JT-5B Autogyro Technical Specs
JT-5B Autogyro Technical Specs
Dimensions:
designed and built 1969-1973. The main differences are Roll Control Stops +8°
Rotor Diameter 7.0 m (23 ft) a 100 mm bigger propeller diameter for better propeller 8°
Length
Height
3.55 m (11 ft 5.3 in)
2.05 m (6 ft 7 in)
efficiency and a lighter rotor head. 8°
Areas:
Horizontal Stabiliser 0.82 sqm (8.82 sqft)
Vertical Stabilisers 0.73 sqm total (7.85 sqft)
Rudder 0.31 sqm (3.3 sqft)
Weights:
Emty Weight 165 kg (367 lb) 10° 10°
Gross Weight 280 kg (622 lb)
Power Plant:
Engine:1700-2000 ccm VW, 70-80 hp recommended Rotor control Stops +10°
Propeller Diameter 1300 mm (51.2 in)
Pitch, adjust to give 2800....3200 rpm
Static Thrust Requirement, minimum 1300 N (290 lb)
Rotor : Scale: 1:10
Rotor rpm range 380-400 rpm
Prerotator 5 hp to give 250-300 rpm for rotor
Rotor Brake included Blade Flapping Stops +8°
8°
8°
74
Scale: 1:5
Scale Projection
18
Ø10
30 20
3
R2 6
80° 35
83° 30
R5 R5
28
Ø60
M10
Ø14
This dimension greatly depends on the
weight of the cockpit , canopy,
Ø40
Ø60
instruments and other equipment
Ø40.5
forward of CG. Therefore, check the
Ø13
Ø60
CG position before final welding of the 3
rotor mast end fittings.
Ø40.5
Ø13
Ø60
1584
55
362
56
48
Engine C/L
252
85
6
296
225
Rubber Mounts, 2 ea
Shore Hardness 75
120
215 Engine mount plates
4130 steel, 2 ea
85° 209
195
0
R3
30
20
0
560
480
Landing gear leg thickness
determined by aircraft gross 56°
weight. Add or remove extra
thickness as necessary after
test loading the aircraft.
85°
80x40x1.5 or 90x45x1
4130 steel tubing
1150
650
310
1200
511
285 70°
60°
200
13
0
200
Ø40
40 x 1
75 4139 Steel Tubing
10°
45
40 x 1
4130 steel tubing 80°
5°
This landing gear angle can
be 0....5° depending on the CG 18 x 1
position when fully loaded 4230 Steel Tubing
Ø40
55
9
Trailing edge level 1.5°
25
22 1 2 Important! Drill a
5 mm hole here to
drain out possible 14
rain water! 13
3 4 Bearing type 6201 2RS.
21 http://www.skf.com
http://www.ina.de/
12
Seger J 32 DIN 472
28 Rotor Prerotator Bendix Drive, Lucas 10
P/n 25012 consisting of the following
parts: Lucas p/n 292241, 291970, 2
54296889, 54251921, 260404,
250837, 250848 and 250849. 25
http://www.lucasvarity.com/
The new idea shown on the left is
based on a Bosch Bendix Drive used in
small 2-cycle engines. Similar units are
107
videly used in outboard motors.
NOTE: This idea has not been tested
and, therefore, no parts or part
numbers are shown.
161
15
13
Ø52 J7 Ø8
Ø22
Ø15
16
2
45
Ø27
1
Ø21
Ø24
Ø12.0
30
30
6
17
17
R2
Ø4
20
5
R0.8
.
R2
R0
25
14
25°
7
R5
36
.0
0.5x45° R2
91
7
2
Ø25 M8 Ø46
16
Ø42 R0.5
76
13 22 approx.30 25.00
73
57
49
2
Ø100 A-A
100
55.5
1 Ø168
Ø180
10
3.6
6
10
Ø50
A
34
.8
R0
10
0
10 2 4.
Ø Ø52.0 J7
10 R2
13 11 63.0
7
.5 M4
14
7
Ø8.2
Ø42.5 4
Ø1
84
Ø
Ø50
68
Ø4
1.2
14
10
69.0+0.0
Ø15
-0.1
48
27
Ø4,0
12
25 A 16.0
63
48
Ø30
Ø27
41
5,0°
Ø4
9.0
16,0
4 x 45
13
Ø8,0
107
80 48 +0,1
70,0-0,0
Ø22 H7
48.0
80
40°
63.0
Ø47 H7
63
Ø10
min HB 240-280
Ø4,1
72Z, DP 10 or m 2.5
30
0.4
22.6
14.5
7,5
18
10
31
Ø10
Ø50
3
3
58.0 Ø42 Ø28
M4
Ø50
12
-0.0
11.2+0.1
2
9
1.3
15
13
7,5
Ø0,5
R2
95
24.0
Ø32H7
Ø10
33.7+0.2 Ø10 94
36.1+0.0
24
-0.1
-0.0
Ø10 50
60
Ø35
12
Ø3
Ø10
Ø
Ø14
Ø35
10
Ø14
20
Ø8
15.0
130
Ø5
0
14
14
12
10
15
27 310
58.0
22
15
8
Ø6
Ø10 K 7
Ø8
Trim Control Spring
R0.5 28 P/N PART EA Material Specs Notes
R2 Remove by machining 1 Torque Bar 1 SAE 4130
Ø
R0.2
8
8
A-A
30
Ø25k6 22 Rotor Shaft 16*90 mm Bolt 1 DIN 912 Class 8.8+Nut and Washer
with the Rotor Shaft
Ø40
Ø16 H8 A A
bolt, max 0.03 mm 23 4 mm Bolt 1 DIN 912 Strenght Class 8.8
24 8 mm Bolt 1 DIN 912 Strenght Class 8.8
Ø25k6 25 10 mm Bolt 1 DIN 912 Strenght Class 8.8
22,3
Ø12
Ø16.0 26 Locking Pin 2 Ø 4 mm Hardened Steel
Ø4H11 27 Washer 2 Ø 35/14 mm 0.5 mm, Brass
2,3
8 R1,2 Ø10,3
0,
10.5
R
7 Signature Date Version
9,0
Tervamäki Engineering
10
Ø12h6
30.0
Jan 29,1998 02
B-B Jukka Tervamäki
19.5
Tervamäki
9
12
18
B B
Ø
Ø33
4
Scale Projection
1
Ø20
Ø10
Ø14
M10
DZ Trasmissioni, Italy:
10 Ø6
http://www.dztrasmissioni.com
9.6°
R8
Ø10 h7
12
3
Ø8
6
Bearings Ø20 R2
0
6000 2RS
6 .1
35
3 4 BEARINGS
6301-2RS 38°
Ø26 H7
Ø70
Ø32
Ø20
Ø14
Ø10
15 Ø6
8 35 35 100
STEEL 4130
45°
10
2024 T3 AL 2024T3
3
AL 2024 T3
5 65
40° 216
Ø6
150
Ø12 H7
Ø130
Ø26
4
2
30 Ø12
3
Gears: Modul 2 8
20
No of teeth 16 0 Ø5
70
Outside Dia. 34.82 mm R10 R2
55°
10
30
10
35
80
95
R9 0
10 R2
38° 55 Ø8
16 35
Ø8 3 8
Ø6
Ø40
AL 2024T3 Ø6
1.5
FRICTION BLOCKS OF
PLYWOOD OR PLASTICS
R9
3.1
40
Ø8 H7
-0.00
41+0.03
20
Ø148
Ø70
Ø70
Ø118
Ø60
Ø29
Ø60
Ø70
35
9 17
CRANK SHAFT 28
45°
VW 1700 Ø5
30
20°
R
25
4 M6
15.8
1.5
Ø10
9.0
10
SAE 4130
10
9
16
Ø4
18
92 26
30
30 0
Ø12h7 R1
15
Ø10
30
18°
30 THROTTLE
Ø
43
30
Ø4
14x2 mm
22 30
13
13
10
87
Ø12 h7
50
15x1 mm 33
23
Ø3
22
10x1 mm M6 13
PREROTATOR OPERATION:
18
Pull wheel brakes ON with the right hand. Advance the Throttle to 1000-1500
Ø3
22
10
engine rpm. Pull prerotation lever with left hand fingers. This causes the brake
wedge to release the driven wheel and tightens the V-belt. The power train to
12
Ø10 rotor head starts to spin and the bendix unit engages. The rotor starts to spin
Ø6
25 x 6 x 1 mm slowly. Advance the throttle until 250...300 rotor rpm has been reached, then
20° release the prerotation lever and wheel brakes simultaneously. The v-belt
6x1 mm becomes slack and brake wedge plunges into the driven wheel causing it to
50
Ø9.5 stop immediately which in turn releases the bendix drive gear. The machine
3
115 gains speed and the rotor accelerates to full flight rpm (about 400 rpm) Signature Date Version
30
51 Tervamäki Engineering Feb.10,99 02
38.0 0.5R
15
34 Jukka Tervamäki
18 12.0 Harmaapaadentie 12A Tervamäki
0.5R 0.5R Engineering
8.2 00930 Helsinki, Finland
3
Ø12 h7
4130 STEEL
M12
M12
Ø15
Scale Projection
TO PREROTATOR V-BELT CLUTCH
Ø12 h7
Ø10
AUTOGYRO JT-5B
Ø4 Ø20 6000 2RS
Prerotator Details 1:1 No:05
Ø10
10
1.5
63
52
Ø5
2.5
30 2
15
Ø10 h6
ca. 200
Ø24
Ø22
Ø24
80
M10
Ø26
R0.5 Brake force equaliser
120
5 Wheel Brake
40
Ø24
Cables to wheel brakes
42 45°
83
80
98°
Wheel brake lock for parking
LATERAL CONTROL STOPS
Ø24 Adjust the dimension shown to
24 x 1 give +8° movement for the rotor
Ø22
110
4130 Steel head. 2.5 mm 4130 steel
Ø20 50
410
109
5
CONTROL STICK FORWARD LOCK
10
27
1.Useful to prevent rotor blade tips
10
to hit the ground during parking on
windy days.
Adjust
54
Ø10 2. Allows for more space under
the rotor to start the engine by
Ø13
hand propping.
Ø40
Ø26 SAE 4130 Steel 3.Unloads the pilot right hand
during taxiing.
Ø23
2
2
42
12
8
25 x 1.5
2024 T3 Aluminium
(6061 acceptable) Ø28
Ø30
2024 T3 Aluminium
100
E AT LINE
PILOT S
42
80
139
15
24
31
8°
Ø25
Ø22
Ø19
290
25
6130
Scale Projection
AUTOGYRO JT-5B
Control Stick Details 1:1 No:06
0
60 11
R1
5 1.5
8
6
20
8
10 118
10
40 6
123
132
110
13.6
50
140
80°
22
6.5
37
R10
33°
206
21
67
178
70
195
60 6
70.0
0
R1
62
60
103
40 300
20
6
33
210
60
264
10
10
Scale 1:1
R10
60 98
Scale 1:2
40
65
37°
M8
22
Plexiglass
Al 2324 T3
5
R1
Canopy Edge
2.5
Ø10
R1
250
30
3 3
R1
63
16
0
10
10
12
R4
Cabin Edge
4.5
7.5
15
3
R52
M6
12
24
8
12
45°
10
3
31
6
12
30
40
Ø4
758
PVC or Urethane
foam core
Engine cowling of
Aluminium alloy sheet
510
Vacuumbag molding used to fabricate most One layer of 300 gr/sqm
fuselage parts. Sheet metal and plastic tape glass fabric on each side.
used to make a temporary female mold for Honeycomb or plastic
the integral fuel tank. After removing the foam core, thickness 7 mm.
metal sheets, two layers of fabric added on Edges rounded with
the outside of fuel tank. microballoon/epoxy mix.
353
B
20
1465 A
5
575
311
Two layers of glass fabric
300 gr/sqm, 45° and 90°
B
631
PVC or Urethane
902
1879
foam core
3rd layer of
A-A B-B fabric, 45°
5 mm plywood edge stiffener
2 fabrics on each side, 45° and 90° A 1056
5 mm plastic foam or honeycomb core
Joints bonded with glass powder Main spar uni- 4th layer of
filled epoxy resin. directional roving fabric, 45°
3 Fabrics
B
658
AUTOGYRO JT-5B
Fuselage and Tail Parts 1:5 No:08
THE MOLD. Steel or brass ROTOR BLADE PRODUCTION PROCESS.
SANDING FIXTURE.
2. Sand or cut the foam core to shape in a jig 3. Layup epoxy+glass fabric on both mold halves.
in three one meter pieces NOTE! See also point 10b. 5. After curing, remove excess fabric by knife.
Sanding tool
Sandpaper
Glass/epoxy Wood
1.Apply release agent and then thin, white epoxy geelcoat onto the mold surfaces and let cure.
8. Layup the unidirectional rowing onto the leading and trailing edges
4. Press the foam on the wet fabric for bonding of the blade.
9. Add the lead weights into the still wet epoxy/unidirectional laminate.
10.Add a layer of epoxy+micro balloons onto all surfaces.
6. Sand the foam core into proper shape using a sanding tool. 7. Cut the foam core into proper width using a knife. 10b. Optional! You can layup the epoxy/fabric
Use a linear jig. CAUTION! Do not cut fafrics! on this side at this point instead of point 3. It
Sandpaper Jig will result in a better bond.
Mold root studs to fit the aluminium 11. Close and press the mold
blade root block for rowing layup. halves together. The excess
epoxy will flow out.
12. After curing remove the blade from the mold. 13. Postcure the finished rotor blade in a
Cut excess fabric and flash by knife and smooth the sturdy jig at an even temperature of 70
leading and trailing edges by wet sanding. degrees Celcius (maximum).
A B
A B
46 1
4 16
3 64
256
30 4
154
2 35
1 62
498
98
407
82
18 6
24 5
2 45
256
27 0
341
9
2 89
3 23
8
3 51
7
3 74
4
39 5
41 4
4 18
5 6
1,2,3
13 14
57 0
5 69
15
5 62
10 12
54 9
11
52 8
4 98
1 80
23 7
28 6
29 6
3 11
43 0
43 9
4 43
4 53
45 9
4 60
46 3
4 62
4 81
5 02
52 2
54 4
16 17
5 63
5 50
5 33
18 19
51 2
20 21, 22, 23
621 583 512
633 467
552
605 415
70
36
36
2 04
23 5
282
3 26
36 5
39 8
4 25
44 4
45 6
564
58 5
60 6
6 27
21 22 23
18 19 20
15 16 17
12 13 14
9 10 11
6 7 8
3 4 5
1 2