltage - locked A/V _

Running gear Starlet (EP80) 1990 to 1993

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 145x13: 155x13: 165/70x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.0 / 2.04
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] +1.0±1.05
Camber -15’±30’. 92 ©: -15’±45’
Castor +1°25’±30’. 92 ©: +1°25’±45’
King pin inclination +12°±30’. 92 ©: +12°±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] _
Camber _

Torque wrench settings Starlet (EP80) 1990 to 1993

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm + 90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 83 [88]
Front hubs Nm 226
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Starlet (EP80) 1990 to 1993

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres 2.2
Final drive litres AT: 1.4
Cooling system litres 4.2
Fuel tank litres 40

Notes and Illustrations

1
Distributor no. 19100-10021: 0.2 to 4.2 @ 1700, 11 to 15 @ 3500, 18 to 22 @ 6000
2
Distributor no. 19100-10021 or 10030: 132 to 427
3
Distributor no. 19100-10021 or 10030: 18 to 22
4
155x13: 1.8 / 1.8. 165/70x13: 1.9 / 1.9
5
92 ©: +1.0±2.0

1: Idle speed 2: CO / Mixture

999 cm3 999 cm3 Aisan K type

 TOYOTA Starlet 1.3i

1993 to 1996
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP1001340

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
data screen.

MENU HELP

Engine and cooling system Starlet 1.3i 1993 to 1996

Type 2E-E SOHC 12V 55kW
Capacity (cm3) / number of cylinders 1296 / 4
Compression ratio / pressure bar 9.5 / 13.0
Oil pressure bar [2.5 to 4.9]
Oil temperature ºC 80
Valve clearance - inlet mm 0.20 H
Valve clearance - exhaust mm 0.20 H
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.00

Fuel system Starlet 1.3i 1993 to 1996

Idle speed - manual [auto] rpm 800±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.5
HC @ idle speed [3000 rpm] - see page VI ppm ≤100
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.7 to 3.1
Pump pressure bar _
Octane rating RON 95[U]

Ignition system Starlet 1.3i 1993 to 1996

Type Electronic
Ignition coil _
Primary resistance ohms 1.3 to 1.5
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation Clockwise
Ignition timing - basic [static º Crankshaft @ rpm 10 BTDC @ 800±50
V = Vacuum NV = No Vacuum NV
Total ignition advance º Crankshaft @ rpm _
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs NGK
Type BPR5EY
Electrode gap mm 0.80

Electrical system Starlet 1.3i 1993 to 1996

Battery V / CC / RC 12 / 40Ah
Alternator voltage / full load current / engine rpm 13.5 to 15.1 / 40 / 3000
Starter motor current / voltage - cranking A/V 50 / 11 (no load)
Starter motor current / voltage - locked A/V _

Running gear Starlet 1.3i 1993 to 1996

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 165/70x13:145x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 1.9 / 1.9: 2.2 / 2.2
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 1.0±1.0
Camber -15’±30’
Castor 1°25’±30’
King pin inclination 12°±30’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.0±4.0
Camber _

Torque wrench settings Starlet 1.3i 1993 to 1996

Cylinder head - stage 1 Nm 29
Cylinder head - stage 2 Nm 49
Cylinder head - stage 3 Nm +90°
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 83
Front hubs Nm 186
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Starlet 1.3i 1993 to 1996

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 2.4
Automatic transmission - refill litres 2.2
Final drive litres AT: 1.4
Cooling system litres 4.8
Fuel tank litres 40

Notes and Illustrations

1296 cm3 1296 cm3

 TOYOTA Starlet 1.3 (EP90/1)

1996 to 1997
Engine & Running Torque Notes &
Fuel Ignition Electrical Capacities
Cooling gear settings Illustrations

TOYP1001350

Automotive
Technical

DATA Click on one of the

buttons above to view
data for this car. To

BOOK return to this screen and

make another choice,
click anywhere on the
data screen.

MENU HELP

Engine and cooling system Starlet 1.3 (EP90/1) 1996 to 1997

Type 4E-FE DOHC 16V 65kW
Capacity (cm3) / number of cylinders 1332 / 4
Compression ratio / pressure bar 9.8 / ≥10.0
Oil pressure bar ≥0.3 [2.5 to 5.0]
Oil temperature ºC 80
Valve clearance - inlet mm 0.15 to 0.25
Valve clearance - exhaust mm 0.31 to 0.41
Firing order 1-3-4-2
No 1 cylinder position TBE
Thermostat opening temperature ºC 80 to 84
Radiator cap pressure bar 0.75 to 1.05

Fuel system Starlet 1.3 (EP90/1) 1996 to 1997

Idle speed - manual [auto] rpm 700±50
Fast idle speed - manual [auto] rpm _
CO @ idle speed [3000 rpm] - see page VI % ≤0.3 N/A
HC @ idle speed [3000 rpm] - see page VI ppm ≤200
CO2 @ idle speed [3000 rpm] - see page VI % _
O2 @ idle speed [3000 rpm] - see page VI % _
Carburettor / fuel injection _Toyota
Type / ref MPI
Main jet / needle _
Injection pressure bar 2.3 to 2.6
Pump pressure bar 2.8 to 2.9
Octane rating RON 95[U]

Ignition system Starlet 1.3 (EP90/1) 1996 to 1997

Type Electronic
Ignition coil _
Primary resistance ohms 1.11 to 1.75
Ballast resistor ohms _
Voltage - Tmnl 15(+) to earth V _
Distributor _
Points gap (air gap) mm [0.20 to 0.40]
Dwell angle º (% ) _
Condenser capacity µF _
Rotation _
Ignition timing - basic [static º Crankshaft @ rpm 10° BTDC @ 700±501
V = Vacuum NV = No Vacuum _
Total ignition advance º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Centrifugal check. º Crankshaft @ rpm Computer control
º Crankshaft @ rpm _
º Crankshaft @ rpm _
Vacuum range check mbar Computer control
Maximum vacuum advance º Crankshaft _
Spark plugs Nippon Denso/NGK
Type K16R-U / BKR5EYA
Electrode gap mm 1.10

Electrical system Starlet 1.3 (EP90/1) 1996 to 1997

Battery V / CC / RC _
Alternator voltage / full load current / engine rpm 14.3 / 55 / _
Starter motor current / voltage - cranking A/V _
Starter motor current / voltage - locked A/V _

Running gear Starlet 1.3 (EP90/1) 1996 to 1997

Brakes -
Front (min. friction material thickness) mm 1.0
Rear (min. friction material thickness) mm 1.0
Tyres
Saloon Size 145/80x13: 165/70x13
Estate / Van Size _
Pressure - front / rear - Saloon bar 2.4 / 2.4. 165: 2.1 / 2.1
Pressure - front / rear - Estate / Van bar _
Front suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 1.0±2.0
Camber -0°15’±45’
Castor 1°25’±45’
King pin inclination 12°05’±45’
Rear suspension / wheel alignment
Toe-in (+) / Toe-out (–) mm [º] 3.4±3.4
Camber -0°30’±45’

Torque wrench settings Starlet 1.3 (EP90/1) 1996 to 1997

Cylinder head - stage 1 Nm 44
Cylinder head - stage 2 Nm +90°
Cylinder head - stage 3 Nm _
Cylinder head - stage 4 Nm _
Big-end bearings Nm 39
Main bearings Nm 57
Clutch cover Nm 19
Flywheel [driveplate] Nm 88
Front hubs Nm 216
Rear hubs Nm WSM
Wheel nuts / bolts Nm 103
Spark plugs Nm 18

Capacities Starlet 1.3 (EP90/1) 1996 to 1997

Engine oil & filter litres 3.2
Gearbox - 4-speed [5-speed] litres 1.9
Automatic transmission - refill litres 2.5
Final drive litres WT
Cooling system litres 4.8
Fuel tank litres _

Notes and Illustrations

TE1 & E1 shorted
1

1: Idle speed 2: CO / Mixture

1332 cm3 16V 1332 cm3 16V 1332 cm3 16V