Ford 5R55W/S
TIME TESTED  INDUSTRY TRUSTED
Critical Wear Areas & Vacuum Test Locations                                                                                                                                  25
                                                                                                                                                                                 20
                                                                                                                                                                                 30
                                                                                                                                                                                      15
                                                                                                                                                                                         0
                                                                                                                                                                                           10
                                                                                                                                                                                                5
Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to                                        VACUUM
                                                                                                                                                                                    TEST
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
                                                                                                  Plug casting valley with foam, putty or appropriately sized O-ring coated in
  Click on Sonnax part numbers to see more information.                                           assembly lube to isolate circuits.
                                                  VFS1 Modulator Control Valve                     Boost Valve                         Converter Feed Limit Valve
                                                  	Low line pressure                              Assembly                            	Front lube failure
 Pressure Regulator Valve                         	Slipping upshifts                              	Poor line rise                    	Overheat and/or delayed engagement
                                                  	Burned intermediate and/or low/reverse band    	Slipping upshifts                 	Increased stall RPM
 	Delayed engagement
                                                  Replace with Sonnax Part No.                     	Burnt bands/clutches              Replace with Sonnax Part No.
 	Soft shifts
                                                  56947J-19K Requires F-56947J-TL19 & VB-FIX                                           56947J-61K Requires F-56947J-TL61 &
 	Insufficient line rise
                                                                                                                                       VB-FIX
 	Erratic buzz
 	High/uncontrollable line pressure in reverse
 Install Sonnax Part No.                                                                                                                           Solenoid Feed
 56947J-09K Requires 56947J-TL9
                                                                                                                                                   Limit Valve
                                                                                                                                                   	Gear ratio codes 731 to 741
 Reverse Servo Control Valve
                                                                                                                                                   	No TCC apply
 	No/delayed reverse                                                                                                                              	Flooded solenoids
 	Burned low/reverse band
                                                                                                                                                   Replace with Sonnax Part
                                                                                                                                                   No.
 Reverse Engagement Valve                                                                                                                          56947J-61K
 	Slipping/no/delayed reverse                                                                                                                     Requires F-56947J-TL61 & VB-FIX
 	Burned direct clutch
 Replace with Sonnax Part No.
 56947J-29K Requires F-27741-TL13 & VB-FIX
                                                                                                                                                 VFS1 Port
 Reverse Modulator Valve                                                                                                                         	Low line pressure
 	Delayed reverse engagement                                                                                                                    	Slipping shifts
 	Loss of 4th or 5th                                                                                                                            NOTE: Check for wear on end plugs.
 	Burned direct clutch
 Replace with Sonnax Part No.                                                                                                                    Intermediate Servo
 56947J-23K Requires F-27741-TL13 & VB-FIX                                                                                                       Select Valve
                                                                                                                                                 	Burned intermediate band
 Direct Clutch Control Valve                                                                                                                     	Burned direct clutch
 	Delayed reverse engagement
 	Loss of 4th or 5th                                                                                                              Forward Engagement Valve
 	Burned direct clutch                                                                                                            	Slipping/no/delayed forward
                                                                                                                                   	Burned forward clutch
 Intermediate Servo                                                                                                                Replace with Sonnax Part No.
 Release Valve                                                                                                                     56947J-26K Requires F-27741-TL13 & VB-FIX
 	Burned intermediate band
                                                                                                                                   Overdrive Servo Control Valve
 VFS2 Modulator Control Valve                                                                                                      	Burned overdrive band
 	Low line pressure
 	Slipping upshifts
                                                                                                                                   TCC Modulator Valve
 	Burned overdrive band
                                                                                                                                   	Codes 741 or 1783
 	Burned coast clutch
                                                                                                                                   	Transmission overheat
 Replace with Sonnax Part No.
                                                                                                                                   	High line pressure
 56947J-19K
 Requires F-56947J-TL19 & VB-FIX                                                                                                   Replace with Sonnax Part No.
                                                                                                                                   56947J-15K Requires F-56947J-TL15 & VB-FIX
 Coast Clutch Control Valve                                                                                                        TCC Modulator Sleeve &
 	Burned coast clutch                                                              Test these                                     Plunger Assembly
                                                                                    together.                                      	High TCC slip RPM at increasing load
 Converter Clutch Back                                                                                                             	Slip codes
 Pressure Valve                                                                                                                    	Elevated fluid temperature
                                                                       TCC Control Valve
 	Excessive TCC slip                                                                                                              Replace with Sonnax Part No.
                                                                       	Excess TCC slip       	Restricted cooler flow
 	Converter codes                                                                                                                 56947J-01K                             OE Ratio
                                                                       	TCC lining coming off 	Code 741
 	Burned converter lining                                                                                                         56947J-03K                      Increased Ratio
                                                                       	Overheated converters
                                                                       Replace with Sonnax Part No.
                                                                       56947J-05K Requires F-56947J-TL2 & VB-FIX
2014 Sonnax Industries, Inc.                                                                                                          5R55W-S_VacTestLocations01-06-14
800-843-2600  802-463-9722  F: 802-463-4059  www.sonnax.com                                                                                                                   Page 1
  Ford 5R55W/S
                                                                                TIME TESTED  INDUSTRY TRUSTED
OE Exploded View
 Lower Valve Body Descriptions
 I.D. No.       Description
                TCC Control Valve (inboard)
    101         Fluid Cooler Bypass
                & Thermo Valve (outboard)
                Converter Clutch Back Pressure
                Valve (inboard)
    102
                Coast Clutch Control Valve
                (outboard)
    103         VFS2 Modulator Control Valve
    104         Intermediate Servo Release Valve                        109
    105         Direct Clutch Control Valve
    106         Reverse Modulator Valve                                       110
    107         Reverse Engagement Valve
    108         VFS1 Modulator Control Valve
                Main Regulator Valve (inboard)
    109
                Boost Valve & Sleeve (outboard)
                Solenoid Feed Limit Valve
                                                                                111
                (inboard)
    110                                                           108
                Coverter Feed Limit Valve
                (outboard)
    111         Manual Valve
    112         Rear Servo Control Valve
    113         Intermediate Servo Select Valve
                Forward Engagement
    114
                Control Valve
    115         Overdrive Servo Control Valve
                TCC Modulator Valve (inboard)
    116         TCC Plunger Valve & Sleeve
                (outboard)
                                                            107
                                                           106                                          112
                                                105                                                      113
                                                      104                                     114
                                                         103                                     115
                                       102
                                                                                                116
                           101
2014 Sonnax Industries, Inc.                                            5R55W-S_VacTestLocations01-06-14
800-843-2600  802-463-9722  F: 802-463-4059  www.sonnax.com                                        Page 2