Enroll. No.
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            SILVER OAK COLLEGE OF ENGINEERING & TECHNOLOGY
                  ADITYA SILVER OAK INSTITUTE OF TECHNOLOGY
            BE - SEMESTER–VII • MID SEMESTER-II EXAMINATION – WINTER 2018
                           SUBJECT: MACHINE DESIGN (2171909) (ME)
 DATE: 03-10-2018                           TIME: 10:00 am to 11:30 am                     TOTAL MARKS: 40
Instructions:
              1. All the questions are compulsory.
              2. Figures to the right indicate full marks.
              3. Assume suitable data if required.
              4. Use of PSG design data book or Bhandari Design data book is permitted. No other design
                 data books are permitted.
 Q.1    (a) Differentiate between Structure Diagram and Speed Diagram.                          [03]
        (b) A 360 degree hydrodynamic journal bearing has following characteristics             [07]
                   Radial load                     = 3.2 kN
                   Diameter of Journal             = 50 mm
                   Bearing length                  = 50 mm
                   Journal Speed                   = 1490 rpm
                   Radial Clearance                = 50 microns
                   Viscosity of Lubricant          = 25cP
                   Density of Lubricant            = 860 kg/cubic metre
                   Specific heat of Lubricant = 1.75 KJ/kg0C
            Assume the total heat generated in bearing is carried away by total oil flow in
            bearing and calculate (a) Sommerfeld Number (b) Minimum oil film thickness
            (c) Coefficient of friction (d) Power lost in friction (e) Total flow in lubricant.
 Q.2    (a) Design the crane hook of a hoisting block for maximum load lifting capacity of [10]
            10 tonnes. The material for hook is forged steel with permissible tensile stress of
            120 N/mm2. Choose suitable cross section for the hook.
        (b) Explain regimes of hydrodynamic lubrication. Explain performance of [05]
            hydrodynamic bearings with curve of Coefficient of friction (f) V/s Bearing
             characteristic Number (µ.ns/p).
                                                   OR
 Q.2    (a) Draw a neat sketch of an EOT crane and list out its components.                   [05]
        (b) A multispeed gearbox is to be designed for a small size general purpose machine [10]
            tool for spindle speeds varying from 200 rpm to 2000 rpm. If the recommended
            geometric progression ratio is as per R5. It is driven by a motor running at 2800
            rpm. Draw (a) Candidate structure diagrams (b) Optimum structure diagram
            (c) Optimum Speed Diagram and Ray Diagram (d) Kinematic diagram of
            gearbox layout.
Q.3   (a) A 12 speed gear box is to be designed based on R10 series with a minimum          [10]
          spindle speed of 125 rpm. There are 3 stages and the second stage consists of
          three speed steps. The electric motor connected to the gear box through a belt
          drive runs at 1450 rpm. Using standard spindle speeds; and draw (i) the
          structure diagram for the arrangement (ii) the optimum speed diagram and ray
          diagram for the arrangement (iii) the gear box layout.
      (b) Explain the following terms related to the Journal Bearing: (a) Viscosity Index   [05]
          (b) Bearing characteristic number (c) Sommerfeld Number (d) Bearing Modulus.
                                                  OR
Q.3   (a) Explain the designation of steel wire rope.                                       [05]
      (b) A Journal bearing has following characteristics:                                  [10]
                 Radial load                              = 20 kN
                 Diameter of Journal                      = 100 mm
                 Speed of Journal                         = 900 rpm
                 Oil SAE10 with viscosity at 55 degree = 0.017 kg/msec
                 Ambient Temperature                      = 15.5 degrees
                 Maximum bearing pressure                 = 1.5 MPa
                 Permissible rise in oil temperature      = 10 oC
                 Heat dissipation Coefficient             = 1232 W/m2/oC
                 L/D ratio                                = 1.6
                 Design Parameter ZN/p                    = 28
                 Clearance ratio                          = 0.0013
                 Specific heat of oil                     = 1900 J/kg/ oC
          Design the journal bearing for the above data.