Electrical Conductors & Insulators
Electrical Conductors & Insulators
Examples of Conductors:
mercury copper zinc
iron silver aluminum
Insulators
✔Any material which opposes the flow of electricity
✔made of materials, generally non-metals, that have very
few or no "free electrons" floating about within their basic
atom structure
Examples of Insulators:
mica glass dry air
sulphur rubber distilled water
0000 (4/0)
Diameter
(inch)
0.4600
(mm)
11.684
Turns of wire
(per inch)
2.17
(per cm)
0.856
Area
(kcmil)
212
(mm²)
107
Copper
resistance[6]
(Ω/km)
0.1608
(mΩ/ft)
0.04901
NEC copper wire
ampacity with 60/75/
90°C raceway (A)[7]
00 (2/0) 0.3648 9.266 2.74 1.08 133 67.4 0.2557 0.07793 145 / 175 / 195
0 (1/0) 0.3249 8.252 3.08 1.21 106 53.5 0.3224 0.09827 125 / 150 / 170
SOLID 1
3
0.2893
0.2576
0.2294
7.348
6.544
5.827
3.46
3.88
4.36
1.36
1.53
1.72
83.7
66.4
52.6
42.4
33.6
26.7
0.4066
0.5127
0.6465
0.1239
0.1563
0.1970
110 / 130 / 150
95 / 115 / 130
5
0.2043
0.1819
5.189
4.621
4.89
5.50
1.93
2.16
41.7
33.1
21.2
16.8
0.8152
1.028
0.2485
0.3133
70 / 85 / 95
126/0.4
30/0.25
24/0.2
STRANDED
AWG
0000 (4/0)
(inch)
0.4600
(mm)
11.684
(per inch)
2.17
(per cm)
0.856
(kcmil)
212
(mm²)
107
(Ω/km)
0.1608
(mΩ/ft)
0.04901
NEC copper wire
ampacity with 60/75/
90°C raceway (A)[7]
WIRE
✔Consists
000 (3/0) 0.4096 10.404 2.44 0.961
133
85.0
67.4
0.2028
0.2557
0.06180
0.07793
165 / 200 / 225
metallic string.
0 (1/0) 0.3249 8.252 3.08 1.21 106 53.5 0.3224 0.09827 125 / 150 / 170
1 0.2893 7.348 3.46 1.36 83.7 42.4 0.4066 0.1239 110 / 130 / 150
3
0.2576
0.2294
6.544
5.827
3.88
4.36
1.53
1.72
66.4
52.6
33.6
26.7
0.5127
0.6465
0.1563
0.1970
95 / 115 / 130
30/0.25
24/0.2
TWIN-LEAD
AWG
0000 (4/0)
(inch)
0.4600
(mm)
11.684
(per inch)
2.17
(per cm)
0.856
(kcmil)
212
(mm²)
107
(Ω/km)
0.1608
(mΩ/ft)
0.04901
NEC copper wire
ampacity with 60/75/
90°C raceway (A)[7]
✔ACABLE
000 (3/0) 0.4096 10.404 2.44 0.961 168 85.0 0.2028 0.06180 165 / 200 / 225
1 0.2893 7.348 3.46 1.36 83.7 42.4 0.4066 0.1239 110 / 130 / 150
3
0.2576
0.2294
6.544
5.827
3.88
4.36
1.53
1.72
66.4
52.6
33.6
26.7
0.5127
0.6465
0.1563
0.1970
95 / 115 / 130
receiver.
4 0.2043 5.189 4.89 1.93 41.7 21.2 0.8152 0.2485 70 / 85 / 95
30/0.25
24/0.2
(inch) (mm)
Turns of wire
(kcmil) (mm²)
Copper
resistance[6]
(Ω/km) (mΩ/ft)
NEC copper wire
ampacity with 60/75/
90°C raceway (A)[7]
Approximate
stranded metric
equivalents
COMPOSITION:
000 (3/0) 0.4096 10.404 2.44 0.961 168 85.0 0.2028 0.06180 165 / 200 / 225
2 0.2576 6.544 3.88 1.53 66.4 33.6 0.5127 0.1563 95 / 115 / 130
✔Rubber-insulated Cables
4 0.2043 5.189 4.89 1.93 41.7 21.2 0.8152 0.2485 70 / 85 / 95
SIMPLEST FORM OF
12 0.0808 2.053 12.4 4.87 6.53 3.31 5.211 1.588 25 / 25 / 30 (20)
COMMON APPLICATIONS:
14 0.0641 1.628 15.6 6.14 4.11 2.08 8.286 2.525 20 / 20 / 25 (15)
24/0.2
COAXIAL
CABLES
✔designed for carrying radio-frequency current with much lower
losses than would occur with the use of standard wires.
✔often used to connect a transmitter and/or receiver to an antenna.
FIBER-OPTIC
CABLE
✔Optical cable consists of a clear glass or plastic core totally enclosed
by a glass or plastic cladding. This assembly is protected by a plastic
coating for protection.
✔Light entering the end of the cable travels down the cable to the
other end.
✔A light emitting diode (LED) or laser light supplies the light pulses
to transmit digital signals through the cable.
✔Some high-quality optical cable can transmit signals thirty
Kilometers or so before the signal needs to be amplified again.
TELEPHONE
CABLE
✔flexible four- to six- conductor wire used
to connect a telephone unit to the wall
outlet.
0000 (4/0) 0.4600 11.684 2.17 0.856 212 107 0.1608 0.04901 195 / 230 / 260
00 (2/0) 0.3648 9.266 2.74 1.08 133 67.4 0.2557 0.07793 145 / 175 / 195
The number of circular mils in any circular area is equivalent to the square o f the
0 (1/0) 0.3249 8.252 3.08 1.21 106 53.5 0.3224 0.09827 125 / 150 / 170
diameter in mils
1 0.2893 7.348 3.46 1.36 83.7 42.4 0.4066 0.1239 110 / 130 / 150
2 0.2576 6.544 3.88 1.53 66.4 33.6 0.5127 0.1563 95 / 115 / 130
3 0.2294 5.827 4.36 1.72 52.6 26.7 0.6465 0.1970 85 / 100 / 110 196/0.4
EXAMPL 5
6
0.1819
0.1620
4.621
4.115
5.50
6.17
2.16
2.43
33.1
26.3
16.8
13.3
1.028
1.296
0.3133
0.3951 55 / 65 / 75
126/0.4
8
0.1443
0.1285
3.665
3.264
6.93
7.78
2.73
3.06
20.8
16.5
10.5
8.37
1.634
2.061
0.4982
0.6282 40 / 50 / 55
80/0.4
24/0.2
The resistance of round wire depends not only on the material from which it is made,
WIRES
90°C raceway (A)[7] equivalents
(inch) (mm) (per inch) (per cm) (kcmil) (mm²) (Ω/km) (mΩ/ft)
000 (3/0) 0.4096 10.404 2.44 0.961 168 85.0 0.2028 0.06180 165 / 200 / 225
0 (1/0) 0.3249 8.252 3.08 1.21 106 53.5 0.3224 0.09827 125 / 150 / 170
1 0.2893 R=ρ*L/A
7.348 3.46 1.36 83.7 42.4 0.4066 0.1239 110 / 130 / 150
EXAMPL 8
9
0.1285
0.1144
3.264
2.906
7.78
8.74
3.06
3.44
16.5
13.1
8.37
6.63
2.061
2.599
0.6282
0.7921
40 / 50 / 55
84/0.3
IE
10 0.1019 2.588 9.81 3.86 10.4 5.26 3.277 0.9989 30 / 35 / 40
f the resistivity of copper wire at 20 degree Celsius equals 10.37Ω, find the resistance
11 0.0907 2.305 11.0 4.34 8.23 4.17 4.132 1.260 56/0.3
Acm=D2=25 Cm Since,
14 0.0641 1.628 15.6 6.14 4.11 2.08 8.286 2.525 20 / 20 / 25 (15)
15
R=ρ*L/A 0.0571 1.450 17.5 6.90 3.26 1.65 10.45 3.184
30/0.25
16
17
R=10.37*(100/25)=41.48Ω
0.0508
0.0453
1.291
1.150
19.7
22.1
7.75
8.70
2.58
2.05
1.31
1.04
13.17
16.61
4.016
5.064
— / — / 18 (10)
32/0.2
24/0.2
SIZE
NEC copper wire Approximate
AWG ampacity with 60/75/ stranded metric
90°C raceway (A)[7] equivalents
(inch) (mm) (per inch) (per cm) (kcmil) (mm²) (Ω/km) (mΩ/ft)
inch cm (mm²
000 (3/0) 0.4096 10.404 2.44 0.961 168
00 (2/0) 0.3648 9.266 2.74 1.08 133 67.4 0.2557 0.07793 145 / 175 / 195
0.46 11.684
0000 2.17 0.856
(4/0)
0 (1/0) 0.3249 8.252 3.08 1.21 106
212 53.5
107
0.3224 0.09827
0.1608
125 / 150 / 170
0.04901
1 0.2893 7.348 3.46 1.36 83.7 42.4 0.4066 0.1239 110 / 130 / 150
0.4096 10.404
000 2 0.2576 6.544 3.88 1.53 66.4 33.6 0.5127 0.1563 95 / 115 / 130
0.3648 9.266
00 5 0.1819 4.621 5.50 2.16 33.1 16.8 1.028 0.3133 126/0.4
8 0.1285 3.264
3.08
7.78
1.21
3.06 16.5
106 8.37
53.5
2.061 0.6282
0.3224
40 / 50 / 55
0.09827
0.2893 7.348
1
9 0.1144 2.906 8.74 3.44 13.1 6.63 2.599 0.7921
84/0.3
10
11
0.1019
0.0907
2.588
2.305
3.46
9.81
11.0
1.36
3.86
4.34
10.4
8.23
83.7 5.26
4.17
42.4
3.277
4.132
0.9989
1.260
0.4066
30 / 35 / 40
0.1239
56/0.3
0.2576 6.544
2 12 0.0808 2.053 12.4 4.87 6.53 3.31 5.211 1.588 25 / 25 / 30 (20)
13 0.0720 1.828
3.88
13.9
1.53
5.47 5.18
66.4 2.62
33.6
6.571 2.003
0.5127 0.1563
50/0.25
0.2294 5.827
3
14 0.0641 1.628 15.6 6.14 4.11 2.08 8.286 2.525 20 / 20 / 25 (15)
15 0.0571 1.450
4.36
17.5
1.72
6.90 3.26
52.6 1.65
26.7
10.45 3.184
0.6465 0.1970
30/0.25
000 (3/0) 0.4096 10.404 2.44 0.961 168 85.0 0.2028 0.06180 165 / 200 / 225
0 (1/0)
(for flexibility during installation)
0.3249 8.252 3.08 1.21 106 53.5 0.3224 0.09827 125 / 150 / 170
1 0.2893 7.348 3.46 1.36 83.7 42.4 0.4066 0.1239 110 / 130 / 150
2 0.2576 6.544 3.88 1.53 66.4 33.6 0.5127 0.1563 95 / 115 / 130
3 0.2294 5.827 4.36 1.72 52.6 26.7 0.6465 0.1970 85 / 100 / 110 196/0.4
30/0.25
17
0.0508
0.0453
1.291
1.150
19.7
22.1
7.75
8.70
2.58
2.05
1.31
1.04
13.17
16.61
4.016
5.064
— / — / 18 (10)
32/0.2
Back
18 0.0403 1.024 24.8 9.77 1.62 0.823 20.95 6.385 — / — / 14 (7)
24/0.2