Toyota U151E/F, U250E Zip Kit® U151E-U250E-ZIP Available for this unit.
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations 20
25
30
15
0
10
5
Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Lower Valve Body – Bottom Side • U
250E Shown Here
Click on Sonnax part numbers to see more information.
4-5 Shift Valve B2 (Low/Reverse) Switch Valve
• Delayed 3rd gear • Burned B2 brake
• Burned UD/C3 clutch • Delayed reverse
• Delayed or no 5th gear • Loss of engine braking in manual low
B2 (Low/Reverse) Apply
Control Plunger
• Burned B2 brake
• Delayed reverse
• Loss of engine braking in manual low
Replace with Sonnax Part No.
27741-06K
B1 (2nd) Apply
Control Plunger
• Burned B1 brake
• 2-3 or 4-3 Bind-up
• Harsh 1-4 shifts
Replace with Sonnax Part No.
27741-04K
NOTE: Seal port on opposite side when testing.
Boost Valve
• Insufficient line rise in drive ranges
• Soft shifts
• Higher than normal reverse pressure
Replace with Sonnax Part No.
27741-01K
Clutch Apply Control Valve
• Shift flares & bind-ups
• Burned forward/C1 clutch, direct/C0 clutch
& 2nd/B1 brake
Replace with Sonnax Part No.
27741-18K Requires F-27741-TL18 & VB-FIX
NOTE: Stroke valve to ensure it is not stuck.
©2014 Sonnax Industries, Inc. U151E-U250E-Vac-Locations 01-30-14
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
Toyota U151E/F, U250E Zip Kit® U151E-U250E-ZIP Available for this unit.
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations 20
25
30
15
0
10
5
Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear and Sonnax parts noted for replacement.
Lower Valve Body – Bottom Side • U
250E Shown Here
Click on Sonnax part numbers to see more information.
End Plugs, Multiple Locations B2 (Low/Reverse) Switch Valve
• Oil pressure loss • Burned B2 brake
• Shift, engagement & converter complaints • Delayed reverse
Replace with Sonnax Part No. • Loss of engine braking in manual low
27741-20K
NOTE: Two Locations =
Pressure Regulator Valve
• Low/High line pressure
• Soft/Harsh shifts
• Clutch & brake failures
• Higher than normal reverse pressure
• Low converter pressure
Replace with Sonnax Part No.
27741-08K Requires 57917E-TL8
Clutch Apply Control Valve
• Shift flares and bind-ups
• Burned forward/C1 clutch, direct/C0 clutch
& 2nd/B1 brake
Replace with Sonnax Part No.
27741-18K Requires F-27741-TL18 & VB-FIX
NOTE: Stroke valve to ensure it is not stuck.
B1 (2nd) Apply
Control Plunger
• Burned B1 brake
• 2-3 or 4-3 Bind-up
• Harsh 1-4 shifts
Replace with Sonnax Part No.
27741-04K
NOTE: Seal this port and test on opposite side.
©2014 Sonnax Industries, Inc. U151E-U250E-Vac-Locations 01-30-14
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2
Toyota U151E/F, U250E Zip Kit® U151E-U250E-ZIP Available for this unit.
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations 20
25
30
15
0
10
5
Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Upper Valve Body – Bottom Side • U
250E Shown Here
Click on Sonnax part numbers to see more information.
End Plugs, Multiple Locations
Solenoid Modulator • Oil pressure loss
Valve • Shift, engagement & converter complaints
• Harsh/Flare upshifts Replace with Sonnax Part No.
• TCC slip or RPM cycling 27741-20K
• Loss of cooler flow/
overheating
NOTE: Eight locations =
Replace with Sonnax Part No.
27741-13K
Requires F-27741-TL13 & VB-FIX
B2 (Low/Reverse)
Control Valve
• Burned B2 brake
• Delayed reverse
Lockup Relay Valve
• TCC apply/release problems
• Delayed engagement in • Converter codes
manual 1st • Burnt converters/overheating
B3 Orifice Control
Valve
• Burned UD/B3 brake
• Shift complaints
B1 (2nd)
Replace with Sonnax Part No. Control Valve
27741-16K • Burned B1 brake
Requires F-15741-TL18 & VB-FIX • Slipping/Flares in 2nd,
4th & 5th
NOTE: Stroke valve to ensure it is
not stuck.
Secondary Pressure
Regulator Valve
Accumulator
• Harsh lockup
Control Valve
• Shift complaints
• Burned clutches/brakes
• Converter apply/release
complaints
• Burnt converters
Replace with Sonnax Part No.
C0 (Direct) 57917E-16K Requires
Control Valve F-57917E-TL16 & VB-FIX
• Burned C0 clutch
• Slipping/Flares in 3rd,
4th & 5th C1 (Forward)
Control Valve
• Burned C1 clutch
C0 (Direct) • Delayed engagements
Accumulator Piston • Slipping/Flares in 1st,
• Burned C0 clutch 2nd & 3rd
• Slipping/Flares in 3rd, NOTE: Seal these ports and test on
4th & 5th opposite side.
Replace with Sonnax Part No.
57917E-19K C1 (Forward)
Accumulator Piston
B1 (2nd) • Burned C1 clutch
Accumulator Piston • Delayed engagements
• Burned B1 brake • Slipping/Flares in 1st,
Solenoid Relay Valve 2nd & 3rd
• Slipping/Flares in 2nd,
• Shift complaints
4th & 5th Replace with Sonnax Part No.
57917E-19K
Replace with Sonnax Part No.
57917E-19K
©2014 Sonnax Industries, Inc. U151E-U250E-Vac-Locations 01-30-14
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 3
Toyota U151E/F, U250E Zip Kit® U151E-U250E-ZIP Available for this unit.
TIME TESTED • INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations 20
25
30
15
0
10
5
Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to VACUUM
TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
Upper Valve Body – Top Side • U250E Shown Here
C1 (Forward) Control Valve
• Burned C1 clutch
• Delayed engagements
• Slipping/Flares in 1st, 2nd and 3rd
NOTE: Seal ports on opposite side when testing.
©2014 Sonnax Industries, Inc. U151E-U250E-Vac-Locations 01-30-14
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 4
Toyota U151E/F, U250E Zip Kit® U151E-U250E-ZIP Available for this unit.
TIME TESTED • INDUSTRY TRUSTED
OE Exploded View
Upper & Lower Valve Body • U250E Shown Here
Installed on Top Side
Upper Valve Body Descriptions
Upper Valve Body
I.D. No. Description Bottom Side Shown
201 Lockup Relay Valve 211
Lockup Control Valve & Plunger 201
202 210
Valve Assembly
203 B1 Control Valve 202
204 Secondary Regulator Valve 209 203
205 C1 Control Valve 208
206 Solenoid Relay Valve 204
207
207 C0 Control Valve
205
208 Accumulator Control Valve
209 B3 Orifice Control Valve 206
210 B2 Control Valve
Accumulator Pistons
211 Solenoid Modulator Valve Installed on Top Side
212 C0 Accumulator Piston
213 B1 Accumulator Piston
214 C1 Accumulator Piston
213
212
214
Lower Valve Body
Installed on Top Side Shown
Lower Valve Body Descriptions Bottom Side 101
I.D. No. Description 102
101 Manual Valve
103
102 B2 Switch Valve & Plunger Valve
104
103 4-5 Shift Valve
B1 Switch Valve & Plunger
104 105
Valve Assembly
Main Pressure Regulator Valve 106
105
& Boost Valve Assembly
106 Clutch Apply Control Valve
©2014 Sonnax Industries, Inc. U151E-U250E-Vac-Locations 01-30-14
800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 5
