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5R55W S VacTestLocations

5R55W S VacTestLocations

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100% found this document useful (1 vote)
401 views2 pages

5R55W S VacTestLocations

5R55W S VacTestLocations

Uploaded by

PedroMecanico
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Ford 5R55W/S

TIME TESTED INDUSTRY TRUSTED

Critical Wear Areas & Vacuum Test Locations

20

Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed to
with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.

Click on Sonnax part numbers to see more information.


VFS1 Modulator Control Valve
Pressure Regulator Valve
Delayed engagement
Soft shifts
Insufficient line rise
Erratic buzz
High/uncontrollable line pressure in reverse

Low line pressure


Slipping upshifts
Burned intermediate and/or low/reverse band
Replace with Sonnax Part No.
56947J-19K Requires F-56947J-TL19 & VB-FIX

15

10

25

0
30
VACUUM
TEST

Plug casting valley with foam, putty or appropriately sized O-ring coated in
assembly lube to isolate circuits.

Boost Valve
Assembly
Poor line rise
Slipping upshifts
Burnt bands/clutches

Converter Feed Limit Valve


Front lube failure
Overheat and/or delayed engagement
Increased stall RPM
Replace with Sonnax Part No.
56947J-61K Requires F-56947J-TL61 &
VB-FIX

Install Sonnax Part No.


56947J-09K Requires 56947J-TL9

Solenoid Feed
Limit Valve

Reverse Servo Control Valve

Gear ratio codes 731 to 741


No TCC apply
Flooded solenoids

No/delayed reverse
Burned low/reverse band

Replace with Sonnax Part


No.
56947J-61K
Requires F-56947J-TL61 & VB-FIX

Reverse Engagement Valve


Slipping/no/delayed reverse
Burned direct clutch
Replace with Sonnax Part No.
56947J-29K Requires F-27741-TL13 & VB-FIX

VFS1 Port

Reverse Modulator Valve

Low line pressure


Slipping shifts
NOTE: Check for wear on end plugs.

Delayed reverse engagement


Loss of 4th or 5th
Burned direct clutch
Replace with Sonnax Part No.
56947J-23K Requires F-27741-TL13 & VB-FIX

Intermediate Servo
Select Valve

Direct Clutch Control Valve

Burned intermediate band


Burned direct clutch

Delayed reverse engagement


Loss of 4th or 5th
Burned direct clutch

Forward Engagement Valve

Intermediate Servo
Release Valve

Replace with Sonnax Part No.


56947J-26K Requires F-27741-TL13 & VB-FIX

Slipping/no/delayed forward
Burned forward clutch

Burned intermediate band

Overdrive Servo Control Valve

VFS2 Modulator Control Valve

Burned overdrive band

Low line pressure


Slipping upshifts
Burned overdrive band
Burned coast clutch

TCC Modulator Valve


Codes 741 or 1783
Transmission overheat
High line pressure

Replace with Sonnax Part No.


56947J-19K
Requires F-56947J-TL19 & VB-FIX

Replace with Sonnax Part No.


56947J-15K Requires F-56947J-TL15 & VB-FIX

Coast Clutch Control Valve


Burned coast clutch

Converter Clutch Back


Pressure Valve
Excessive TCC slip
Converter codes
Burned converter lining

Test these
together.

TCC Control Valve


Excess TCC slip
Restricted cooler flow
TCC lining coming off Code 741
Overheated converters

TCC Modulator Sleeve &


Plunger Assembly
High TCC slip RPM at increasing load
Slip codes
Elevated fluid temperature
Replace with Sonnax Part No.
56947J-01K 
56947J-03K 

OE Ratio
Increased Ratio

Replace with Sonnax Part No.


56947J-05K Requires F-56947J-TL2 & VB-FIX
2014 Sonnax Industries, Inc.
800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

5R55W-S_VacTestLocations01-06-14
Page 1

Ford 5R55W/S

TIME TESTED INDUSTRY TRUSTED

OE Exploded View
Lower Valve Body Descriptions

I.D. No.

Description

101

TCC Control Valve (inboard)


Fluid Cooler Bypass
& Thermo Valve (outboard)

102

Converter Clutch Back Pressure


Valve (inboard)
Coast Clutch Control Valve
(outboard)

103

VFS2 Modulator Control Valve

104

Intermediate Servo Release Valve

105

Direct Clutch Control Valve

106

Reverse Modulator Valve

107

Reverse Engagement Valve

108

VFS1 Modulator Control Valve

109

Main Regulator Valve (inboard)


Boost Valve & Sleeve (outboard)

110

Solenoid Feed Limit Valve


(inboard)
Coverter Feed Limit Valve
(outboard)

111

Manual Valve

112

Rear Servo Control Valve

113

Intermediate Servo Select Valve

114

Forward Engagement
Control Valve

115

Overdrive Servo Control Valve

116

TCC Modulator Valve (inboard)


TCC Plunger Valve & Sleeve
(outboard)

109
110

111
108

107
112

106

113

105
104
103
102

114
115
116

101

2014 Sonnax Industries, Inc.


800-843-2600 802-463-9722 F: 802-463-4059 www.sonnax.com

5R55W-S_VacTestLocations01-06-14
Page 2

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