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5 - ACS550 Manual

This document provides a user manual for DriveIT Low Voltage AC Drives ACS550-01 and ACS550-U1 drives. The manual contains information on safety, installation, start-up, diagnostics, maintenance, and technical specifications. It includes warnings and instructions for qualified electricians on installing and servicing the adjustable speed AC drive.

Uploaded by

Syed Umer
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
231 views144 pages

5 - ACS550 Manual

This document provides a user manual for DriveIT Low Voltage AC Drives ACS550-01 and ACS550-U1 drives. The manual contains information on safety, installation, start-up, diagnostics, maintenance, and technical specifications. It includes warnings and instructions for qualified electricians on installing and servicing the adjustable speed AC drive.

Uploaded by

Syed Umer
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DriveIT Low Voltage AC Drives

User’s Manual

ACS550-01 Drives (0.75…90 kW)


ACS550-U1 Drives (1…150 HP)
2 ACS550 User’s Manual

ACS550 Drive Manuals


GENERAL MANUALS

ACS550-01/U1 User's Manual (0.75…90 kW) /


(1…150 HP)
• Safety
• Installation
• Start-Up
• Diagnostics
• Maintenance
• Technical Data
ACS550-02/U2 User's Manual (110…355 kW) /
(150…550 HP)
• Safety
• Installation
• Start-Up
• Diagnostics
• Maintenance
• Technical Data
ACS550 Technical Reference Manual
• Detailed Product Description
– Technical product description including Dimensional
drawings
– Cabinet mounting information including power
losses
– Software and control including complete parameter
descriptions
– User interfaces and control connections
– Complete options descriptions
– Spare parts
– Etc.
• Practical Engineering Guides
– PID & PFC engineering guides
– Dimensioning and sizing guidelines
– Diagnostics and Maintenance information
– Etc.

OPTION MANUALS
(Fieldbus Adapters, I/O Extension Modules etc., manuals
delivered with optional equipment)

Relay Output Extension Module (typical title)


• Installation
• Start-Up
• Diagnostics
• Technical Data
ACS550 User’s Manual 3

Safety

Warning! The ACS550 adjustable speed AC drive should ONLY be installed by


a qualified electrician.
Warning! Even when the motor is stopped, dangerous voltage is present at the
Power Circuit terminals U1, V1, W1 and U2, V2, W2 and, depending on the
frame size, UDC+ and UDC-, or BRK+ and BRK-.
Warning! Dangerous voltage is present when input power is connected. After
disconnecting the supply, wait at least 5 minutes (to let the intermediate circuit
capacitors discharge) before removing the cover.
Warning! Even when power is removed from the input terminals of the
ACS550, there may be dangerous voltage (from external sources) on the
terminals of the relay outputs R01…R03.
Warning! When the control terminals of two or more drive units are connected
in parallel, the auxiliary voltage for these control connections must be taken
from a single source which can either be one of the units or an external
supply.
Warning! The ACS550-01/U1 is not a field repairable unit. Never attempt to
repair a malfunctioning unit; contact the factory or your local Authorized
Service Center for replacement.
Warning! The ACS550 will start up automatically after an input voltage
interruption if the external run command is on.
Warning! The heat sink may reach a high temperature. See "Technical Data" on
page 127.
Warning! If the drive will be used in a floating network, remove screws at EM1
and EM3 (Frame size R1…R4), or F1 and F2 (Frame size R5 or R6). See
diagrams on page 17 and page 16 respectively.

Note! For more technical information, contact the factory or your local ABB sales
representative.

Safety
4 ACS550 User’s Manual

Use of Warnings and Notes


There are two types of safety instructions throughout this manual:
• Notes draw attention to a particular condition or fact, or give information on a
subject.
• Warnings caution you about conditions which can result in serious injury or death
and/or damage to the equipment. They also tell you how to avoid the danger. The
warning symbols are used as follows:
Dangerous voltage warning warns of high voltage which can cause physical injury
and/or damage to the equipment.
General warning warns about conditions, other than those caused by electricity,
which can result in physical injury and/or damage to the equipment

Safety
ACS550 User’s Manual 5

Table of Contents

Safety
Use of Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Table of Contents

Installation
Installation Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
EMC Instructions (Europe, Australia, and New Zealand) . . . . . . . . . . . . . . . . . . 9
Installing the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Start-Up
Assistant Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Application Macros . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Complete Parameter List for ACS550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Complete Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Diagnostics
Diagnostic Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Correcting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Press the UP and DOWN buttons simultaneously. . . . . . . . . . . . . . . . . . . . . 123

Maintenance
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Heatsink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Main Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Technical Data
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Input Power (Mains) Cables and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Cable Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Input Power (Mains) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Motor Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Control Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Dimensions, Weights and Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Degrees of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Index

Table of Contents
6 ACS550 User’s Manual

Installation

Study these installation instructions carefully before proceeding. Failure to observe


the warnings and instructions may cause a malfunction or personal hazard.

Warning! Before you begin read "Safety" on page 3.

Installation Flow Chart


The installation of the ACS550 adjustable speed AC drive follows the outline below.
The steps must be carried out in the order shown. At the right of each step are
references to the detailed information needed for the correct installation of the unit.
Task See
PREPARE for installation "Preparing for Installation" on page 7.

UNPACK the drive "Unpack the Drive" on page 14.

PREPARE the Mounting Location "Prepare the Mounting Location" on page 14.

REMOVE the front cover "Remove Front Cover" on page 14.

MOUNT the drive "Mount the Drive" on page 15.

INSTALL wiring "Install the Wiring" on page 15.

CHECK installation "Check Installation" on page 23.

RE-INSTALL the cover "Re-install Cover" on page 23.

APPLY power "Apply Power" on page 23.

START-UP "Start-Up" on page 24.

Installation
ACS550 User’s Manual 7

Preparing for Installation

Drive Identification
Drive Labels
To determine the type of drive you are installing, refer to either:
• Serial number label attached on upper part of the chokeplate between the
mounting holes.

ACS550-U1-08A8-4

Ser. no. *2030700001*

• Type code label attached on the heat sink – on the right side of the unit cover.
ABB Inc. Assembled in USA
Input U1 3~ 380...480 V
I1N / I1hd 8.3 A / 6.4 A
f1 48...63 Hz
Output U2 3~ 0...U1V
I2N / I2hd 8.8 A / 6.9 A
Ser. no. *2030700001*
f2 0...500 Hz
ACS550-U1-08A8-4

Type Code
Use the following chart to interpret the type code found on either label.
ACS550-U1-08A8-4+...

AC, Standard Drive – 550 product series

Construction (region specific)


U1 = Setup and parts specific to US installation and NEMA compliance
01 = Setup and parts specific to IEC installation and compliance

Output current rating


See Ratings chart for details

Voltage rating
2 = 208…240 VAC
4 = 380…480 VAC

Enclosure protection class


No specification = IP 21 / UL type 1
B056 = IP 54 / UL type 12

Ratings and Frame Size


The chart in "Ratings" on page 127 lists technical specifications, and identifies the
drive’s frame size – significant, since some instructions in this document, vary,
depending on the drive’s frame size. To read the Ratings table, you need the “Output
current rating” entry from the type code. Also, when using the Ratings table, note
that the table is broken into sections based on the drive’s “Voltage rating”.

Installation
8 ACS550 User’s Manual

Motor Compatibility
The motor, drive, and supply power must be compatible:
Motor
Verify Reference
Specification
Motor type 3-phase induction motor –
Nominal current 0.2…2.0 * motor nominal • Type code label on drive, entry for “Output I”
current Ihd (current), or
• Type code on drive and rating table in
"Technical Data" on page 127.
Nominal frequency 10…500 Hz –
Voltage range Motor is compatible with 208…240 V (for ACS550-X1-XXXX-2) or
the ACS550 voltage range. 380…480 V (for ACS550-X1-XXXX-4)

Tools Required
To install the ACS550 you need the following:
• Screwdrivers (as appropriate for the mounting hardware used)
• Wire stripper
• Tape measure
• Drill
• Mounting hardware: screws or nuts and bolts, four each. The type of hardware
depends on the mounting surface and the frame size:
Frame Size Mounting Hardware
R1…R4 M5 #10
R5 M6 1/4 in
R6 M8 5/16 in

Suitable Environment and Enclosure


Confirm that the site meets the environmental requirements. To prevent damage
prior to installation, store and transport the drive according to the environmental
requirements specified for storage and transportation. See "Ambient Conditions" on
page 134.

Confirm that the enclosure is appropriate, based on the site contamination level:
• IP 21 / UL type 1 enclosure. The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as condensation, carbon
dust, and metallic particles.

Suitable Mounting Location


Confirm that the mounting location meets the following constraints:
• The drive must be mounted vertically on a smooth, solid surface, and in a suitable
environment as defined above.

Installation
ACS550 User’s Manual 9

• The minimum space requirements for the drive are the outside dimensions (see
"Outside Dimensions" on page 132), plus air flow space around the unit (see
"Cooling" on page 131).
• The distance between the motor and the drive is limited by the maximum motor
cable length. See "Motor Connection" on page 130.
• The mounting site must support the drive’s modest weight and noise output. See
"Dimensions, Weights and Noise" on page 131.

Wiring and EMC Considerations


Determine electro-magnetic compliance (EMC) requirements per local codes. See
"Wiring and EMC Considerations" on page 9. In general:
• Follow local codes for cable size.
• Keep these four classes of wiring separated: input power wiring, motor wiring,
control/communications wiring, and braking unit wiring.
• Refer to "Motor Cable" on page 10 for the motor cable length limit imposed by
possible EMC requirements (CE or C-Tick).
• Refer to the specifications/recommendations in:
"Input Power (Mains) Cables and Fuses" on page 129,
"Cable Terminals" on page 129,
"Input Power (Mains) Connection" on page 130, and
"Motor Connection" on page 130.

EMC Instructions (Europe, Australia, and New Zealand)


This section describes conformance with EMC requirements (in Europe, Australia,
and New Zealand). For installations in the Unites States and other locations without
special EMC requirements, skip to "Control Cables" on page 13.

CE Marking (pending as of publication date)


A CE mark is attached to the ACS550 AC drive to verify that the drive follows the
provisions of the European Low Voltage and EMC Directives (Directive 73/23/EEC,
as amended by 93/68/EEC and Directive 89/336/EEC, as amended by 93/68/EEC).
The EMC Directive defines the requirements for immunity and emissions of electrical
equipment used in European Economic Area. The EMC product standard EN 61800-
3 covers the requirements stated for drives, such as the ACS550. ACS550 AC drives
comply with the requirements stated in EN 61800-3 for Second Environment and
First Environment, restricted distribution.
Product standard EN 61800-3 (Adjustable speed electrical power drive systems -
Part 3: EMC product standard including specific test methods) defines First
Environment as environment that includes domestic premises. It also includes
establishments directly connected without intermediate transformers to a low voltage
power supply network which supplies buildings used for domestic purposes.

Installation
10 ACS550 User’s Manual

Second Environment includes establishments other than those directly connected


to a low voltage power supply network which supplies buildings used for domestic
purposes.

C-Tick Marking (pending as of publication date)


A C-tick mark is attached to the ACS550 AC drive to verify that the drive follows the
provisions of the Australian Statuary Rules No 294, 1996, Radio communication
(Compliance Labelling - Incidental Emissions) Notice and the Radio communication
Act, 1989, and the Radio communication Regulations, 1993, of New Zealand.
The statutory rules define the essential requirements for emissions of electrical
equipment used in Australia and New Zealand. The standard AS/NZS 2064, 1997,
Limits and methods of measurement of electronic disturbance characteristics of
industrial, scientific and medical (ISM) radio frequency equipment, covers the
detailed requirements for three-phase drives, such as the ACS550 drive.
ACS550 drives comply with the AS/NZS 2064, 1997, limits for class A equipment.
Class A equipment is suitable for use in all establishments other than domestic and
those directly connected to a low voltage network which supplies buildings used for
domestic purposes. The compliance is valid with the following provisions:
• The motor and control cables are chosen as specified in this manual.
• The installation rules of this manual are followed.

Cabling Instructions
Keep individual un-screened wires between the cable clamps and the screw
terminals as short as possible. Route control cables away from power cables.

Input Power (Mains) Cable


A four conductor cable (three phases and ground/protective earth) is recommended
for the input power cabling. Shielding is not necessary. Dimension the cables and
fuses in accordance with the input current. Always pay attention to local codes when
sizing the cables and fuses.
The input power connectors are at the bottom of the drive. Input power cable routing
must be done so that the distance from the sides of the drive is at least 20 cm (8 in)
to avoid excessive radiation to the input power cable. In the case of shielded cable,
twist the cable screen wires together into a bundle not longer than five times its width
and connect to the PE terminal of the drive. (Or PE terminal of input filter, if present.)
Line current harmonics
The ACS550 is professional equipment to be used in trades, professions, or
industries, and is not intended for sale to the general public. The current harmonic
levels under rated load conditions are available on request.

Motor Cable
Minimum Requirement (CE & C-Tick)
The motor cable must be a symmetrical three conductor cable with a concentric PE
conductor or a four conductor cable with a concentric shield, however, a symmetrical

Installation
ACS550 User’s Manual 11

constructed PE conductor is always recommended. The following figure shows the


minimum requirement for the motor cable screen (for example, MCMK, NK Cables).
Copper Wire Screen Helix of Copper Tape Inner Insulation
Insulation Jacket

Cable Core

* Input filters designed for ACS550 cannot be used in an isolated, or high impedance earthed industrial
distribution network.
Recommendation for Conductor Layout
The following figure compares conductor layout features in motor cables.
Recommended (CE & C-Tick) Allowed (CE & C-Tick)
Symmetrical shielded cable: three phase A separate PE conductor is required if the
conductors and a concentric or otherwise conductivity of the cable shield is < 50% of the
symmetrically constructed PE conductor, and a conductivity of the phase conductor.
shield
Shield
PE Shield
Conductor
and Shield PE

Shield
Not allowed for motor cables (CE & C-Tick)
A four-conductor system: three phase
conductors and a protective conductor, without a
shield.
Allowed for motor cables with phase
PE conductor cross section up to 10 mm2.

Effective Motor Cable Screens


The general rule for cable screen effectiveness is: the better and tighter the screen
of the cable, the lower the radiated emission level. The following figure shows an
example of an effective construction (for example Ölflex-Servo-FD 780 CP,
Lappkabel or MCCMK, NK Cables).
Insulation Jacket Inner Insulator L2

L1
Braided Metallic Screen L3

Clamp the cable shield into the gland plate at the drive end and twist the cable
screen wires together into a bundle not longer than five times its width and connect it
to the terminal marked (at the bottom right-hand corner of the drive), if you are
using cable without a separate PE conductor.

Installation
12 ACS550 User’s Manual

At the motor end the motor cable screen must be earthed 360 degrees with an EMC
cable gland or the screen wires must be twisted together into a bundle not longer
than five times its width and connected to the PE terminal of the motor.
EN61800-3 and AS/NZS 2064, 1997, Class A Compliant Motor Cables
To comply with EN61800-3, First and Second Environment, Restricted Distribution,
and AS/NZS 2064, 1997, Class A requirements, motor cables:
• less than or equal to 30 m (100 ft) do not require an RFI filter.
• longer than 30 m (100 ft) must be limited as specified in the table below. Follow
the instructions in the filter package for all cable screen connections.
Switching Frequency (Parameter 2606)
Drive Type Filter 1 or 4 kHz (1 or 4) 8 kHz (8)
Maximum motor cable length
ACS550-x1-03A3-4 ACS400-IF11-3 100 m –
(330 ft)
ACS550-x1-04A7-4
ACS550-x1-05A4-4
ACS550-x1-06A9-4
ACS550-x1-08A8-4
ACS550-x1-012A-4
ACS550-x1-016A-4 ACS400-IF21-3 100 m 100 m
(330 ft) (330 ft)
ACS550-x1-023A-4
ACS550-x1-031A-4 ACS400-IF31-3 100 m 100 m
(330 ft) (330 ft)
ACS550-x1-038A-4
ACS550-x1-044A-4 ACS400-IF41-3 100 m 100 m
(330 ft) (330 ft)
ACS550-x1-059A-4
ACS550-x1-072A-4

Warning! Do not use filters in a floating, or high impedance earthed network.

• must have effective screen as described in "Effective Motor Cable Screens" on


page 11.
• must be earthed, at the motor end, with an EMC cable gland.The earthing must
contact the cable screen all the way around the cable.

Installation
ACS550 User’s Manual 13

Control Cables
General Recommendations
Use shielded cables, temperature rated at 60 °C (140 °F) or above:
• Control cables must be multi-core cables with a braided copper wire screen.

Double Shielded Single Shielded


Example: JAMAK by Draka NK Cables Example: NOMAK by Draka NK Cables

• The screen must be twisted together into a bundle not longer than five times its
width and connected to terminal X1-1 (for digital and analog I/O cables) or to
either X1-28 or X1-32 (for RS485 cables).
Route control cables to minimize radiation to the cable:
• Route as far away as possible from the input power and motor cables (at least
20 cm (8 in)).
• Where control cables must cross power cables make sure they are at an angle as
near 90° as possible.
• Stay at least 20 cm (8 in) from the sides of the drive.
Use care in mixing signal types on the same cable:
• Do not mix analog and digital input signals on the same cable.
• Run relay-controlled signals as twisted pairs (especially if voltage > 48 V). Relay-
controlled signals using less than 48 V can be run in the same cables as digital
input signals.

Note! Never mix 24 VDC and 115/230 VAC signals in the same cable.

Analog Cables
Recommendations for analog signal runs:
• Use double shielded, twisted pair cable
• Use one individually shielded pair for each signal.
• Do not use a common return for different analog signals.
Digital Cables
Recommendations for digital signal runs:
• A double shielded cable is the best alternative, but single shielded twisted multi-
pair cable is also usable.
Control Panel Cable
If the control panel is connected to the drive with a cable, use only Category 5 Patch
ethernet cable.

Installation
14 ACS550 User’s Manual

Installing the Drive

Warning! Before installing the ACS550, ensure the input power supply to the
drive is off.

Unpack the Drive


1. Unpack the drive.
2. Check for any damage and notify the shipper immediately if damaged components
are found.
3. Check the contents against the order and the shipping label to verify that all parts
have been received.

Prepare the Mounting Location


The ACS550 should only be mounted where all of the
requirements defined in "Preparing for Installation" on
page 7 are met.
1. Mark the position of the mounting holes. 1
2. Drill the holes. X0002

Note! Frame sizes R3 and R4 have four holes along the top. Use only two. If
possible, use the two outside holes (to allow room to remove the fan for
maintenance).

Note! ACS400 drives can be replaced using the original mounting holes. For R1 and
R2 frame sizes, the mounting holes are identical. For R3 and R4 frame sizes, the
inside mounting holes on the top of ACS550 drives match ACS400 mounts.

Remove Front Cover


1. Remove the control panel, if attached. 3

2. Loosen the captive screw at the top.


2
3. Pull near the top to remove the cover.

IP2000

Installation
ACS550 User’s Manual 15

Mount the Drive 1


1. Position the ACS550 onto the mounting screws
or bolts and securely tighten in all four corners.

Note! Lift the ACS550 by its metal chassis.

2. Non-English speaking locations: Add a warning


2
sticker in the appropriate language over the
existing warning on the top of the module.

Install the Wiring


IP2002
Conduit/Gland Kit
Wiring drives requires a conduit/gland kit with the following items:
• conduit/gland box
• five (5) cable clamps (ACS550-01 only)
• screws
• cover
Overview
As you install the wiring, observe the following:
• "Connection Diagrams" on page 16 shows the connection points on the drive.
• "Power Connections" on page 20 describes specific instructions for wiring the
power. Use in combination with the appropriate general procedure.
• "Control Connections" on page 20 describes specific instructions for wiring the
control. Use in combination with the appropriate general procedure.
• "Optional Braking" on page 20, and "Floating Networks" on page 20 describe
specific instructions for use as appropriate.
• "Cable Terminals" on page 129 list the recommended tightening torques.
• Where applicable, observe EMC recommendations. For example, properly
ground the wire screen cable shields.

Installation
16 ACS550 User’s Manual

Connection Diagrams
The layout of connection terminals is similar for all frame sizes (R1…R6). The only
significant layout difference is in the power and ground terminals for frame sizes R5
and R6. The following diagrams show:
• Power and ground terminal layout for frame sizes R5 and R6.
• Terminal layout for frame size R3, which, in general, applies to all frame sizes
except as noted above.
R6
R5

F2

F1

F2

PE GND
X0011
GND

Power Input Power Output to Motor


(U1, V1, W1) (U2, V2, W2) F1

Optional braking
Frame Terminal
Brake Options
Size Labels
R5, R6 UDC+, UDC-, • Braking unit
GND • Chopper and resistor

X0013
PE GND
Power Input Power Output to Motor
(U1, V1, W1) (U2, V2, W2)

Warning! For floating networks remove screws at F1 and F2.

Installation
ACS550 User’s Manual 17

J1 – DIP Switches
for Analog Inputs
J1

ON
AI1: (in Voltage Position)

ON
AI2: (in Current Position)
Panel Connector

X1 – Analog Inputs and Outputs


(and 10 V Ref. Voltage Output)
Power LED (Green)
Fault LED (Red)
X1 – Digital Inputs
(and 24 V Aux. Voltage Output)

X1 – Relay Outputs

Optional Module 1
J2/J5 – DIP Switches (Encoder or
for RS485 Termination Additional Relays)
J2 J5 J2 J5 X1 – Communications
(RS485)
ON ON
ON ON
Optional Module 2
off position on position (Fieldbus or 115/230 V
digital input module)

Power Input Power Output to Motor


(U1, V1, W1) (U2, V2, W2)
Frame Sizes
R5/R6 differ.
See EM3
previous page. EM1
GND
PE

X0003

Optional braking
Frame Terminal
Brake Options
Size Labels
R1, R2 BRK+, BRK- Brake resistor
R3, R4 UDC+, UDC- • Braking unit
• Resistor and chopper

Diagram shows the R3 frame. Other frames have similar layouts.

Warning! For floating networks remove screws at EM1 and EM3.

Installation
18 ACS550 User’s Manual

Wiring with Cables


1. Open the appropriate knockouts in the
conduit/gland box. (See "Conduit/Gland Kit"
above.) 2

2. Install the cable clamps for the power/motor 1 X0004

cables.
3. On the input power cable, strip the sheathing 6
back far enough to route individual wires.
7
4. On the motor cable, strip the sheathing back
far enough to expose the copper wire screen 6
4
so that the screen can be twisted into a pig- 3
tail. Keep the short pig-tail short to minimize
noise radiation. 8
IP2001
5. Route both cables through the clamps.
6. Strip and connect the power/motor wires, and 8
the power ground wire to the drive terminals.
See "Power Connections" on page 20.
7. Connect the pig-tail created from the motor
cable screen.
X0005
8. Install conduit/gland box and tighten the cable
clamps.
9. Install the cable clamp(s) for the control
cable(s). (Power/motor cables and clamps not
shown in figure.)
10. Strip control cable sheathing and twist the
copper screen into a pig-tail. 9
X0006
11. Route control cable(s) through clamp(s) and
tighten clamp(s).
12
12. Connect the ground screen pig-tail for digital
and analog I/O cables at X1-1. 14

13. Connect the ground screen pig-tail for RS485


cables at X1-28 or X1-32.
14. Strip and connect the individual control wires
to the drive terminals. See "Control
Connections" on page 20.
11
15. Install the conduit/gland box cover (1 screw).

IP2003

Installation
ACS550 User’s Manual 19

Wiring with Conduit


1. Open the appropriate knockouts in the
conduit/gland box. (See "Conduit/Gland Kit"
above.)
2. Install thin-wall conduit clamps (not supplied).

2 X0007

3. Install conduit/gland box.


4. Connect conduit runs to box. 3

X0005

5. Route input power and motor wiring through


7
conduits.
6. Strip wires.
7
7. Connect power, motor, and ground wires to
the drive terminals. See "Power Connections" 5
on page 20.
4 IP2004

8. Route the control cable through the conduit.


9. Strip the control cable sheathing and twist the
10
copper screen into a pig-tail.
10. Connect the ground screen pig-tail for digital 12
and analog I/O cables at X1-1.
11. Connect the ground screen pig-tail for RS485
cables at X1-28 or X1-32.
12. Strip and connect the individual control wires
8
to the drive terminals. See "Control
Connections" on page 20.
13. Install the conduit/gland box cover (1 screw).

IP2005

Installation
20 ACS550 User’s Manual

Power Connections

Warning! Ensure the motor is compatible for use with the ACS550. The
ACS550 must be installed by a competent person in accordance with the
considerations defined in "Preparing for Installation" on page 7. If in doubt,
contact your local ABB sales or service office.

• Refer to the following table to complete the power connections. If appropriate,


also perform the instructions for the braking and floating networks.
Terminal Frame Size Description Note
U1, V1, W1* R1…R6 3-phase power supply input "Input Power (Mains) Connection" on
page 130.
PE R1…R6 Protective Ground Follow local rules for cable size.
U2, V2, W2 R1…R6 Power output to motor "Motor Connection" on page 130.

* For single phase supply voltage connect power at U1 and W1.


Optional Braking
• For drives with the braking accessory, install one of the following, depending on
the drive’s frame size:
Frame Size Terminal Description Braking Accessory
R1, R2 BRK+, BRK- Braking resistor Braking resistor.
R3, R4, R5, R6 UDC+, UDC- DC bus • Braking unit or
• Chopper and resistor

Floating Networks
For floating networks (also known as IT, ungrounded, or high impedance networks):
• Disconnect the internal RFI filter by removing both the EM1 and EM3 screws
(frame sizes R1…R4, see 17), or F1 and F2 screws (frame sizes R5…R6, see
16).
• Where EMC requirements exist, check for excessive emission propagated to
neighboring low voltage networks. In some cases, the natural suppression in
transformers and cables is sufficient. If in doubt, use a supply transformer with
static screening between the primary and secondary windings.
• Do NOT install an external filter, such as one of the kits listed in the filter table on
12. Using an RFI filter grounds the input power through the filter capacitors, which
could be dangerous and could damage the unit.

Control Connections
To complete the control connections, use:
• Following tables
• "Application Macros" on page 31
• "Complete Parameter Descriptions" on page 50
• Cable recommendations in "Control Cables" on page 13

Installation
ACS550 User’s Manual 21

X1 Hardware Description
1 SCR Terminal for signal cable screen. (Connected internally to chassis ground.)
2 AI1 Analog input channel 1, programmable. Default2 = frequency reference. Resolution
0.1%, accuracy ±1%.

ON
J1:AI1 OFF: 0…10 V (Ri = 312 kΩ)
J1:AI1 ON: 0…20 mA (R i = 100 Ω)

ON
3 AGND Analog input circuit common. (Connected internally to chassis gnd. through 1 MΩ)
4 +10 V 10 V/10 mA reference voltage output for analog input potentiometer, accuracy ±2%.
Analog I/O

5 AI2 Analog input channel 2, programmable. Default2 = not used. Resolution 0.1%,
accuracy ±1%.

ON
J1:AI2 OFF: 0…10 V (Ri = 312 kΩ)
J1:AI2 ON: 0…20 mA (R i = 100 Ω)

ON
6 AGND Analog input circuit common. (Connected internally to chassis gnd. through 1 MΩ)
7 AO1 Analog output, programmable. Default2 = frequency. 0…20 mA (load < 500 Ω)
8 AO2 Analog output, programmable. Default2 = current. 0…20 mA (load < 500 Ω)
9 AGND Analog output circuit common (Connected internally to chassis gnd. through 1 MΩ)
10 +24V Auxiliary voltage output 24 VDC / 250 mA (reference to GND). Short circuit
protected.
11 GND Auxiliary voltage output common. (Connected internally as floating.)
12 DCO Digital input common. To activate a digital input, there must be ≥+10 V
M (or ≤-10 V) between that input and DCOM. The 24 V may be provided by the
Digital Inputs1

ACS550 (X1-10) or by an external 12…24 V source of either polarity.


13 DI1 Digital input 1, programmable. Default2 = start/stop.
14 DI2 Digital input 2, programmable. Default2 = fwd/rev.
15 DI3 Digital input 3, programmable. Default2 = constant speed sel (code).
16 DI4 Digital input 4, programmable. Default2 = constant speed sel (code).
17 DI5 Digital input 5, programmable. Default2 = ramp pair selection (code).
18 DI6 Digital input 6, programmable. Default2 = not used.
19 RO1C Relay output 1, programmable. Default2 = Ready
20 RO1A Maximum: 250 VAC / 30 VDC, 2 A
Minimum: 500 mW (12 V, 10 mA)
21 RO1B
Relay Outputs

22 RO2C Relay output 2, programmable. Default2 = Running


23 RO2A Maximum: 250 VAC / 30 VDC, 2 A
Minimum: 500 mW (12 V, 10 mA)
24 RO2B
25 RO3C Relay output 3, programmable. Default2 = Fault
26 RO3A Maximum: 250 VAC / 30 VDC, 2 A
Minimum: 500 mW (12 V, 10 mA)
27 RO3B
1
Digital input impedance 1.5 kΩ. Maximum voltage for digital inputs is 30 V.
2
Default values depend on the macro used. Values specified are for the default macro. See
"Application Macros" on page 31.

Installation
22 ACS550 User’s Manual

Note! Terminals 3, 6, and 9 are at the same potential.

Note! For safety reasons the fault relay signals a “fault” when the ACS550 is
powered down.

You can wire the digital input terminals in either a PNP or NPN configuration.
PNP connection (source) NPN connection (sink)
X1 X1
10 +24V 10 +24V
11 GND 11 GND
12 DCOM 12 DCOM
13 DI1 13 DI1
14 DI2 14 DI2
15 DI3 15 DI3
16 DI4 16 DI4
17 DI5 17 DI5
18 DI6 18 DI6

Communications
Terminals 28…32 are for RS485 modbus communications. Use shielded cables.
Do not directly ground the RS485 network at any point. Ground all devices on the
network using their corresponding earthing terminals.
As always, the grounding wires should not form any closed loops, and all the devices
should be earthed to a common ground.
Terminate the RS485 network using 120 Ω resistors at both ends of the network.
Use the DIP switch to connect or disconnect the termination resistors. See following
diagram and table.
Terminated Terminated
Station Station Station Station

X1 Identification Hardware Description1


28 Screen RS485 Multidrop application RS485 interface
Other Modbus Devices J2 J5 J2 J5
29 B 28 SCR
SCR
30 A 29 B
B ON ON
A 30 A
31 AGND ON ON
GND 31 AGND
32 Screen 32 SCR off position on position
B Bus termination
A
GND
SCR
1 For functional descriptions, see "Application Macros" on page 31, "Complete Parameter Descriptions"
on page 50, and communication protocol documentation.

Installation
ACS550 User’s Manual 23

Check Installation
Before applying power, perform the following checks.
Check
Installation environment conforms to the drive’s specifications for ambient conditions.
The drive is mounted securely.
Space around the drive meets the drive’s specifications for cooling.
The motor and driven equipment are ready for start.
For floating networks: The internal RFI filter is disconnected.
The drive is properly grounded.
The input power (mains) voltage matches the drive nominal input voltage.
The input power (mains) connections at U1, V1, and W1 are connected and tightened as
specified.
The input power (mains) fuses are installed.
The motor connections at U2, V2, and W2 are connected and tightened as specified.
The motor cable is routed away from other cables.
NO power factor compensation capacitors are in the motor cable.
The control connections are connected and tightened as specified.
NO tools or foreign objects (such as drill shavings) are inside the drive.
NO alternate power source for the motor (such as a bypass connection) is connected – no
voltage is applied to the output of the drive.

Re-install Cover
1
1. Align the cover and slide it on.
2. Tighten the captive screw.
3. Re-install the control panel. 2

Apply Power
Always re-install the front cover before turning 3
power on.

Warning! The ACS550 will start up


automatically at power up, if the external
run command is on. IP2009

1. Apply input power.


When power is applied to the ACS550, the green LED comes on.

Note! Before increasing motor speed, check that the motor is running in the desired
direction.

Installation
24 ACS550 User’s Manual

Start-Up
1. Use any, or all of the following options to configure the drive:
• Use the Start-up Assistant.
With the Assistant Control Panel, the Start-up Assistant runs automatically at the
first power up. See "Start-up Assistant Mode" on page 29 for an overview of the
program. For instructions on basic operation of the Assistant Control Panel, see
"Controls/Display Overview" on page 26.
• Select an application macro.
See "Application Macros" on page 31.
• Manually select and set individual parameters.
See "Parameters Mode" on page 29.

Installation
ACS550 User’s Manual 25

Start-Up

Start-up configures the drive. This process sets parameters that define how the drive
operates and communicates. Depending on the control and communication
requirements, the start-up process may require any or all of the following:
• The Start-up Assistant (requires the Assistant Control Panel) steps you through
the default configuration. The Start-up Assistant runs automatically at the first
power up, or can be accessed at any time using the main menu.
• Application macros can be selected to define common, alternate system
configurations, using the default settings. See "Application Macros" on page 31.
• Additional refinements can be made using the control panel to manually select
and set individual parameters. See "Complete Parameter Descriptions" on page
50.

Assistant Control Panel


Use a control panel to control the ACS550, to read status data, and to adjust
parameters.
• Assistant Control Panel – This panel (described below) includes pre-programmed
assistants to automate the most common parameter setups.

Features
The ACS550 Assistant Control Status
Panel features: LED

• Alphanumeric control panel


with a LCD display LOC 400RPM

• Language selection for the 1200 RPM


display 12.4 A
UP 405 dm3/s
• Drive connection that can be SOFT
DIR 12:45 MENU
made or detached at any time KEY 1 SOFT
KEY 2
• Start-up Assistant to ease drive
commissioning DOWN

• Copy function for moving


parameters to other ACS550
drives LOC/REM HELP

• Backup function for saving STOP START


parameter set
• Context sensitive help

Start-Up
26 ACS550 User’s Manual

Controls/Display Overview
The following table summarizes the button functions and displays on the Assistant
Control Panel
Item Description
Status LED – During normal operation the status LED should be green. See
"Diagnostic Displays" on page 119 if the LED is flashing or is red.

Top line LCD Display – Divided into three main areas:


MIDDLE • Top line – variable, depending on the mode of operation. For example, see
"Status Information" on page 26.
Bottom line
• Middle area – variable, in general, shows parameter values, menus or lists.
• Bottom line – shows current function of the two soft keys.
Soft key 1 – Function varies, and is defined by the text in the lower-left corner of
the LCD display.

Soft key 2 – Function varies, and is defined by the text in the lower-right corner of
the LCD display.

Up –
• Scrolls up through a menu or list displayed in the middle of the LCD Display.
• Increments a value if a parameter is selected.
• Increments the reference if the upper-right corner is highlighted (in reverse
video).
Down –
• Scrolls down through a menu or list displayed in the middle of the LCD
Display.
• Decrements a value if a parameter is selected.
• Decrements the reference if the upper-right corner is highlighted (in reverse
video).
Stop – Stops the drive.

Start – Starts the drive.

LOC LOC/REM – Press and hold to change between local and remote control of the
REM
drive.
Help – Displays context sensitive information when the button is pressed. The
?
information displayed describes the item currently highlighted in the middle area
of the display.

Control mode
Use the control mode to read information on the drive’s status and to operate the
drive. To reach the control mode, press EXIT until the LCD display shows status
information as described below.
Status Information
Top. The top line of the LCD display shows the basic status information of the drive.
• LOC – indicates that the drive control is local, that is, from the control panel.
• REM – indicates that the drive control is remote, such as the basic I/O (X1) or
fieldbus.

Start-Up
ACS550 User’s Manual 27

• – indicates the drive and motor rotation status as follows:


Control Panel Display Significance
Rotating arrow (clockwise or counter • Drive is running and at setpoint
clockwise) • Shaft direction is forward or reverse
Rotating arrow blinking Drive is running but not at setpoint.
Stationary arrow Drive is stopped.

• Upper right – shows the active reference.


Middle. Using parameter Group 34, the middle of the LCD display can be configured
to display:
• 3 parameter values
The default values depend on the parameter 9904
motor control mode value. If 9904 = 1, the display
shows parameters 0102 (SPEED), 0104 (CURRENT),
0105 (TORQUE). If 9904 = 3, the display shows 0103
(OUTPUT FREQ), 0104 (CURRENT), 0105 (TORQUE)
• A bar meter rather than one of the parameter values.
Bottom. The bottom of the LCD display shows:
• Lower corners – show the functions currently
assigned to the two soft keys.
• Lower middle – displays the current time (if
configured to show the time).
Operating the Drive
LOC/REM – The very first time the drive is powered up, it is in the remote control
(REM) mode, and is controlled from the Control Terminal Block X1.
To switch to local control (LOC) and control the drive using the control panel, press
and hold the LOC
REM button until first, LOCAL CONTROL, or later, LOCAL, KEEP RUN,
is displayed:
• Release the button while LOCAL CONTROL is displayed to set the panel
reference to the current external reference. The drive stops.
• Release the button when LOCAL, KEEP RUN is displayed, to copy the current
run/stop status and the reference from the user I/O.
LOC
To switch back to remote control (REM) press and hold the REM button until
REMOTE CONTROL is displayed.
Start/Stop – To start and stop the drive press the START and STOP buttons.
Shaft direction – To change the shaft direction press DIR (parameter 1003 must be
set to 3 (REQUEST)).
Reference – To modify the reference (only possible if the display in the upper right
corner is in reverse video) press the UP or DOWN buttons (the reference changes
immediately).

Start-Up
28 ACS550 User’s Manual

The reference can be modified in the local control mode, and can be parameterized
(using Group 11: Reference Select) to also allow modification in the remote control
mode.

Other Modes
Besides the Control mode, the Assistant Control Panel
has:
• Other operating modes that are available through the
main menu.
• A fault mode that is triggered by faults. The fault
mode includes a diagnostic assistant mode.
Access to Main Menu Modes
To reach the main menu:
• Press EXIT, as necessary, to step back through the menus or lists associated with
a particular mode. Continue until you are back to the normal mode.
• Press MENU from the normal mode.
At this point, the middle of the display is a listing of the other modes, and the top-
right text says “Main menu”
• Use Up/Down buttons to scroll to the desired mode.
• Press ENTER to enter the mode that is highlighted (reverse video).
Summary of the Modes
The other modes are:
• Parameters – Use this mode to edit parameter values individually. For more
information, see "Parameters Mode" on page 29. Access to this mode is from the
main menu.
• Start-up Assistant – When the drive is first powered up, the Start-up Assistant
asks you questions. Your answers set a few basic parameters. Other assistants
are available to support common operations. For more information, see "Start-up
Assistant Mode" on page 29. Access to this mode is from the main menu (and is
automatic at initial drive power up).
• Changed parameters – This mode simply displays a list of the parameters that
have been changed from the default values set at the factory. Access to this
mode is from the main menu.
• Fault logger – This mode displays a fault history list. You can select a fault and
display critical drive status information associated with the fault.
• Drive parameter backup – The backup can be complete or partial. Use the
complete backup, for example, when replacing a drive with a new one. Use the
partial backup, for example, to copy parameters from one drive to another (the
drives do not need to be the same size). Access to this mode is from the main
menu.
– Upload stores the parameters to the panel.

Start-Up
ACS550 User’s Manual 29

– Download restores the parameters into the drive.


– A partial restore option excludes the following parameters from the backup:
9905…9909, 1605, 1607, 5201, and all Group 51 parameters.

Parameters Mode
Use the Parameters mode to manually set parameters:
• Select PARAMETERS in the Main Menu.
• Press the UP/DOWN buttons to highlight the
appropriate parameter group, then press SEL.

• Press the UP/DOWN buttons to highlight the


appropriate parameter in a group.

NOTE! The current parameter value appears below the


highlighted parameter.

• Press EDIT.
• Press the UP/DOWN buttons to increment the
parameter value.

Note! To view the parameter default value in the set


mode, press the UP/DOWN buttons simultaneously.

• Press SAVE to store the modified value or press CANCEL to leave the set mode.
Any modifications not saved are cancelled.
• Press EXIT to return to the listing of parameter groups, and again to return to the
main menu.

Start-up Assistant Mode


The Start-up Assistant guides you through the basic programming of a new drive.
(You should understand basic control panel operation as described in "Controls/
Display Overview" on page 26.) The assistant also checks the values entered to
prevent entries that are out of range. At the first start, the drive automatically
suggests entering the first task, Language Select.
The Start-up Assistant is divided into tasks. You may activate the tasks one after the
other, as the Start-up Assistant suggests, or independently. (You are not required to
use the assistant, you may use instead, the parameter mode to set the drive
parameters.)
The order of the tasks presented by the Start-up Assistant depends on your entries.
The task list in the following table is typical.

Start-Up
30 ACS550 User’s Manual

Task name Description


Language Select Selects the language used in control panel displays
Motor Set-up Enters motor data and motor identification
Application Selects an application macro
Option Modules Activates optional modules, if any, mounted on the drive.
Speed Control EXT1 • Selects the source for the speed reference
• Sets the reference limits
• Sets the speed (or frequency) limits
• Sets acceleration and deceleration times
• Sets up the brake chopper if activated
Speed Control EXT2 • Sets the source for the speed reference
• Sets the reference limits
Torque Control • Selects the source for the torque reference
• Sets the reference limits
• Sets the torque ramp up and ramp down times
PID Control • Selects the source for the process reference
• Sets the reference limits
• Sets the speed (reference) limits
• Sets the source and limits for the process actual value
Start/Stop Control • Selects either EXT1 or EXT2
• Defines the direction control
• Defines the start and stop modes
• Selects the use of Run Enable signal
Protections Sets the torque and current limits
Output Signals Selects the signals indicated through the relay outputs RO1, RO2, RO3 and
optional relay output’s (if installed).
Selects the signals indicated through the analog outputs AO1 and AO2. Sets
the minimum, maximum, scaling and inversion values.

Start-Up
ACS550 User’s Manual 31

Application Macros
Macros change a group of parameters to new, predefined values. Use macros to
minimize the need for manual editing of parameters. Selecting a macro sets all other
parameters to their default values, except:
• Group 99: Start-up Data parameters
• the PARAMETER LOCK 1602
• the PARAM SAVE 1607
• Groups 50…52 serial communication parameters
After selecting a macro, additional parameter changes can be made manually using
the control panel.
Application macros are predefined parameter sets enabled by setting the value for
parameter 9902 APPLIC MACRO. By default, 1, ABB Standard, is the enabled macro.
The following sections describe each of the application macros and provide a
connection example for each macro.

Start-Up
32 ACS550 User’s Manual

Application Macro: ABB Standard (Default)


This macro provides a general purpose, 2-wire I/O configuration, with three (3)
constant speeds. This is the default macro. Parameter values are the default values
defined in the "Complete Parameter List for ACS550" on page 40.
Connection example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External frequency reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Output frequency: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start/Stop: Activate to start
14 DI2 Fwd/Rev: Activate to reverse rotation direction
15 DI3 Constant speed selection2
16 DI4 Constant speed selection2
17 DI5 Ramp pair selection: Activate to select 2nd acc/dec ramp pair.
18 DI6 Not used

19 RO1C Relay output 1, programmable Note 1. The external reference is


used as a speed reference, if the
20 RO1A Default operation:
vector control mode is selected,
21 RO1B Ready =>19 connected to 21
22 RO2C Note 2. Code:
Relay output 2, programmable
0 = open, 1 = connected
23 RO2A Default operation:
24 RO2B Running =>22 connected to 24 DI3 DI4 Output
25 RO3C Relay output 3, programmable 0 0 Reference through AI1
26 RO3A Default operation: 1 0 CONSTANT SPEED 1 (1202)
27 RO3B Fault =>25 connected to 26 0 1 CONSTANT SPEED 2 (1203)
1 1 CONSTANT SPEED 3 (1204)

Input signals Output signals Jumper Setting


• Analog reference (AI1) • Analog output AO1: Frequency
• Start, stop and direction (DI1,2) • Analog output AO2: Current J1
ON

• Constant speed selection (DI3,4) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• Ramp pair (1 of 2) selection (DI5) • Relay output 2: Running


• Relay output 3: Fault

Start-Up
ACS550 User’s Manual 33

Application Macro: 3-wire


This macro is used when the drive is controlled using momentary push-buttons, and
provides three (3) constant speeds. To enable, set the value of parameter 9902 to 2
(3-WIRE).
Note! When the stop input (DI2) is deactivated (no input), the control panel start/stop
buttons are disabled.
Connection example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start: Momentary activation with DI2 activated starts the drive.
14 DI2 Stop: Momentary deactivation stops the drive.
15 DI3 Fwd/Rev: Activation reverses rotation direction.
16 DI4 Constant speed selection1
17 DI5 Constant speed selection1
18 DI6 Not used

19 RO1C Relay output 1, programmable


20 RO1A Default operation:
Note 1. Code:
21 RO1B Ready =>19 connected to 21
0 = open, 1 = connected
22 RO2C Relay output 2, programmable
23 RO2A Default operation: DI4 DI5 Output
24 RO2B Running =>22 connected to 24 0 0 Reference through AI1
25 RO3C Relay output 3, programmable 1 0 CONSTANT SPEED 1 (1202)
26 RO3A Default operation: 0 1 CONSTANT SPEED 2 (1203)
27 RO3B Fault =>25 connected to 26 1 1 CONSTANT SPEED 3 (1204)

Input signals Output signals Jumper Setting


• Analog reference (AI1) • Analog output AO1: Speed
• Start, stop and direction (DI1,2,3) • Analog output AO2: Current J1
ON

• Constant speed selection (DI4,5) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• Relay output 2: Running


• Relay output 3: Fault

Start-Up
34 ACS550 User’s Manual

Application Macro: Alternate


This macro provides an I/O configuration adopted to a sequence of DI control
signals used when alternating the rotation direction of the drive.To enable, set the
value of parameter 9902 to 3 (ALTERNATE).
Connection example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start fwd: If DI1 state is the same as DI2, drive stops
14 DI2 Start reverse
15 DI3 Constant speed selection1
16 DI4 Constant speed selection1
17 DI5 Ramp pair selection: Activation selects 2nd acc/dec ramp pair.
18 DI6 Run enable: Deactivation always stops the drive

19 RO1C Relay output 1, programmable


20 RO1A Default operation: Note 1. Code:
21 RO1B Ready =>19 connected to 21 0 = open, 1 = connected
22 RO2C Relay output 2, programmable
23 RO2A Default operation: DI4 DI5 Output
24 RO2B Running =>22 connected to 24 0 0 Reference through AI1
25 RO3C 1 0 CONSTANT SPEED 1 (1202)
Relay output 3, programmable
26 RO3A Default operation: 0 1 CONSTANT SPEED 2 (1203)
27 RO3B Fault =>25 connected to 26 1 1 CONSTANT SPEED 3 (1204)

Input signals Output signals Jumper Setting


• Analog reference (AI1) • Analog output AO1: Speed
• Start, stop and direction (DI1,2) • Analog output AO2: Current J1
ON

• Constant speed selection (DI3,4) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• Ramp pair 1/2 selection (DI5) • Relay output 2: Running


• Run enable (DI6) • Relay output 3: Fault

Start-Up
ACS550 User’s Manual 35

Application Macro: Motor Potentiometer


This macro provides a cost-effective interface for PLCs that vary the speed of the
drive using only digital signals. To enable, set the value of parameter 9902 to 4
(MOTOR POT).
Connection example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 Not used
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start/stop: Activation starts the drive.
14 DI2 Forward/reverse: Activation reverses rotation direction.
15 DI3 Reference up: Activation increases the reference1.
16 DI4 Reference down: Activation decreases the reference1.
17 DI5 Constant speed 1: 1202
18 DI6 Run enable: Deactivation always stops the drive.

19 RO1C Relay output 1, programmable


20 RO1A Default operation: Note 1. For DI3 and DI4:
21 RO1B Ready =>19 connected to 21 • If both are active or inactive the
22 RO2C Relay output 2, programmable speed reference is unchanged.
23 RO2A Default operation: • The existing speed reference is
24 RO2B Running =>22 connected to 24 stored during stop or power down.
25 RO3C Relay output 3, programmable • The external speed reference
26 RO3A Default operation: (AI1) is not used (except as the
27 RO3B Fault =>25 connected to 26 start point at the initial power up).

Input signals Output signals Jumper Setting


• Analog reference (AI1) • Analog output AO1: Speed
• Start, stop and direction (DI1,2) • Analog output AO2: Current J1
ON

• Reference up/down (DI3,4) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• Constant speed selection (DI5) • Relay output 2: Running


• Run enable (DI6) • Relay output 3: Fault

Start-Up
36 ACS550 User’s Manual

Application macro: Hand-Auto


This macro provides an I/O configuration that is typically used in HVAC applications.
To enable, set the value of parameter 9902 to 5 (HAND/AUTO).

Note! Parameter 2107 START INHIBIT must remain in the default setting, 0 (OFF).

Connection example:
X1 Signal cable shield (screen)
1 SCR
2 AI1 External reference 1: 0…10 V (Hand Control)
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 External reference 2: 0…20 mA (Auto Control)
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0 …20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start/Stop (Hand): Activation starts the drive.
14 DI2 Forward/Reverse (Hand): Activation reverses rotation direction.
15 DI3 EXT1/EXT2 Selection: Activation selects auto control
16 DI4 Run enable: Deactivation always stops the drive
17 DI5 Forward/Reverse (Auto): Activation reverses rotation direction.
18 DI6 Start/Stop (Auto): Activation starts the drive.
19 RO1C Relay output 1, programmable
20 RO1A Default operation:
21 RO1B Ready =>19 connected to 21
22 RO2C Relay output 2, programmable
23 RO2A Default operation:
24 RO2B Running =>22 connected to 24
25 RO3C Relay output 3, programmable
26 RO3A Default operation:
27 RO3B Fault =>25 connected to 26

Input signals Output signals Jumper Setting


• Two analog references (AI1, 2) • Analog output AO1: Speed
• Start/stop – hand/auto (DI1, 6) • Analog output AO2: Current J1
ON

• Direction – hand/auto (DI2, 5) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• Control location selection (DI3) • Relay output 2: Running


• Run enable (DI4) • Relay output 3: Fault

Start-Up
ACS550 User’s Manual 37

Application Macro: PID Control


This macro provides parameter settings for closed-loop control systems such as
pressure control, flow control, etc. To enable, set the value of parameter 9902 to 6
(PID CTRL).

Note! Parameter 2107 START INHIBIT must remain in the default setting, 0 (OFF).

Connection
X1example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External ref. 1 (Manual) or Ext ref. 2 (PID): 0…10 V1
3 AGND Analog input circuit common
Note 1.
4 10V Reference voltage 10 VDC Manual: 0…10V => speed reference
5 AI2 Actual signal (PID): 0…20 mA PID: 0…10V => 0…100% PID
6 AGND Analog input circuit common setpoint
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start/Stop (Hand): Activation starts the drive.
14 DI2 EXT1/EXT2 selection: Activation selects PID control.
15 DI3 Constant speed selection 1: (Not used in PID control)2
16 DI4 Constant speed selection 2: (Not used in PID control)2
17 DI5 Run enable: Deactivation always stops the drive
18 DI6 Start/Stop (PID): Activation starts the drive.

19 RO1C Relay output 1, programmable


20 RO1A Default operation: Note 2. Code:
21 RO1B Ready =>19 connected to 21 0 = open, 1 = connected
22 RO2C Relay output 2, programmable DI3 DI4 Output
23 RO2A Default operation: 0 0 Reference through AI1
24 RO2B Running =>22 connected to 24
1 0 CONSTANT SPEED 1 (1202)
25 RO3C Relay output 3, programmable 0 1 CONSTANT SPEED 2 (1203)
26 RO3A Default operation: 1 1 CONSTANT SPEED 3 (1204)
27 RO3B Fault =>25 connected to 26

Input signals Output signals Jumper Setting


• Analog reference (AI1) • Analog output AO1: Speed
• Actual value (AI2) • Analog output AO2: Current J1
ON

• Start/stop – hand/PID (DI1, 6) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• EXT1/EXT2 selection (DI2) • Relay output 2: Running


• Constant speed selection (DI3, 4) • Relay output 3: Fault
• Run enable (DI5)

Start-Up
38 ACS550 User’s Manual

Application Macro: PFC


This macro provides parameter settings for pump and fan control (PFC) applications.
To enable, set the value of parameter 9902 to 7 (PFC CONTROL).
Note! Parameter 2107 START INHIBIT must remain in the default setting, 0 (OFF).
Connection
X1example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External ref. 1 (Manual) or Ext ref. 2 (PID/PFC): 0…10 V1
3 AGND Analog input circuit common Note 1.
4 10V Reference voltage 10 VDC Manual: 0…10V => 0…50 Hz
5 AI2 Actual signal (PID): 0 …20 mA PID/PFC: 0…10V => 0…100%
6 AGND Analog input circuit common PID setpoint
7 AO1 Output frequency: 0…20 mA
8 AO2 Actual 1 (PI controller actual value): 0(4)…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start/Stop (Manual): Activation starts the drive.
14 DI2 Run enable: Deactivation always stops the drive
15 DI3 EXT1/EXT2 selection: Activation selects PID control.
16 DI4 Interlock: Deactivation always stops the drive.
17 DI5 Interlock: Deactivation stops constant speed motor.
18 DI6 Start/Stop (PFC): Activation starts the drive.

19 RO1C Relay output 1, programmable


20 RO1A Default operation:
21 RO1B Fault =>19 connected to 20
22 RO2C Relay output 2, programmable
23 RO2A Default operation:
24 RO2B Speed regulated motor switched on =>22 connected to 24
25 RO3C Relay output 3, programmable
26 RO3A Default operation:
27 RO3B Auxiliary motor switched on=>25 connected to 27

Input signals Output signals Jumper Setting


• Analog ref. and actual (AI1, 2) • Analog output AO1: Frequency
• Start/stop – manual/PFC (DI1, 6) • Analog output AO2: Actual 1 J1
ON

• Run enable (DI2) • Relay output 1: Fault AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• EXT1/EXT2 selection (DI3) • Relay output 2: Speed reg. ON


• Interlock (DI4, 5) • Relay output 3: Aux. motor ON

Start-Up
ACS550 User’s Manual 39

Application Macro: Torque Control


This macro provides parameter settings for applications that require torque control of
the motor. Control can also be switched to speed control. To enable, set the value of
parameter 9902 to 8 (TORQUE CONTROL).
Connection example:
X1 1 SCR Signal cable shield (screen)
2 AI1 External speed reference 1: 0…10 V
3 AGND Analog input circuit common
4 10V Reference voltage 10 VDC
5 AI2 External torque reference: 4…20 mA
6 AGND Analog input circuit common
7 AO1 Motor output speed: 0…20 mA
8 AO2 Output current: 0…20 mA
9 AGND Analog output circuit common

10 24V Auxiliary voltage output +24 VDC


11 GND Common for DI return signals.
12 DCOM1 Digital input common for all
13 DI1 Start/stop: Activation starts the drive.
14 DI2 Forward/reverse: Activation reverses direction.1
15 DI3 Speed/torque control: Activation selects torque control.
16 DI4 Constant speed 1: 1202
17 DI5 Ramp pair selection: Activate to select 2nd acc/dec ramp pair.
18 DI6 Run enable: Deactivation always stops the drive.

19 RO1C Relay output 1, programmable


20 RO1A Default operation:
21 RO1B Ready =>19 connected to 21
22 RO2C Relay output 2, programmable Note 1.
23 RO2A Default operation:
• Reverses rotation direction in
24 RO2B Running =>22 connected to 24
speed control.
25 RO3C Relay output 3, programmable
• Reverses torque direction in
26 RO3A Default operation: torque control.
27 RO3B Fault =>25 connected to 26

Input signals Output signals Jumper Setting


• Two analog references (AI1, 2) • Analog output AO1: Speed
• Start/stop and direction (DI1, 2) • Analog output AO2: Current J1
ON

• Speed/torque control (DI3) • Relay output 1: Ready AI1: 0…10 V


AI2: 0(4)…20 mA
ON

• Constant speed selection (DI4) • Relay output 2: Running


• Ramp pair 1/2 selection (DI5) • Relay output 3: Fault
• Run enable (DI6)

Start-Up
40 ACS550 User’s Manual

Complete Parameter List for ACS550


The following table lists all parameters. Header abbreviations used in the table are:
• S = Parameters can be modified only when the drive is stopped.
• Ihd = Heavy Duty Current
• Phd = Heavy Duty Power
• VdN = Drives Nominal Voltage
Code Name Range Resolution Default User S
Group 99: Start-Up Data
9902 APPLIC MACRO 1…12 1 0
9904 MOTOR CTRL MODE 1=speed, 2=torque, 3=scalar 1 3
9905 MOTOR NOM VOLT 115…345 V 1V 230 V
200…600 V / 1V 400 V /
US: 230…690 V US: 460 V
9906 MOTOR NOM CURR 0.2*Ihd…2.0*Ihd 0.1 A 1.0*Ihd
9907 MOTOR NOM FREQ 10.0…500 Hz 0.1 Hz 50 Hz /
US: 60 Hz
9908 MOTOR NOM SPEED 50…18000 rpm 1 rpm 1440 rpm /
US: 1750 rpm
9909 MOTOR NOM POWER 0.2…2.0*Phd 0.1 kW / 1.0 * Phd
US: 0.1 HP
Group 01: Operating Data
0102 SPEED 0…30000 rpm 1 rpm -
0103 OUTPUT FREQ 0.0…500.0 Hz 0.1 Hz -
0104 CURRENT 0…2.0*Ihd 0.1 A -
0105 TORQUE -200…200% 0.1% -
0106 POWER -2.0…2.0*Phd 0.1 kW -
0107 DC BUS VOLTAGE 0…2.5*VdN 1V -
0109 OUTPUT VOLTAGE 0…2.0*VdN 1V -
0110 DRIVE TEMP 0…150 °C 0.1 °C -
0111 EXTERNAL REF 1 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz -
0112 EXTERNAL REF 2 0…100% (0…600% for torque) 0.1% -
0113 CTRL LOCATION 0 = local, 1 = ext1, 2 = ext2 1 -
0114 RUN TIME (R) 0…9999 h 1h 0h
0115 KWH COUNTER (R) 0…9999 kWh 1 kWh -
0116 APPL BLK OUTPUT 0…100% (0…600% for torque) 0.1% -
0118 DI 1-3 STATUS 000…111 (0…7 decimal) 1 -
0119 DI 4-6 STATUS 000…111 (0…7 decimal) 1 -
0120 AI1 0…100% 0.1% -
0121 AI2 0…100% 0.1% -
0122 RO 1-3 STATUS 000…111 (0…7 decimal) 1 -
0123 RO 4-6 STATUS 000…111 (0…7 decimal) 1 -
0124 AO1 0…20 mA 0.1 mA -
0125 AO2 0…20 mA 0.1 mA -
0126 PID 1 OUTPUT -1000…1000% 0.1% -

Start-Up
ACS550 User’s Manual 41

Code Name Range Resolution Default User S


0127 PID 2 OUTPUT -100…100% 0.1% -
0128 PID 1 SETPNT Unit and scale defined by par. 4006/ - -
4106 and 4007/4107
0129 PID 2 SETPNT Unit and scale defined by par. 4206 and
4207
0130 PID 1 FBK Unit and scale defined by par. 4006/ - -
4106 and 4007/4107
0131 PID 2 FBK Unit and scale defined by par. 4206 and - -
4207
0132 PID 1 DEVIATION Unit and scale defined by par. 4006/ - -
4106 and 4007/4107
0133 PID 2 DEVIATION Unit and scale defined by par. 4206 and - -
4207
0134 COMM RO WORD 0…65535 1 0
0135 COMM VALUE 1 -32768…+32767 1 0
0136 COMM VALUE 2 -32768…+32767 1 0
0137 PROCESS VAR 1 - 1
0138 PROCESS VAR 2 - 1
0139 PROCESS VAR 3 - 1
0140 RUN TIME 0…499.99 kh 0.01 kh 0 kh
0141 MWH COUNTER 0…9999 MWh 1 MWh -
0142 REVOLUTION CNTR
0143 DRIVE ON TIME (HI) Days 1 day 0
0144 DRIVE ON TIME (LO) hh.mm.ss 1 = 2s 0
0145 MOTOR TEMP -10...200 °C/ 0...5000 Ohm 1 0
Group 03: Actual Signals
0301 FB CMD WORD 1 - - -
0302 FB CMD WORD 2 - - -
0303 FB STS WORD 1 - - -
0304 FB STS WORD 2 - 1 0
0305 FAULT WORD 1 - 1 0
0306 FAULT WORD 2 - 1 0
0307 FAULT WORD 3 - 1 0
Group 04: Fault History
0401 LAST FAULT fault codes 1 0
(panel displays as text)
0402 FAULT TIME 1 Date dd.mm.yy / 1 0
power-on time in days
0403 FAULT TIME 2 Time hh.mm.ss 2s 0
0404 SPEED AT FLT - 1 rpm 0
0405 FREQ AT FLT - 0.1 Hz 0
0406 VOLTAGE AT FLT - 0.1 V 0
0407 CURRENT AT FLT - 0.1 A 0
0408 TORQUE AT FLT - 0.1% 0
0409 STATUS AT FLT - 1 0
0410 DI1-3 AT FLT 000…111 (0…7 decimal) 1 0
0411 DI4-6 AT FLT 000…111 (0…7 decimal) 1 0

Start-Up
42 ACS550 User’s Manual

Code Name Range Resolution Default User S


0412 PREVIOUS FAULT 1 as Par. 0401 1 0
0413 PREVIOUS FAULT 2 as Par. 0401 1 0
Group 10: Start/Stop/Dir
1001 EXT1 COMMANDS 0…10 1 2
1002 EXT2 COMMANDS 0…10 1 0
1003 DIRECTION 1…3 1 3
Group 11: Reference Select
1101 KEYPAD REF SEL 1…2 1 1
1102 EXT1/EXT2 SEL 0…8, -1…-6 1 0
1103 REF1 SELECT 0…17 1 1
1104 REF1 MIN 0…500 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 0 Hz / 0 rpm
1105 REF1 MAX 0…500 Hz / 0…30000 rpm 0.1 Hz / 1 rpm 50 Hz / 1500 rpm
US: 60 Hz / 1800 rpm
1106 REF2 SELECT 0…19 1 2
1107 REF2 MIN 0…100% (0…600% for torque) 0.1% 0%
1108 REF2 MAX 0…100% (0…600% for torque) 0.1% 100%
Group 12: Constant Speeds
1201 CONST SPEED SEL 0…14, -1…-14 1 9
1202 CONST SPEED 1 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 300 rpm / 5 Hz
US: 360 rpm / 6 Hz
1203 CONST SPEED 2 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 600 rpm / 10 Hz
US: 720 rpm / 12 Hz
1204 CONST SPEED 3 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 900 rpm / 15 Hz
US: 1080 rpm / 18 Hz
1205 CONST SPEED 4 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 1200 rpm /20 Hz
US: 1440 rpm / 24 Hz
1206 CONST SPEED 5 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 1500 rpm / 25 Hz
US: 1800 rpm / 30 Hz
1207 CONST SPEED 6 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 2400 rpm / 40 Hz
US: 2880 rpm / 48 Hz
1208 CONST SPEED 7 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 3000 rpm / 50 Hz
US: 3600 rpm / 60 Hz
Group 13: Analogue Inputs
1301 MINIMUM AI1 0…100% 0.1% 0%
1302 MAXIMUM AI1 0…100% 0.1% 100%
1303 FILTER AI1 0…10 s 0.1 s 0.1 s
1304 MINIMUM AI2 0…100% 0.1% 0%
1305 MAXIMUM AI2 0…100% 0.1% 100%
1306 FILTER AI2 0…10 s 0.1 s 0.1 s
Group 14: Relay Outputs
1401 RELAY OUTPUT 1 0…36 1 1
1402 RELAY OUTPUT 2 0…36 1 2
1403 RELAY OUTPUT 3 0…36 1 3
1404 RO 1 ON DELAY 0…3600 s 0.1 s 0s
1405 RO 1 OFF DELAY 0…3600 s 0.1 s 0s
1406 RO 2 ON DELAY 0…3600 s 0.1 s 0s

Start-Up
ACS550 User’s Manual 43

Code Name Range Resolution Default User S


1407 RO 2 OFF DELAY 0…3600 s 0.1 s 0s
1408 RO 3 ON DELAY 0…3600 s 0.1 s 0s
1409 RO 3 OFF DELAY 0…3600 s 0.1 s 0s
1410 RELAY OUTPUT 4 0…36 1 0
1411 RELAY OUTPUT 5 0…36 1 0
1412 RELAY OUTPUT 6 0…36 1 0
1413 RO 4 ON DELAY 0…3600 s 0.1 s 0s
1414 RO 4 OFF DELAY 0…3600 s 0.1 s 0s
1415 RO 5 ON DELAY 0…3600 s 0.1 s 0s
1416 RO 5 OFF DELAY 0…3600 s 0.1 s 0s
1417 RO 6 ON DELAY 0…3600 s 0.1 s 0s
1418 RO 6 OFF DELAY 0…3600 s 0.1 s 0s
Group 15: Analogue Outputs
1501 AO1 CONTENT 99...199 1 103
1502 AO1 CONTENT MIN - - Defined by par. 0103
1503 AO1 CONTENT MAX - - Defined by par. 0103
1504 MINIMUM AO1 0.0…20.0 mA 0.1 mA 0 mA
1505 MAXIMUM AO1 0.0…20.0 mA 0.1 mA 20.0 mA
1506 FILTER AO1 0…10 s 0.1 s 0.1 s
1507 AO2 CONTENT 99…199 1 104
1508 AO2 CONTENT MIN - - Defined by par. 0104
1509 AO2 CONTENT MAX - - Defined by par. 0104
1510 MINIMUM AO2 0.0…20.0 mA 0.1 mA 0 mA
1511 MAXIMUM AO2 0.0…20.0 mA 0.1 mA 20.0 mA
1512 FILTER AO2 0…10 s 0.1 s 0.1 s
Group 16: System Controls
1601 RUN ENABLE 0…7, -1…-6 1 0
1602 PARAMETER LOCK 0…2 1 1
1603 PASS CODE 0…65535 1 0
1604 FAULT RESET sEL 0…8, -1…-6 1 0
1605 USER PAR SET CHG 0…6, -1…-6 1 0
1606 LOCAL LOCK 0…8, -1…-6 1 0
1607 PARAM SAVE 0 = Done, 1 = Save 1 0
Group 20: Limits
2001 MINIMUM SPEED -30000…30000 rpm 1 rpm 0 rpm
2002 MAXIMUM SPEED 0…30000 rpm 1 rpm 1500 rpm /
US: 1800 rpm
2003 MAX CURRENT 0… 1.8 * Ihd 0.1 A 1.8 * Ihd
2005 OVERVOLT CTRL 0 = Disable, 1 = Enable 1 1
2006 UNDERVOLT CTRL 0 = Disable, 1 = Enable 1 1
2007 MINIMUM FREQ -500…500 Hz 0.1 Hz 0 Hz
2008 MAXIMUM FREQ 0…500 Hz 0.1 Hz 50 Hz / US: 60 Hz
2013 MIN TORQUE SEL 0…7, -1…-6 1 0
2014 MAX TORQUE SEL 0…7, -1…-6 1 0
2015 MIN TORQUE 1 -600.0%…0% 0.1% -300.0%

Start-Up
44 ACS550 User’s Manual

Code Name Range Resolution Default User S


2016 MIN TORQUE 2 -600.0%…0% 0.1% -300.0%
2017 MAX TORQUE 1 0%…600.0% 0.1% 300.0%
2018 MAX TORQUE 2 0%…600.0% 0.1% 300.0%
Group 21: Start/Stop
2101 start function 1…5 1 1
2102 STOP FUNCTION 1 = coast, 2 = ramp 1 1
2103 DC MAGN TIME 0…10 s 0.01 s 0.3 s
2104 DC HOLD 0…2 1 0
2105 DC HOLD SPEED 0…3000 rpm 1 rpm 5 rpm
2106 DC CURR REF 0%…100% 1% 30%
2107 DC BRAKE TIME 0…250 s 0.1 s 0s
2108 START INHIBIT 0 = off, 1 = on 1 0
2109 EM STOP SEL 0…6, -1…-6 1 0
2110 TORQ BOOST CURR 0…300% 1 100%
Group 22: Accel/Decel
2201 ACC/DEC 1/2 SEL 0…6, -1…-6 1 5
2202 ACCELER TIME 1 0.0…1800 s 0.1 s 5s
2203 DECELER TIME 1 0.0…1800 s 0.1 s 5s
2204 RAMP SHAPE 1 0=linear; 0.1...1000.0 s 0.1 s 0.0 s
2205 ACCELER TIME 2 0.0…1800 s 0.1 s 60 s
2206 DECELER TIME 2 0.0…1800 s 0.1 s 60 s
2207 RAMP SHAPE 2 0=linear; 0.1...1000.0 s 0.1 s 0.0 s
2208 EM DEC TIME 0.0…1800 s 0.1 s 1.0 s
2209 RAMP INPUT 0 0…6, -1…-6 1 0
Group 23: Speed Control
2301 PROP GAIN 0.00…200.0 0.01 10
2302 INTEGRATION TIME 0…600.00 s 0.01 s 2.5
2303 DERIVATION TIME 0…10000 ms 1 ms 0
2304 ACC COMPENSATION 0…600.00 s 0.01 s 0
Group 24: Torque Control
2401 TORQ RAMP UP 0.00…120.00 s 0.01 s 0
2402 TORQ RAMP DOWN 0.00…120.00 s 0.01 s 0
Group 25: Critical Speeds
2501 CRIT SPEED SEL 0 = OFF, 1 = ON - 0
2502 CRIT SPEED 1 LO 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 0 rpm / 0 Hz
2503 CRIT SPEED 1 HI 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 0 rpm / 0 Hz
2504 CRIT SPEED 2 LO 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 0 rpm / 0 Hz
2505 CRIT SPEED 2 HI 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 0 rpm / 0 Hz
2506 CRIT SPEED 3 LO 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 0 rpm / 0 Hz
2507 CRIT SPEED 3 HI 0…30000 rpm / 0…500 Hz 1 rpm / 0.1 Hz 0 rpm / 0 Hz
Group 26: Motor Control
2603 IR COMP VOLT 0.0…20.0% 0.1 0
2604 IR COMP FREQ 0…100% 1 50
2605 U/F RATIO 1 = linear, 2 = squared 1 1
2606 SWITCHING FREQ 1,4,8 kHz - 4 kHz

Start-Up
ACS550 User’s Manual 45

Code Name Range Resolution Default User S


2607 SW FREQ CTRL 0 = OFF, 1 = ON - 1
2608 SLIP COMP RATIO 0…200% 1 0
Group 30: Fault Functions
3001 AI<MIN FUNCTION 0…3 1 0
3002 PANEL COMM ERR 1…3 1 1
3003 EXTERNAL FAULT 1 0…6, -1…-6 1 0
3004 EXTERNAL FAULT 2 0…6, -1…-6 1 0
3005 MOT THERM PROT 0…2 1 1
3006 MOT THERM TIME 256…9999 s 1 500 s
3007 MOT LOAD CURVE 50…150% 1 100%
3008 ZERO SPEED LOAD 25…150% 1 70%
3009 BREAK POINT FREQ 1…250 Hz 1 35 Hz
3010 STALL FUNCTION 0…2 1 0 (NOT SEL)
3011 STALL FREQUENCY 0.5…50 Hz 0.1 Hz 20 Hz
3012 STALL TIME 10…400 s 1s 20 s
3013 UNDERLOAD FUNC 0…2 - 0 (NOT SEL)
3014 UNDERLOAD TIME 10…400 s 1s 20 s
3015 UNDERLOAD CURVE 1…5 1 1
3018 COMM FAULT FUNC 0…3 1 0
3019 COMM FAULT TIME 0…60.0 s 0.1 s 3.0 s
3021 AI1 FAULT LIMIT 0…100% 0.1% 0%
3022 AI2 FAULT LIMIT 0…100% 0.1% 0%
Group 31: Automatic Reset
3101 NR OF TRIALS 0…5 1 0
3102 TRIAL TIME 1.0…600.0 s 0.1 s 30 s
3103 DELAY TIME 0.0…120.0 s 0.1 s 0s
3104 AR OVERCURRENT 0=disable, 1=enable 1 0
3105 AR OVERVOLTAGE 0=disable, 1=enable 1 0
3106 AR UNDERVOLTAGE 0=disable, 1=enable 1 0
3107 AR AI<MIN 0=disable, 1=enable 1 0
3108 AR EXTERNAL FLT 0=disable, 1=enable 1 0
Group 32: Supervision
3201 SUPERV 1 PARAM 101…199 1 103
3202 SUPERV 1 LIM LO - - 0
3203 SUPERV 1 LIM HI - - 0
3204 SUPERV 2 PARAM 101…199 1 103
3205 SUPERV 2 LIM LO - - 0
3206 SUPERV 2 LIM HI - - 0
3207 SUPERV 3 PARAM 101…199 1 103
3208 SUPERV 3 LIM LO - - 0
3209 SUPERV 3 LIM HI - - 0
Group 33: Information
3301 FW VERSION 0000...FFFF hex 1 Firmware version
3302 LP VERSION 0000...FFFF hex 1 0
3303 TEST DATE yy.ww 1 0

Start-Up
46 ACS550 User’s Manual

Code Name Range Resolution Default User S


Group 34: Panel Display / Process Variables
3401 SIGNAL 1 PARAM 100...199 1 103
3402 SIGNAL 1 MIN - 1 -
3403 SIGNAL 1 MAX - 1 -
3404 OUTPUT 1 DSP FORM 0…7 1 -
3405 OUTPUT 1 UNIT -128...127 1 .
3406 OUTPUT 1 MIN - 1 -
3407 OUTPUT 1 MAX - 1 -
3408 SIGNAL 2 PARAM 100...199 1 104
3409 SIGNAL 2 MIN - 1 -
3410 SIGNAL 2 MAX - 1 -
3411 OUTPUT 2 DSP FORM 0…7 1 -
3412 OUTPUT 2 UNIT -128...127 1 .
3413 OUTPUT 2 MIN - 1 -
3414 OUTPUT 2 MAX - 1 -
3415 SIGNAL 3 PARAM 100...199 1 105
3416 SIGNAL 3 MIN - 1 -
3417 SIGNAL 3 MAX - 1 -
3418 OUTPUT 3 DSP FORM 0…7 1 -
3419 OUTPUT 3 UNIT -128…127 1 .
3420 OUTPUT 3 MIN - 1 -
3421 OUTPUT 3 MAX - 1 -
Group 35: Motor Temp Meas
3501 SENSOR TYPE 0…4 1 0
3502 INPUT SELECTION 1=AI 1, 2=AI 2 1 1
3503 ALARM LIMIT -10...200 °C / 0...5000 Ohm 1 110 °C / 1500 Ohm
3504 FAULT LIMIT -10...200 °C / 0...5000 Ohm 1 130 °C / 4000 Ohm
Group 40: Process PID Set 1
4001 GAIN 0.1…100 0.1 1.0
4002 INTEGRATION TIME 0.0s = NOT SEL, 0.1…600 s 0.1 s 60 s
4003 DERIVATION TIME 0…10 s 0.1 s 0s
4004 PID DERIV FILTER 0…10 s 0.1 s 1s
4005 ERROR VALUE INV 0 = no, 1 = yes - 0
4006 UNIT 0…31 - 4
4007 DSP FORMAT 0…4 1 1
4008 0% VALUE Unit and scale defined by par. 4006 and 1 0.0%
4007
4009 100% VALUE Unit and scale defined by par. 4006 and 1 100%
4007
4010 SET POINT SEL 0…19 1 1
4011 INTERNAL SETPNT Unit and scale defined by par. 4006 and 1 40.0%
4007
4012 SETPOINT MIN -500.0%…500.0% 0.1% 0%
4013 SETPOINT MAX -500.0%…500.0% 0.1% 100%
4014 FBK SEL 1…9 - 1
4015 FBK MULTIPLIER -32.768…32.767 (0 = not used) 0.001 0

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Code Name Range Resolution Default User S


4016 ACT1 INPUT 1…5 - 2
4017 ACT2 INPUT 1…5 - 2
4018 ACT1 MINIMUM -1000…1000% 1% 0%
4019 ACT1 MAXIMUM -1000…1000% 1% 100%
4020 ACT2 MINIMUM -1000…1000% 1% 0%
4021 ACT2 MAXIMUM -1000…1000% 1% 100%
4022 SLEEP SELECTION 0…7, -1…-6 - 0
4023 PID SLEEP LEVEL 0…7200 rpm / 0.0…120 Hz 1 rpm / 0.1 Hz 0 Hz
4024 PID SLEEP DELAY 0.0…3600 s 0.1 s 60 s
4025 WAKE-UP DEV Unit and scale defined by par. 4006 and 1 -
4007
4026 WAKE-UP DELAY 0…60 s 0.01 s 0.50 s
4027 PID 1 PARAM sET -6…7 1 0
Group 41: Process PID Set 2
4101 GAIN 0.1…100 0.1 1.0
4102 INTEGRATION TIME 0.0s = NOT SEL, 0.1…600 s 0.1 s 60 s
4103 DERIVATION TIME 0…10 s 0.1 s 0s
4104 PID DERIV FILTER 0…10 s 0.1 s 1s
4105 ERROR VALUE INV 0 = no, 1 = yes - 0
4106 UNIT 0…31 - 4
4107 DSP FORMAT 0…4 1 1
4108 0% VALUE Unit and scale defined by par. 4106 and 1 0.0%
4107
4109 100% VALUE Unit and scale defined by par. 4106 and 1 100%
4107
4110 SET POINT SEL 0…19 1 1
4111 INTERNAL SETPNT Unit and scale defined by par. 4106 and 1 40.0%
4107
4112 SETPOINT MIN -500.0%…500.0% 0.1% 0%
4113 SETPOINT MAX -500.0%…500.0% 0.1% 100%
4114 FBK SEL 1…9 - 1
4115 FBK MULTIPLIER -32.768…32.767 (0 = not used) 0.001 0
4116 ACT1 INPUT 1…5 - 2
4117 ACT2 INPUT 1…5 - 2
4118 ACT1 MINIMUM -1000…1000% 1% 0%
4119 ACT1 MAXIMUM -1000…1000% 1% 100%
4120 ACT2 MINIMUM -1000…1000% 1% 0%
4121 ACT2 MAXIMUM -1000…1000% 1% 100%
4122 SLEEP SELECTION 0…7, -1…-6 - 0
4123 PID SLEEP LEVEL 0…7200 rpm / 0.0…120 Hz 1 rpm / 0.1 Hz 0 Hz
4124 PID SLEEP DELAY 0.0…3600 s 0.1 s 60 s
4125 WAKE-UP DEV Unit and scale defined by par. 4106 and - -
4107
4126 WAKE-UP DELAY 0…60 s 0.01 s 0.50 s
Group 42: External / Trimming PID
4201 GAIN 0.1…100 0.1 1.0

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Code Name Range Resolution Default User S


4202 INTEGRATION TIME 0.0s = NOT SEL, 0.1…600 s 0.1 s 60 s
4203 DERIVATION TIME 0…10 s 0.1 s 0s
4204 PID DERIV FILTER 0…10 s 0.1 s 1s
4205 ERROR VALUE INV 0 = no, 1 = yes - 0
4206 UNIT 0…31 - 4
4207 DSP FORMAT 0…4 1 1
4208 0% VALUE Unit and scale defined by par. 4206 and 1 0%
4207
4209 100% VALUE Unit and scale defined by par. 4206 and 1 100%
4207
4210 SET POINT SEL 0…19 1 1
4211 INTERNAL SETPNT Unit and scale defined by par. 4206 and 1 40.0%
4207
4212 SETPOINT MIN -500.0%…500.0% 0.1% 0%
4213 SETPOINT MAX -500.0%…500.0% 0.1% 100%
4214 FBK SEL 1…9 - 1
4215 FBK MULTIPLIER -32.768…32.767 (0 = not used) 0.001 0
4216 ACT1 INPUT 1…5 - 2
4217 ACT2 INPUT 1…5 - 2
4218 ACT1 MINIMUM -1000…1000% 1% 0%
4219 ACT1 MAXIMUM -1000…1000% 1% 100%
4220 ACT2 MINIMUM -1000…1000% 1% 0%
4221 ACT2 MAXIMUM -1000…1000% 1% 100%
4228 ACTIVATE 0…8, -1…-6 - 0
4229 OFFSET 0.0…100.0% 0.1% 0
4230 TRIM MODE 0…2 1 0
4231 TRIM SCALE -100.0%…100.0% 0.1% 100.0%
4232 CORRECTION SRC 1…2 1 1
Group 51: Ext Comm Module
5101 FBA TYPE - 1 0
5102 … FBA PAR 2…26 0...65535 1 0
5126
5127 FBA PAR REFRESH 0 = done, 1 = refresh 1 0
5128 FILE CPI FW REV 0...0xFFFF 1 0
5129 FILE CONFIG ID 0...0xFFFF 1 0
5130 FILE CONFIG REV 0...0xFFFF 1 0
5131 FBA STATUS 0…6 1 0
5132 FBA CPI FW REV 0...0xFFFF 1 0
5133 FBA APPL FW REV 0...0xFFFF 1 0
Group 52: RS-232 / Panel
5201 STATION ID 1…247 1 1
5202 BAUD RATE 9.6, 19.2, 38.4, 57.6, 115.2 kbits/s - 9.6 kbits/s
5203 PARITY 0…3 1 0
5204 OK MESSAGES 0…65535 1 -
5205 PARITY ERRORS 0…65535 1 -
5206 FRAME ERRORS 0…65535 1 -

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Code Name Range Resolution Default User S


5207 BUFFER OVERRUNS 0…65535 1 -
5208 CRC ERRORS 0…65535 1 -
Group 53: EFB Protocol
5301 EFB PROTOCOL ID 0...0xFFFF 1 0
5302 EFB STATION ID 0…65535 1 1
5303 EFB BAUD RATE 1.2, 2.4, 4.8, 9.6, 19.2, 38.4, 57.6 kbits/s - 9.6 kbits/s
5304 EFB PARITY 0...3 0
5305 EFB CTRL PROFILE 0 = ABB drives, 1 0
1 = ACS550 drives
5306 EFB OK MESSAGES 0…65535 1 0
5307 EFB CRC ERRORS 0…65535 1 0
5308 EFB UART ERRORS 0…65535 1 0
5309 EFB STATUS 0…7 1 0
5310 EFB PAR 10 101…9999 1 0103 OUTPUT FREQ
5311 EFB PAR 11 101…9999 1 0104 CURRENT
5312 EFB PAR 12 101…9999 1 0 (NOT SEL)
5313 EFB PAR 13 101…9999 1 0 (NOT SEL)
5314 EFB PAR 14 101…9999 1 0 (NOT SEL)
5315 EFB PAR 15 101…9999 1 0 (NOT SEL)
5316 EFB PAR 16 101…9999 1 0 (NOT SEL)
5317 EFB PAR 17 101…9999 1 0 (NOT SEL)
Group 81: PFC Control
8103 REFERENCE STEP 1 0.0…100% 0.1% 0%
8104 REFERENCE STEP 2 0.0…100% 0.1% 0%
8105 REFERENCE STEP 3 0.0…100% 0.1% 0%
8109 START FREQ 1 0.0…500 Hz 0.1 Hz 50Hz / US:60 Hz
8110 START FREQ 2 0.0…500 Hz 0.1 Hz 50 Hz/ US:60 Hz
8111 START FREQ 3 0.0…500 Hz 0.1 Hz 50 Hz/ US:60 Hz
8112 LOW FREQ 1 0.0…500 Hz 0.1 Hz 25 Hz/ US:30 Hz
8113 LOW FREQ 2 0.0…500 Hz 0.1 Hz 25 Hz/ US:30 Hz
8114 LOW FREQ 3 0.0…500 Hz 0.1 Hz 25 Hz/ US:30 Hz
8115 AUX MOT START D 0.0…3600 s 0.1 s; 1 s 5s
8116 AUX MOT STOP D. 0.0…3600 s 0.1 s; 1 s 3s
8117 NR OF AUX MOT 0…3 1 1
8118 AUTOCHNG INTERV 0.0…336 h 0.1 h 0.0 h (NOT SEL)
8119 AUTOCHNG LEVEL 0.0…100.0% 0.1% 50%
8120 INTERLOCKS 0…6 1 4
8121 REG BYPASS CTRL 0…1 1 0 (NO)
8122 PFC START DELAY 0…10 s 0.01 s 0.5 s
8123 PFC ENABLE 0…1 - 0
8124 ACC IN AUX STOP 0.0...1800 s 0.1 s 0.0 s (NOT SEL)
8125 DEC IN AUX START 0.0...1800 s 0.1 s 0.0 s (NOT SEL)
Group 98: Options
9802 COMM PROT SEL 0, 1, 4 1 0

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Complete Parameter Descriptions


This section describes the actual signals and parameters for ACS550.

Group 99: Start-up Data


This group defines special Start-up data required to:
• Set up the drive.
• Enter motor information.
Code Description
9902 APPLIC MACRO
Selects an application macro. Application macros automatically edit parameters to configure the ACS550 for a
particular application.

1 = ABB STANDARD 2 = 3-WIRE 3 = ALTERNATE 4 = MOTOR POT 5 = HAND/AUTO


6 = PID CONTROL 7 = PFC CONTROL 8 = TORQUE CTRL 9 = USER S1 LOAD 10 = USER S1 SAVE
11 = USER S2 LOAD 12 = USER S2 SAVE

9904 MOTOR CTRL MODE


Selects the motor control mode.
1 = sPEED CONTROL – sensorless vector control mode.
• Reference 1 is speed reference in rpm.
• Reference 2 is speed reference in % (100% is absolute maximum speed, equal to the value of parameter 2002
MAXIMUM SPEED, or 2001 MINIMUM SPEED if the absolute value of the minimum speed is greater than the maximum
speed).
2 = TORQUE CONTROL.
• Reference 1 is speed reference in rpm.
• Reference 2 is torque reference in % (100% is nominal torque.)
3 = SCALAR CONTROL – scalar control mode.
• Reference 1 is frequency reference in Hz.
• Reference 2 is frequency reference in % (100% is absolute maximum frequency, equal to the value of parameter
2008 MAXIMUM FREQUENCY, or 2007 MINIMUM FREQUENCY if the absolute value of the minimum speed is greater
than the maximum speed).
9905 MOTOR NOM VOLT
Output voltage
Defines the nominal motor voltage.
• Must equal the value on the motor rating plate.
• Sets the maximum drive output voltage supplied to the motor.
• The ACS550 cannot supply the motor with a voltage greater than the P 9905
mains voltage.
9906 MOTOR NOM CURR
Defines the nominal motor current. Output
• Must equal the value on the motor rating plate. frequency
• Range allowed: (0.2…2.0) · IN (where IN is drive current). P 9907
9907 MOTOR NOM FREQ
Defines the nominal motor frequency (field weakening point).
• Range: 10…500 Hz (typically 50 or 60 Hz)
• Sets the frequency at which output voltage equals the MOTOR NOM
VOLT.
9908 MOTOR NOM SPEED
Defines the nominal motor speed.
• Must equal the value on the motor rating plate.
9909 MOTOR NOM POWER
Defines the nominal motor power.
• Must equal the value on the motor rating plate.

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Group 01: Operating Data


This group contains drive operating data, including actual signals. The drive sets the
values for actual signals, based on measurements or calculations. You cannot set
these values.
Code Description
0102 SPEED
The calculated speed of the motor (rpm).
0103 OUTPUT FREQ
The frequency (Hz) applied to the motor. (Also shown by default in OUTPUT display.)
0104 CURRENT
The motor current, as measured by the ACS550. (Also shown by default in OUTPUT display.)
0105 TORQUE
Output torque. Calculated value of torque on motor shaft in % of motor nominal torque.
0106 POWER
The measured motor power in kW.
0107 DC BUS VOLTAGE
The DC bus voltage in VDC, as measured by the ACS550.
0109 OUTPUT VOLTAGE
The voltage applied to the motor.
0110 DRIVE TEMP
The temperature of the drive heatsink in Centigrade.
0111 EXTERNAL REF 1
External reference, REF1, in rpm or Hz – units determined by parameter 9904.
0112 EXTERNAL REF 2
External reference, REF2, in %.
0113 CTRL LOCATION
Active control location. Alternatives are:
0 = LOCAL
1 = EXT1
2 = EXT2
0114 RUN TIME (R)
The drive’s accumulated running time in hours (h).
• Can be reset by pressing UP and DOWN buttons simultaneously when in parameter set mode.
0115 KWH COUNTER (R)
The drive’s accumulated power consumption in kilowatt hours.
• Can be reset by pressing UP and DOWN buttons simultaneously when in parameter set mode.
0116 APPL BLK OUTPUT
Application block output signal. Value is from either:
• PFC control, if PFC Control is active, or
• Parameter 0112 EXTERNAL REF 2.
0118 DI1-3 STATUS
Status of the three digital inputs.
• Status is displayed as a binary number.
• 1 indicates that the input is activated.
• 0 indicates that the input is deactivated.
0119 DI4-6 STATUS DI 1 DI 2 DI 3
Status of the three digital inputs.
• See parameter 0118 DI1-3 STATUS.
0120 AI1
Relative value of analog input 1 in %.

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Code Description
0121 AI2
The relative value of analog input 2 in %.
0122 RO1-3 STATUS
Status of the three relay outputs.
• 1 indicates that the relay is energized.
• 0 indicates that the relay is de-energized.
RELAY 1 STATUS
0123 RO4-6 STATUS RELAY 2 STATUS
Status of the three relay outputs. See parameter 0122. RELAY 3 STATUS

0124 AO1
The analog output 1 value in milliamperes.
0125 AO2
The analog output 2 value in milliamperes.
0126 PID 1 OUTPPUT
The PID Controller 1 output value in %.
0127 PID 2 OUTPUT
The PID Controller 2 output value in %.
0128 PID 1 SETPNT
The PID 1 controller setpoint signal.
• Units and scale defined by PID parameters.
0129 PID 2 SETPNT
The PID 2 controller setpoint signal.
• Units and scale defined by PID parameters.
0130 PID 1 FBK
The PID 1 controller feedback signal.
• Units and scale defined by PID parameters.
0131 PID 2 FBK
The PID 2 controller feedback signal.
• Units and scale defined by PID parameters.
0132 PID 1 DEVIATION
The difference between the PID 1 controller reference value and actual value.
• Units and scale defined by PID parameters.
0133 PID 2 DEVIATION
The difference between the PID 2 controller reference value and actual value.
• Units and scale defined by PID parameters.
0134 COMM RO WORD
Free data location that can be written from serial link.
• Used for relay output control.
• See parameter 1401.
0135 COMM VALUE 1
Free data location that can be written from serial link.
0136 COMM VALUE 2
Free data location that can be written from serial link.
0137 PROCESS VAR 1
Process variable 1
• Defined by parameters in Group 34: Panel Display / Process Variables.
0138 PROCESS VAR 2
Process variable 2
• Defined by parameters in Group 34: Panel Display / Process Variables.

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Code Description
0139 PROCESS VAR 3
Process variable 3
• Defined by parameters in Group 34: Panel Display / Process Variables.
0140 RUN TIME
The drive’s accumulated running time in thousands of hours (kh).
0141 MWH COUNTER
The drive’s accumulated power consumption in megawatt hours. Can not be reset.
0142 REVOLUTION CNTR
The motor’s accumulated revolutions in millions of revolutions.
0143 DRIVE ON TIME (HI)
The drive’s accumulated power on time in days.
0144 DRIVE ON TIME (LO)
The drive’s accumulated power on time in 2 second ticks (30 ticks = 60 seconds).
0145 MOTOR TEMP
Motor temperature in degrees centigrade / PTC resistance in Ohms.
• Applies only if motor temperature sensor is set up. See parameter 3501.

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Group 03: Actual Signals


This group monitors fieldbus communications.
Code Description
0301 FB CMD WORD 1
Read-only copy of the Fieldbus Command Word 1.
• The fieldbus command is the principal means for controlling the drive from a fieldbus controller. The command
consists of two Command Words. Bit-coded instructions in the Command Words switch the drive between states.
• To control the drive, using the Command Words, an external location (EXT1 or EXT2) must be active and set to
COMM. (See parameters 1001 and 1002.)
0302 FB CMD WORD 2
Read-only copy of the Fieldbus Command Word 2.
• See parameter 0301.
0303 FB STS WORD 1
Read-only copy of the Status Word 1.
• The drive sends status information to the fieldbus controller. The status consists of two Status Words.
0304 FB STS WORD 2
Read-only copy of the Status Word 2.
• See parameter 0303.
0305 FAULT WORD 1
Read-only copy of the Fault Word 1.
• When a fault is active, the
corresponding bit for the active fault
is set in the Fault Words.
• Each fault has a dedicated bit
allocated within Fault Words.
0306 FAULT WORD 2
Read-only copy of the Fault Word 2.
• See parameter 0305.
0307 FAULT WORD 3
Read-only copy of the Fault Word 3.
• See parameter 0305.
0308 ALARM WORD 1
Read-only copy of the ALARM WORD 1.
• When a fault is active, the
corresponding bit for the active fault
is set in the Fault Words.
• Each fault has a dedicated bit
allocated within Fault Words.
0309 ALARM WORD 2
Read-only copy of the ALARM WORD 3.
• See parameter 0308.

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Group 04: Fault History


This group stores a recent history of the faults reported by the drive.
Code Description
0401 LAST FAULT
0 = Clear the fault history (on panel = NO RECORD).
n = Fault code of the last recorded fault.
0402 FAULT TIME 1
The day on which the last fault occurred. Either as:
• A date – if real time clock is operating.
• The number of days after power on – if real time clock is not used, or was not set.
0403 FAULT TIME 2
The time at which the last fault occurred. Either as:
• Real time, in format hh:mm:ss – if real time clock is operating.
• The time since power on (less the whole days reported in 0402), in format hh:mm:ss – if real time clock is not used,
or was not set.
0404 SPEED AT FLT
The motor speed (rpm) at the time the last fault occurred.
0405 FREQ AT FLT
The frequency (Hz) at the time the last fault occurred.
0406 VOLTAGE AT FLT
The DC bus voltage (V) at the time the last fault occurred.
0407 CURRENT AT FLT
The motor current (A) at the time the last fault occurred.
0408 TORQUE AT FLT
The motor torque (%) at the time the last fault occurred.
0409 STATUS AT FLT
The drive status (hex code word) at the time the last fault occurred.
0410 DI1-3 AT FLT
The status of digital inputs 1…3 at the time the last fault occurred.
0411 DI4-6 AT FLT
The status of digital inputs 4…6 at the time the last fault occurred.
0412 PREVIOUS FAULT 1
Fault code of the second last fault.
0413 PREVIOUS FAULT 2
Fault code of the third last fault.

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Group 10: Start/Stop/Dir


This group:
• Defines external sources (EXT1, and EXT2) for commands that enable start, stop
and direction changes.
• Locks direction or enables direction control.
To select between the two external locations use the next group (parameter 1102).
Code Description
1001 EXT1 COMMANDS
Defines external control location 1 (EXT1) – the configuration of start, stop and direction commands.
0 = NOT SEL – No external start, stop and direction command source.
1 = DI1 – Two-wire Start/Stop.
• Start/Stop is through digital input DI1 (DI1 activated = Start; DI1 de-activated = Stop).
• Parameter 1003 defines the direction. Selecting 1003 = 3 (request) is the same as 1003 = 1 (fwd).
2 = DI1, 2 – Two-wire Start/Stop, Direction.
• Start/Stop is through digital input DI1 (DI1 activated = Start; DI1 de-activated = Stop).
• Direction control (requires parameter 1003 = 3 (request)) is through digital input DI2
(DI2 activated = Reverse; de-activated = Forward).
3 = DI1P, 2 P – Three-wire Start/Stop.
• Start/Stop commands are through momentary push-buttons (the P stands for “pulse”).
• Start is through a normally open push-button connected to digital input DI1. In order to start the drive, the digital
input DI2 must be activated during the pulse in DI1.
• Connect multiple Start push-buttons in parallel.
• Stop is through a normally closed push-button connected to digital input DI2.
• Connect multiple Stop push-buttons in series.
• Parameter 1003 defines the direction. Selecting 1003 = 3 (REQUEST) is the same as 1003 = 1 (FWD).
4 = DI1P, 2 P, 3 – Three-wire Start/Stop, Direction.
• Start/Stop commands are through momentary push-buttons, as described for DI1P, 2P.
• Direction control (requires parameter 1003 = 3 (REQUEST)) is through digital input DI3
(DI3 activated = Reverse; de-activated = Forward).
5 = DI1P, 2 P, 3P – Start Forward, Start Reverse, and Stop.
• Start and Direction commands are given simultaneously with two separate momentary push-buttons (the P stands
for “pulse”).
• Start Forward command is through a normally open push-button connected to digital input DI1. In order to start the
drive, the digital input DI3 must be activated during the pulse in DI1.
• Start Reverse command is through a normally open push-button connected to digital input DI2. In order to start
the drive, the digital input DI3 must be activated during the pulse in DI2.
• Connect multiple Start push-buttons in parallel.
• Stop is through a normally closed push-button connected to digital input DI3.
• Connect multiple Stop push-buttons in series.
• Requires parameter 1003 = 3 (REQUEST).
6 = DI6 – Two-wire Start/Stop.
• Start/Stop is through digital input DI6 (DI6 activated = Start; DI6 de-activated = Stop).
• Parameter 1003 defines the direction. Selecting 1003 = 3 (REQUEST) is the same as 1003 = 1 (FWD).
7 = DI6, 5 – Two-wire Start/Stop/Direction.
• Start/Stop is through digital input DI6 (DI6 activated = Start; DI6 de-activated = Stop).
• Direction control (requires parameter 1003 = 3 (REQUEST)) is through digital input DI5.
(DI5 activated = Reverse; de-activated = Forward).
8 = KEYPAD – Control Panel.
• Start/Stop and Direction commands are through the control panel when EXT1 is active.
• Direction control requires parameter 1003 = 3 (REQUEST).
9 = DI1F, 2R – Start/Stop/Direction commands through DI1 and DI2 combinations.
• Start forward = DI1 activated and DI2 de-activated.
• Start reverse = DI1 de-activated and DI2 activated.
• Stop = both DI1 and DI2 activated, or both de-activated.
• Requires parameter 1003 = 3 (REQUEST).
10 = COMM – Assigns the fieldbus Command Word as the source for the start/stop and direction commands.
• Bits 0,1, 2 of Command Word 1 (parameter 0301) activates the start/stop and direction commands.
• See Fieldbus user’s manual for detailed instructions.

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Code Description
1002 EXT2 COMMANDS
Defines external control location 2 (EXT2) – the configuration of start, stop and direction commands.
• See parameter 1001 EXT1 COMMANDS above.
1003 DIRECTION
Defines the control of motor rotation direction.
1 = FORWARD – Rotation is fixed in the forward direction.
2 = REVERSE – Rotation is fixed in the reverse direction.
3 = REQUEST – Rotation direction can be changed on command.

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Group 11: Reference Select


This group defines:
• How the drive selects between command sources.
• Characteristics and sources for REF1 and REF2.
Code Description
1101 KEYPAD REF SEL
Selects the reference controlled in local control mode.
1 = REF1 (Hz/rpm) – Reference type depends on parameter 9904 MOTOR CTRL MODE.
• Speed reference (rpm) if 9904 = 1 (SPEED CONTROL) or 2 (TORQUE CONTROL).
• Frequency reference (Hz) if 9904 = 3 (SCALAR CONTROL).
2 = REF2 (%)
1102 EXT1/EXT2 SEL
Defines the source for selecting between the two external control locations EXT1 or EXT2. Thus, defines the source for
Start/Stop/Direction commands and reference signals.
0 = EXT1 – Selects external control location 1 (EXT1).
• See parameter 1001 EXT1 COMMANDS for EXT1’s Start/Stop/Dir definitions.
• See parameter 1103 REF1 SELECT for EXT1’s reference definitions.
1 = DI1 – Assigns control to EXT1 or EXT2 based on the state of DI1 (DI1 activated = EXT2; DI1 de-activated = EXT1).
2...6 = DI2...DI6 – Assigns control to EXT1 or EXT2 based on the state of the selected digital input. See DI1 above.
7 = EXT2 – Selects external control location 2 (EXT2).
• See parameter 1002 EXT2 COMMANDS for EXT2’s Start/Stop/Dir definitions.
• See parameter 1106 REF2 SELECT for EXT2’s reference definitions.
8 = COMM – Assigns control of the drive via external control location EXT1 or EXT2 based on the fieldbus control word.
• Bit 5 of the Command Word 1 (parameter 0301) defines the active external control location (EXT1 or EXT2).
• See Fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Assigns control to EXT1 or EXT2 based on the state of DI1 (DI1 activated = EXT1; DI1 de-activated =
EXT2).
-2...-6 = DI2(INV)...DI6(INV) – Assigns control to EXT1 or EXT2 based on the state of the selected digital input. See
DI1(INV) above.
1103 REF1 SELECT
EXT REF 1 MAX
Selects the signal source for external reference REF1.
0 = KEYPAD – Defines the control panel as the reference
source.
1 = AI1 – Defines analog input 1 (AI1) as the reference EXT REF 1 MIN
source.
2 = AI2 – Defines analog input 2 (AI2) as the reference - EXT REF 1 MIN
source. 10 V /
3 = AI1/JOYST – Defines analog input 1 (AI1), configured for 20 mA
joystick operation, as the reference source. - EXT REF 1 MAX
• The minimum input signal runs the drive at the maximum
2 V / 4 mA
reference in the reverse direction. Define the minimum
0 V / 0 mA
using parameter 1104. EXT REF 1 MIN
• The maximum input signal runs the drive at maximum -2 % +2 %
reference in the forward direction. Define the maximum - EXT REF 1 MIN
using parameter 1105.
Hysteresis 4 % of Full Scale
• Requires parameter 1003=3 (request).
Warning! Because the low end of the reference range
commands full reverse operation, do not use 0 V as the lower end of the reference range. Doing so means
that if the control signal is lost (which is a 0 V input) the result is full reverse operation. Instead, use the
following set-up so that loss of the analog input triggers a fault, stopping the drive:
• Set parameter 1301 MINIMUM AI1 (1304 MINIMUM AI2) at 20% (2 V or 4 mA).
• Set parameter 3021 AI1 FAULT LIMIT to a value 5% or higher.
• Set parameter 3001 AI<MIN FUNCTION to 1 (FAULT).

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4 = AI2/JOYST – Defines analog input 2 (AI2), configured for joystick operation, as the reference source.
• See above (AI2/JOYST) description.
5 = DI3U,4D(R) – Defines digital inputs as the speed reference source (motor potentiometer control).
• Digital input DI3 increases the speed (the U stands for “up”).
• Digital input DI4 decreases the speed (the D stands for “down”).
• A Stop command resets the reference to zero (the R stands for “reset”).
• Parameter 2205 ACCELER TIME 2 controls the reference signal’s rate of change.
6 = DI3U,4D – Same as above (DI3U,4D(R)), except:
• A Stop command does not reset the reference to zero. The reference is stored.
• When the drive restarts, the motor ramps up (at the selected acceleration rate) to the stored reference.
7 = DI5U,6D – Same as above (DI3U,4D), except that DI5 and DI6 are the digital inputs used.
8 = COMM – Defines the fieldbus as the reference source.
9 = COMM+AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog Input
Reference Correction below.
10 = COMM*AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog Input
Reference Correction below.
11 = DI3U, 4D(RNC) – Same as DI3U,4D(R) above, except that:
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) resets the reference.
12 = DI3U,4D(NC) – Same as DI3U,4D above, except that:
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) resets the reference.
13 = DI5U,6D(NC) – Same as DI3U,4D above, except that:
• Changing the control source (EXT1 to EXT2, EXT2 to EXT1, LOC to REM) resets the reference.
14 = AI1+AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
15 = AI1*AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
16 = AI1-AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
17 = AI1/AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
Analog Input Reference Correction
Parameter values 9, 10, and 14…17 use the formulae in the following table.
Value AI reference is calculated as following:
Setting
C+B C value + (B value - 50% of reference value)
C*B C value * (B value / 50% of reference value)
C-B (C value + 50% of reference value) - B value
C/B (C value * 50% of reference value) / B value
Where:
• C = Main Reference value 120
( = COMM for values 9, 10 and 17 (/)
= AI1 for values 14…17). 100
• B = Correcting reference
( = AI1 for values 9, 10 and 80
= AI2 for values 14…17). 9, 14 (+)
60
Example:
The figure shows the reference source curves for value settings 9, 40 10, 15 (*)
10, and 14…17, where:
• C = 25%. 20
• P 4012 SETPOINT MIN = 0. 16 (-)
• P 4013 SETPOINT MAX = 0. 0
0 100% B
• B varies along the horizontal axis.

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1104 REF1 MIN Ext ref


Sets the minimum for external reference 1.
• The minimum analog input signal (as a percent of
the full signal in volts or amps) corresponds to REF1 P 1105
MIN in Hz/rpm. (MAX)
• Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2
sets the minimum analog input signal.
• These parameters (reference and analog min. and
max. settings) provide scale and offset adjustment
for the reference. P 1104 Analog
(MIN) input signal
1105 REF1 MAX
Sets the maximum for external reference 1. P 1301 P 1302
• The maximum analog input signal (as a percent of or 1304 or 1305
full the signal in volts or amps) corresponds to REF1
MAX in Hz/rpm.
• Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 Ext ref
sets the maximum analog input signal.
P 1104
(MIN)

P 1105
(MAX)
Analog

P 1301 P 1302 input signal


or 1304 or 1305
1106 REF2 SELECT
Selects the signal source for external reference REF2.
0...17 – Same as for parameter 1103 REF1 SELECT.
19 = PID1OUT – The reference is taken from the PID1 output. See Groups 40 and 41.
If PFC is used
19= PID1 REF2 LIMIT
SELECT MAX (1107, 1108) PFC

1...17 MIN (1107, 1108)

1107 REF2 MIN


Sets the minimum for external reference 2.
• The minimum analog input signal (in volts or amps) corresponds to REF2 MIN in %.
• Parameter 1301 MINIMUM AI1 or 1304 MINIMUM AI2 sets the minimum analog input signal.
• This parameter sets the minimum frequency reference.
• The value is a percentage of the maximum frequency or speed.
1108 REF2 MAX
Sets the maximum for external reference 2.
• The maximum analog input signal (in volts or amps) corresponds to REF2 MAX in Hz.
• Parameter 1302 MAXIMUM AI1 or 1305 MAXIMUM AI2 sets the maximum analog input signal.
• This parameter sets the maximum frequency reference.
• The value is a percentage of the maximum frequency or speed.

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Group 12: Constant Speeds


This group defines a set of constant speeds. In general:
• You can program up to 7 constant speeds, ranging from 0…500 Hz or 0…30000
rpm.
• Values must be positive (No negative speed values for constant speeds).
• Constant speed selections are ignored if:
– the torque control is active, or
– the process PID reference is followed, or
– the drive is in local control mode, or
– PFC (Pump-Fan Control) is active.
Code Description
1201 CONST SPEED SEL
Defines the digital inputs used to select Constant Speeds.
0 = NOT SEL – Disables the constant speed function.
1 = DI1 – Selects Constant Speed 1 with digital input DI1.
• Digital input activated = Constant Speed 1 activated.
2...6 = DI2...DI6 – Selects Constant Speed 1 with digital input DI2…DI6. See above.
7 = DI1,2 – Selects one of three Constant Speeds (1…3) using DI1 and DI2.
• Uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 Function
0 0 No constant speed
1 0 Constant speed 1 (1202)
0 1 Constant speed 2 (1203)
1 1 Constant speed 3 (1204)
• Can be set up as a so-called fault speed, which is activated if the control signal is lost. Refer to parameter 3001
AI<MIN function and parameter 3002 PANEL COMM ERR.
8 = DI2,3 – Selects one of three Constant Speeds (1…3) using DI2 and DI3.
• See above (DI1,2) for code.
9 = DI3,4 – Selects one of three Constant Speeds (1…3) using DI3 and DI4.
• See above (DI1,2) for code.
10 = DI4,5 – Selects one of three Constant Speeds (1…3) using DI4 and DI5.
• See above (DI1,2) for code.
11 = DI5,6 – Selects one of three Constant Speeds (1…3) using DI5 and DI6.
• See above (DI1,2) for code.
12 = DI1,2,3 – Selects one of seven Constant Speeds (1…7) using DI1, DI2 and DI3.
• Uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 DI3 Function
0 0 0 No constant speed
1 0 0 Constant speed 1 (1202)
0 1 0 Constant speed 2 (1203)
1 1 0 Constant speed 3 (1204)
0 0 1 Constant speed 4 (1205)
1 0 1 Constant speed 5 (1206)
0 1 1 Constant speed 6 (1207)
1 1 1 Constant speed 7 (1208)
13 = DI3,4,5 – Selects one of seven Constant Speeds (1…7) using DI3, DI4 and DI5.
• See above (DI1,2,3) for code.
14 = DI4,5,6 – Selects one of seven Constant Speeds (1…7) using DI5, DI6 and DI7.
• See above (DI1,2,3) for code.
-1 = DI1(INV) – Selects Constant Speed 1 with digital input DI1.
• Inverse operation: Digital input de-activated = Constant Speed 1 activated.
-2...- 6 = DI2(INV)...DI6(INV) – Selects Constant Speed 1 with digital input. See above.

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Code Description
-7 = DI1,2(INV) – Selects one of three Constant Speeds (1…3) using DI1 and DI2.
• Inverse operation uses two digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):
DI1 DI2 Function
1 1 No constant speed
0 1 Constant speed 1 (1202)
1 0 Constant speed 2 (1203)
0 0 Constant speed 3 (1204)
-8 = DI2,3(INV) – Selects one of three Constant Speeds (1…3) using DI2 and DI2.
• See above (DI1,2(INV)) for code.
-9 = DI3,4(INV) – Selects one of three Constant Speeds (1…3) using DI3 and DI4.
• See above (DI1,2(INV)) for code.
-10 = DI4,5(INV) – Selects one of three Constant Speeds (1…3) using DI4 and DI5.
• See above (DI1,2(INV)) for code.
-11 = DI5,6(INV) – Selects one of three Constant Speeds (1…3) using DI5 and DI6.
• See above (DI1,2(INV)) for code.
-12 = DI1,2,3(INV) – Selects one of seven Constant Speeds (1…3) using DI1, DI2 and DI3.
• Inverse operation uses three digital inputs, as defined below (0 = DI de-activated, 1 = DI activated):

DI1 DI2 DI3 Function


1 1 1 No constant speed
0 1 1 Constant speed 1 (1202)
1 0 1 Constant speed 2 (1203)
0 0 1 Constant speed 3 (1204)
1 1 0 Constant speed 4 (1205)
0 1 0 Constant speed 5 (1206)
1 0 0 Constant speed 6 (1207)
0 0 0 Constant speed 7 (1208)
-13 = DI3,4,5(INV) – Selects one of seven Constant Speeds (1…3) using DI3, DI4 and DI5.
• See above (DI1,2,3(INV)) for code.
-14 = DI4,5,6(INV) – Selects one of seven Constant Speeds (1…3) using DI4, DI5 and DI6.
• See above (DI1,2,3(INV)) for code.
1202 CONST SPEED 1
Sets value for Constant Speed 1.
• The range and units depend on parameter 9904 MOTOR CTRL MODE.
• Range: 0…30000 rpm when 9904 = 1 (VECTOR CONTROL) or 2 (TORQUE CONTROL).
• Range: 0…500 Hz when 9904 = 3 (SCALAR CONTROL).
1203 CONST SPEED 2…CONST SPEED 7
… Each sets a value for a Constant Speed. See CONST SPEED 1 above.
1208

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Group 13: Analog Inputs


This group defines the limits and the filtering for analog inputs.
Code Description
1301 MINIMUM AI1
Defines the minimum value of the analog input.
• Define value as a percent of the full analog signal range. See example below.
• The minimum analog input signal corresponds to 1104 REF1 MIN or 1107 REF2 MIN.
• MINIMUM AI cannot be greater than MAXIMUM AI.
• These parameters (reference and analog min. and max. settings) provide scale and offset adjustment for the
reference.
• See figure at parameter 1104.
Example. To set the minimum analog input value to 4 mA:
• Configure the analog input for 0…20 mA current signal.
• Calculate the minimum (4 mA) as a percent of full range (20 mA) = 4 mA / 20 mA * 100% = 20%
1302 MAXIMUM AI1
Defines the maximum value of the analog input.
• Define value as a percent of the full analog signal range.
• The maximum analog input signal corresponds to 1105 REF1 MAX or 1108 REF2 MAX.
• See figure at parameter 1104.
1303 FILTER AI1 Unfiltered signal
[%]
Defines the filter time constant for analog input 1 (AI1).
• The filtered signal reaches 63% of a step change within the time
specified. 100

63
Filtered signal

t
Time constant
1304 MINIMUM AI2
Defines the minimum value of the analog input.
• See MINIMUM AI1 above.
1305 MAXIMUM AI2
Defines the maximum value of the analog input.
• See MAXIMUM AI1 above.
1306 FILTER AI2
Defines the filter time constant for analog input 1 (AI1).
• See FILTER AI1 above.

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Group 14: Relay Outputs


This group defines the condition that activates each of the relay outputs.
Code Description
1401 RELAY OUTPUT 1
Defines the event or condition that activates relay 1 – what relay output 1 means.
0 = NOT SEL – Relay is not used and is de-energized.
1 = READY – Energize relay when drive is ready to function. Requires:
• Run enable signal present.
• No faults exist.
• Supply voltage is within range.
• Emergency Stop command is not on.
2 = RUN – Energize relay when the drive is running.
3 = FAULT (-1) – Energize relay when power is applied. De-energizes when a fault occurs.
4 = FAULT – Energize relay when a fault is active.
5 = ALARM – Energize relay when an alarm is active.
6 = REVERSED – Energize relay when motor rotates in reverse direction.
7 = STARTED – Energize relay when drive receives a start command (even if Run Enable signal is not present). De-
energized relay when drive receives a stop command or a fault occurs.
8= SUPRV1 OVER – Energize relay when first supervised parameter (3201) exceeds the limit (3203).
• See "Group 32: Supervision" starting on page 85.
9 = SUPRV1 UNDER – Energize relay when first supervised parameter (3201) drops below the limit (3202).
• See "Group 32: Supervision" starting on page 85.
10 = SUPRV2 OVER – Energize relay when second supervised parameter (3204) exceeds the limit (3206).
• See "Group 32: Supervision" starting on page 85.
11 = SUPRV2 UNDER – Energize relay when second supervised parameter (3204) drops below the limit (3205).
• See "Group 32: Supervision" starting on page 85.
12 = SUPRV3 OVER – Energize relay when second supervised parameter (3207) exceeds the limit (3209).
• See "Group 32: Supervision" starting on page 85.
13 = SUPRV3 UNDER – Energize relay when second supervised parameter (3207) drops below the limit (3208).
• See "Group 32: Supervision" starting on page 85.
14 = AT SET POINT – Energize relay when the output frequency is equal to the reference frequency.
15 = FAULT (RST) – Energize relay when the drive is in a fault condition and will reset after the programmed auto-reset
delay.
• See parameter 3103 delay time.
16 = FLT/ALARM – Energize relay when fault or alarm occurs.
17 = EXT CTRL – Energize relay when external control is selected.
18 = REF 2 SEL – Energize relay when EXT2 is selected.
19 = CONST FREQ – Energize relay when a constant speed is selected.
20 = REF LOSS – Energize relay when reference or active control place is lost.
21 = OVERCURRENT – Energize relay when an overcurrent alarm or fault occurs.
22 = OVERVOLTAGE – Energize relay when an overvoltage alarm or fault occurs.
23 = DRIVE TEMP – Energize relay when a drive overtemperature alarm or fault occurs.
24 = UNDERVOLTAGE – Energize relay when an undervoltage alarm or fault occurs.
25 = AI1 LOSS – Energize relay when AI1 signal is lost.
26 = AI2 LOSS – Energize relay when AI2 signal is lost.
27 = MOTOR TEMP – Energize relay when a motor overtemperature alarm or fault occurs.
28 = STALL – Energize relay when a stall alarm or fault exists.
29 = UNDERLOAD – Energize relay when an underload alarm or fault occurs.
30 = PID SLEEP – Energize relay when the PID sleep function is active.
31 = PFC – Use relay to start/stop motor in PFC control (See Group 81: PFC Control).
• Use this option only when PFC control is used.
• Selection activated / deactivated when drive is not running.
32 = AUTOCHANGE – Energize relay when PFC autochange operation is performed.
• Use this option only when PFC control is used.
33 = FLUX READY – Energize relay when the motor is magnetized and able to supply nominal torque (motor has
reached nominal magnetizing).
34 = USER S2 – Energize relay when User Parameter Set 2 is active.

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Code Description
35 = COMM – Energize relay based on input from fieldbus communication.
• Fieldbus writes binary code in parameter 0134 that can energizes relay 1…relay 6 according to the following:

Par. 0132 Binary RO6 RO5 RO4 RO3 RO2 RO1


0 000000 0 0 0 0 0 0
1 000001 0 0 0 0 0 1
2 000010 0 0 0 0 1 0
3 000011 0 0 0 0 1 1
4 000100 0 0 0 1 0 0
5...62 ... ... ... ... ... ... ...
63 111111 1 1 1 1 1 1

• 0 = De-energize relay, 1 = Energize relay.


36 = COMM(-1) – Energize relay based on input from fieldbus communication.
• Fieldbus writes binary code in parameter 0134 that can energizes relay 1…relay 6 according to the following:
Par. 0132 Binary RO6 RO5 RO4 RO3 RO2 RO1
0 000000 1 1 1 1 1 1
1 000001 1 1 1 1 1 0
2 000010 1 1 1 1 0 1
3 000011 1 1 1 1 0 0
4 000100 1 1 1 0 1 1
5...62 ... ... ... ... ... ... ...
63 111111 0 0 0 0 0 0
• 0 = De-energize relay, 1 = Energize relay.
1402 RELAY OUTPUT 2
Defines the event or condition that activates relay 2 – what relay output 2 means.
• See 1401 RELAY OUTPUT 1.
1403 RELAY OUTPUT 3
Defines the event or condition that activates relay 3 – what relay output 3 means.
• See 1401 RELAY OUTPUT 1.
1404 RO 1 ON DELAY
Defines the switch-on delay for relay 1. Control event
• On / off delays are ignored when relay output 1401 is set to PFC.
1405 RO 1 OFF DELAY
Relay status
Defines the switch-off delay for relay 1.
• On / off delays are ignored when relay output 1401 is set to PFC.
1404 ON DELAY 1405 OFF DELAY

1406 RO 2 ON DELAY
Defines the switch-on delay for relay 2.
• See RO 1 ON DELAY.
1407 RO 2 OFF DELAY
Defines the switch-off delay for relay 2.
• See RO 1 OFF DELAY.
1408 RO 3 ON DELAY
Defines the switch-on delay for relay 3.
• See RO 1 ON DELAY.
1409 RO 3 OFF DELAY
Switch-off delay for relay 3.
• See RO 1 OFF DELAY.
1410 RELAY OUTPUT 4…6
… Defines the event or condition that activates relay 4…6 – what relay output 4…6 means.
1412 • See 1401 RELAY OUTPUT 1.

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Code Description
1413 RO 4 ON DELAY
Defines the switch-on delay for relay 4.
• See RO 1 ON DELAY.
1414 RO 4 OFF DELAY
Defines the switch-off delay for relay 4.
• See RO 1 OFF DELAY.
1415 RO 5 ON DELAY
Defines the switch-on delay for relay 5.
• See RO 1 ON DELAY.
1416 RO 5 OFF DELAY
Defines the switch-off delay for relay 5.
• See RO 1 OFF DELAY.
1417 RO 6 ON DELAY
Defines the switch-on delay for relay 6.
• See RO 1 ON DELAY.
1418 RO 6 OFF DELAY
Defines the switch-off delay for relay 6.
• See RO 1 OFF DELAY.

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Group 15: Analog Outputs


This group defines the drive’s analog (current signal) outputs. The drive’s analog
outputs can be:
• Any parameter of the Operating Data group (Group 01).
• Limited to programmable minimum and maximum values of output current.
• Scaled (and/or inverted) by defining the minimum and maximum values of the
source parameter (or content). Defining an maximum value (parameter 1503 or
1509) that is less than the content minimum value (parameter 1502 or 1508)
results in an inverted output.
• Filtered.
Code Description
1501 AO1 CONTENT
Defines the content for analog output AO1.
99 = EXCITE PTC – Provides a current source for sensor type PTC. Output = 1.6 mA. See Group 35.
100 = EXCITE PT100 – Provides a current source for sensor type Pt100. Output = 9.1 mA. See Group 35.
101...145 – Output corresponds to a parameter in the Operating Data group (Group 01).
• Parameter defined by value (value 102 = parameter 0102)
1502 AO1 CONTENT MIN AO (mA)
Sets the minimum content value. P 1505 /
• Content is the parameter selected by parameter 1501. P 1511
• Minimum value refers to the minimum content value that will be
converted to an analog output.
• These parameters (content and current min. and max. settings)
provide scale and offset adjustment for the output. See figure.
1503 AO1 CONTENT MAX P 1504 /
P 1510 AO CONTENT
Sets the maximum content value
• Content is the parameter selected by parameter 1501. P 1502 / 1508
• Maximum value refers to the maximum content value that will P 1503 / 1509
be converted to an analog output. AO (mA)
P 1505 /
1504 MINIMUM AO1 P 1511
Sets the minimum output current.
1505 MAXIMUM AO1
Sets the maximum output current.
1506 FILTER AO1
P 1504 /
Defines the filter time constant for AO1. P 1510
• The filtered signal reaches 63% of a step change within the time AO CONTENT
specified.
• See figure in parameter 1303. P 1502 / 1508
P 1503 / 1509
1507 AO2 CONTENT
Defines the content for analog output AO1. See AO1 CONTENT above.
1508 AO2 CONTENT MIN
Sets the minimum content value. See AO1 CONTENT MIN above.
1509 AO2 CONTENT MAX
Sets the maximum content value. See AO1 CONTENT MAX above.
1510 MINIMUM AO2
Sets the minimum output current. See MINIMUM AO1 above.
1511 MAXIMUM AO2
Sets the maximum output current. See MAXIMUM AO1 above.
1512 FILTER AO2
Defines the filter time constant for AO1. See FILTER AO1 above.

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Group 16: System Controls


This group defines a variety of system level locks, resets and enables.
Code Description
1601 RUN ENABLE
Selects the source of the run enable signal.
0 = NOT SEL – Allows the drive to start without an external run enable signal.
1 = DI1 – Defines digital input DI1 as the run enable signal.
• This digital input must be activated for run enable.
• If the voltage drops and de-activates this digital input, the drive will coast to stop and not start until the run enable
signal resumes.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as the run enable signal.
• See DI1 above.
7 = COMM – Assigns the fieldbus Command Word as the source for the run enable signal.
• Bit 6 of the Command Word 1 (parameter 0301) activates the run disable signal.
• See fieldbus user’s manual for detailed instructions.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the run enable signal.
• This digital input must be de-activated for run enable.
• If this digital input activates, the drive will coast to stop and not start until the run enable signal resumes.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the run enable signal.
• See DI1(INV) above.
1602 PARAMETER LOCK
Determines if the control panel can change parameter values.
• This lock does not limit parameter changes made by macros.
• This lock does not limit parameter changes written by fieldbus inputs.
0 = LOCKED – You cannot use the control panel to change parameter values.
• The lock can be opened by entering the valid pass code to parameter 1603.
1 = OPEN – You can use the control panel to change parameter values.
2 = NOT SAVED – You can use the control panel to change parameter values, but they are not stored in permanent
memory.
• Set parameter 1607 PARAM SAVE to 1 (SAVE) to store changed parameter values to memory.
1603 PASS CODE
Entering the correct pass code unlocks the parameter lock.
• See parameter 1602 above.
• The code 358 opens the lock.
• This entry reverts back to 0 automatically.
1604 FAULT RESET SEL
Selects the source for the fault reset signal. The signal resets the drive after a fault trip if the cause of the fault no
longer exists.
0 = KEYPAD – Defines the control panel as the only fault reset source.
• Fault reset is always possible with control panel.
1 = DI1 – Defines digital input DI1 as a fault reset source.
• Activating the digital input resets the drive.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as a fault reset source.
• See DI1 above.
7 = START/STOP – Defines the Stop command as a fault reset source.
• Do not use this option when fielbus communication provides the start, stop and direction commands.
8 = COMM – Defines the fieldbus as a fault reset source.
• The Command Word is supplied through fieldbus communication.
• The bit 4 of the Command Word 1 (parameter 0301) resets the drive.
-1 = DI1(INV) – Defines an inverted digital input DI1 as a fault reset source.
• De-activating the digital input resets the drive.
-2...-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as a fault reset source.
• See DI1(INV) above.

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Code Description
1605 USER PAR SET CHG
Defines control for changing the user parameter set.
• See parameter 9902 (APPLIC MACRO).
• The drive must be stopped to change User Parameter Sets.
• During a change, the drive will not start.
Note: Always save the User Parameter Set after changing any parameter settings, or performing a motor
identification.
• Whenever the power is cycled, or parameter 9902 (APPLIC MACRO) is changed, the drive loads the last settings
saved. Any unsaved changes to a user parameter set are lost.
Note: The value of this parameter (1605) is not included in the User Parameter Sets, and does not change if User
Parameter Sets change.
Note: You can use a relay output to supervise the selection of User Parameter Set 2.
• See parameter 1401.
0 = NOT SEL – Defines the control panel (using parameter 9902) as the only control for changing User Parameter
Sets.
1 = DI1 – Defines digital input DI1 as a control for changing User Parameter Sets.
• The drive loads User Parameter Set 1 on the falling edge of the digital input.
• The drive loads User Parameter Set 2 on the rising edge of the digital input.
• The User Parameter Set changes only when the drive is stopped.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as a control for changing User Parameter Sets.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as a control for changing User Parameter Sets.
• The drive loads User Parameter Set 1 on the rising edge of the digital input.
• The drive loads User Parameter Set 2 on the falling edge of the digital input.
• The User Parameter Set changes only when the drive is stopped.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as a control for changing User Parameter Sets.
• See DI1(INV) above.
1606 LOCAL LOCK
Defines control for the use of the LOC mode. The LOC mode allows drive control from the control panel.
• When LOCAL LOCK is active, the control panel cannot change to LOC mode.
0 = NOT SEL – Disables the lock. The control panel can select LOC and control the drive.
1 = DI1 – Defines digital input DI1 as the control for setting the local lock.
• Activating the digital input locks out local control.
• De-activating the digital input enable the LOC selection.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for setting the local lock.
• See DI1 above.
7 = ON – Sets the lock. The control panel cannot select LOC, and cannot control the drive.
8 = COMM – Defines bit 14 of the Command Word 1 as the control for setting the local lock.
• The Command Word is supplied through fieldbus communication.
• The Command Word is 0301.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for setting the local lock.
• De-activating the digital input locks out local control.
• Activating the digital input enable the LOC selection.
-2...-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for setting the local lock.
• See DI1(INV) above.
1607 PARAM. SAVE
Saves all altered parameters to permanent memory.
• Parameters altered through a fieldbus are not automatically saved to permanent memory. To save, you must use
this parameter.
• If 1602 PARAMETER LOCK = 2 (NOT SAVED), parameters altered from the control panel are not saved. To save, you
must use this parameter.
• If 1602 PARAMETER LOCK = 1 (OPEN), parameters altered from the control panel are stored immediately to
permanent memory.
0 = DONE – Value changes automatically when all parameters are saved.
1 = SAVE – Saves altered parameters to permanent memory.

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Group 20: Limits


This group defines minimum and maximum limits to follow in driving the motor –
speed, frequency, current, torque, etc.
Code Description
2001 MINIMUM SPEED Speed 2001 value is< 0
Defines the minimum speed (rpm) allowed. P 2002
• A positive minimum speed value defines two ranges, one
positive and one negative.
• A negative (or zero) minimum speed value defines one speed Speed range allowed
0 Time
range.
• See figure.
P 2001

Speed 2001 value is > 0


2002 MAXIMUM SPEED P 2002
Defines the maximum speed (rpm) allowed.
Speed range allowed
P 2001
0 Time
-(P 2001)
Speed range allowed
-(P 2002)

2003 MAX CURRENT


Defines the maximum output current (A) supplied by the drive to the motor.
2005 OVERVOLT CTRL
Sets the DC overvoltage controller on or off.
• Fast braking of a high inertia load causes the DC bus voltage to rise to the overvoltage control limit. To prevent the
DC voltage from exceeding the trip limit, the overvoltage controller automatically decreases the braking torque by
increasing output frequency.
0 = DISABLE – Disables controller.
1 = ENABLE – Enables controller
Warning! If a braking chopper and a braking resistor are connected to the drive, this parameter value must
be set to 0 to ensure proper operation of the chopper.
2006 UNDERVOLT CTRL
Sets the DC undervoltage controller on or off. When on:
• If the DC bus voltage drops due to loss of input power, the undervoltage controller decreases the motor speed in
order to keep the DC bus voltage above the lower limit.
• When the motor speed decreases, the inertia of the load causes regeneration back into the drive, keeping the DC
bus charged, and preventing an undervoltage trip.
• The DC undervoltage controller increases power loss ride-through on systems with a high inertia, such as a
centrifuge or a fan.
0 = DISABLE – Disables controller.
1 = ENABLE – Enables controller without a maximum time limit for operation.
2007 MINIMUM FREQ
Defines the minimum limit for the drive output frequency.
Note! Keep MINIMUM FREQ ≤ MAXIMUM FREQ.
2008 MAXIMUM FREQ
Defines the maximum limit for the drive output frequency.

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Code Description
2013 MIN TORQUE SEL
Defines control of the selection between two minimum torque limits (2015 MIN TORQUE 1 and 2016 MIN TORQUE 2).
0 = MIN TORQUE 1 – Selects 2015 MIN TORQUE 1 as the minimum limit used.
1 = DI1 – Defines digital input DI1 as the control for selecting the minimum limit used.
• Activating the digital input selects MIN TORQUE 2 value.
• De-activating the digital input selects MIN TORQUE 1 value.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for selecting the minimum limit used.
• See DI1 above.
7 = COMM – Defines bit 15 of the Command Word 1 as the control for selecting the minimum limit used.
• The Command Word is supplied through fieldbus communication.
The Command Word is a parameter 0301.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for selecting the minimum limit used.
• Activating the digital input selects MIN TORQUE 1 value.
• De-activating the digital input selects MIN TORQUE 2 value.
-2…-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for selecting the minimum limit
used.
• See DI1(INV) above.
2014 MAX TORQUE SEL
Defines control of the selection between two maximum torque limits (2017 MAX TORQUE 1 and 2018 MAX TORQUE 2).
0 = MAX TORQUE 1 – Selects 2017 MAX TORQUE 1 as the maximum limit used.
1 = DI1 – Defines digital input DI1 as the control for selecting the maximum limit used.
Activating the digital input selects MAX TORQUE 2 value.
De-activating the digital input selects MAX TORQUE 1 value.
2…6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for selecting the maximum limit used.
• See DI1 above.
7 = COMM – Defines bit 15 of the Command Word 1 as the control for selecting the maximum limit used.
• The Command Word is supplied through fieldbus communication.
• The Command Word is a parameter 0301.
-1 = DI1(INV) – Defines an inverted digital input di1 as the control for selecting the maximum limit used.
• Activating the digital input selects MAX TORQUE 1 value.
• De-activating the digital input selects MAX TORQUE 2 value.
-2…-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for selecting the maximum limit
used.
• See DI1(INV) above.
2015 MIN TORQUE 1
Sets the first minimum limit for torque (%). Value is a percent of the motor nominal torque.
2016 MIN TORQUE 2
Sets the second minimum limit for torque (%). Value is a percent of the motor nominal torque.
2017 MAX TORQUE 1
Sets the first maximum limit for torque (%). Value is a percent of the motor nominal torque.
2018 MAX TORQUE 2
Sets the second maximum limit for torque (%). Value is a percent of the motor nominal torque.

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Group 21: Start/Stop


This group defines how the motor starts and stops. The ACS550 supports several
start and stop modes.
Code Description
2101 START FUNCTION
Selects the motor start method.
1 = AUTO – Selects the automatic start mode.
• VECTOR control mode: Optimal start in most cases. Flying start function to a rotating axis and start at zero speed.
• SCALAR control mode: Immediate start from zero frequency.
2 = DC MAGN – Selects the DC Magnetizing start mode.
Note! Mode cannot start a rotating motor.
Note! The drive starts when the set pre-magnetizing time (param. 2103) has passed, even if motor magnetization is
not complete.
• VECTOR control mode: Magnetizes the motor within the time determined by the parameter 2103 DC MAGN TIME
using DC current. The normal control is released exactly after the magnetizing time. This selection guarantees
the highest possible break-away torque.
• SCALAR control mode: Magnetizes the motor within the time determined by the parameter 2103 DC MAGN TIME
using DC current. The normal control is released exactly after the magnetizing time.
3 = SCALAR FLYSTART – Selects the flying start mode.
• VECTOR control mode: Not applicable.
• SCALAR control mode: The drive will automatically selects the correct output frequency to start a rotating motor.
Useful if the motor is already rotating and the drive will start smoothly at the current frequency.
4 = TORQ BOOST – Selects the automatic torque boost mode (SCALAR control mode only).
• May be necessary in drives with high starting torque.
• Torque boost is only applied at start, ending when output frequency exceeds 20 Hz or when output frequency is
equal to reference.
• In the beginning the motor magnetizes within the time determined by the parameter 2103 DC MAGN TIME using DC
current.
• See parameter 2110 TORQ BOOST CURR.
5 = FLYSTART + TORQ BOOST – Selects both the flying start and the torque boost mode (SCALAR control mode only).
• Flying start routine is performed first and the motor is magnetized. If the speed is found to be zero, the torque
boost is done.
2102 STOP FUNCTION
Selects the motor stop method.
1 = COAST – Selects cutting off the motor power as the stop method. The motor coasts to stop.
2 = RAMP – Selects using a deceleration ramp
• Deceleration ramp is defined by 2203 DECELER TIME 1 or 2206 DECELER TIME 2 (whichever is active).
2103 DC MAGN TIME
Defines the pre-magnetizing time for the DC Magnetizing start mode.
• Use parameter 2101 to select the start mode.
• After the start command, the drive pre-magnetizes the motor for the time defined here, and then starts the motor.
• Set the pre-magnetizing time just long enough to allow full motor magnetization. Too long a time heats the motor
excessively.
2104 DC HOLD Motor DC HOLD
Selects whether DC current is used for braking. Speed
0 = NOT SEL – Disables the DC current operation.
1 = SPD CONTROL – Enables the DC Injection Braking.
• Enables DC Injection braking after modulation has stopped.
• If parameter 2102 STOP FUNCTION is 1 (COAST), braking is
applied after start is removed. Ref.
• If parameter 2102 STOP FUNCTION IS 2 (RAMP), braking is
applied after ramp. DC HOLD
2105 DC HOLD SPEED SPEED
Not presently used.
2106 DC CURR REF
Defines the DC hold current reference.
2107 DC BRAKE TIME
Defines the DC brake time after modulation has stopped, if parameter 2104 is 2 (RUN CONTROL).

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Code Description
2108 START INHIBIT
Sets the Start inhibit function on or off. The Start inhibit function ignores a pending start command in any of the
following situations (a new start command is required):
• A fault is reset.
• Run Enable activates while start command is active.
• Mode changes from local to remote.
• Mode changes from remote to local.
• Control switches from EXT1 to EXT2.
• Control switches from EXT2 to EXT1.
0 = OFF – Disables the Start inhibit function.
1 = ON – Enables the Start inhibit function.
2109 EM STOP SEL
Defines control of the Emergency stop command. When activated:
• Emergency stop decelerates the motor using the emergency stop ramp (parameter 2208 EM DEC TIME).
• Requires an external stop command and removal of the emergency stop command before drive can restart.
0 = NOT SEL – Disables the Emergency stop function through digital inputs.
1 = DI1 – Defines digital input DI1 as the control for Emergency stop command.
• Activating the digital input issues an Emergency stop command.
• De-activating the digital input removes the Emergency stop command.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for Emergency stop command.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for Emergency stop command.
• De-activating the digital input issues an Emergency stop command.
• Activating the digital input removes the Emergency stop command.
-2...-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for Emergency stop command.
• See DI1(INV) above.
2110 TORQ BOOST CURR
Sets the maximum supplied current during torque boost.
• See parameter 2101 START FUNCTION.

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Group 22: Accel/Decel


This group defines ramps that control the rate of acceleration and deceleration. You
define these ramps as a pair, one for acceleration and one for deceleration. You can
define two pairs of ramps and use a digital input to select one or the other pair.
Code Description
2201 ACC/DEC 1/2 SEL
Defines control for selection of acceleration/deceleration ramps.
• Ramps are defined in pairs, one each for acceleration and deceleration.
• See below for the ramp definition parameters.
0 = NOT SEL – Disables selection, the first ramp pair is used.
1 = DI1 – Defines digital input DI1 as the control for ramp pair selection.
• Activating the digital input selects ramp pair 2.
• De-activating the digital input selects ramp pair 1.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for ramp pair selection.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for ramp pair selection.
• De-activating the digital input selects ramp pair 2
• Activating the digital input selects ramp pair 1.
-2...-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for ramp pair selection.
• See DI1(INV) above.
2202 ACCELER TIME 1
MAX Linear
Sets the acceleration time for zero to maximum frequency for ramp pair 1. See A in FREQ
figure.
• Actual acceleration time also depends on 2204 RAMP SHAPE.
• See 2008 MAXIMUM FREQUENCY.
2203 DECELER TIME 1 B (=0)
Sets the deceleration time for maximum frequency to zero for ramp pair 1.
T
• Actual deceleration time also depends on 2204 RAMP SHAPE.
• See 2008 MAXIMUM FREQUENCY.
MAX S-curve
2204 RAMP SHAPE 1 FREQ
Selects the shape of the acceleration/deceleration ramp for ramp pair 1. See B in
figure.
• Shape is defined as a ramp, unless additional time is specified here to reach the
maximum frequency. A longer time provides a softer transition at each end of the
slope. The shape becomes an s-curve.
B
• Rule of thumb: 1/5 is a suitable relation between the ramp shape time and the T
acceleration ramp time. A
0.0 = LINEAR – Specifies linear acceleration/deceleration ramps for ramp pair 1.
A = 2202 ACCELERATION TIME
0.1...1000.0 = S-CURVE – Specifies s-curve acceleration/deceleration ramps for
ramp pair 1. B = 2204 RAMP SHAPE

2205 ACCELER TIME 2


Sets the acceleration time (s) for zero to maximum frequency for ramp pair 2. See 2002 ACCELER TIME 1.
2206 DECELER TIME 2
Sets the deceleration time for maximum frequency to zero for ramp pair 2. See 2003 DECELER TIME 1.
2207 RAMP SHAPE 2
Selects the shape of the acceleration/deceleration ramp for ramp pair 2. See 2004 RAMP SHAPE 1.
2208 EM DEC TIME
Sets the deceleration time for maximum frequency to zero for an emergency.
• See parameter 2109 EM STOP SEL.
• Ramp is linear.

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Code Description
2209 RAMP INPUT 0
Defines control for forcing the ramp input to 0.
0 = NOT SEL –
1 = DI1 – Defines digital input DI1 as the control for forcing the ramp input to 0.
• Activating the digital input forces ramp input to 0. Ramp output will ramp to 0 according to the currently used ramp
time, after which it will stay at 0.
• De-activating the digital input: ramp resumes normal operation.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as the control for forcing the ramp input to 0.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for forcing the ramp input to 0.
• De-activating the digital input forces ramp input to 0.
• Activating the digital input: ramp resumes normal operation.
-2...-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for forcing the ramp function
generator input to 0.
• See DI1(INV) above.

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Group 23: Speed Control


This group defines variables used for speed control operation.
Code Description
2301 PROP GAIN
Gain = K p = 1
Sets the relative gain for the speed controller. TI = Integration time = 0
• Larger values may cause speed oscillation. TD= Derivation time = 0
• The figure shows the speed controller output %
after an error step (error remains constant). Error Value

Controller Output
Controller
output = e = Error value
Kp * e
t

2302 INTEGRATION TIME Controller Output


%
Sets the integration time for the speed
controller. Gain = Kp = 1
• The integration time defines the rate at which TI = Integration time > 0
the controller output changes for a constant Kp * e TD= Derivation time = 0
error value.
• Shorter integration times correct continuous
errors faster.
• Control becomes unstable if the integration
time is too short. Kp * e e = Error value
• The figure shows the speed controller output
after an error step (error remains constant). t

TI
2303 DERIVATION TIME
Sets the derivation time for the speed controller.
• Derivative action makes the control more responsive to error value changes.
• The longer the derivation time, the more the speed controller output is boosted during the change.
• If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
Note: Use this parameter only when a pulse encoder is used.
The figure below shows the speed controller output after an error step when the error remains constant.
%

Controller Output
∆e
Kp * TD *
Ts Kp * e
Error Value

Gain = Kp = 1
TI = Integration time > 0 Kp * e e = Error value
TD= Derivation time > 0
Ts= Sample time period = 2 ms t
∆e = Error value change between two samples
TI

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Code Description
2304 ACC COMPENSATION
Sets the derivation time for acceleration compensation.
• Adding a derivative of the reference to the output of the speed controller compensates for inertia during
acceleration.
• 2303 DERIVATION TIME describes the principle of derivative action.
• Rule of thumb: Set this parameter between 50 and 100% of the sum of the mechanical time constants for the motor
and the driven machine.
• The figure shows the speed responses when a high inertia load is accelerated along a ramp.
No Acceleration Compensation Acceleration Compensation

% %

Speed reference
Actual speed

t t

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Group 24: Torque Control


This group defines variables used for torque control operation.
Code Description
2401 TORQ RAMP UP
Defines the torque reference ramp up time – The minimum time for the reference to increase from zero to the
nominal motor torque.
2402 TORQ RAMP DOWN
Defines the torque reference ramp down time – The minimum time for the reference to decrease from the nominal
motor torque to zero.

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Group 25: Critical Speeds


This group defines up to three critical speeds or ranges of speeds that are to be
avoided due, for example, to mechanical resonance problems at certain speeds.
Code Description
2501 CRIT SPEED SEL foutput
Sets the critical speeds function on or off. The critical speed
function avoids specific speed ranges.
0 = OFF – Disables the critical speeds function. 52
1 = ON – Enables the critical speeds function. 46
Example: To avoid speeds at which a fan system vibrates badly:
• Determine problem speed ranges. Assume they are found to 23
be: 18…23 Hz and 46…52 Hz. 18
• Set 2501 CRIT SPEED SEL = 1.
• Set 2502 CRIT SPEED 1 LO = 18 Hz.
• Set 2503 CRIT SPEED 1 HI = 23 Hz. fREF (Hz)
• Set 2504 CRIT SPEED 2 LO = 46 Hz. f1L f1H f2L f2H
• Set 2505 CRIT SPEED 2 HI = 52 Hz. 18 23 46 52
2502 CRIT SPEED 1 LO
Sets the minimum limit for critical speed range 1.
• The value must be less than or equal to 2503 CRIT SPEED 1 HI.
• Units are rpm, unless 9904 MOTOR CTRL MODE = 3 (SCALAR CONTROL), then units are Hz.
2503 CRIT SPEED 1 HI
Sets the maximum limit for critical speed range 1.
• The value must be greater than or equal to 2502 CRIT SPEED 1 LO.
• Units are rpm, unless 9904 MOTOR CTRL MODE = 3 (SCALAR CONTROL), then units are Hz.
2504 CRIT SPEED 2 LO
Sets the minimum limit for critical speed range 2.
• See parameter 2502.
2505 CRIT SPEED 2 HI
Sets the maximum limit for critical speed range 2.
• See parameter 2503.
2506 CRIT SPEED 3 LO
Sets the minimum limit for critical speed range 3.
• See parameter 2502.
2507 CRIT SPEED 3 HI
Sets the maximum limit for critical speed range 3.
• See parameter 2503.

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Group 26: Motor Control

Code Description
2603 IR COMP VOLT IR Compensation
Sets the IR compensation voltage used for 0 Hz. • When enabled, IR Compensation provides an extra
• Requires parameter 9904 MOTOR CTRL MODE = 3 voltage boost to the motor at low speeds. Use IR
(SCALAR CONTROL). Compensation, for example, in applications that require a
• Keep IR compensation as low as possible to prevent high breakaway torque.
overheating. Motor
• Typical IR compensation values are: Voltage

400 V Units A
PN (kW) 3 7.5 15 37 132 A = IR Compensated
IR comp (V) 21 18 15 10 4 B = No compensation
P 2603
2604 IR COMP FREQ
f (Hz)
Sets the frequency at which IR compensation is 0 V. B
P 2604
2605 U/f RATIO
Selects the form for the U/f (voltage to frequency) ratio below field weakening point.
1 = LINEAR – Preferred for constant torque applications.
2 = SQUARE – Preferred for centrifugal pump and fan applications. (Square is more silent for most operating
frequencies.)
2606 SWITCHING FREQ
Sets the switching frequency for the drive.
• Higher switching frequencies mean less noise.
2607 SW FREQ CTRL Switching frequency limit
The switching frequency may be reduced if the ACS550 internal
temperature rises above 90 °C. See Figure. This function allows 8 kHz
the highest possible switching frequency to be used based on
operating conditions. Higher switching frequency results in lower
acoustic noise. 4 kHz
0 = OFF – The function is disabled. ACS5550
1 = ON – The switching frequency is limited according to the Temperature
figure.
90 °C 100 °C
2608 SLIP COMP RATIO
Sets gain for slip compensation (in %).
• A squirrel-cage motor slips under load. Increasing the frequency as the motor torque increases compensates for
the slip.
• Requires parameter 9904 MOTOR CTRL MODE = SCALAR.
0 = No slip compensation.
1…100 = Increasing slip compensation. 100% means full slip compensation.

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Group 30: Fault Functions


This group defines situations that the drive should recognize as potential faults and
defines how the drive should respond if the fault is detected.
Code Description
3001 AI<MIN FUNCTION
Defines the drive response if the analog input (AI) signal drops below the fault limits and AI is used in reference chain).
• 3021 AI1 FAULT LIMIT and 3022 AI2 FAULT LIMIT set the minimum limits
0 = NOT SEL – No response.
1 = FAULT – Displays a fault (AI<MIN) and the drive coasts to stop.
2 = CONST SP 7 – Displays a warning (AI<MIN) and sets speed using 1208 CONST SPEED 7.
3 = LAST SPEED – Displays a warning (AI<MIN) and sets speed using the last operating level. This value is the average
speed over the last 10 seconds.
Warning! If you select const sp 7 or last speed, make sure that continued operation is safe when the analog
input signal is lost.
3002 PANEL COMM ERR
Defines the drive response to a control panel communication error.
1 = FAULT – Displays a fault (PANEL LOSS) and the drive coasts to stop.
2 = CONST SP 7 – Displays a warning (PANEL LOSS) and sets speed using 1208 CONST SPEED 7.
3 = LAST SPEED – Displays a warning (PANEL LOSS) and sets speed using the last operating level. This value is the
average speed over the last 10 seconds.
Warning! If you select const sp 7 or last speed, make sure that continued operation is safe when the control
panel communication is lost.
3003 EXTERNAL FAULT 1
Defines the External Fault 1 signal input and the drive response to an external fault.
0 = NOT SEL – External fault signal is not used.
1 = DI1 – Defines digital input DI1 as the external fault input.
• Activating the digital input indicates a fault. The drive displays a fault (EXTERNAL FAULT 1) and the drive coasts to
stop.
2...6 = DI2…DI6 – Defines digital input DI2…DI6 as the external fault input.
• See DI1 above.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the external fault input.
• De-activating the digital input indicates a fault. The drive displays a fault (EXTERNAL FAULT 1) and the drive coasts
to stop.
-2...-6 = DI2(INV)...DI6(INV) – Defines an inverted digital input DI2…DI6 as the external fault input.
• See DI1(INV) above.
3004 EXTERNAL FAULT 2
Defines the External Fault 2 signal input and the drive response to an external fault.
• See parameter 3003 above.
3005 MOT THERM PROT
Defines the drive response to motor overheating.
0 = NOT SEL – No response and/or motor thermal protection not set up.
1 = FAULT – When the calculated motor temperature exceeds 90 C, displays a warning (MOT OVERTEMP). When the
calculated motor temperature exceeds 110 C displays a fault (MOT OVERTEMP) and the drive coasts to stop.
2 = WARNING – When the calculated motor temperature exceeds 90 C, displays a warning (MOT OVERTEMP).
3006 MOT THERM TIME Motor load
Sets the motor thermal time constant for the motor temperature
model.
• This is the time required for the motor to reach 63% of the final t
temperature with steady load.
• For thermal protection according to UL requirements for NEMA Temp. Rise
class motors, use the rule of thumb: MOTOR THERM TIME equals 100%
35 times t6, where t6 (in seconds) is specified by the motor 63%
manufacturer as the time that the motor can safely operate at six
times its rated current. t
}

• The thermal time for a Class 10 trip curve is 350 s, for a Class P 3006
20 trip curve 700 s, and for a Class 30 trip curve 1050 s.

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Code Description
3007 MOT LOAD CURVE Output current (%) relative
Sets the maximum allowable operating load of the motor. to 9906 MOTOR NOM CURR
• When set to 100%, the maximum allowable load is equal to the value
of Start-up Data parameter 9906 MOTOR NOM CURRENT. 150
• Adjust the load curve level if the ambient temperature differs from
nominal.
P 3007 100
3008 ZERO SPEED LOAD
Sets the maximum allowable current at zero speed.
• Value is relative to 9906 MOTOR NOM CURR. P 3008 50

3009 BREAK POINT FREQ Frequency


Sets the break point frequency for the motor load curve.
P 3009
Example: Thermal protection trip times when parameters 3005 MOT THERM TIME, 3006 MOT LOAD CURVE and 3007
ZERO SPEED LOAD have default values.
IO/IN A
3.5

3.0 60 s
IO = Output current
2.5 90 s IN = Nominal motor current
2.0 fO = Output frequency
180 s fBRK = Break point frequency
1.5 300 s A = Trip time
600 s
1.0 ∞
0.5
fO/fBRK
0
0 0.2 0.4 0.6 0.8 1.0 1.2
3010 STALL FUNCTION
This parameter defines the operation of the Stall function. This
protection is active if the drive operates in the stall region (see figure)
for the time defined by 3012 STALL TIME. The “User Limit” is defined in
Group 20 by 2017 MAX TORQUE 1, 2018 MAX TORQUE 2, or the limit on
Torque
the COMM input.
0 = NOT SEL – Stall protection is not used.
1 = FAULT – When the drive operates in the stall region for the time set
by 3012 STALL TIME: Stall region
• The drive coasts to stop. 95%
• A fault indication is displayed.
User
2 = WARNING – When the drive operates in the stall region for the time
Limit
set by 3012 STALL TIME:
• A warning indication is displayed.
• The warning disappears when the drive is out of the stall region for
half the time set by parameter 3012 STALL TIME. f
3011 STALL FREQUENCY 3011
This parameter sets the frequency value for the Stall function. Refer to STALL FREQ HI
Figure.
3012 STALL TIME
This parameter sets the time value for the Stall function.

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Code Description
3013 UNDERLOAD FUNCTION
Removal of motor load may indicate a process malfunction. The protection is activated if:
• The motor torque drops below the load curve selected by parameter 3015 UNDERLOAD CURVE.
• This condition has lasted longer than the time set by parameter 3014 UNDERLOAD TIME.
• Output frequency is higher than 10% of the nominal frequency.
0 = NOT SEL – Underload protection is not used.
1 = FAULT – When the protection is activated the drive coasts to stop. A fault indication is displayed.
2 = WARNING – A warning indication is displayed.
3014 UNDERLOAD TIME
Time limit for underload protection.
3015 UNDERLOAD CURVE
TM
This parameter provides five selectable curves (%)
shown in the figure. Underload curve types
• If the load drops below the set curve for longer 80 3
than the time set by parameter 3014, the 70%
underload protection is activated.
• Curves 1...3 reach maximum at the motor rated 60 2
frequency set by parameter 9907 MOTOR NOM
FREQ. 50%
• TM = nominal torque of the motor. 40 1
• ƒN = nominal frequency of the motor. 5
30%

20
4
f
0
ƒN 2.4 * ƒN
3018 COMM FAULT FUNC
Defines the drive response if the fieldbus communication is lost.
0 = NOT SEL – No response.
1 = FAULT – Displays a fault (IO COMM ERROR) and the drive coasts to stop.
2 = CONST SP7 – Displays a warning (IO COMM ERROR) and sets speed using 1208 CONST SPEED 7.
3 = LAST SPEED – Displays a warning (IO COMM ERROR) and sets speed using the last operating level. This value is the
average speed over the last 10 seconds.
Warning! If you select const speed 7, or last speed, make sure that continued operation is safe when fieldbus
communication is lost.
3019 COMM FAULT TIME
Sets the communication fault time used with 3018 COMM FAULT FUNC.
• Brief interruptions in the fieldbus communication are not treated as faults if they are less than the COMM FAULT TIME
value.
3021 AI1 FAULT LIMIT
Sets a fault level for analog input 1. See 3001 AI<MIN FUNCTION.
3022 AI2 FAULT LIMIT
Sets a fault level for analog input 2. See 3001 AI<MIN FUNCTION.

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Group 31: Automatic Reset


This group defines conditions for automatic resets. An automatic reset occurs after a
particular fault is detected. The drive holds for a set delay time, then automatically
restarts. You can limit the number of resets in a specified time period, and you can
set up automatic resets for a variety of faults.
Code Description
3101 NR OF TRIALS Example: Three faults have occurred in
Sets the number of allowed automatic resets within a trial period defined the trial time. The last is reset only if the
by 3102 TRIAL TIME. value for 3101 NR OF TRIALS is 3 or more.
• If the number of automatic resets exceeds this limit (within the trial
time), the drive prevents additional automatic resets and remains Trial time
stopped. Time
• Starting then requires a successful reset performed from the control X X X
panel or from a source selected by 1604 FAULT RESET SEL.
3102 TRIAL TIME x = Automatic reset
Sets the time period used for counting and limiting the number of resets.
• See 3101 NR OF TRIALS.
3103 DELAY TIME
Sets the delay time between a fault detection and attempted drive restart.
• If DELAY TIME = zero, the drive resets immediately.
3104 AR OVERCURRENT
Sets the automatic reset for the overcurrent function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault (OVERCURRENT) after the delay set by 3103 DELAY TIME, and the drive resumes
normal operation.
3105 AR OVERVOLTAGE
Sets the automatic reset for the overvoltage function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault (DC OVERVOLT) after the delay set by 3103 DELAY TIME, and the drive resumes
normal operation.
3106 AR UNDERVOLTAGE
Sets the automatic reset for the undervoltage function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault (DC UNDERVOLTAGE) after the delay set by 3103 DELAY TIME, and the drive resumes
normal operation.
3107 AR AI<MIN
Sets the automatic reset for the analog input less than minimum value function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault (AI<MIN) after the delay set by 3103 DELAY TIME, and the drive resumes normal
operation.
Warning! When the analog input signal is restored, the drive may restart, even after a long stop. Make sure
that automatic, long delayed starts will not cause physical injury and/or damage equipment.
3108 AR EXTERNAL FAULT
Sets the automatic reset for external faults function on or off.
0 = DISABLE – Disables automatic reset.
1 = ENABLE – Enables automatic reset.
• Automatically resets the fault (EXTERNAL FAULT 1 or EXTERNAL FAULT 2) after the delay set by 3103 DELAY TIME, and
the drive resumes normal operation.

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Group 32: Supervision


This group defines supervision for up to three signals from Group 01, Operating
Data. Supervision monitors a specified parameter and energizes a relay output if the
parameter passes a defined limit. Use Group 14, Relay Outputs, to define the relay
and whether the relay activates when the signal is too low or too high.
Code Description
3201 SUPERV 1 PARAM
Selects the first supervised parameter.
• Must be a parameter number from Group 01 Operating
Data.
• If the supervised parameter passes a limit, a relay output is LO ≤ HI
energized. Note! Case LO ≤ HI represents a normal hysteresis.
• The supervision limits are defined in this group. Value of supervised parameter
• The relay outputs are defined in Group 14 Relay Outputs
(definition also specifies which supervision limit is HI (3203)
monitored). LO (3202)
LO ≤ HI
t
Operating data supervision using relay outputs, when LO≤HI.
• Case A = Parameter 1401 RELAY OUTPUT 1 (or 1402 RELAY Case A
OUTPUT 2, etc.) value is SUPRV1 OVER or SUPRV 2 OVER.
Use for monitoring when/if the supervised signal exceeds a Energized (1)
given limit. The relay remains active until the supervised t
0
value drops below the low limit.
• Case B = Parameter 1401 RELAY OUTPUT 1 (or 1402 RELAY Case B
OUTPUT 2, etc.) value is SUPRV 1 UNDER or SUPRV 2 UNDER. Energized (1)
Use for monitoring when/if the supervised signal falls t
below a given limit. The relay remains active until the 0
supervised value rises above the high limit.
LO > HI LO > HI
Operating data supervision using relay outputs, when LO>HI. Note! Case LO>HI represents a special hysteresis with
two separate supervision limits.
The lowest limit (HI 3203) is active initially, and remains
active until the supervised parameter goes above the highest Value of Supervised Parameter Active Limit
limit (LO 3202), making that limit the active limit. That limit
remains active until the supervised parameter goes below LO (3202)
the lowest limit (HI 3203), making that limit active.
• Case A = Parameter 1401 RELAY OUTPUT 1 (or 1402 RELAY HI (3203)
OUTPUT 2, etc.) value is SUPRV1 OVER or SUPRV2 OVER. t
Initially the relay is de-energized. It is energized whenever
the supervised parameter goes above the active limit. Case A
• Case B = Parameter 1402 RELAY OUTPUT 1 (or 1402 RELAY Energized (1)
OUTPUT 2, etc.) value is SUPRV1 UNDER or SUPRV2 UNDER. t
Initially the relay is energized. It is de-energized whenever 0
the supervised parameter goes below the active limit. Case B
3202 SUPERV 1 LIM LO Energized (1)
Sets the low limit for the first supervised parameter. See t
3201 SUPERV 1 PARAM above. 0

3203 SUPERV 1 LIM HI


Sets the high limit for the first supervised parameter. See
3201 SUPERV 1 PARAM above.
3204 SUPERV 2 PARAM
Selects the second supervised parameter. See 3201 SUPERV 1 PARAM above.
3205 SUPERV 2 LIM LO
Sets the low limit for the second supervised parameter. See 3204 SUPERV 2 PARAM above.
3206 SUPERV 2 LIM HI
Sets the high limit for the second supervised parameter. See 3204 SUPERV 2 PARAM above.
3207 SUPERV 3 PARAM
Selects the third supervised parameter. See 3201 SUPERV 1 PARAM above.

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Code Description
3208 SUPERV 3 LIM LO
Sets the low limit for the second supervised parameter. See 3207 SUPERV 3 PARAM above.
3209 SUPERV 3 LIM HI
Sets the high limit for the third supervised parameter. See 3207 SUPERV 3 PARAM above.

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Group 33: Information


This group provides access to information about the drive’s current programs:
versions and test date.
Code Description
3301 FW VERSION
Contains the version of the drive’s firmware.
3302 LP VERSION
Contains the version of the loading package.
3303 TEST DATE
Contains the test date (yy.ww).

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Group 34: Panel Display Process Variables


This group defines the content for control panel display (middle area), when the
control panel is in the control mode.
Code Description
3401 SIGNAL1 PARAM P 3404 P 3405
Selects the first parameter (by number) displayed on the control panel.
• Definitions in this group define display content when the control panel is in P 0137
the control mode.
• Any parameter number can be selected. P 0138
• The figure identifies selections made by parameters in this group.
P 0139
3402 SIGNAL1 MIN
Defines the minimum expected value for the first display parameter.
3403 SIGNAL1 MAX
Defines the maximum expected value for the first display parameter.
3404 OUTPUT1 DSP FORM
3404 Value Display Range
Defines the decimal point location for the first display parameter.
0 +3 -32768…+32767
• Enter the number of digits desired to the right of the decimal point.
1 + 3.1 (Signed)
• See table for example using pi (3.14159).
2 + 3.14
3 + 3.142
4 3 0…65535
5 3.1 (Unsigned)
6 3.14
7 3.142

3405 OUTPUT1 DSP UNIT


Selects the units used with the first display parameter.
• Enter positive values in parameter 3405 for a numeric display.
• Enter negative values in parameter 3405 for a bar-graph display.
0 = NOT SEL 8 = kh 16 = °F 24 = GPM 32 = kHz 40 = m 3/m 48 = gal/m 56 = FPS
1=A 9 = °C 17 = hp 25 = PSI 33 = Ohm 41 = kg/s 49 = gal/h 57 = ft/s
2=V 10 = lb ft 18 = MWh 26 = CFM 34 = ppm 42 = kg/m 50 = ft3/s 58 = inH2O
3 = Hz 11 = mA 19 = m/s 27 = ft 35 = pps 43 = kg/h 51 = ft3/m 59 = in wg
4=% 12 = mV 20 = m3/h 28 = MGD 36 = l/s 44 = mbar 52 = ft3/h 60 = ft wg
5=s 13 = kW 21 = dm3/s 29 = inHg 37 = l/min 45 = Pa 53 = lb/s 61 = lbsi
6=h 14 = W 22 = bar 30 = FPM 38 = l/h 46 = GPS 54 = lb/m 62 = ms
7 = rpm 15 = kWh 23 = kPa 31 = kb/s 39 = m3/s 47 = gal/s 55 = lb/h 63 = Mrev

122...127 = Cst
Additional bar display units
-123 =Iout -124 = Vout -125 = Fout -126 = Tout -127 = Vdc

3406 OUTPUT1 MIN


Sets the minimum value displayed for the first display parameter.
3407 OUTPUT1 MAX
Sets the maximum value displayed for the first display parameter.
3408 SIGNAL 2 PARAM
Selects the second parameter (by number) displayed on the control panel. See parameter 3401.
3409 SIGNAL 2 MIN
Defines the minimum expected value for the second display parameter. See parameter 3402.
3410 SIGNAL 2 MAX
Defines the maximum expected value for the second display parameter. See parameter 3403.

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Code Description
3411 OUTPUT 2 DSP FORM
Defines the decimal point location for the second display parameter. See parameter 3404.
3412 OUTPUT 2 DSP UNIT
Selects the units used with the second display parameter. See parameter 3405.
3413 OUTPUT 2 MIN
Sets the minimum value displayed for the second display parameter. See parameter 3406.
3414 OUTPUT 2 MAX
Sets the maximum value displayed for the second display parameter. See parameter 3407.
3415 SIGNAL 3 PARAM
Selects the third parameter (by number) displayed on the control panel. See parameter 3401.
3416 SIGNAL 3 MIN
Defines the minimum expected value for the third display parameter. See parameter 3402.
3417 SIGNAL 3 MAX
Defines the maximum expected value for the third display parameter. See parameter 3403.
3418 OUTPUT 3 DSP FORM
Defines the decimal point location for the third display parameter. See parameter 3404.
3418 OUTPUT 3 DSP UNIT
Selects the units used with the third display parameter. See parameter 3405.
3420 OUTPUT 3 MIN
Sets the minimum value displayed for the third display parameter. See parameter 3406.
3421 OUTPUT 3 MAX
Sets the maximum value displayed for the third display parameter. See parameter 3407.

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Group 35: Motor Temp Meas


This group defines the detection and reporting for a particular potential fault – motor
overheating, as detected by a temperature sensor. Typical connections are defined
below.
One Sensor
Three Sensors
AI1
AI1
Motor Motor AGND
AGND

T
T T T
AO1
AO1
AGND
AGND
10 nF
10 nF

Warning! IEC 60664 requires double or reinforced insulation between live parts
and the surface of accessible parts of electrical equipment which are either
non-conductive or conductive but not connected to the protective earth.
To fulfil this requirement, connect a thermistor (and other similar components)
to the drive’s control terminals using any of these alternatives:
• Separate the thermistor from live parts of the motor with double reinforced
insulation.
• Protect all circuits connected to the drive’s digital and analog inputs.
Protect against contact, and insulate from other low voltage circuits with
basic insulation (rated for the same voltage level as the drive’s main
circuit).
• Use an external thermistor relay. The relay insulation must be rated for the
same voltage level as the drive’s main circuit.

For other faults, or for anticipating motor overheating using a model, see Group 30:
Fault Functions.

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Code Description
3501 SENSOR TYPE
Identifies the type of motor temperature sensor used, PT100 (°C) or PTC (ohms).
See parameters 1501 and 1507.
0 = NONE
1 = 1 x PT100 – Sensor configuration uses one PT 100 sensor.
• Analog output AO1 or AO2 feeds constant current through the sensor.
• The sensor resistance increases as the motor temperature rises, as does the voltage over the sensor.
• The temperature measurement function reads the voltage through analog input AI1 or AI2 and converts it to
degrees centigrade.
2 = 2 x PT100 – Sensor configuration uses two PT 100 sensors.
• Operation is the same as for above 1 x PT100.

3 = 3 x PT100 – Sensor configuration uses three PT 100 sensors. Ohm


• Operation is the same as for above 1 x PT100. 4000
4 = PTC – Sensor configuration uses one PTC.
• The analog output feeds a constant current through the sensor. 1330
• The resistance of the sensor increases sharply as the motor
temperature rises over the PTC reference temperature (Tref), as does 550
the voltage over the resistor. The temperature measurement function
reads the voltage through analog input AI1 and converts it into ohms.
• The figure shows typical PTC sensor resistance values as a function of 100
the motor operating temperature.

Temperature Resistance
Normal 0 … 1.5 kohm T
Excessive > 4 kohm

3502 INPUT SELECTION


Defines the analog input used for the temperature sensor.
1 = AI1
2 = AI2
3503 ALARM LIMIT
Defines the alarm limit for motor temperature measurement.
• At motor temperatures above this limit, the drive displays an alarm (MOTOR OVERTEMP)
3504 FAULT LIMIT
Defines the fault limit for motor temperature measurement.
• At motor temperatures above this limit, the drive displays a fault (MOTOR OVERTEMP) and stops the drive.

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Group 40: Process PID Set 1


This group defines a process PID control operation mode for the drive. In PID control
mode, the drive compares a reference signal (setpoint) to an actual signal
(feedback), and automatically adjusts the speed of the drive to match the two
signals. The difference between the two signals is the error value.
Three groups of parameters define PID control:
• Group 40 Process PID Set 1 defines process PID Set 1. Normally, this parameter
set is used.
• Group 41 Process PID Set 2 defines process PID Set 2.
Both Group 40 and 41 have the same parameters, except for the parameter used
to select the PID set (4027).
• Group 42 External / Trimming PID defines:
– an external PID control parameters or
– trimming input parameters for speed /frequency reference.
Code Description
4001 GAIN
Defines the PID Controller’s gain.
• The setting range is 0.1... 100.
• At 0.1, the PID Controller output changes one-tenth as much as the error value.
• At 100, the PID Controller output changes one hundred times as much as the error value.
4002 INTEGRATION TIME A
Defines the PID Controller’s integration time.
B
Integration time is, by definition, is the time required to increase
the output by the error value: D (P 4001 = 10)
• Error value is constant and 100%.
• Gain = 1. C (P 4001 = 1)
• Integration time of 1 second denotes that a 100% change is
achieved in 1 second. t
0.0 = NOT SEL – Disables integration (I-part of controller).
0.1…600.0 = Integration time (seconds). P 4002
A = Error
B = Error value after stop
C = Controller output with Gain = 1
D = Controller output with Gain = 10
4003 DERIVATION TIME Process Error Value
Error
Defines the PID Controller’s derivation time.
• You can add the derivative of the error to the PID controller 100%
output. The derivative is the error value’s rate of change. For
example, if the process error value changes linearly, the
derivative is a constant added to the PID controller output.
• The error-derivative is filtered with a 1-pole filter. The time
constant of the filter is defined by parameter 4004 PID DERIV
FILTER.
0.0 = NOT SEL – Disables the error-derivative part of the PID 0%
controller output t
0.1…10.0 = Derivation time (seconds)
PID output
D-part of controller output
Gain
P 401

t
P 4003

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Code Description
4004 PID DERIV FILTER
Defines the filter time constant for the error-derivative part of the PID controller output.
• Before being added to the PID controller output, the error-derivative is filtered with a 1-pole filter.
• Increasing the filter time smooths the error-derivative, reducing noise.
0.0 = NOT SEL – Disables the error-derivative filter.
0.1…10.0 = Filter time constant (seconds).
4005 ERROR VALUE INV
Selects either a normal or inverted relationship between the feedback signal and the drive speed.
0 = NO – Normal, a decrease in feedback signal increases drive speed. Error = Ref - Fbk
1 = YES – Inverted, a decrease in feedback signal decreases drive speed. Error = Fbk - Ref
4006 UNIT
Selects the unit for the PID controller actual values. (PID1 parameters 0128, 0130, and 0132).
• See parameter 3405 for list of available units.
4007 DSP FORMAT
4007 Value Entry Display
Defines the decimal point location in PID controller actual values.
• Enter the decimal point location counting in from the right of the entry. 0 0003 3
• See table for example using pi (3.14259). 1 0031 3.1
2 0314 3.14
3 3142 3.142

4008 0 % VALUE Units (P4006)


Defines (together with the next parameter) the scaling applied to Scale (P4007) +1000%
the PID controller’s actual values (PID1 parameters 0128, 0130,
and 0132).
• Units and scale are defined by parameters 4006 and 4007. P 4009
4009 100 % VALUE
Defines (together with the previous parameter) the scaling applied
to the PID controller’s actual values. P 4008
• Units and scale are defined by parameters 4006 and 4007.

0% 100%
-1000% Internal scale (%)

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Code Description
4010 SET POINT SEL
Defines the reference signal source for the PID controller.
• Parameter has no significance when the PID regulator is by-passed (see 8121 REG BYPASS CTRL).
0 = keypad – Control panel provides reference.
1 = AI1 – Analog input 1 provides reference.
2 = AI2 – Analog input 2 provides reference.
8 = comm – Fieldbus provides reference.
9 = COMM + AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog Input
Reference Correction below.
10 = COMM * AI1 – Defines a fieldbus and analog input 1 (AI1) combination as the reference source. See Analog Input
Reference Correction below.
11 = DI3U, 4D(RNC) – Digital inputs, acting as a motor potentiometer control, provide reference.
• DI3 increases the speed (the U stands for “up”)
• DI4 decreases the reference (the D stands for “down”).
• Parameter 2205 ACCELER TIME 2 controls the reference signal’s rate of change.
• R = Stop command resets the reference to zero.
• NC = Reference value is not copied.
12 = DI3U, 4D(NC) – Same as DI3U, 4D(RNC) above, except:
• Stop command does not reset reference to zero. At restart the motor ramps up, at the selected acceleration rate,
to the stored reference.
13 = DI5U, 6D(NC) – Same as DI3U, 4D(NC) above, except:
• Uses digital inputs DI5 and DI6.
14 = AI1 + AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
15 = AI1 * AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
16 = AI1 - AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
17 = AI1/AI2 – Defines an analog input 1 (AI1) and analog input 2 (AI2) combination as the reference source. See
Analog Input Reference Correction below.
19 = INTERNAL – A constant value set using parameter 4011 provides reference.
Analog Input Reference Correction
Parameter values 9, 10, and 14…17 use the formulae in the following table.
Value Setting AI reference is calculated as following:

C +B C value + (B value - 50% of reference value)


C *B C value * (B value / 50% of reference value)
C -B (C value + 50% of reference value) - B value
C /B (C value * 50% of reference value) / B value
Where:
• C = Main Reference value
( = COMM for values 9, 10 and 120
= AI1 for values 14…17). 17 (/)
• B = Correcting reference 100
( = AI1 for values 9, 10 and
= AI2 for values 14…17). 80
Example:
The figure shows the reference source curves for 9, 14 (+)
value settings 9, 10, and 14…17, where: 60
• C = 25%.
• P 4012 SETPOINT MIN = 0. 40 10, 15 (*)
• P 4013 SETPOINT MAX = 0.
• B varies along the horizontal axis. 20
16 (-)
0
0 100% B
4011 INTERNAL SETPNT
Sets a constant value used for the process reference.
• Units and scale are defined by parameters 4006 and 4007.

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Code Description
4012 SETPOINT MIN
Sets the minimum value for the reference signal source. See parameter 4010.
4013 SETPOINT MAX
Sets the maximum value for the reference signal source. See parameter 4010.
4014 FBK SEL
Defines the PID controller feedback (actual signal).
• You can define a combination of two actual values (ACT1 and ACT2) as the feedback signal.
• Use parameter 4016 to define the source for actual value 1 (ACT1).
• Use parameter 4017 to define the source for actual value 2 (ACT2).
1 = ACT1 – Actual value 1 (ACT1) provides the feedback signal.
2 = ACT1-ACT2 – ACT1 minus ACT2 provides the feedback signal.
3 = ACT1+ACT2 – ACT1 plus ACT2 provides the feedback signal.
4 = ACT1*ACT2 – ACT1 times ACT2 provides the feedback signal.
5 = ACT1/ACT2 – ACT1 divided by ACT2 provides the feedback signal.
6 = MIN (A1, A2) – The smaller of ACT1 or ACT2 provides the feedback signal.
7 = MAX (A1, A2) – The greater of ACT1 or ACT2 provides the feedback signal.
8 = SQRT (A1-A2) – Square root of the value for ACT1 minus ACT2 provides the feedback signal.
9 = SQA1 + SQA2 – Square root of ACT1 plus the square root of ACT2 provides the feedback signal.
4015 FBK MULTIPLIER
Defines an extra multiplier for the PID FBK value defined by parameter 4014.
• Used mainly in applications where the flow is calculated from the pressure difference.
0 = NOT USED.
-32768…32767 = Multiplier applied to the signal defined by parameter 4014 FBK SEL.

Example: FBK = Multiplier × A1 – A2


4016 ACT1 INPUT
Defines the source for actual value 1 (ACT1).
0 = AI 1 – Uses analog input 1 for ACT1.
1 = AI 2 – Uses analog input 2 for ACT1.
2 = Current – Uses current for ACT1, scaled so:
• Min ACT1 = 0 current
• Max ACT1 = 2 x nominal current
3 = Torque – Uses torque for ACT1, scaled so:
• Min ACT1 = -2 x nominal torque
• Max ACT1 = 2 x nominal torque
4 = Power – Uses power for ACT1, scaled so:
• Min ACT1 = -2 x nominal power
• Max ACT1 = 2 x nominal power
4017 ACT2 INPUT
Defines the source for actual value 2 (ACT2).
0 = AI 1 – Uses analog input 1 for ACT2.
1 = AI 2 – Uses analog input 2 for ACT2.
2 = Current – Uses current for ACT2, scaled so:
• Min ACT2 = 0 current
• Max ACT2 = 2 x nominal current
3 = Torque – Uses torque for ACT2, scaled so:
• Min ACT2 = -2 x nominal torque
• Max ACT2 = 2 x nominal torque
4 = Power – Uses power for ACT2, scaled so:
• Min ACT2 = -2 x nominal power
• Max ACT2 = 2 x nominal power

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Code Description
4018 ACT1 MINIMUM
ACT1 (%) A
Sets the minimum value for ACT1.
• Used with analog input min/max settings (e.g. 1301 MINIMUM AI1, P 4019
1302 MAXIMUM AI1).
• Scales analog inputs used as actual values.
• See figure: A= Normal; B = Inversion (ACT1 MINIMUM > ACT1
MAXIMUM) P 4018
4019 ACT1 MAXIMUM
Sets the maximum value for ACT1. P 1301 P 1302
• See 4018 ACT1 MINIMUM. Analog input signal
4020 ACT2 MINIMUM
ACT1 (%) B
Sets the minimum value for ACT2.
• See 4018 ACT1 MINIMUM. P 4018
4021 ACT2 MAXIMUM
Sets the maximum value for ACT2.
• See 4018 ACT1 MINIMUM.
P 4019

P 1301 P 1302
Analog input signal
4022 SLEEP SELECTION
Defines the control for the PID sleep function.
0 = NOT SEL– Disables the PID sleep control function.
1 = DI1 – Defines digital input DI1 as the control for the PID sleep function.
• Activating the digital input activates the sleep function.
• De-activating the digital input restores PID control.
2...6 = DI2...DI6 – Defines digital input DI2…DI6 as the control for the PID sleep function.
• See DI1 above.
7 = INTERNAL – Defines the output frequency, process reference, and process actual value as the control for the PID
sleep function. Refer to parameters 4025 WAKE-UP DEV and 4023 PID SLEEP LEVEL.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for the PID sleep function.
• De-activating the digital input activates the sleep function.
• Activating the digital input restores PID control.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for the PID sleep function.
• See DI1(INV) above.

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Code Description
4023 PID SLEEP LEVEL A
t < P 4024
Sets the motor speed / frequency that enables the PID sleep
function – a motor speed / frequency below this level, for at least t > P 4024
the time period 4024 PID SLEEP DELAY enables the PID sleep
function (stopping the drive). P 4023
• Requires 4022 = 7 INTERNAL. t
• See figure: A = PID output level; B = PID process feedback.
4024 PID SLEEP DELAY B
Sets the time delay for the PID sleep function – a motor speed / P 4026
frequency below 4023 PID SLEEP LEVEL for at least this time period Setpoint
enables the PID sleep function (stopping the drive). P 4025
• See 4023 PID SLEEP LEVEL above. t
4025 WAKE-UP DEVIATION Stop
Defines the wake-up deviation – a deviation from the setpoint Start
greater than this value, for at least the time period 4026 WAKE-UP
DELAY, re-starts the PID controller.
• Parameters 4006 and 4007 define the units and scale. C
• Parameter 4005 = 0,
Wake-up level = Setpoint - Wake-up deviation. Setpoint
P 4025 }4005 = 1
• Parameter 4005 = 1,
Wake-up level = Setpoint + Wake-up deviation.
P 4025 }4005
D
=0
t
• Wake-up level can be above or below setpoint.
• See 4023 PID SLEEP LEVEL above.
See figures:
• C = Wake-up level when parameter 4005 = 1 E
• D = Wake-up level when parameter 4005 = 0
• E = Feedback is above wake-up level and lasts longer than 4026
WAKE-UP DELAY – PID function wakes up. C
• F = Feedback is below wake-up level and lasts longer than 4026 P 4025 P 4026
WAKE-UP DELAY – PID function wakes up. Setpoint
4026 WAKE-UP DELAY P 4025
D
Defines the wake-up delay – a deviation from the setpoint greater t
than 4025 WAKE-UP DEVIATION, for at least this time period, re-starts
the PID controller. P 4026
• See 4023 PID SLEEP LEVEL above. F
4027 PID 1 PARAM SET
Defines how selections are made between PID Set 1 and PID Set 2.
PID parameter set selection. When set 1 is selected, parameters 4001…4026 are used.
When set 2 is selected, parameters 4101…4126 are used.
0 = SET 1 – PID Set 1 (parameters 4001…4026) is active.
1 = DI1 – Defines digital input DI1 as the control for PID Set selection.
• Activating the digital input selects PID Set 2.
• De-activating the digital input selects PID Set 1.
2...6 = DI2...DI6 – Defines digital input DI2…DI6 as the control for PID Set selection.
• See DI1 above.
7 = SET 2 – PID Set 2 (parameters 4101…4126) is active.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for PID Set selection.
• Activating the digital input selects PID Set 1.
• De-activating the digital input selects PID Set 2.
-2…-6 = DI2(INV)…DI6(INV) – Defines an inverted digital input DI2…DI6 as the control for PID Set selection.
• See DI1(INV) above.

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Group 41: Process PID Set 2


Parameters of this group belong to PID parameter set 2. The operation of
parameters 4101…4126 is analogous with set 1 parameters 4001…4026.
PID parameter set 2 can be selected by parameter 4027 PID 1 PARAM SET.

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Group 42: External / Trimming PID


This group defines the parameters used for the External / Trimming PID.
The operation of parameters 4201…4221 is analogous with set 1 (and set 2)
parameters 4001…4021 (4011…4021). The parameter groups 40 and 41 define the
parameters for a process PID.
Code Description
4228 ACTIVATE
Defines the source for enabling the external PID function.
• Requires 4230 TRIM MODE = 0 NOT SEL.
0 = NOT SEL – Disables external PID control.
1 = DI1 – Defines digital input DI1 as the control for enabling external PID control.
• Activating the digital input enables external PID control.
• De-activating the digital input disables external PID control.
2...6 = DI2...DI6 – Defines digital input DI2…DI6 as the control for enabling external PID control.
• See DI1 above.
7 = DRIVE RUN – Defines the start command as the control for enabling external PID control.
• Activating the start command (drive is running) enables external PID control.
8 = ON – Defines the power-on as the control for enabling external PID control.
• Activating power to the drive enables external PID control.
-1 = DI1(INV) – Defines an inverted digital input DI1 as the control for enabling external PID control.
• Activating the digital input disables external PID control.
• De-activating the digital input enables external PID control.
-2...-6 = DI2(INV)...DI6(INV) – Defines digital input DI2…DI6 as the control for enabling external PID control.
• See DI1(INV) above.
4229 OFFSET
Defines the offset for the PID output.
• When PID is activated, output starts from this value.
• When PID is deactivated, output resets to this value.
• Parameter is not active when 4230 TRIM MODE not = 0 (trim mode is active).
4230 TRIM MODE
Selects the type of trim, if any. Using the trim it is possible to combine a corrective factor to the drive reference.
0 = NOT SEL – Disables the trim function.
1 = PROPORTIONAL – Adds a trim factor that is proportional to the rpm/Hz reference (external % - reference (REF2).
See parameter 1106).
2 = DIRECT – Adds a trim factor based on the control loop’s maximum limit.
4231 TRIM SCALE
Defines the multiplier (as a percent, plus or minus) used in the trim mode.

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Code Description
4232 CORRECTION SRC
Defines the trimming reference for the correction source.
1 = TRIMMING PID2 REF – Uses appropriate REF MAX (SWITCH A OR B):
• 1105 REF 1 MAX when REF1 is active (A).
• 1108 REF 2 MAX when REF2 is active (B).
2 = TRIMMING PID2 OUTPUT – Uses the absolute maximum speed or frequency (Switch C):
• 2002 MAXIMUM SPEED if 9904 MOTOR CONTROL MODE = 1 SPEED or 2 TORQUE.
• 2008 MAXIMUM FREQUENCY IF 9904 MOTOR CONTROL MODE = 3 SCALAR.
Add
Ramped ref
Trimmed ref
Switch Select
(par. 4230) trim scale Mul. Mul. +

Ext ref 1 max (A) off X


X
Ext ref 2 max (B) propor.
Abs Max Speed direct Select
Freq (C) (par. 4232)

Trimming PID2 ref

PID2 ref PID 2 Trimming PID2 out

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Group 51: Ext Comm Module


This group defines set-up variables for an external fieldbus communication module.
Refer to communication module documentation for more information on these
parameters.
Code Description
5101 FBA TYPE
Displays the type of the connected fieldbus adapter module.
0 = Module not found or not connected. Check the fieldbus User’s Manual chapter “Mechanical Installation” and
check that parameter 9802 is set to 4 = EXT FBA.
1 = PROFIBUS-DP –
16 = INTERBUS –
21 = LONWORKS –
32 = CANOPEN –
37 = DEVICENET –
64 = MODBUS PLUS –
101 = CONTROLNET –
128 = ETHERNET –
5102 FB PAR 2…FB PAR 26
… Refer to communication module documentation for more information on these parameters.
5126
5127 FBA PAR REFRESH
Validates any changed fieldbus parameter settings.
• After refreshing, the value reverts automatically to DONE.
5128 FILE CPI FW REV
Displays the CPI firmware revision of the drive’s fieldbus adapter configuration file. Format is xyz where:
• x = major revision number
• y = minor revision number
• z = correction number
Example: 107 = revision 1.07
5129 FILE CONFIG ID
Displays the revision of the drive’s fieldbus adapter module’s configuration file identification.
• File configuration information is drive application program-dependent.
5130 FILE CONFIG REV
Contains the revision of the drive’s fieldbus adapter module configuration file.
Example: 1 = revision 1
5131 FBA STATUS
0 Contains the status of the adapter module.
0 = IDLE – Adapter not configured.
1 = EXEC. INIT – Adapter is initializing.
2 = TIME OUT – A timeout has occurred in the communication between the adapter and the drive.
3 = CONFIG ERROR – Adapter configuration error.
• The major or minor revision code of the adapter’s CPI firmware revision differs from that stated in the drive’s
configuration file.
4 = OFF-LINE – Adapter is off-line.
5 = ON-LINE – Adapter is on-line.
6 = RESET – Adapter is performing a hardware reset.
5132 FBA CPI FW REV
Contains the revision of the module’s CPI program. Format is xyz where:
• x = major revision number
• y = minor revision number
• z = correction number
Example: 107 = revision 1.07

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Code Description
5133 FBA APPL FW REV
Contains the revision of the module’s application program Format is xyz where:
• x = major revision number
• y = minor revision number
• z = correction number
Example: 107 = revision 1.07

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Group 52: RS-232 / Panel


This group defines the settings required to connect the ACS550 to a Modbus
fieldbus system. For example: station number, communication speed, and parity.
In this group, parameter modifications take effect on the next power-up.
Code Description
5201 STATION ID
Defines the address of the drive.
• Two units with the same address are not allowed on-line.
• Range: 1…247
5202 BAUDRATE
Defines the communication speed of the drive in kbits per second (kbits/s).
9.6
19.2
38.4
57.6
115.2
5203 PARITY
Sets the character format to be used with the panel communication.
0 = 8N1 – No parity, one stop bit.
1 = 8N2 – No parity, two stop bits.
2 = 8E1 – Even parity, one stop bit.
3 = 8O1 – Odd parity, one stop bit.
5204 OK MESSAGES
Contains a count of valid Modbus messages received by the drive.
• During normal operation, this counter is increasing constantly.
5205 PARITY ERRORS
Contains a count of the characters with a parity error that is received from the bus. For high counts, check:
• Parity settings of devices connected on the bus – they must not differ.
• Ambient electro-magnetic noise levels – high noise levels generate errors.
5206 FRAME ERRORS
Contains a count of the characters with a framing error that the bus receives. For high counts, check:
• Communication speed settings of devices connected on the bus – they must not differ.
• Ambient electro-magnetic noise levels – high noise levels generate errors.
5207 BUFFER OVERRUNS
Contains a count of the characters received that cannot be placed in the buffer.
• Longest possible message length for the drive is 32 bytes.
• Received messages exceeding 32 bytes overflow the buffer. The excess characters are counted.
5208 CRC ERRORS
Contains a count of the messages with a CRC error that the drive receives. For high counts, check:
• Ambient electro-magnetic noise levels – high noise levels generate errors.
• CRC calculations for possible errors.

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Group 53: EFB Protocol


This group defines set-up variables used for an embedded fieldbus (EFB)
communication protocol. Refer to communication protocol documentation for more
information on these parameters.
Code Description
5301 EFB PROTOCOL ID
Contains the identification and program revision of the protocol.
• Format: XXYY, where xx = protocol ID, and YY = program revision.
5302 EFB STATION ID
Defines the node address of the RS485 link.
• The node address on each unit must be unique.
5303 EFB BAUD RATE
Defines the communication speed of the RS485 link in kbits per second (kbits/s).
1.2 kbits/s
2.4 kbits/s
4.8 kbits/s
9.6 kbits/s
19.2 kbits/s
38.4 kbits/s
57.6 kbits/s
5304 EFB PARITY
Defines the data length parity and stop bits to be used with the RS485 link communication.
• The same settings must be used in all on-line stations.
0 = 8N1 – 8 data bits, No parity, one stop bit.
1 = 8N2 – 8 data bits, No parity, two stop bits.
2 = 8E1 – 8 data bits, Even parity, one stop bit.
3 = 8O1 – 8 data bits, Odd parity, one stop bit.
5305 EFB CTRL PROFILE
Selects the communication profile used by the EFB protocol.
0 = ABB DRIVES – Operation of Control Word and Status Word conforms to ABB Drives Profile.
1 = ACS550
5306 EFB OK MESSAGES
Contains a count of valid messages received by the drive.
• During normal operation, this counter is increasing constantly.
5307 EFB CRC ERRORS
Contains a count of the messages with a CRC error received by the drive. For high counts, check:
• Ambient electro-magnetic noise levels – high noise levels generate errors.
• CRC calculations for possible errors.
5308 EFB UART ERRORS
Contains a count of the messages with a character error received by the drive.
5309 EFB STATUS
Contains the status of the EFB protocol.
0 = IDLE – EFB protocol is not configured.
1 = EXEC. INIT – EFB protocol is initializing.
2 = TIME OUT – A timeout has occurred in the communication between the network master and the EFB protocol.
3 = CONFIG ERROR – EFB protocol has a configuration error.
4 = OFF-LINE – EFB protocol is off-line.
5 = ON-LINE – EFB protocol is on-line.
6 = RESET – EFB protocol is performing a hardware reset.
7 = LISTEN ONLY – EFB protocol is in listen-only mode.
5310 EFB PAR 10
Specifies the parameter mapped to Modbus Register 40005.
5311 EFB PAR 11
Specifies the parameter mapped to Modbus Register 40006.

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Code Description
5312 EFB PAR 12
Specifies the parameter mapped to Modbus Register 40007.
5313 EFB PAR 13
Specifies the parameter mapped to Modbus Register 40008.
5314 EFB PAR 14
Specifies the parameter mapped to Modbus Register 40009.
5315 EFB PAR 15
Specifies the parameter mapped to Modbus Register 40010.
5316 EFB PAR 16
Specifies the parameter mapped to Modbus Register 40011.
5317 EFB PAR 17
Specifies the parameter mapped to Modbus Register 40012.

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Group 81: PFC Control


This group defines a Pump-Fan Control (PFC) mode of operation. The major
features of PFC control are:
• The ACS550 controls the motor of pump no. 1, varying the motor speed to control
the pump capacity. This motor is the speed regulated motor.
• Direct line connections power the motor of pump no. 2 and pump no.3, etc. The
ACS550 switches pump no. 2 (and then pump no. 3, etc.) on and off as needed.
These motors are auxiliary motors.
• The ACS550 PID control uses two signals: a process reference and an actual
value feedback. The PID controller adjusts the speed (frequency) of the first
pump such that the actual value follows the process reference.
• When demand (defined by the process reference) exceeds the first motor’s
capacity (user defined as a frequency limit), the PFC control automatically starts
an auxiliary pump. The PFC also reduces the speed of the first pump to account
for the auxiliary pump’s addition to total output. Then, as before, the PID controller
adjusts the speed (frequency) of the first pump such that the actual value follows
the process reference. If demand continues to increase, PFC adds additional
auxiliary pumps, using the same process.
• When demand drops, such that the first pump speed falls below a minimum limit
(user defined by a frequency limit), the PFC control automatically stops an
auxiliary pump. The PFC also increases the speed of the first pump to account for
the auxiliary pump’s missing output.
• An Interlock function (when enabled) identifies off-line (out of service) motors, and
the PFC control skips to the next available motor in the sequence.
• An Autochange function (when enabled and with the appropriate switchgear)
equalizes duty time between the pump motors. Autochange periodically
increments the position of each motor in the rotation – the speed regulated motor
becomes the last auxiliary motor, the first auxiliary motor becomes the speed
regulated motor, etc.
Code Description
8103 REFERENCE STEP 1
Sets a percentage value that is added to the process reference.
• Applies only when at least one auxiliary (constant speed) motor is running.
• Default value is 0%.
Example: An ACS550 operates three parallel pumps that maintain water pressure in a pipe.
• 4011 INTERNAL SETPNT sets a constant pressure reference that controls the pressure in the pipe.
• The speed regulated pump operates alone at low water consumption levels.
• As water consumption increases, first one constant speed pump operates, then, the second.
• As flow increases, the pressure at the output end of the pipe drops relative to the pressure measured at the input
end. As auxiliary motors step in to increase the flow, the adjustments below correct the reference to more closely
match the output pressure.
• When the first auxiliary pump operates, increase the reference with parameter 8103 REFERENCE STEP 1.
• When both auxiliary pumps operate, increase the reference with parameter 8103 reference step 1 + parameter
8104 reference step 2.
• When three auxiliary pumps operate, increase the reference with parameter 8103 REFERENCE STEP 1 + parameter
8104 REFERENCE STEP 2 + parameter 8105 REFERENCE STEP 3.

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Code Description
8104 REFERENCE STEP 2
Sets a percentage value that is added to the process reference.
• Applies only when at least two auxiliary (constant speed) motors are running.
• See parameter 8103 REFERENCE STEP1.
8105 REFERENCE STEP 3
Sets a percentage value that is added to the process reference.
• Applies only when at least three auxiliary (constant speed) motors are running.
• See parameter 8103 REFERENCE STEP1.
8109 START FREQ 1
Sets the frequency limit used to start the first auxiliary motor. The first auxiliary motor starts if:
• No auxiliary motors are running.
• ACS550 output frequency exceeds the limit:
f (Hz) P 8115
8109 + 1 Hz.
• Output frequency stays above a relaxed limit fMAX
(8109 - 1 Hz) for at least the time: 8115 AUX MOT START D.
(P 8109)+1
After the first auxiliary motor starts:
P 8109
• Output frequency decreases by the value = A
(8109 START FREQ 1) - (8112 LOW FREQ 1).
P 8112
• In effect, the output of the speed regulated motor drops to B A
compensate for the input from the auxiliary motor. fMIN
t
See figure, where:
• A = (8109 START FREQ 1) - (8112 LOW FREQ 1)
• B = Output frequency increase during the start delay. C
• C = Diagram showing auxiliary motor’s run status as frequency 1
increases (1 = On). t
0
Note! 8109 START FREQ 1 value must be between:
• 8112 LOW FREQ 1
• (2008 MAXIMUM FREQ) -1.
8110 START FREQ 2
Sets the frequency limit used to start the second auxiliary motor.
• See 8109 START FREQ 1 for a complete description of the operation.
The second auxiliary motor starts if:
• One auxiliary motor is running.
• ACS550 output frequency exceeds the limit: 8110 + 1.
• Output frequency stays above the relaxed limit (8110 - 1 Hz) for at least the time: 8115 AUX MOT START D.
8111 START FREQ 3
Sets the frequency limit used to start the third auxiliary motor.
• See 8109 START FREQ 1 for a complete description of the operation.
The third auxiliary motor starts if:
• Two auxiliary motors are running.
• ACS550 output frequency exceeds the limit: 8111 + 1 Hz.
• Output frequency stays above the relaxed limit (8111 - 1 Hz) for at least the time: 8115 AUX MOT START D.

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Code Description
8112 LOW FREQ 1
Sets the frequency limit used to stop the first auxiliary motor. The first auxiliary motor stops if:
• The first auxiliary motor is running alone.
• ACS550 output frequency drops below the limit: f (Hz)
8112 - 1.
• Output frequency stays below the relaxed limit fMAX
(8112 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
P 8109
After the first auxiliary motor stops:
• Output frequency increases by the value = A
P 8112 A
(8109 START FREQ 1) - (8112 LOW FREQ 1).
• In effect, the output of the speed regulated motor increases to (P 8112)-1
compensate for the loss of the auxiliary motor. fMIN
B t
See figure, where:
• A = (8109 START FREQ 1) - (8112 LOW FREQ 1) P 8116
• B = Output frequency decrease during the stop delay.
• C = Diagram showing auxiliary motor’s run status as frequency C
decreases (1 = On).
• Grey path = Shows hysteresis – if time is reversed, the path 1
t
backwards is not the same. For details on the path for starting, 0
see the diagram at 8109 START FREQ 1.
Note! Low Frequency 1 value must be between:
• (2007 MINIMUM FREQ) +1.
• 8109 START FREQ 1
8113 LOW FREQ 2
Sets the frequency limit used to stop the second auxiliary motor.
• See 8112 LOW FREQ 1 for a complete description of the operation.
The second auxiliary motor stops if:
• Two auxiliary motors are running.
• ACS550 output frequency drops below the limit: 8113 - 1.
• Output frequency stays below the relaxed limit (8113 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
8114 LOW FREQ 3
Sets the frequency limit used to stop the third auxiliary motor.
• See 8112 LOW FREQ 1 for a complete description of the operation.
The third auxiliary motor stops if:
• Three auxiliary motors are running.
• ACS550 output frequency drops below the limit: 8114 - 1.
• Output frequency stays below the relaxed limit (8114 + 1 Hz) for at least the time: 8116 AUX MOT STOP D.
8115 AUX MOT START D
Sets the Start Delay for the auxiliary motors.
• The output frequency must remain above the start frequency limit (parameter 8109, 8110, or 8111) for this time
period before the auxiliary motor starts.
• See 8109 START FREQ 1 for a complete description of the operation.
8116 AUX MOT STOP D.
Sets the Stop Delay for the auxiliary motors.
• The output frequency must remain below the low frequency limit (parameter 8112, 8113, or 8114) for this time
period before the auxiliary motor stops.
• See 8112 LOW FREQ 1 for a complete description of the operation.

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Code Description
8117 NR OF AUX MOT
Sets the number of auxiliary motors.
• Each auxiliary motor requires a relay output, which the drive uses to send start/stop signals.
• The Autochange function, if used, requires an additional relay output for the speed regulated motor.
• The following describes the set-up of the required relay outputs.
Relay Outputs
As noted above, each auxiliary motor requires a relay output, which the drive uses to send start/stop signals. The
following describes how the drive keeps track of motors and relays.
• The ACS550 provides relay outputs RO1…RO3.
• An external digital output module can be added to provide relay outputs RO4…RO6.
• Parameters 1401…1403 and 1410…1412 define, respectively, how relays RO1…RO6 are used – the parameter
value 31 PFC defines the relay as used for PFC.
• The ACS550 assigns auxiliary motors to relays in ascending order. If the Autochange function is disabled, the first
auxiliary motor is the one connected to the first relay with a parameter setting = 31 PFC, and so on. If the
Autochange function is used, the assignments rotate. Initially, the speed regulated motor is the one connected to
the first relay with a parameter setting = 31 PFC, the first auxiliary motor is the one connected to the second relay
with a parameter setting = 31 PFC, and so on.

Relay Logic
ACS550

ACS550

Standard PFC mode PFC with Autochange mode

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110 ACS550 User’s Manual

Code Description
• The table below shows the ACS550 PFC motor assignments for some typical settings in the Relay Output
parameters (1401…1403 and 1410…1412), where the settings are either =31 (PFC), or =X (anything but 31), and
where the Autochange function is disabled (8118 AUTOCHNG INTERV = 0).

Parameter Setting ACS550 Relay Assignment


1 1 1 1 1 1 8 Autochange Disabled
4 4 4 4 4 4 1 RO1 RO2 RO3 RO4 RO5 RO6
0 0 0 1 1 1 1
1 2 3 0 1 2 7
31 X X X X X 1 Aux. X X X X X
31 31 X X X X 2 Aux. Aux. X X X X
31 31 31 X X X 3 Aux. Aux. Aux. X X X
X 31 31 X X X 2 X Aux. Aux. X X X
X X X 31 X 31 2 X X X Aux. X Aux.
31 31 X X X X 1 Aux. Aux. X X X X
• The table below shows the ACS550 PFC motor assignments for some typical settings in the Relay Output
parameters (1401…1403 and 1410…1412), where the settings are either =31 (PFC), or =X (anything but 31), and
where the Autochange function is enabled (8118 AUTOCHNG INTERV = value > 0).

Parameter Setting ACS550 Relay Assignment


1 1 1 1 1 1 8 Autochange Disabled
4 4 4 4 4 4 1 RO1 RO2 RO3 RO4 RO5 RO6
0 0 0 1 1 1 1
1 2 3 0 1 2 7
31 31 X X X X 1 PFC PFC X X X X
31 31 31 X X X 2 PFC PFC PFC X X X
x 31 31 X X X 1 X PFC PFC X X X
X X X 31 X 31 1 X X X PFC X PFC
31 31 X X X X 0 PFC PFC X X X X

8118 AUTOCHNG INTERV


Controls operation of the Autochange function and sets the interval between changes.
• The Autochange time interval only applies to the time when the speed regulated motor is running.
• See parameter 8119 AUTOCHNG LEVEL for an overview of the Autochange function.
• The drive always coasts to a stop when autochange is performed.
• Autochange enabled requires parameter 8120 INTERLOCKS = value > 0.
0.0 = NOT SEL – Disables the Autochange function.
0.1…336 = The operating time interval (the time when the start signal is on) between automatic motor changes.
Warning! When enabled, the Autochange function requires the interlocks (8120 interlocks = value > 0)
enabled. During autochange the interlocks interrupt the drive’s power output, preventing damage to the
contacts.

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ACS550 User’s Manual 111

Code Description
8119 AUTOCHNG LEVEL
Sets an upper limit, as a percent of output capacity, for the autochange logic. When the output from the PID/PFC
control block exceeds this limit, autochange is prevented. For example, use this parameter to deny autochange when
the Pump-Fan system is operating near maximum capacity.
Autochange Overview
The purpose of the autochange operation is to equalize duty time between multiple motors used in a system. At each
autochange operation:
• A different motor takes a turn connected to the ACS550 output – the speed regulated motor.
• The starting order of the other motors rotates.
The Autochange function requires:
• External switchgear for changing the dive’s output power connections.
• Parameter 8120 INTERLOCKS = value > 0.
Autochange is performed when:
• The running time since the previous autochange reaches the time set by 8118 AUTOCHNG INTERV
• The PFC input is below the level set by this parameter, 8119 AUTOCHNG LEVEL.
Note! The ACS550 always coasts to stop when autochange is performed.
In an autochange, the Autochange function does all of the PID Output
following (see figure): A
4PFC
• Initiates a change when the running time, since the last 100%
autochange, reaches 8118 AUTOCHNG INTERV, and PFC 2PFC
input is below limit 8119 AUTOCHNG LEVEL.
• Stops the speed regulated motor. P 8119
3PFC
• Switches off the contactor of the speed regulated motor. 3PFC
• Increments the starting order counter, to change the 4PFC
starting order for the motors. 2PFC
• Identifies the next motor in line to be the speed regulated
motor. 1PFC t
• Switches off the above motor’s contactor, if the motor was P 8122
running. Any other running motors are not interrupted.
• Switches on the contactor of the new speed regulated P 8118 P 8118
motor. The autochange switchgear connects this motor to B
the ACS550 power output. A = Area above 8119 AUTOCHNG LEVEL –
• Delays motor start for the time 8122 PFC START DELAy. autochange not allowed.
• Starts the speed regulated motor. B = Autochange occurs.
• Identifies the next constant speed motor in the rotation. 1PFC, etc. = PID output associated with each motor.
• Switches the above motor on, but only if the new speed
regulated motor had been running (as a constant speed
motor) – This step keeps an equal number of motors running before and after autochange.
• Continues with normal PFC operation.
Starting Order Counter Output
The operation of the starting-order counter: frequency 2 aux
No aux 1 aux
• The relay output parameter definitions (1401…1403 and motors motor motors
1410…1412)) establish the initial motor sequence. (The lowest fMAX
parameter number with a value 31 (PFC) identifies the relay
connected to 1PFC, the first motor, and so on.)
• Initially, 1PFC = speed regulated motor, 2PFC = 1st auxiliary
motor, etc.
• The first autochange shifts the sequence to: 2PFC = speed
regulated motor, 3PFC = 1st auxiliary motor, …, 1PFC = last
auxiliary motor. Area
• The next autochange shifts the sequence again, and so on. Autochange
• If the autochange cannot start a needed motor because all is Allowed PID output
inactive motors are interlocked, the drive displays an alarm
P 8119 100%
(INTERLOCK).
• When ACS550 power supply is switched off, the counter
preserves the current Autochange rotation positions in permanent memory. When power is restored, the
Autochange rotation starts at the position stored in memory.
• If the PFC relay configuration is changed (or if the PFC enable value is changed), the rotation is reset. (See the first
bullet above.)

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Code Description
8120 INTERLOCKS
Defines operation of the Interlock function. When the Interlock function is enabled:
• An interlock is active when its command signal is absent.
• An interlock is inactive when its command signal is present.
• The ACS550 will not start if a start command occurs when the speed regulated motor’s interlock is active – the
control panel displays an alarm (INTERLOCK).
Wire each Interlock circuit as follows:
• Wire a contact of the motor’s On/Off switch to the Interlock circuit – the drive’s PFC logic can then recognize that
the motor is switched off, and start the next available motor.
• Wire a contact of the motor thermal relay (or other protective device in the motor circuit) to the Interlock input – the
drive’s PFC logic can then recognize that a motor fault is activated and stop the motor.
0 = NOT SEL – Disables the Interlock function. All digital inputs are available for other purposes.
• Requires 8118 AUTOCHNG INTERV = 0 (The Autochange function must be disabled if Interlock function is disabled.)
1 = DI1 – Enables the Interlock function, and assigns a digital input (starting with DI1) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• The number of PFC relays (number of parameters 1401…1403 and 1410…1412) and with value = 31 PFC)
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).

No. PFC Autochange Disabled Autochange Enabled


Relays (P 8118) (P 8118)
0 DI1: Speed Reg Motor Not allowed
DI2…DI6: Free
1 DI1: Speed Reg Motor DI1: First PFC Relay
DI2: First PFC Relay DI2…DI6: Free
DI3…DI6: Free
2 DI1: Speed Reg Motor DI1: First PFC Relay
DI2: First PFC Relay DI2: Second PFC Relay
DI3: Second PFC Relay DI3…DI6: Free
DI4…DI6: Free
3 DI1: Speed Reg Motor DI1: First PFC Relay
DI2: First PFC Relay DI2: Second PFC Relay
DI3: Second PFC Relay DI3: Third PFC Relay
DI4: Third PFC Relay DI4…DI6: Free
DI5…DI6: Free
4 DI1: Speed Reg Motor DI1: First PFC Relay
DI2: First PFC Relay DI2: Second PFC Relay
DI3: Second PFC Relay DI3: Third PFC Relay
DI4: Third PFC Relay DI4: Fourth PFC Relay
DI5: Fourth PFC Relay DI5…DI6: Free
DI6: Free
5 DI1: Speed Reg Motor DI1: First PFC Relay
DI2: First PFC Relay DI2: Second PFC Relay
DI3: Second PFC Relay DI3: Third PFC Relay
DI4: Third PFC Relay DI4: Fourth PFC Relay
DI5: Fourth PFC Relay DI5: Fifth PFC Relay
DI6: Fifth PFC Relay DI6: Free
6 Not allowed DI1: First PFC Relay
DI2: Second PFC Relay
DI3: Third PFC Relay
DI4: Fourth PFC Relay
DI5: Fifth PFC Relay
DI6: Sixth PFC Relay

Start-Up
ACS550 User’s Manual 113

Code Description
2 = DI2 – Enables the Interlock function, and assigns a digital input (starting with DI2) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 PFC)
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).

No. PFC Autochange Disabled Autochange Enabled


Relays (P 8118) (P 8118)
0 DI1: Free Not allowed
DI2: Speed Reg Motor
DI3… DI6: Free
1 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFC Relay
DI3: First PFC Relay DI3…DI6: Free
DI4… DI6: Free
2 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFC Relay
DI3: First PFC Relay DI3: Second PFC Relay
DI4: Second PFC Relay DI4…DI6: Free
DI5… DI6: Free
3 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFC Relay
DI3: First PFC Relay DI3: Second PFC Relay
DI4: Second PFC Relay DI4: Third PFC Relay
DI5: Third PFC Relay DI5…DI6: Free
DI6: Free
4 DI1: Free DI1: Free
DI2: Speed Reg Motor DI2: First PFC Relay
DI3: First PFC Relay DI3: Second PFC Relay
DI4: Second PFC Relay DI4: Third PFC Relay
DI5: Third PFC Relay DI5: Fourth PFC Relay
DI6: Fourth PFC Relay DI6: Free
5 Not allowed DI1: Free
DI2: First PFC Relay
DI3: Second PFC Relay
DI4: Third PFC Relay
DI5: Fourth PFC Relay
DI6: Fifth PFC Relay
6 Not allowed Not allowed

Start-Up
114 ACS550 User’s Manual

Code Description
3 = DI3 – Enables the Interlocks function, and assigns a digital input (starting with DI3) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 PFC)
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).

No. PFC Autochange Disabled Autochange Enabled


Relays (P 8118) (P 8118)
0 DI1…DI2: Free Not allowed
DI3: Speed Reg Motor
DI4…DI6: Free
1 DI1…DI2: Free DI1… DI2: Free
DI3: Speed Reg Motor DI3: First PFC Relay
DI4: First PFC Relay DI4… DI6: Free
DI5…DI6: Free
2 DI1…DI2: Free DI1… DI2: Free
DI3: Speed Reg Motor DI3: First PFC Relay
DI4: First PFC Relay DI4: Second PFC Relay
DI5: Second PFC Relay DI5… DI6: Free
DI6: Free
3 DI1…DI2: Free DI1… DI2: Free
DI3: Speed Reg Motor DI3: First PFC Relay
DI4: First PFC Relay DI4: Second PFC Relay
DI5: Second PFC Relay DI5: Third PFC Relay
DI6: Third PFC Relay DI6: Free
4 Not allowed DI1… DI2: Free
DI3: First PFC Relay
DI4: Second PFC Relay
DI5: Third PFC Relay
DI6: Fourth PFC Relay
5…6 Not allowed Not allowed
4 = DI4 – Enables the Interlock function, and assigns a digital input (starting with DI4) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 PFC)
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).

No. PFC Autochange Disabled Autochange Enabled


Relays (P 8118) (P 8118)
0 DI1… DI3: Free Not allowed
DI4: Speed Reg Motor
DI5… DI6: Free
1 DI1… DI3: Free DI1…DI3: Free
DI4: Speed Reg Motor DI4: First PFC Relay
DI5: First PFC Relay DI5…DI6: Free
DI6: Free
2 DI1… DI3: Free DI1…DI3: Free
DI4: Speed Reg Motor DI4: First PFC Relay
DI5: First PFC Relay DI5: Second PFC Relay
DI6: Second PFC Relay DI6: Free
3 Not allowed DI1…DI3: Free
DI4: First PFC Relay
DI5: Second PFC Relay
DI6: Third PFC Relay
4…6 Not allowed Not allowed

Start-Up
ACS550 User’s Manual 115

Code Description
5 = DI5 – Enables the Interlock function, and assigns a digital input (starting with DI5) to the interlock signal for each
PFC relay. These assignments are defined in the following table and depend on:
• The number of PFC relays (number of parameters 1401…1403 and 1410…1412) with value = 31 PFC)
• The Autochange function status (disabled if 8118 AUTOCHNG INTERV = 0, and otherwise enabled).

No. PFC Autochange Disabled Autochange Enabled


Relays (P 8118) (P 8118)
0 DI1… DI4: Free Not allowed
DI5: Speed Reg Motor
DI6: Free
1 DI1… DI4: Free DI1…DI4: Free
DI5: Speed Reg Motor DI5: First PFC Relay
DI6: First PFC Relay DI6: Free
2 Not allowed DI1…DI4: Free
DI5: First PFC Relay
DI6: Second PFC Relay
3…6 Not allowed Not allowed
6 = DI6 – Enables the Interlock function, and assigns digital input DI6 to the interlock signal for the speed regulated
motor.
• Requires 8118 AUTOCHNG INTERV = 0.

No. PFC Autochange Disabled Autochange Enabled


Relays
0 DI1…DI5: Free Not allowed
DI6: Speed Reg Motor
1 Not allowed DI1… DI5: Free
DI6: First PFC Relay
2...6 Not allowed Not allowed

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116 ACS550 User’s Manual

Code Description
8121 REG BYPASS CTRL
Selects Regulator by-pass control. When enabled, Regulator by-pass control provides a simple control mechanism
without a PID regulator.
• Use Regulator by-pass control only in special
fOUT
applications.
0 = NO – Disables Regulator by-pass control. The drive fMAX
uses the normal PFC reference: 1106 REF2 SELECT.
1 = YES – Enables Regulator by-pass control.
• The process PID regulator is bypassed.
Actual value of PID is used as the PFC reference P 8110
(input). Normally EXT REF2 is used as the PFC P 8109
reference.
• The drive uses the feedback signal defined by 4014
FBK SEL (or 4114) for the PFC frequency reference.
P 8113
• The figure shows the relation between the control
signal 4014 FBK SEL (OR 4114) and the speed P 8112
regulated motor’s frequency in a three-motor
system. fMAX
Example: In the diagram below, the pumping station’s P 4014
outlet flow is controlled by the measured inlet flow (A). A B C (%)
A = No auxiliary motors running
B = One auxiliary motor running
Mains 3~ 3 Contactors C = Two auxiliary motors running
3
3 ACS550 P1
P2 3
M
P3 3 3~
3 P1 Outlet Pipe1
A Sewage
Tank M
3~
P2 Outlet Pipe2
Inlet Pipe
M
3~
P3 Outlet Pipe3

8122 PFC START DELAY


Sets the start delay for speed regulated motors in the system. Using the delay, the drive works as follows:
• Switches on the contactor of the speed regulated motor – connecting the motor to the ACS550 power output.
• Delays motor start for the time 8122 PFC START DELAY.
• Starts the speed regulated motor.
• Starts auxiliary motors. See parameter 8115 for delay.
Warning! Motors equipped with star-delta starters require a PFC Start Delay.
• After the ACS550 relay output switches a motor On, the star-delta starter must switch to the star-connection and
then back to the delta-connection before the drive applies power.
• So, the PFC Start Delay must be longer than the time setting of the star-delta starter.
8123 PFC ENABLE
Selects PFC control. When enabled, PFC control:
• Switches in, or out, auxiliary constant speed motors as output demand increases or decreases. Parameters 8109
START FREQ 1 to 8114 LOW FREQ 3 define the switch points in terms of the drive output frequency.
• Adjusts the speed regulated motor output down, as auxiliary motors are added, and adjusts the speed regulated
motor output up, as auxiliary motors are taken off line.
• Provides Interlock functions, if enabled.
• Requires 9904 MOTOR CTRL MODE = 3 SCALAR.
0 = NOT SEL – Disables PFC control.
1 = ACTIVE – Enables PFC control.

Start-Up
ACS550 User’s Manual 117

Code Description
8124 ACC IN AUX STOP
Sets the PFC acceleration time for a zero-to-maximum fOUT
frequency ramp. This PFC acceleration ramp:
• Applies to the speed regulated motor, when an auxiliary A
motor is switched off. B
• Replaces the acceleration ramp defined in Group 22:
Accel / Decel.
• Applies only until the output of the regulated motor
increases by an amount equal to the output of the P 8125 P 8124
switched off auxiliary motor. Then the acceleration ramp t
defined in Group 22: Accel / Decel applies.
Aux.
8125 DEC IN AUX START Motor
Sets the PFC deceleration time for a maximum-to-zero 1
frequency ramp. This PFC deceleration ramp: t
• Applies to the speed regulated motor, when an auxiliary 0
motor is switched on. • A = speed regulated motor accelerating using Group 22
• Replaces the deceleration ramp defined in Group 22 parameters (2202 or 2205).
ACCEL / DECEL. • B = speed regulated motor decelerating using Group 22
• Applies only until the output of the regulated motor parameters (2203 or 2206).
decreases by an amount equal to the output of the • At aux. motor start, speed regulated motor decelerates
auxiliary motor. Then the deceleration ramp defined in using 8125 DEC IN AUX START.
Group 22 ACCEL / DECEL applies. • At aux. motor stop, speed regulated motor accelerates
using 8124 ACC IN AUX STOP.

Start-Up
118 ACS550 User’s Manual

Group 98: Options


This group configures for options, in particular, enabling serial communication with
the drive.
Code Description
9802 COMM PROT SEL
Selects the communication protocol.
0 = NOT SEL – No communication protocol selected.
1 = STD MODBUS – The drive communicates via a Modbus controller via the RS485 serial link (X1-communications,
terminal).
• See also parameter Group 53 EFB PROTOCOL.
4 = EXT FBA – The drive communicates via a fieldbus adapter module in option slot 2 of the drive.
• See also parameter Group 51 EXT COMM MODULE.

Start-Up
ACS550 User’s Manual 119

Diagnostics

Warning! Do not attempt any measurement, parts replacement or other service


procedure not described in this manual. Such action will void the warranty,
may endanger correct operation, and increase downtime and expense.

Warning! All electrical installation and maintenance work described in this


chapter should only be undertaken by qualified service personnel. The Safety
instructions on the first pages of this manual must be followed.

Diagnostic Displays
When a drive detects an error, it provides a diagnostic display. The display appears
using:
• The green and red LED on the body of the drive
• The status LED on the control panel (if a control panel is attached to the drive)
• The control panel display (if a control panel is attached to the drive)
The form of the display depends on the severity of the error.

Red – Faults
The drive signals that it has detected a severe error, or fault, by:
• Enabling the red LED on the drive (LED is either steady on or blinking).
• Overriding the control panel display with the display of a fault code.
• Stopping the motor (if it was on).
The fault code on the control panel display is temporary. Pressing any of the
following buttons removes the fault message: MENU, ENTER, UP button, or DOWN
button. The message reappears after a few seconds if the control panel is not
touched and the fault is still active.

Correcting Faults
The recommended corrective action for faults is:
• Use the "Fault Listing" table below to find and address the root cause of the
problem.
• Reset the drive. See "Fault Resetting" on page 123.

Diagnostics
120 ACS550 User’s Manual

Fault Listing
Fault Fault Name In
Description and Recommended Corrective Action
Code Panel
1 OVERCURRENT Output current is excessive. Check for and correct:
• Excessive motor load.
• Insufficient acceleration time (parameters 2202 ACCELER TIME 1 and
2205 ACCELER TIME 2).
• Faulty motor, motor cables or connections.
2 DC OVERVOLT Intermediate circuit DC voltage is excessive. Check for and correct:
• Static or transient overvoltages in the input power supply.
• Insufficient deceleration time (parameters 2203 DECELER TIME 1 and
2206 DECELER TIME 2).
• Undersized brake chopper (if present).
3 DEV OVERTEMP Drive heatsink is overheated. Temperature is at or above 115 °C (239 °F).
Check for and correct:
• Fan failure.
• Obstructions in the air flow.
• Dirt or dust coating on the heat sink.
• Excessive ambient temperature.
• Excessive motor load.
4 SHORT CIRC Fault current. Check for and correct:
• A short-circuit in the motor cable(s) or motor.
• Supply disturbances.
5 OVERLOAD Inverter overload condition. The drive output current exceeds the ratings
given in "Ratings" on page 127 of this manual.
6 DC UNDERVOLT Intermediate circuit DC voltage is not sufficient. Check for and correct:
• Missing phase in the input power supply.
• Blown fuse.
• Undervoltage on mains.
7 AI1 LOSS Analog input 1 loss. Analog input value is less than MINIMUM AI1 (1301).
Check for and correct:
• Source and connection for analog input.
• Parameter settings for MINIMUM AI1 (1301) and 3001 AI<MIN FUNCTION.
8 AI2 LOSS Analog input 2 loss. Analog input value is less than MINIMUM AI2 (1304).
Check for and correct:
• Source and connection for analog input.
• Parameter settings for MINIMUM AI2 (1304) and 3001 AI<MIN FUNCTION.
9 MOT OVERTEMP Motor is too hot, as estimated by the drive.
• Check for overloaded motor.
• Adjust the parameters used for the estimate (3005…3009).
10 PANEL LOSS Panel communication is lost and either:
• Drive is in local control mode (the control panel displays LOC), or
• Drive is in remote control mode (REM) and is parameterized to accept
start/stop, direction or reference from the control panel.
To correct check:
• Communication lines and connections
• Parameter 3002 PANEL COMM ERROR.
• Parameters in Group 10: Command Inputs and Group 11: Reference
Select (if drive operation is REM).

Diagnostics
ACS550 User’s Manual 121

Fault Fault Name In


Description and Recommended Corrective Action
Code Panel
11 ID RUN FAIL The motor ID run was not completed successfully. Check for and correct:
• Motor connections
12 MOTOR STALL Motor or process stall. Motor is operating in the stall region. Check for and
correct:
• Excessive load.
• Insufficient motor power.
• Parameters 3010…3012.
13 IO COMM ERR Serial communication through the Standard Modbus Channel is lost.
• Check connections between external control system and the drive.
14 EXT FAULT 1 Digital input defined to report first external fault is active. See parameter
3003 EXTERNAL FAULT 1.
15 EXT FAULT 2 Digital input defined to report second external fault is active. See parameter
3004 EXTERNAL FAULT 2.
16 EARTH FAULT The load on the input power system is out of balance.
• Check for/correct faults in the motor or motor cable.
• Verify that motor cable does not exceed max. specified length.
17 UNDERLOAD Motor load is lower than expected. Check for and correct:
• Disconnected load.
• Parameters 3013 UNDERLOAD FUNCTION…3015 UNDERLOAD CURVE.
18 THERM FAIL Internal fault. The thermistor measuring the internal temperature of the
drive is open or shorted. Call support representative.
19 OPEX LINK Internal fault. A communication-related problem has been detected
between the OMIO and OITF boards. Call support representative.
20 OPEX PWR Internal fault. Low voltage condition detected on the OITF board. Call
support representative.
21 CURR MEAS Internal fault. Current measurement is out of range. Call support
representative.
22 SUPPLY PHASE Ripple voltage in the DC link is too high. Check for and correct:
• Missing mains phase.
• Blown fuse.
23 ENCODER ERR Not used.
24 OVERSPEED Motor speed is greater than 120% of the larger (in magnitude) of 2001
MINIMUM SPEED or 2002 MAXIMUM SPEED. Check for and correct:
• Parameter settings for 2001 and 2002.
• Adequacy of motor braking torque.
• Applicability of torque control.
• Brake chopper and resistor.
25 DC HIGH RUSH Not used.
26 DRIVE ID Internal fault. Configuration Block Drive ID is not valid. Call support
representative.
27 CONFIG FILE

28 SERIAL 1 ERR Fieldbus communication has timed out. Check for and correct:
• Fault setup (3018 COMM FAULT FUNC and 3019 COMM FAULT TIME).
• Communication settings (Group 51 or 53 as appropriate).
• Poor connections and/or noise on line.

Diagnostics
122 ACS550 User’s Manual

Fault Fault Name In


Description and Recommended Corrective Action
Code Panel
29 EFB CON FILE

30 FORCE TRIP

31 EFB 1 Fault code reserved for the EFB protocol application. The meaning is
protocol dependent.
32 EFB 2 Fault code reserved for the EFB protocol application. The meaning is
protocol dependent.
33 EFB 3 Fault code reserved for the EFB protocol application. The meaning is
protocol dependent.
34 MOTOR PHASE Fault in the motor circuit. One of the motor phases is lost. Check for and
correct:
• Motor fault.
• Motor cable fault.
• Thermal relay fault (if used).
• Internal fault.
35 OUTP WIRING Error in power wiring suspected. Check for and correct:
• Input power wired to drive output.
• Ground faults.
1000 PAR HZRPM Parameter values are inconsistent. Check for any of the following:
• 2001 MINIMUM SPEED > 2002 MAXIMUM SPEED.
• 2007 MINIMUM FREQ > 2008 MAXIMUM FREQ.
• 2001 MINIMUM SPEED / 9908 MOTOR NOM SPEED is outside of the range:
-128…128.
• 2002 MAXIMUM SPEED / 9908 MOTOR NOM SPEED is outside of the range:
-128…128.
• 2007 MINIMUM FREQ / 9907 MOTOR NOM FREQ is outside of the range:
-128…128.
• 2008 MAXIMUM FREQ / 9907 MOTOR NOM FREQ is outside of the range:
-128…128.
1001 PAR PFCREFNG Parameter values are inconsistent. Check for the following:
• 2007 MINIMUM FREQ is negative, when 8123 PFC ENABLE is active.
1002 PAR PFCIOCNF Parameter values are inconsistent. The number of programmed PFC relays
does not match with Interlock configuration, when 8123 PFC ENABLE is
active. Check consistency of:
• RELAY OUTPUT parameters 1401…1403, and 1410…1412.
• 8117 NR OF AUX MOTORS, 8118 AUTOCHANGE INTERV, and 8120
INTERLOCKS.

1003 PAR AI SCALE Parameter values are inconsistent. Check for any of the following:
• 1301 AI 1 MIN > 1302 AI 1 MAX.
• 1304 AI 2 MIN > 1305 AI 2 MAX.
1004 PAR AO SCALE Parameter values are inconsistent. Check for any of the following:
• 1504 AO 1 MIN > 1505 AO 1 MAX.
• 1510 AO 2 MIN > 1511 AO 2 MAX.
1005 PAR PCU 2 Parameter values for power control are inconsistent: Improper motor
nominal kVA or motor nominal power. Check for the following:
• 1.1 < (9906 MOTOR NOM CURR * 9905 MOTOR NOM VOLT * 1.73 / P N) < 2.6
• Where: PN = 1000 * 9909 MOTOR NOM POWER (if units are kW)
or P N = 746 * 9909 MOTOR NOM POWER (if units are HP, e.g. in US)

Diagnostics
ACS550 User’s Manual 123

Fault Fault Name In


Description and Recommended Corrective Action
Code Panel
1006 PAR EXT RO Parameter values are inconsistent. Check for the following:
• Extension relay module not connected and
• 1410…1412 RELAY OUTPUTS 4…6 have non-zero values.
1007 PAR FBUSMISS Parameter values are inconsistent. Check for and correct:
• A parameter is set for fieldbus control (e.g. 1001 EXT1 COMMANDS = 10
(COMM)), but 9902 COMM PROT SEL = 0.
1008 PAR PFCMODE Parameter values are inconsistent – 9904 MOTOR CONTROL MODE must be =
3 (SCALAR), when 8123 PFC ENABLE is activated.
1009 PAR PCU 1 Parameter values for power control are inconsistent: Improper motor
nominal frequency or speed. Check for both of the following:
• 1 < (60 * 9907 MOTOR NOM FREQ / 9908 MOTOR NOM SPEED < 16
• 0.8 < 9908 MOTOR NOM SPEED /
(120 * 9907 MOTOR NOM FREQ / Motor Poles) < 0.992

Fault Resetting
The ACS550 can be configured to automatically reset certain faults. Refer to
parameter Group 31: Automatic Reset.

Warning! If an external source for start command is selected and it is active,


the ACS550 may start immediately after fault reset.

Flashing Red LED


To reset the drive for faults indicated by a flashing red LED:
• Turn the power off for 5 minutes.
Red LED
To reset the drive for faults indicated by a red LED (on, not flashing), correct the
problem and do one of the following:
• From the control panel: Press RESET
• By digital input: OFF and ON
• serial communication:
• Turn the power off for 5 minutes.
When the fault has been removed, the motor can be started.

History
For reference, the last three fault codes are stored into parameters 0401, 0412,
0413. You can clear the fault memories:
• In the control panel, Parameters mode, select a parameter (0401, 0412, 0413).
• Enter the set mode.

Press the UP and DOWN buttons simultaneously.

Diagnostics
124 ACS550 User’s Manual

Maintenance

Warning! Read "Safety" on page 3 before performing any maintenance on the


equipment. Ignoring the safety instructions can cause injury or death.

Maintenance Intervals
If installed in an appropriate environment, the drive requires very little maintenance.
This table lists the routine maintenance intervals recommended by ABB.
Maintenance Interval Instruction
Heatsink temperature check Depends on the dustiness of the See "Heatsink" on page 124.
and cleaning environment (every 6…12
months)
Main cooling fan replacement Every five years See "Main Fan" on page 124.
Capacitor change Every ten years See "Capacitors" on page 125.
(Frame size R5 and R6)

Heatsink
The heatsink fins accumulate dust from the cooling air. Since a dusty heatsink is less
efficient at cooling the drive, overtemperature faults become more likely. In a
“normal” environment (not dusty, not clean) check the heatsink annually, in a dusty
environment check more often.
Clean the heatsink as follows (when necessary):
1. Remove power from drive.
2. Remove the cooling fan (see section "Main Fan" on page 124).
3. Blow clean compressed air (not humid) from bottom to top and simultaneously use a
vacuum cleaner at the air outlet to trap the dust.

Note: If there is a risk of the dust entering adjoining equipment, perform the cleaning
in another room.

4. Replace the cooling fan.


5. Restore power.

Main Fan
The drive’s main cooling fan has a life span of about 60,000 operating hours at
maximum rated operating temperature and drive load. The expected life span
doubles for each 10 °C (18 °F) drop in the fan temperature (fan temperature is a
function of ambient temperatures and drive loads).

Maintenance
ACS550 User’s Manual 125

Fan failure can be predicted by the increasing noise from fan bearings and the
gradual rise in the heatsink temperature in spite of heatsink cleaning. If the drive is
operated in a critical part of a process, fan replacement is recommended once these
symptoms start appearing. Replacement fans are available from ABB. Do not use
other than ABB specified spare parts.

Main Fan Replacement (Frame Size R1…R4)


To replace the fan: 3
1. Remove power from drive.
3
2. Remove drive cover.
4
3. Press together the retaining clips on the fan
cover and lift.
2
4. Disconnect the fan cable.
5. Install the fan in reverse order.
6. Restore power.

Main Fan Replacement (Frame Size R5 and R6)


X0021

To replace the fan:


Bottom View (R5)
1. Remove power from drive.
2. Remove the screws attaching the fan.
3
3. Disconnect the fan cable.
2
4. Install the fan in reverse order.
5. Restore power.

X0023
Capacitors
The drive intermediate circuit employs several Bottom View (R6) 3
electrolytic capacitors. Their life span is from
35,000…90,000 hours depending on drive
loading and ambient temperature. Capacitor
life can be prolonged by lowering the ambient 2
temperature.
It is not possible to predict a capacitor failure.
X0022
Capacitor failure is usually followed by a input
power fuse failure or a fault trip. Contact ABB
if capacitor failure is suspected. Replacements for frame size R5 and R6 are
available from ABB. Do not use other than ABB specified spare parts.

Maintenance
126 ACS550 User’s Manual

Control Panel

Cleaning
Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could
scratch the display window.

Battery
A battery is only used in control panels that have the clock function available and
enabled. The battery keeps the clock operating in memory during power
interruptions. To remove the battery, use a coin to rotate the battery holder on the
back of the control panel. Replace the battery with type CR2032.

Maintenance
ACS550 User’s Manual 127

Technical Data

Ratings
By type code, the table below provides ratings for the ACS550 adjustable speed AC
drive, including:
• IEC ratings
• NEMA ratings (shaded columns)
• Frame size
• Drive cabinet heat dissipation and air flow
Abbreviated column headers are described in "Symbols" on page 128.
Type Code Normal Use Heavy-Duty Use
I2N PN PN I2hd Phd Phd Frame
ACS550-x1- Size
see below A kW HP A kW HP
Three-phase supply voltage, 380…480 V
-03A3-4 3.3 1.1 1.5 2.4 0.75 1 R1
-04A1-4 4.1 1.5 2 3.3 1.1 1.5 R1
-05A4-4 5.4 2.2 3 4.1 1.5 2 R1
-06A9-4 6.9 3 3 5.4 2.2 3 R1
-08A8-4 8.8 4 5 6.9 3 3 R1
-012A-4 11.9 5.5 7.5 8.8 4 5 R1
-015A-4 15.4 7.5 10 11.9 5.5 7.5 R2
-023A-4 23 11 15 15.4 7.5 10 R2
-031A-4 31 15 20 23 11 15 R3
-038A-4 38 18.5 25 31 15 20 R3
-044A-4 44 22 30 38 18.5 25 R4
-059A-4 59 30 40 44 22 30 R4
-072A-4 72 37 50 59 30 40 R4
-096A-4 96 45 75 69 41 50 R5
-124A-4 124 55 100 88 45 60 R6
-157A-4 157 75 125 113 55 75 R6
-180A-4 180 90 150 141 75 100 R6

Technical Data
128 ACS550 User’s Manual

Symbols
Typical ratings:
Normal use (10% overload capability)
I2N continuous rms current. 10% overload is allowed for one minute.
PN typical motor power. The power ratings apply to most IEC 34, or NEMA 4-pole motors at the
nominal voltage, 400 V or 460 V.
Heavy-duty use (50% overload capability)
I2hd continuous rms current. 50% overload is allowed for one minute.
Phd typical motor power. The power ratings apply to most IEC 34, or NEMA 4-pole motors at the
nominal voltage, 400 V or 460 V.

Sizing
The current ratings are the same regardless of the supply voltage within one voltage
range. To achieve the rated motor power given in the table, the rated current of the
drive must be higher than or equal to the rated motor current.
Note 1: The maximum allowed motor shaft power is limited to 1.5 · Phd. If the limit is
exceeded, motor torque and current are automatically restricted. The function
protects the input bridge of the drive against overload.
Note 2: The ratings apply in ambient temperature of 40 °C (104 °F).

Derating
The load capacity (current and power) decreases if the installation site altitude
exceeds 1000 meters (3300 ft), or if the ambient temperature exceeds 40 °C
(104 °F) or if 8 kHz switching frequency (parameter 2606) is used.
Temperature Derating
In the temperature range +40 °C…50 °C (+104 °F…122 °F) the rated output current
is decreased 1% for every 1 °C (1.8 °F) above +40 °C (+104 °F). The output current
is calculated by multiplying the current given in the rating table by the derating factor.
Example If the ambient temperature is 50 °C (+122 °F) the derating factor is
100% - 1%/°C x 10 °C = 90% or 0.90.
The output current is then 0.90 x I2N or 0.90 x I2hd.
Altitude Derating
In altitudes from 1000…4000 m (3300…13,200 ft) above sea level, the derating is 1%
for every 100 m (330 ft). If the installation site is higher than 2000 m (6600 ft) above
sea level, please contact your local ABB distributor or office for further information.
Single Phase Supply Derating
If the input supply is single phase, rather than 3-phase, the derating is 50%.
Switching Frequency Derating
If the 8 kHz switching frequency (parameter 2606) is used, derate PN/Phd and I2N/
I2hd to 80%.

Technical Data
ACS550 User’s Manual 129

Input Power (Mains) Cables and Fuses


Branch circuit protection must be provided by the end-user, sized per national and
local electric codes. Recommendations for fuses for short-circuit protection on the
mains cable are below.
ACS550- Mains Cable (min.) Mains Fuses PE Earth Cable
x1-
Cu Al Cu Al
see 2 2 AWG A V AWG
below (mm ) (mm ) (mm2) (mm2)
See note 1 1 2 2
Three-phase supply voltage, 380…480 V
-03A3-4 1.5 – 14 10 600 2.5 – 12
-04A1-4 1.5 – 14 10 600 2.5 – 12
-05A4-4 1.5 – 14 10 600 2.5 – 12
-06A9-4 1.5 – 14 10 600 2.5 – 12
-08A8-4 1.5 – 14 10 600 2.5 – 12
-012A-4 2.5 – 12 16 600 2.5 – 12
-015A-4 2.5 – 10 16 600 4.0 – 10
-023A-4 6.0 – 8 25 600 6.0 – 8
-031A-4 10 – 8 35 600 10 – 8
-038A-4 16 – 6 50 600 16 – 6
-044A-4 16 – 6 50 600 16 – 6
-059A-4 25 – 4 63 600 16 – 6
-072A-4 35 – 3 80 600 16 – 6
-096A-4 50 70 1 125 600 25 – 4
-124A-4 70 95 1/0 150 600 35 – 3
-157A-4 95 120 4/0 200 600 50 – 1
-180A-4 120 150 250MCM 250 600 70 – 1/0
Note 1: Mains cable sizing is based on a correction factor of 0.71 (maximum of 4 cables laid on a cable
ladder side by side, ambient temperature 30 °C (86 °F), EN 60204-1 and IEC 364-5-523). For other
conditions, dimension the cables according to local safety regulations, appropriate input voltage and
the load current of the drive. In any case, the cable must be between the minimum limit defined in this
table and the maximum limit defined by the terminal size (see "Cable Terminals" on page 129).
Note 2: Fuse Type: UL Class T. For non-UL installations IEC 269 gG.

Cable Terminals
Brake resistor, mains and motor cable maximum sizes (per phase) accepted a the
cable terminals, and the tightening torques are listed below.
U1, V1, W1
U2, V2, W2 Earthing PE Control
Frame BRK+, UDC+
Size
Maximum Maximum Maximum
Torque Torque Torque
Wire Size Wire Size Wire Size
mm2 AWG Nm lb-ft mm2 AWG Nm lb-ft mm2 AWG Nm lb-ft
R1 6 8 1.4 1.0 4 10 1.4 1.0
R2 10 6 1.4 1.0 10 8 1.4 1.0
1.5 16 0.4 0.3
R3 25 3 1.8 1.3 16 6 1.8 1.3
R4 50 1/0 2.0 1.5 35 2 2.0 1.5
R5 70 2/0 15 11.1 70 2/0 15 11.1
R6 185 350 40 29.5 95 4/0 8 5.9
MCM

Technical Data
130 ACS550 User’s Manual

Input Power (Mains) Connection


Input Power (Mains) Connection Specifications
208/220/230/240 VAC 3-phase (or 1-phase) +10% -15% for 230 VAC units
Voltage (U1)
400/415/440/460/480 VAC 3-phase +10% -15% for 400 VAC units
Prospective short- Maximum allowed prospective short-circuit current in the supply is 65 kA in
circuit current a second providing that the mains cable of the drive is protected with
(IEC 629) appropriate fuses. US: 65,000 AIC.
Frequency 48…63 Hz
Imbalance Max. ± 3% of nominal phase to phase input voltage
Fundamental power 0.98 (at nominal load)
factor (cos phi1)
Cable Temperature 90 °C (194 °F) rating minimum.
Rating

Motor Connection
Motor Connection Specifications
Voltage (U 2) 0…U1, 3-phase symmetrical, Umax at the field weakening point
Frequency 0…500 Hz
Frequency 0.01 Hz
resolution
Current See section Ratings.
Power limit 1.5 x Phd
Field weakening 10…500 Hz
point
Switching Selectable: 1, 4, or 8 kHz
frequency
Cable 90 °C (194 °F) rating minimum.
Temperature
Rating
Max. motor cable length
Frame Size
fsw = 1 or 4 kHz fsw = 8 kHz
Maximum motor
R1 100 m 50 m
cable length
R2 - R4 200 m 100 m
R5 - R6 300 m 150 m

* Warning! Using a motor cable longer than specified in the chart above may
cause permanent damage to the drive.

Technical Data
ACS550 User’s Manual 131

Control Connection
Control Connection Specifications
Analog Inputs and See table heading "Hardware Description" on page 21.
Outputs
Digital Inputs Digital input impedance 1.5 kΩ. Maximum voltage for digital inputs is 30 V.
• Max. contact voltage: 30 V DC, 250 V AC
• Max. contact current / power: 6 A, 30 V DC; 1500 VA, 250 V AC
Relays • Max. continuous current: 2 A rms (cos ϕ = 1), 1 A rms (cos ϕ = 0.4)
(Digital Outputs) • Minimum load: 500 mW (12 V, 10 mA)
• Contact material: Silver-nickel (AgN)
• Isolation between relay digital outputs, test voltage: 2.5 kV rms, 1 minute
Cable See "Control Cables" on page 13.
Specifications

Efficiency
Approximately 98% at nominal power level.

Cooling
Cooling Specifications
Method Internal fan, flow direction from bottom to top.
• 200 mm (8 in) above and below the unit
Free space around the unit
• 25 mm (1 in) along each side of the unit.

Dimensions, Weights and Noise


The dimensions and mass for the ACS550 depend on the frame size and enclosure
type. If unsure of frame size, first, find the “Type” code on the drive labels. Then look
up that type code in the "Technical Data" on page 127, to determine the frame size.
A complete set of dimensional drawings for ACS550 drives is located in the ACS550
Technical Reference manual.

Technical Data
132 ACS550 User’s Manual

Units with IP 21 / UL Type 1 Enclosures


Outside Dimensions
D W

H H2
H3

X0031

IP 21 / UL type 1 – Dimensions for each Frame Size


R1 R2 R3 R4 R5 R6
Ref.
mm in mm in mm in mm in mm in mm in
W 125 4.9 125 4.9 203 8.0 203 8.0 265 10.4 300 11.8
H 330 13.0 430 16.9 490 19.3 596 23.4 602 23.7 700 27.6
H2 315 12.4 415 16.3 478 18.8 583 23.0 578 22.8 698 27.5
H3 369 14.5 469 18.5 583 23.0 689 27.1 739 29.1 880 34.6
D 212 8.3 222 8.7 231 9.1 262 10.3 286 11.3 400 15.8

Technical Data
ACS550 User’s Manual 133

Mounting Dimensions
W1
W2

See Detail A

H1

a
c

See Detail B b d
Detail A Detail B X0032

IP 21 / UL type 1 – Dimensions for each Frame Size


R1 R2 R3 R4 R5 R6
Ref.
mm in mm in mm in mm in mm in mm in
W1* 98.0 3.9 98.0 3.9 160 6.3 160 6.3 238 9.4 263 10.4
W2* -- -- -- -- 98.0 3.9 98.0 3.9 -- -- -- --
H1* 318 12.5 418 16.4 473 18.6 578 22.8 588 23.2 675 26.6
a 5.5 0.2 5.5 0.2 6.5 0.25 6.5 0.25 6.5 0.25 9.0 0.35
b 10.0 0.4 10.0 0.4 13.0 0.5 13.0 0.5 14.0 0.55 14.0 0.55
c 5.5 0.2 5.5 0.2 8.0 0.3 8.0 0.3 8.5 0.3 8.5 0.3
d 5.5 0.2 5.5 0.2 6.5 0.25 6.5 025 6.5 0.25 9.0 0.35

* Center to center dimension.


Weight
IP 21 / UL type 1 – Weight for each Frame Size
R1 R2 R3 R4 R5 R6
kg lb. kg lb. kg lb. kg lb. kg lb. kg lb.
6.1 13.4 8.9 19.5 14.7 32.4 22.8 50.2 37 82 78 176

Degrees of Protection
Available enclosures:
• IP 21 / UL type 1 enclosure. The site must be free of airborne dust, corrosive
gases or liquids, and conductive contaminants such as condensation, carbon
dust, and metallic particles.
• IP 54 / UL type 12 enclosure. This enclosure provides protection from airborne
dust and light sprays or splashing water from all directions.

Technical Data
134 ACS550 User’s Manual

Ambient Conditions
The following table lists the ACS550 environmental requirements.
Ambient Environment Requirements
Storage and Transportation in the
Installation Site
protective package
• 0…1000 m (0…3,300 ft)
Altitude • 1000…2000 m (3,300…6,600 ft) if
PN and I2 derated 1% every 100 m
above 1000 m (300 ft above 3,300 ft)
• -15…40 ºC (5…104 ºF) -40…70 ºC (-40…158 ºF)
Ambient
temperature • Max. 50 ºC (122 ºF) if P N and I2
derated to 90%
Relative < 95% (non-condensing)
humidity
• No conductive dust allowed. Storage
• The ACS550 should be installed in • No conductive dust allowed.
clean air according to enclosure • chemical gases: Class 1C2
Contamination classification.
• solid particles: Class 1S2
levels • Cooling air must be clean, free from
(IEC 721-3-3) corrosive materials and free from Transportation
electrically conductive dust. • No conductive dust allowed.
• Chemical gases: Class 3C2 • Chemical gases: Class 2C2
• Solid particles: Class 3S2 • Solid particles: Class 2S2
• 2…9 Hz 0.3 mm (0.01 in) Storage
• 9…200 Hz 2 m/s2 (6.6 ft/s2) • 2…9 Hz 1.5 mm (0.06 in)
Sinusoidal • 9…200 Hz 5 m/s2 (16.4 ft/s2)
vibration
(IEC 60068-2-6) Transportation
• 2…9 Hz 3.5 mm (0.14 in)
• 9…200 Hz 10 m/s2 (32.8 ft/s2)
Shock Not allowed max. 100 m/s2 (330 ft/s2), 11ms (36 fts)
(IEC 68-2-29)
Not allowed • 76 cm (30 in), frame size R1
• 61cm (24 in), frame size R2
• 46 cm (18 in), frame size R3
Free fall
• 31 cm (12 in), frame size R4
• 25 cm (10 in), frame size R5
• 25 cm (10 in), frame size R6

Technical Data
ACS550 User’s Manual 135

Materials
Materials Specifications
• PC/ABS 2.5 mm, color NCS 1502-Y (RAL 90021 / PMS 420 C and 425 C)
• Hot-dip zinc coated steel sheet 1.5…2 mm, thickness of coating 100
Drive enclosure micrometers
• Cast aluminium AlSi
• Extruded aluminium AlSi
Corrugated board (drives and option modules), expanded polystyrene. Plastic
Package
covering of the package: PE-LD, bands PP or steel.
The drive contains raw materials that should be recycled to preserve energy
and natural resources. The package materials are environmentally compatible
and recyclable. All metal parts can be recycled. The plastic parts can either be
recycled or burned under controlled circumstances, according to local
regulations. Most recyclable parts are marked with recycling marks.
If recycling is not feasible, all parts excluding electrolytic capacitors and printed
Disposal
circuit boards can be landfilled. The DC capacitors contain electrolyte and the
printed circuit boards contain lead, both of which will be classified as hazardous
waste within the EU. They must be removed and handled according to local
regulations.
For further information on environmental aspects and more detailed recycling
instructions, please contact your local ABB distributor.

Applicable Standards
The drive complies with the following standards. The compliance with the European
Low Voltage Directive is verified according to standards EN 50178 and EN 60204-1.
Applicable Standards
EN 50178 (1997) Electronic equipment for use in power installations
EN 60204-1 (1997) Safety of machinery. Electrical equipment of machines. Part 1:
General requirements. Provisions for compliance: The final assembler
of the machine is responsible for installing:
• An emergency-stop device
• A supply disconnecting device
EN 60529: 1991 (IEC 529), Degrees of protection provided by enclosures (IP code)
IEC 60664-1 (1992)
EN 61800-3 (1996) + EMC product standard including specific test methods
Amendment A11 (2000)
UL 508C UL Standard for Safety, Power Conversion Equipment, second edition

UL Markings
UL Markings status:
ACS550 UL C-UL
R1…R4 Approved Approved
R5…R6 Pending Pending

UL
The ACS550 is suitable for use on a circuit capable of delivering not more than
65,000 RMS symmetrical amperes, 480 V maximum. The ACS550 has an electronic

Technical Data
136 ACS550 User’s Manual

motor protection feature that complies with the requirements of UL 508C. When this
feature is selected and properly adjusted, additional overload protection is not
required unless more than one motor is connected to the drive or unless additional
protection is required by applicable safety regulations. See parameters 3005 (MOT
THERM PROT) and 3006 (MOT THERM RATE).

The drives are to be used in a controlled environment. See section "Ambient


Conditions" on page 134 for specific limits.
Brake chopper - ABB has brake choppers that, when applied with appropriately
sized brake resistors, will allow the drive to dissipate regenerative energy (normally
associated with quickly decelerating a motor).

Technical Data
ACS550 User’s Manual 137

Index

Numerics Assistant Control Panel


see control panel (Assistant)
3-wire macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
autochange
interval, parameter . . . . . . . . . . . . . . . . . . . . 110
A level, parameter . . . . . . . . . . . . . . . . . . . . . . 111
ABB standard (default) macro . . . . . . . . . . . . . . . 32 overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
acceleration starting order counter . . . . . . . . . . . . . . . . . . 111
/deceleration, parameter group . . . . . . . . . . . 74 automatic reset
at aux. stop (PFC), parameter. . . . . . . . . . . 117 see reset, automatic
compensation, parameter . . . . . . . . . . . . . . . 77 auxiliary motor
ramp select, parameter . . . . . . . . . . . . . . . . . 74 see motor, auxiliary
ramp shape, parameter. . . . . . . . . . . . . . . . . 74
ramp time (PFC), parameter . . . . . . . . . . . . 117 B
ramp zero select, parameter . . . . . . . . . . . . . 75
time, parameter . . . . . . . . . . . . . . . . . . . . . . . 74 battery
activate (external PID), parameter. . . . . . . . . . . . 99 control panel. . . . . . . . . . . . . . . . . . . . . . . . . 126
actual input (PID), parameters. . . . . . . . . . . . . . . 95 baud rate (RS-232), parameter. . . . . . . . . . . . . . 103
actual max. (PID), parameters. . . . . . . . . . . . . . . 96 braking
connections . . . . . . . . . . . . . . . . . . . . . . . . . . 20
actual min. (PID), parameters . . . . . . . . . . . . . . . 96
break point frequency, fault parameter . . . . . . . . . 82
actual signals, parameter group . . . . . . . . . . . . . 54
buffer overruns (count), parameter . . . . . . . . . . . 103
air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
alternate macro . . . . . . . . . . . . . . . . . . . . . . . . . . 34 bus termination . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
altitude
environment limit . . . . . . . . . . . . . . . . . . . . . 134 C
shipping limit . . . . . . . . . . . . . . . . . . . . . . . . 134 CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
altitude derating . . . . . . . . . . . . . . . . . . . . . . . . . 128 comm
analog cable config file CPI firmware revision, parameter. 101
requirements . . . . . . . . . . . . . . . . . . . . . . . . . 13 config file id revision, parameter. . . . . . . . . . 101
analog I/O config file revision, parameter . . . . . . . . . . . 101
connections . . . . . . . . . . . . . . . . . . . . . . . . . . 21 fault function, parameter. . . . . . . . . . . . . . . . . 83
specifications. . . . . . . . . . . . . . . . . . . . . . . . . 21 fault time, parameter . . . . . . . . . . . . . . . . . . . 83
analog input fieldbus CPI firmware revision, parameter . . 101
data parameter . . . . . . . . . . . . . . . . . . . . . . . 51 fieldbus parameter refresh, parameter . . . . . 101
fault limit, parameters . . . . . . . . . . . . . . . . . . 83 fieldbus parameters . . . . . . . . . . . . . . . . . . . 101
filter, parameters . . . . . . . . . . . . . . . . . . . . . . 63 fieldbus status, parameter . . . . . . . . . . . . . . 101
less than min. auto. reset, parameter . . . . . . 84 fieldbus type, parameter. . . . . . . . . . . . . . . . 101
less than min., fault parameter . . . . . . . . . . . 81 protocol select, parameter . . . . . . . . . . . . . . 118
loss, fault codes . . . . . . . . . . . . . . . . . . . . . 120 relay output word, data parameter . . . . . . . . . 52
maximum, parameters . . . . . . . . . . . . . . . . . 63 values, data parameter. . . . . . . . . . . . . . . . . . 52
minimum, parameters . . . . . . . . . . . . . . . . . . 63 conduit
parameter group . . . . . . . . . . . . . . . . . . . . . . 63 kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ref. correction formula . . . . . . . . . . . . . . . . . . 59 config file
analog output CPI firmware revision, parameter . . . . . . . . . 101
content max., parameters . . . . . . . . . . . . . . . 67 fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
content min., parameters . . . . . . . . . . . . . . . 67 id revision, parameter . . . . . . . . . . . . . . . . . . 101
current max., parameters . . . . . . . . . . . . . . . 67 revision, parameter. . . . . . . . . . . . . . . . . . . . 101
current min., parameters . . . . . . . . . . . . . . . . 67 connections
data content, parameters . . . . . . . . . . . . . . . 67 communications . . . . . . . . . . . . . . . . . . . . . . . 22
data parameter . . . . . . . . . . . . . . . . . . . . . . . 52 control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
filter, parameters . . . . . . . . . . . . . . . . . . . . . . 67 power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
parameter group . . . . . . . . . . . . . . . . . . . . . . 67 X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
application block output, data parameter. . . . . . . 51 constant speed
application macro, parameter . . . . . . . . . . . . . . . 50 see speed, constant
application macros construction code . . . . . . . . . . . . . . . . . . . . . . . . . . 7
see macros contamination levels
environment limit . . . . . . . . . . . . . . . . . . . . . 134
shipping limit. . . . . . . . . . . . . . . . . . . . . . . . . 134

Index
138 ACS550 User’s Manual

control deceleration
location, data parameter . . . . . . . . . . . . . . . . 51 at aux. start (PFC), parameter . . . . . . . . . . . 117
reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 emergency time, parameter . . . . . . . . . . . . . . 74
shaft direction . . . . . . . . . . . . . . . . . . . . . . . . 27 parameter group. . . . . . . . . . . . . . . . . . . . . . . 74
start/stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 ramp select, parameter . . . . . . . . . . . . . . . . . 74
control cable ramp shape, parameter . . . . . . . . . . . . . . . . . 74
connections. . . . . . . . . . . . . . . . . . . . . . . . . . 20 ramp time (PFC), parameter . . . . . . . . . . . . 117
requirements . . . . . . . . . . . . . . . . . . . . . . . . . 13 ramp zero select, parameter . . . . . . . . . . . . . 75
control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 time, parameter . . . . . . . . . . . . . . . . . . . . . . . 74
cable requirements . . . . . . . . . . . . . . . . . . . . 13 default macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
comm error, fault parameter . . . . . . . . . . . . . 81 derating
display decimal point (form), parameters . . . 88 altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
display max., parameters . . . . . . . . . . . . . . . 88 single phase supply . . . . . . . . . . . . . . . . . . . 128
display min., parameters. . . . . . . . . . . . . . . . 88 temperature . . . . . . . . . . . . . . . . . . . . . . . . . 128
display process variables, parameter group . 88 derivation time (PID), parameter . . . . . . . . . . . . . 92
display selection, parameters . . . . . . . . . . . . 88 derivation time, parameter . . . . . . . . . . . . . . . . . . 76
display units, parameters . . . . . . . . . . . . . . . 88 descriptions, parameters . . . . . . . . . . . . . . . . . . . 50
parameter lock, parameter . . . . . . . . . . . . . . 68 device overtemperature, fault code . . . . . . . . . . 120
pass code, parameter . . . . . . . . . . . . . . . . . . 68
diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
reference control, parameter. . . . . . . . . . . . . 58
signal max., parameters . . . . . . . . . . . . . . . . 88 digital cable
signal min., parameters. . . . . . . . . . . . . . . . . 88 requirements . . . . . . . . . . . . . . . . . . . . . . . . . 13
control panel (Assistant) . . . . . . . . . . . . . . . . . . . 25 digital input
battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 at fault, history parameters. . . . . . . . . . . . . . . 55
control mode . . . . . . . . . . . . . . . . . . . . . . . . . 26 connections . . . . . . . . . . . . . . . . . . . . . . . . . . 21
controls overview . . . . . . . . . . . . . . . . . . . . . 26 specifications . . . . . . . . . . . . . . . . . . . . . . . . . 21
main menu . . . . . . . . . . . . . . . . . . . . . . . . . . 28 status, data parameter . . . . . . . . . . . . . . . . . . 51
parameters mode . . . . . . . . . . . . . . . . . . . . . 29 digital output
rotating arrow, control panel . . . . . . . . . . . . . 27 connections . . . . . . . . . . . . . . . . . . . . . . . . . . 21
soft key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 specifications . . . . . . . . . . . . . . . . . . . . . . . . 131
start-up assistant mode . . . . . . . . . . . . . . . . 29 direction
status LED . . . . . . . . . . . . . . . . . . . . . . . . . . 26 control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
controls overview (Assistant panel) . . . . . . . . . . . 26 control, parameter . . . . . . . . . . . . . . . . . . . . . 57
correction source (PID), parameter . . . . . . . . . . 100 display format (PID), parameter . . . . . . . . . . . . . . 93
cover drive
remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 id, fault code. . . . . . . . . . . . . . . . . . . . . . . . . 121
replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 temperature, data parameter . . . . . . . . . . . . . 51
CRC errors (count), parameter . . . . . . . . . . . . . 103 drive on time, data parameters . . . . . . . . . . . . . . . 53
critical speeds (avoiding)
high, parameters . . . . . . . . . . . . . . . . . . . . . . 79 E
low, parameters . . . . . . . . . . . . . . . . . . . . . . 79 earth fault, fault code . . . . . . . . . . . . . . . . . . . . . 121
parameter group . . . . . . . . . . . . . . . . . . . . . . 79 EFB
select, parameter . . . . . . . . . . . . . . . . . . . . . 79 baud rate, parameter . . . . . . . . . . . . . . . . . . 104
C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . . . 10 config file, fault code . . . . . . . . . . . . . . . . . . 122
current control profile, parameter . . . . . . . . . . . . . . . 104
at fault, history parameter . . . . . . . . . . . . . . . 55 CRC errors (count), parameter . . . . . . . . . . 104
data parameter . . . . . . . . . . . . . . . . . . . . . . . 51 fault codes . . . . . . . . . . . . . . . . . . . . . . . . . . 122
max. limit, parameter . . . . . . . . . . . . . . . . . . 70 ok messages (count), parameter . . . . . . . . . 104
measurement, fault code . . . . . . . . . . . . . . 121 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 104
rating code . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 parity, parameter . . . . . . . . . . . . . . . . . . . . . 104
protocol id, parameter . . . . . . . . . . . . . . . . . 104
D protocol, parameter group . . . . . . . . . . . . . . 104
station id, parameter . . . . . . . . . . . . . . . . . . 104
DC brake time, parameter . . . . . . . . . . . . . . . . . . 72
status, parameter . . . . . . . . . . . . . . . . . . . . . 104
DC bus voltage, data parameter . . . . . . . . . . . . . 51 UART errors (count), parameter . . . . . . . . . 104
DC current ref., parameter . . . . . . . . . . . . . . . . . 72 efficiency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
DC high rush, fault code . . . . . . . . . . . . . . . . . . 121 embedded field bus
DC hold speed, parameter . . . . . . . . . . . . . . . . . 72 see EFB
DC magnetizing time, parameter. . . . . . . . . . . . . 72 EMC
DC overvoltage, fault code . . . . . . . . . . . . . . . . 120 CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DC undervoltage, fault code . . . . . . . . . . . . . . . 120 C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . 10
filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
motor cable requirements . . . . . . . . . . . . . . . 10

Index
ACS550 User’s Manual 139

emergency frequency
deceleration time, parameter . . . . . . . . . . . . 74 at fault, history parameter. . . . . . . . . . . . . . . . 55
stop select, parameter. . . . . . . . . . . . . . . . . . 73 max. limit, parameter . . . . . . . . . . . . . . . . . . . 70
enclosure protection class code . . . . . . . . . . . . . . 7 min. limit, parameter . . . . . . . . . . . . . . . . . . . . 70
encoder error, fault code . . . . . . . . . . . . . . . . . . 121 resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
error value inversion (PID), parameter . . . . . . . . 93 specification . . . . . . . . . . . . . . . . . . . . . . . . . 130
external comm module, parameter group . . . . . 101 switching, parameter . . . . . . . . . . . . . . . . . . . 80
external commands selection, parameter . . . . . . 56 fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
external control selection, parameter . . . . . . . . . 58
external fault G
automatic reset, parameter . . . . . . . . . . . . . . 84 gain (PID), parameter . . . . . . . . . . . . . . . . . . . . . . 92
fault codes. . . . . . . . . . . . . . . . . . . . . . . . . . 121 gland kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ground
external reference, data parameter . . . . . . . . . . . 51 see PE earth

F H
fan maintenance . . . . . . . . . . . . . . . . . . . . . . . . 124 hand-auto macro. . . . . . . . . . . . . . . . . . . . . . . . . . 36
fault heat dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . 127
codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 high impedance network
current at, history parameter . . . . . . . . . . . . . 55 see floating network . . . . . . . . . . . . . . . . . . . . 20
digital input status at, history parameter . . . . 55
frequency at, history parameter . . . . . . . . . . 55 I
functions, parameter group . . . . . . . . . . . . . . 81
history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 id run fail, fault code . . . . . . . . . . . . . . . . . . . . . . 121
history, parameter group . . . . . . . . . . . . . . . . 55 IEC ratings
last, history parameter. . . . . . . . . . . . . . . . . . 55 see ratings
listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 information
previous, history parameter. . . . . . . . . . . . . . 55 parameter group . . . . . . . . . . . . . . . . . . . . . . . 87
reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 input power cable
reset select, parameter . . . . . . . . . . . . . . . . . 68 connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
speed at, history parameter . . . . . . . . . . . . . 55 requirements . . . . . . . . . . . . . . . . . . . . . 10, 129
status at, history parameter. . . . . . . . . . . . . . 55 installation
time of, history parameters . . . . . . . . . . . . . . 55 compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
torque at, history parameter . . . . . . . . . . . . . 55 environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
voltage at, history parameter. . . . . . . . . . . . . 55 flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
words, data parameters . . . . . . . . . . . . . . . . 54 location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
feedback multiplier (PID), parameter. . . . . . . . . . 95 preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
feedback select (PID), parameter . . . . . . . . . . . . 95 procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
field weakening point . . . . . . . . . . . . . . . . . . . . . 130 tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
fieldbus wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
command words, data parameters . . . . . . . . 54 integration time (PID), parameter . . . . . . . . . . . . . 92
CPI firmware revision, parameter . . . . . . . . 101 integration time, parameter . . . . . . . . . . . . . . . . . . 76
parameter refresh, parameter . . . . . . . . . . . 101 interlocks
parameters . . . . . . . . . . . . . . . . . . . . . . . . . 101 parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
status words, data parameters . . . . . . . . . . . 54 internal setpoint (PID), parameter. . . . . . . . . . . . . 94
status, parameter . . . . . . . . . . . . . . . . . . . . 101 IO comm error, fault code . . . . . . . . . . . . . . . . . . 121
type, parameter . . . . . . . . . . . . . . . . . . . . . . 101 IR compensation
firmware test date, parameter . . . . . . . . . . . . . . . 87 frequency, parameter . . . . . . . . . . . . . . . . . . . 80
firmware version, parameter . . . . . . . . . . . . . . . . 87 parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
floating network voltage, parameter . . . . . . . . . . . . . . . . . . . . . 80
connections . . . . . . . . . . . . . . . . . . . . . . . . . . 20 IT network
warning about filters . . . . . . . . . . . . . . . . . . . 12 see floating network . . . . . . . . . . . . . . . . . . . . 20
warning about screws at EM1, EM3 . . . . . . . 17
warning about screws at F1, F2 . . . . . . . . . . 16 K
force trip, fault code . . . . . . . . . . . . . . . . . . . . . . 122 keypad
frame errors (count), parameter . . . . . . . . . . . . 103 see control panel
frame size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 keypad reference select, parameter . . . . . . . . . . . 58
free fall kWh counter, data parameter . . . . . . . . . . . . . . . . 51
shipping limit . . . . . . . . . . . . . . . . . . . . . . . . 134

Index
140 ACS550 User’s Manual

L motor
aux. start delay (PFC), parameter . . . . . . . . 108
label
aux. stop delay (PFC), parameter . . . . . . . . 108
serial number . . . . . . . . . . . . . . . . . . . . . . . . . 7
compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 control mode, parameter . . . . . . . . . . . . . . . . 50
limits, parameter group . . . . . . . . . . . . . . . . . . . . 70 load curve break point frequency . . . . . . . . . . 82
load package version, parameter . . . . . . . . . . . . 87 load curve max., fault parameter . . . . . . . . . . 82
LOC/REM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 load curve zero speed load . . . . . . . . . . . . . . 82
local control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 nominal current, parameter . . . . . . . . . . . . . . 50
local mode nominal frequency, parameter . . . . . . . . . . . . 50
lock, parameter . . . . . . . . . . . . . . . . . . . . . . . 69 nominal power, parameter . . . . . . . . . . . . . . . 50
low frequency (PFC), parameters . . . . . . . . . . . 108 nominal speed, parameter . . . . . . . . . . . . . . . 50
nominal voltage, parameter . . . . . . . . . . . . . . 50
M number of aux., parameter. . . . . . . . . . . . . . 109
overtemperature, fault code . . . . . . . . . . . . . 120
macros. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 phase, fault code . . . . . . . . . . . . . . . . . . . . . 122
3-wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 stall, fault code . . . . . . . . . . . . . . . . . . . . . . . 121
ABB standard (default) . . . . . . . . . . . . . . . . . 32 temperature alarm limit, parameter . . . . . . . . 91
alternate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 temperature fault limit, parameter . . . . . . . . . 91
hand-auto . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 temperature measure, parameter group . . . . 90
motor potentiometer . . . . . . . . . . . . . . . . . . . 35 temperature sensor selection, parameter . . . 91
PFC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 temperature sensor type, parameter . . . . . . . 91
PID control . . . . . . . . . . . . . . . . . . . . . . . . . . 37 temperature, data parameter . . . . . . . . . . . . . 53
torque control . . . . . . . . . . . . . . . . . . . . . . . . 39 thermal protection, fault parameter . . . . . . . . 81
main menu thermal time, fault parameter . . . . . . . . . . . . . 81
control panel (Assistant) . . . . . . . . . . . . . . . . 28 motor cable
mains cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
see input power cable EMC requirements . . . . . . . . . . . . . . . . . . . . . 10
maintenance max. length. . . . . . . . . . . . . . . . . . . . . . . . . . 130
capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . 125 requirements . . . . . . . . . . . . . . . . . . . . . . . . 130
control panel . . . . . . . . . . . . . . . . . . . . . . . . 126 motor control
heat sink . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 IR compensation, parameters . . . . . . . . . . . . 80
intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 parameter group. . . . . . . . . . . . . . . . . . . . . . . 80
main fan . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 motor potentiometer macro . . . . . . . . . . . . . . . . . 35
manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 MWh counter, data parameter . . . . . . . . . . . . . . . 53
materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
maximum N
frequency, parameter . . . . . . . . . . . . . . . . . . 70
torque limit, parameters . . . . . . . . . . . . . . . . 71 NEMA ratings
torque select, parameter . . . . . . . . . . . . . . . . 71 see ratings
minimum NPN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
frequency, parameter . . . . . . . . . . . . . . . . . . 70
torque limit, parameters . . . . . . . . . . . . . . . . 71 O
torque select, parameter . . . . . . . . . . . . . . . . 71 offset (PID), parameter . . . . . . . . . . . . . . . . . . . . . 99
ok messages (count), parameter . . . . . . . . . . . . 103
operating data, parameter group . . . . . . . . . . . . . 51
OPEX link, fault code . . . . . . . . . . . . . . . . . . . . . 121
OPEX power, fault code . . . . . . . . . . . . . . . . . . . 121
options, parameter group . . . . . . . . . . . . . . . . . . 118
output frequency, data parameter . . . . . . . . . . . . 51
output voltage, data parameter. . . . . . . . . . . . . . . 51
output wiring
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
overcurrent
automatic reset, parameter . . . . . . . . . . . . . . 84
fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
overload, fault code . . . . . . . . . . . . . . . . . . . . . . 120
overspeed, fault code . . . . . . . . . . . . . . . . . . . . . 121
overvoltage
control enable, parameter . . . . . . . . . . . . . . . 70

Index
ACS550 User’s Manual 141

P PID
0% (actual signal), parameter . . . . . . . . . . . . 93
panel display variables, parameter group . . . . . . 88
100% (actual signal), parameter . . . . . . . . . . 93
panel loss, fault code . . . . . . . . . . . . . . . . . . . . . 120 actual input select, parameters . . . . . . . . . . . 95
parameter actual value max., parameters . . . . . . . . . . . . 96
analog input scale, fault code . . . . . . . . . . . 122 actual value min., parameters . . . . . . . . . . . . 96
analog output scale, fault code . . . . . . . . . . 122 control macro . . . . . . . . . . . . . . . . . . . . . . . . . 37
change lock . . . . . . . . . . . . . . . . . . . . . . . . . . 68 correction source, parameter . . . . . . . . . . . . 100
descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . 50 decimal point (actual signal), parameter . . . . 93
external relay output, fault code . . . . . . . . . 123 derivation filter, parameter . . . . . . . . . . . . . . . 93
fieldbus miss, fault code . . . . . . . . . . . . . . . 123 derivation time, parameter . . . . . . . . . . . . . . . 92
hz rpm, fault code . . . . . . . . . . . . . . . . . . . . 122 deviation, data parameter. . . . . . . . . . . . . . . . 52
PCU 1 (power control unit), fault code . . . . 123 error feedback inversion, parameter . . . . . . . 93
PCU 2 (power control unit), fault code . . . . 122 external / trimming, parameter group . . . . . . . 99
PFC IO config, fault code . . . . . . . . . . . . . . 122 external source activate, parameter . . . . . . . . 99
PFC mode, fault code . . . . . . . . . . . . . . . . . 123 feedback multiplier, parameter . . . . . . . . . . . . 95
PFC ref. neg., fault code . . . . . . . . . . . . . . . 122 feedback select, parameter . . . . . . . . . . . . . . 95
save changes, parameter . . . . . . . . . . . . . . . 69 feedback, data parameter . . . . . . . . . . . . . . . 52
parameters mode . . . . . . . . . . . . . . . . . . . . . . . . 29 gain, parameter . . . . . . . . . . . . . . . . . . . . . . . 92
parity (RS-232), parameter . . . . . . . . . . . . . . . . 103 integration time, parameter . . . . . . . . . . . . . . 92
parity errors (count), parameter . . . . . . . . . . . . . 103 internal setpoint, parameter . . . . . . . . . . . . . . 94
PE earth offset, parameter . . . . . . . . . . . . . . . . . . . . . . 99
cable requirements . . . . . . . . . . . . . . . . . . . 129 output, data parameter . . . . . . . . . . . . . . . . . . 52
terminal size . . . . . . . . . . . . . . . . . . . . . . . . 129 parameter set select, parameter . . . . . . . . . . 97
torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 process sets, parameter groups. . . . . . . . . . . 92
PFC scaling (0%...100%), parameters . . . . . . . . . . 93
acceleration time, parameter. . . . . . . . . . . . 117 setpoint maximum, parameter . . . . . . . . . . . . 95
aux. motor start delay, parameter . . . . . . . . 108 setpoint minimum, parameter . . . . . . . . . . . . . 95
aux. motor stop delay, parameter . . . . . . . . 108 setpoint select, parameter . . . . . . . . . . . . . . . 94
control, parameter group. . . . . . . . . . . . . . . 106 setpoint, data parameter . . . . . . . . . . . . . . . . 52
deceleration time, parameter . . . . . . . . . . . 117 sleep delay, parameter. . . . . . . . . . . . . . . . . . 97
enable, parameter . . . . . . . . . . . . . . . . . . . . 116 sleep level, parameter . . . . . . . . . . . . . . . . . . 97
low frequency, parameters . . . . . . . . . . . . . 108 sleep selection, parameter . . . . . . . . . . . . . . . 96
macro trim mode, parameter . . . . . . . . . . . . . . . . . . . 99
number of aux. motors, parameter . . . . . . . 109 trim scale, parameter . . . . . . . . . . . . . . . . . . . 99
reference step, parameters . . . . . . . . . . . . . 106 units (actual signal), parameter . . . . . . . . . . . 93
start delay, parameter . . . . . . . . . . . . . . . . . 116 wake-up delay, parameter . . . . . . . . . . . . . . . 97
start frequency, parameters . . . . . . . . . . . . 107 wake-up deviation, parameter . . . . . . . . . . . . 97
PNP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
power
data parameter . . . . . . . . . . . . . . . . . . . . . . . . 51
first applied . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
previous faults, history parameters . . . . . . . . . . . . 55
process PID sets, parameter groups . . . . . . . . . . 92
process variables, data parameter . . . . . . . . . . . . 52
proportional gain, parameter. . . . . . . . . . . . . . . . . 76
PT100 temperature sensor . . . . . . . . . . . . . . . . . . 91
PTC temperature sensor. . . . . . . . . . . . . . . . . . . . 91
pump fan control
see PFC

R
ramp pair (accel/decel), parameter . . . . . . . . . . . . 74
ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Index
142 ACS550 User’s Manual

reference setpoint minimum (PID), parameter . . . . . . . . . . . 95


analog input corrections . . . . . . . . . . . . . . . . 59 setpoint select (PID), parameter . . . . . . . . . . . . . . 94
corrections for parameter values . . . . . . . . . 59 shock
keypad control, parameter . . . . . . . . . . . . . . 58 shipping limit . . . . . . . . . . . . . . . . . . . . . . . . 134
maximum, parameters . . . . . . . . . . . . . . . . . 60 short circuit, fault code . . . . . . . . . . . . . . . . . . . . 120
minimum, parameters . . . . . . . . . . . . . . . . . . 60 single phase supply
select source, parameter . . . . . . . . . . . . . . . 58 connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
select, parameter group . . . . . . . . . . . . . . . . 58 derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
speed/frequency control . . . . . . . . . . . . . . . . 27
sleep selection (PID), parameter . . . . . . . . . . . . . 96
reference step (PFC), parameters. . . . . . . . . . . 106
slip compensation ratio, parameter . . . . . . . . . . . 80
regulator by-pass control, parameter . . . . . . . . 116
soft key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
relative humidity speed
environment limit. . . . . . . . . . . . . . . . . . . . . 134
at fault, history parameter . . . . . . . . . . . . . . . 55
shipping limit . . . . . . . . . . . . . . . . . . . . . . . . 134
data parameter . . . . . . . . . . . . . . . . . . . . . . . . 51
relay output max. limit, parameter . . . . . . . . . . . . . . . . . . . 70
activation condition parameters . . . . . . . . . . 64 min. limit, parameter. . . . . . . . . . . . . . . . . . . . 70
off-delay, parameters . . . . . . . . . . . . . . . . . . 65
speed control
on-delay, parameters . . . . . . . . . . . . . . . . . . 65
parameter group . . . . . . . . . . . . . . . . . . . . . . 64 acceleration compensation, parameter . . . . . 77
derivation time, parameter . . . . . . . . . . . . . . . 76
status, data parameter . . . . . . . . . . . . . . . . . 52
integration time, parameter . . . . . . . . . . . . . . 76
relays, specifications . . . . . . . . . . . . . . . . . . . . . 131 parameter group. . . . . . . . . . . . . . . . . . . . . . . 76
remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 proportional gain, parameter . . . . . . . . . . . . . 76
remove cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 speed, constant
reset, automatic digital input selection parameter . . . . . . . . . . 61
analog input less than min., parameter. . . . . 84 parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
delay time, parameter . . . . . . . . . . . . . . . . . . 84 parameter group. . . . . . . . . . . . . . . . . . . . . . . 61
external fault, parameter . . . . . . . . . . . . . . . . 84 stall
number of trials, parameter. . . . . . . . . . . . . . 84 frequency, fault parameter . . . . . . . . . . . . . . . 82
overcurrent, parameter . . . . . . . . . . . . . . . . . 84 function, fault parameter . . . . . . . . . . . . . . . . 82
parameter group region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
trial time, parameter . . . . . . . . . . . . . . . . . . . 84 time, fault parameter . . . . . . . . . . . . . . . . . . . 82
undervoltage, parameter. . . . . . . . . . . . . . . . 84 standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
resonance (avoiding) CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
select, parameter . . . . . . . . . . . . . . . . . . . . . 79 CSA marking . . . . . . . . . . . . . . . . . . . . . . . . 135
revolution counter, data parameter . . . . . . . . . . . 53 C-Tick marking . . . . . . . . . . . . . . . . . . . . . . . . 10
rotating arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 EN 50178 . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
RS-232 EN 60204-1 . . . . . . . . . . . . . . . . . . . . . . . . . 135
baud rate, parameter . . . . . . . . . . . . . . . . . 103 EN 60529 . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
panel, parameter group . . . . . . . . . . . . . . . 103 EN 61800-3 . . . . . . . . . . . . . . . . . . . . . . . . . 135
parity, parameter. . . . . . . . . . . . . . . . . . . . . 103 IEC 60664-1 . . . . . . . . . . . . . . . . . . . . . . . . . 135
station id, parameter . . . . . . . . . . . . . . . . . . 103 UL 508C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
RS-232 counts UL marking. . . . . . . . . . . . . . . . . . . . . . . . . . 135
buffer overruns, parameter . . . . . . . . . . . . . 103 start
CRC errors, parameter . . . . . . . . . . . . . . . . 103 aux. motor (PFC), parameters . . . . . . . . . . . 107
frame errors, parameter . . . . . . . . . . . . . . . 103 aux. motor delay. . . . . . . . . . . . . . . . . . . . . . 108
ok messages, parameter . . . . . . . . . . . . . . 103 control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
parity errors, parameter . . . . . . . . . . . . . . . 103 DC magnetizing time, parameter . . . . . . . . . . 72
RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 delay (PFC), parameter . . . . . . . . . . . . . . . . 116
run enable frequency (PFC), parameters. . . . . . . . . . . . 107
source select, parameter . . . . . . . . . . . . . . . 68 function, parameter . . . . . . . . . . . . . . . . . . . . 72
run time, data parameter . . . . . . . . . . . . . . . . 51, 53 inhibit, parameter . . . . . . . . . . . . . . . . . . . . . . 73
parameter group. . . . . . . . . . . . . . . . . . . . . . . 72
S torque boost current, parameter. . . . . . . . . . . 73
start mode
safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 automatic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
scalar control mode . . . . . . . . . . . . . . . . . . . . . . . 50 automatic torque boost. . . . . . . . . . . . . . . . . . 72
s-curve ramp, parameter . . . . . . . . . . . . . . . . . . . 74 DC magnetizing . . . . . . . . . . . . . . . . . . . . . . . 72
sensor type, parameter . . . . . . . . . . . . . . . . . . . . 91 flying start. . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
sensorless vector control mode. . . . . . . . . . . . . . 50 start/stop, parameter group . . . . . . . . . . . . . . . . . 72
serial 1 error, fault code. . . . . . . . . . . . . . . . . . . 121 start/stop/dir, parameter group . . . . . . . . . . . . . . . 56
serial number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 starting order counter . . . . . . . . . . . . . . . . . . . . . 111
setpoint maximum (PID), parameter . . . . . . . . . . 95 start-up assistant mode . . . . . . . . . . . . . . . . . . . . 29

Index
ACS550 User’s Manual 143

start-up data, parameter group . . . . . . . . . . . . . . 50 undervoltage


station id (RS-232), parameter . . . . . . . . . . . . . 103 automatic reset, parameter . . . . . . . . . . . . . . 84
status at fault, history parameter . . . . . . . . . . . . . 55 control enable, parameter . . . . . . . . . . . . . . . 70
status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 ungrounded network
stop see floating network . . . . . . . . . . . . . . . . . . . . 20
aux. motor (PFC), parameters . . . . . . . . . . 108 units (PID), parameter. . . . . . . . . . . . . . . . . . . . . . 93
aux. motor delay . . . . . . . . . . . . . . . . . . . . . 108 user parameter set
control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 change control, parameter . . . . . . . . . . . . . . . 69
DC brake time, parameter. . . . . . . . . . . . . . . 72
DC current ref., parameter . . . . . . . . . . . . . . 72 V
DC hold speed, parameter . . . . . . . . . . . . . . 72 vibration
emergency select, parameter . . . . . . . . . . . . 73 environment limit . . . . . . . . . . . . . . . . . . . . . 134
function, parameter . . . . . . . . . . . . . . . . . . . . 72 shipping limit. . . . . . . . . . . . . . . . . . . . . . . . . 134
parameter group . . . . . . . . . . . . . . . . . . . . . . 72
voltage
supervision at fault, history parameter. . . . . . . . . . . . . . . . 55
parameter group . . . . . . . . . . . . . . . . . . . . . . 85 rating code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
parameter low limit, parameters . . . . . . . . . . 85
voltage/frequency ratio, parameter . . . . . . . . . . . . 80
parameter selection, parameters . . . . . . . . . 85
supply phase, fault code . . . . . . . . . . . . . . . . . . 121
switching frequency . . . . . . . . . . . . . . . . . . . . . . 130
W
switching frequency control, parameter . . . . . . . . 80 wake-up delay (PID), parameter . . . . . . . . . . . . . . 97
switching frequency, parameter. . . . . . . . . . . . . . 80 wake-up deviation (PID), parameter . . . . . . . . . . . 97
system controls, parameter group . . . . . . . . . . . . 68 warning
automatic start up . . . . . . . . . . . . . . . . . . . . 3, 23
T dangerous voltages . . . . . . . . . . . . . . . . . . . . . 3
high temperatures . . . . . . . . . . . . . . . . . . . . . . 3
temperature derating . . . . . . . . . . . . . . . . . . . . . 128 listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
terminals not field repairable . . . . . . . . . . . . . . . . . . . . . . 3
size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 parallel control connections . . . . . . . . . . . . . . . 3
torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 qualified installer. . . . . . . . . . . . . . . . . . . . . . . . 3
test date, parameter . . . . . . . . . . . . . . . . . . . . . . 87 thermistor installation . . . . . . . . . . . . . . . . . . . 90
thermal fail, fault code . . . . . . . . . . . . . . . . . . . . 121 wiring
tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
torque installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
at fault, history parameter . . . . . . . . . . . . . . . 55 power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
boost current, parameter. . . . . . . . . . . . . . . . 73
data parameter . . . . . . . . . . . . . . . . . . . . . . . 51 XYZ
max. limit select, parameter . . . . . . . . . . . . . 71 zero speed load, fault parameter . . . . . . . . . . . . . 82
max. limit, parameter. . . . . . . . . . . . . . . . . . . 71
min. limit select, parameter . . . . . . . . . . . . . . 71
min. limit, parameters . . . . . . . . . . . . . . . . . . 71
ramp down, parameter . . . . . . . . . . . . . . . . . 78
ramp up, parameter. . . . . . . . . . . . . . . . . . . . 78
torque control
macro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
parameter group . . . . . . . . . . . . . . . . . . . . . . 78
ramp down, parameter . . . . . . . . . . . . . . . . . 78
ramp up, parameter. . . . . . . . . . . . . . . . . . . . 78
trim mode (PID), parameter. . . . . . . . . . . . . . . . . 99
trim scale (PID), parameter . . . . . . . . . . . . . . . . . 99
type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

U
U/f ratio, parameter . . . . . . . . . . . . . . . . . . . . . . . 80
UL/CSA markings . . . . . . . . . . . . . . . . . . . . . . . 135
underload
curve, fault parameter . . . . . . . . . . . . . . . . . . 83
fault code. . . . . . . . . . . . . . . . . . . . . . . . . . . 121
function, fault parameter . . . . . . . . . . . . . . . . 83
time, fault parameter . . . . . . . . . . . . . . . . . . . 83

Index
SUPERSEDES: March 31, 2003
3AUA0000001418 REV B / EN
EFFECTIVE: June 3, 2003
ACS550-US-04

ABB Oy ABB Inc.


AC Drives Automation Technologies
P.O. Box 184 Drives & Machines
FIN-00381 HELSINKI 16250 West Glendale Drive
FINLAND New Berlin, WI 53151
Telephone +358 10 22 11 USA
Telefax +358 10 22 22681 Telephone 262 785-3200
Internet http://www.abb.com 800 HELP-365
Telefax 262 780-5135

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