Bearing Load Calculation
Bearing Load Calculation
                                                                                       1.95×10 ・H
                                                                                          Dp・n
                                                                                                     6
                                                                                                               {kgf}
                                                                                                                             }……(4.2)
    Amount           fw
    of shock
                                            Application
                                                                                                Kt
 Very little or           Electric machines, machine tools,
 no shock         1.0∼1.2 measuring instruments.
                                                                                                Kr              Ks
                          Railway vehicles, automobiles,
                          rolling mills, metal working machines,
                          paper making machines, rubber mixing
 Light shock      1.2∼1.5 machines, printing machines, aircraft,
                                                                                                                     Dp
                                                                       A-19
●Bearing Load Calculation
Table 4.2 Gear factor fz                                                              For spiral bevel gears, the direction of the load varies
                     Gear type                                 fz                   depending on the direction of the helix angle, the direction
                                                                                    of rotation, and which side is the driving side or the driven
 Precision ground gears                                                             side. The directions for the separating force (Ks) and axial
 (Pitch and tooth profile errors of less than 0.02 mm)      1.05∼1.1
                                                                                    load (Ka) shown in Fig. 4.5 are positive directions. The
 Ordinary machined gears                                                            direction of rotation and the helix angle direction are
 (Pitch and tooth profile errors of less than 0.1 mm)       1.1∼1.3                 defined as viewed from the large end of the gear. The
                                                                                    gear rotation direction in Fig. 4.5 is assumed to be
                                                                                    clockwise (right).
(2)Loads acting on cross shafts
  Gear loads acting on straight tooth bevel gears and
                                                                                                                                         K tp
spiral bevel gears on cross shafts are shown in Figs. 4.4
and 4.5. The calculation methods for these gear loads are
shown in Table 4.3. Herein, to calculate gear loads for                                                                                         Ka p
straight bevel gears, the helix angle β= 0.                                                                                                 Ks p
                                                                                                                      Ka g
                                                                                                                      Ks g
The symbols and units used in Table 4.3 are as follows:
        Ksp=Kag…………………(4.5)
        Kap=Ksg…………………(4.6)                                                                             Fig. 4.5 Bevel gear diagram
                                             Driving side    Ks=Kt     tanα cosδ + tanβsinδ            Ks=Kt    tanα cosδ - tanβsinδ
                                                                            cosβ                                     cosβ
                 Separating force Ks
                                             Driven side     Ks=Kt     tanα cosδ - tanβsinδ            Ks=Kt    tanα cosδ + tanβsinδ
                                                                            cosβ                                     cosβ
                                             Driving side    Ka=Kt     tanα sinδ - tanβcosδ            Ka=Kt    tanα sinδ + tanβcosδ
                                                                            cosβ                                     cosβ
                     Axial load Ka
                                             Driven side     Ka=Kt     tanα sinδ + tanβcosδ            Ka=Kt    tanα sinδ - tanβcosδ
                                                                            cosβ                                     cosβ
                                                                            A-20
●Bearing Load Calculation
                                             }
                                                                       For example, in the gear shaft assembly depicted in
                                               ……………(4.7)            Fig. 4.7, the applied bearing loads can be found by using
            1.95×10 ・H
                           6                                         formulas (4.10) and (4.11).
        =              {kgf}
               Dp・n                                                               a+b      d
                                                                           FrA=       F1+         F2 ……………(4.10)
 where,                                                                            b      c+d
      Kt :Sprocket/pulley tangential load, N                                        a       c
                                                                           FrB=−      F1+     F2 ……………(4.11)
      H :Transmitted force, kW                                                      b     c+d
      Dp:Sprocket/pulley pitch diameter,mm                            where,
                                                                          FrA:Radial load on bearing A, N
  For belt drives, an initial tension is applied to give                  FrB:Radial load on bearing B, N
sufficient constant operating tension on the belt and                     F1, F2:Radial load on shaft, N
pulley. Taking this tension into account, the radial loads
acting on the pulley are expressed by formula (4.8). For
chain drives, the same formula can also be used if
vibrations and shock loads are taken into consideration.
     Kr=f b・Kt…(4.8)
 where,
      Kr:Sprocket or pulley radial load, N                                             a                     b
       f b:Chain or belt factor (Table 4.3)                                                      Bearing A           Bearing B
                                      se side
                                F1 Loo
                      Dp
                                     Kr
                               F2 Tens
                                       ion   side
                                                              A-21
●Bearing Load Calculation
  where:
                                                                                                        Fig. 4.10 Linear fluctuating load
                 p=3                 For ball bearings
                 p=10/3              For roller bearings
                                                                                    (4) Sinusoidal fluctuating load
                                                                                      The mean load, Fm, can be approximated by formulas
             F                                                                        (4.15) and (4.16).
                                F1
                                                                                     case (a)       Fm=0.75 Fmax ………(4.15)
                                            F2         Fm                            case (b)       Fm=0.65 Fmax ………(4.16)
                                                                    Fn
                                                                                                    F
                   n1 t1        n2t2                        nn tn
                                                                                             Fmax
                               Fig. 4.8 Stepped load
                                                                                                                   Fm
                                                                                                                                                 t
                                                                                                                      (b)
         F
                                                                                                        Fig. 4.11 Sinusoidal variable load
                  F(t)
                                                       Fm
0 to 2to t
                                                                             A-22
●Bearing Load Calculation
                                                               A-23
●Bearing Load Calculation
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●Bearing Load Calculation
                                                                                             200
                                                                                                              Grease                                      Mainly oil lubrication
4.5 Allowable axial ioad for cylindrical roller                                                        lubrication or
                                                                                                       oil lubrication                                       shows grease
                                                                                                                                                             lubrication
bearings
                                                                                                          Ins
                                                                       Allowable face pressure
                                                                                                             tan
                                                                                             150
   Cylindrical roller bearings having flanges on both the
                                                                                                                ta
                                                                                                                  xia
inner and outer rings can be loaded with a certain axial
                                                                                                                     l lo
                                                                             Pz MPa 
                                                                                                                         ad
force at the same time. Unlike the basic dynamic load
                                                                                                                            In
                                                                                                                               te
                                                                                                                                  m
rating with is determined by the development of rolling                                      100
                                                                                                                                    itt
                                                                                                                                        en
                                                                                                                                           ta
fatigue, a permissible dynamic axial load of a rolling
                                                                                                                                              xia
                                                                                                                                              lo  l
                                                                                                                                                  ad
cylindrical roller bearing is determined by heat generation,                                              No
                                                                                                                  rm
                                                                                                 50                       al
seizure, etc., at the sliding contact surfaces of the guide                                                                      ax
                                                                                                                                        ial
                                                                                                                                                 loa
                                                                                                                                                      d
flanges and end faces of the rollers. The allowable axial
load is approximated by the formula below which is based
on past experience and experiments.                                                               0
                                                                                                      0                   5                      10 15 20 25 30
                2                                                                                                                                            4
      Pt = k・d ・Pz …………………(4.23)                                                                                                                   dp・n   ×10 mm・rpm
  where,                                                                                              dp:Pitoh circle diameter of rollers mm
                                                                                                      dp≒(Bearing bore diameter
        Pt :Allowable axial load during rotation N{kgf}                                                 + Bearing outer diameter)/2
        k :Coefficient determined by internal bearing                                                 n:Revolution per minute r/min
             geometry (Please refer to Table 4.6)                                      Fig. 4.13 Allowable face pressure of rib
        d :Bore diameter of the bearings mm
        Pz:Allowable face pressure (bearing stress) of the
                                                         2
            collar MPa (Please refer to Fig. 4.13){kgf/mm }
                                                                      Table 4 Value of coefficient k and allowable axial (Fa max)
However, if the ratio axial load/radial load is large, Bearing type k Fa max
                                                               A-25
●Bearing Load Calculation
         Fa    1.8
             =      =0.10
         Cor   17.8
  From the bearing tables X = 0.56 and Y = 1.48, and                       The gear load from formulas (4.1), (4.2a) and (4.3) is:
from formula (4.17) the equivalent radial load, Pr, is:                                       6
                                                                                   19.1×10 ・H    19,100×150
         Pr=XFr+YFa=0.56×3.2+1.48×1.8                                          Kt =            =
                                                                                        Dp・n      150×2,000
                        =4.46   kN{455kgf}                                        =9.55kN{974kgf}
                                                                               Ks =Kt・tanα=9.55×tan20˚
 From Fig. 3.1 and formula (3.3) the life factor, fh, is:
                                                                                  =3.48kN{355kgf}
                  Cr         29.1
         f h=fn      = 0.37×      = 2.41                                       Kr =√Kt2 +Ks2 =√9.552 +3.482
                  Pr          4.46
                                                                                  =10.16kN{1,040kgf}
  Therefore, with life factor fh = 2.41, from Fig. 5.1 the                 The radial loads for bearings ! and @ are:
rated life, L10h, is approximately 7,000 hours.
                                                                                       100      100
                                                                               Fr1 =       Kr =     ×10.16=5.98kN{610kgf}
                                                                                       170      170
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●Bearing Load Calculation
A-27